2.3. BRAKE TORQUE AND POWER
Brake torque is measured by a brake or dynamometer and is a measure of an engine's
ability to the work, It is given by
TeFxb
where F is the resisting force (in Newtons) measured at the end of a torque arm of length
b(m).
The power (Watts) developed by an engine (and absorbed by the dynamometer) is the
rate at which work is done and is given by
P= of = 20NT
where ois angular velocity (rad/s), N is rotational speed (Hz) and T is torque (Nm).
The variation of engine torque with speed generally takes the form shown in figure 4,
When an engine is operating at full throttle against a constant load torque the region
below the maximum torque speed is unstable since a decrease in speed results in a
decrease in torque and leads to engine stall, Clearly at speeds above the maximum torque
speed operation is stable.
Consider next the typical engine power curve shown in figure 5. For the hypothetical
horizontal torque curve shown in figure 4, since P,=22NT, the power/speed curve would
be a straight line passing through the origin, However since actual engine torque is not
independent of speed a typical brake power curve will be as shown in figure 5 with the
maximum torque and speed defined by a tangent passing through the origin. From
Ror
a, ar
Bory gH
ao * a
and since at maximum torque speed
or
0
aa
then
notes2ENGINE SPEED M
Figure 4: Typical full throttle torqué curve of IC engine
‘twos SUD
Figure 5: Typical engine power curve
notes2Figure 6 shows a comparison of engine torque and power characteristics
Figure 6: The comparison of engine torque and power characteristics
2.4 INDICATED WORK PER CYCLE
‘The work done on the piston by the gases contained in the engine cylinder is determined
by measuring the pressure (P) and the corresponding cylinder volume (V), then plotting p
versus V, and measuring the area enclosed by the resulting diagram. That is the indicted
work per eyele is given by
W,=pav
This is referred to as the indicated work because pV diagrams were originally generated
by devices referred to as engine indicators.
notes?Figure 7: Examples of pV diagrams for (a) a two-stroke éycle engine, (b) a four-stroke
cycle engine; (c) a four-stroke cycle spark-ignition engine exhaust and intake strokes
(pumping loop) at part load.
Figure 7 shows typical indicator diagrams for (a) a two-stroke cycle, (b) a four-stroke
cycle at full throttle, and (c) a throttled four-stroke cycle,
Application of the above work equation to a two-stroke cycle is unambiguous. For a
four-stroke cycle two definitions are possible.
Gross indicated cycle work (Wy,) is defined as the indicated work done during the
expansion stroke (positive) less that done during the compression stroke (negative). That
is pumping losses are excluded.
‘The net indicated work per cycle (W,,) is that delivered to the piston over all four
strokes.
Thus: Wy =W,+W,
where W, is the pumping work, The area enclosed by the exhaust and inlet strokes is
referred to as the pumping loop and is a measure of the pumping work W,,. Inthe case of
a naturally aspirated engine this work is negative, For a supercharged or turbocharged
engine itis positive,
The indicated power developed per cylinder of an engine is given by
WN
"
where ng is the number of crankshaft revolutions per power stroke. For a four-stroke
engine m, is 2 while for a two-stroke engine itis 1.
notes?When discuissing any indicated quantity care should be taken to explicitly state whether
the work done per cycle is the gross (W,,) or the net (W,) value. The former is the one
‘most generally used since it is the sum of the brake power and the power required to
overcome all losses, that is, mechanical friction, pumping losses as well as the power
used to drive all accessories.
2.5 MECHANICAL EFFICIENCY
As indicated above the gross indicated power (P,) is the sum of the brake power (F,)
the power required to overcome mechanical friction in bearings, pistons, windage losses,
power to drive accessories as well as the power required to draw in fresh charge and
‘expel exhaust gases (pumping power)._ All the later are generally grouped together under
the term friction power (P,). Thus
RAR +P,
The ratio of the available or useful power delivered by an engine (P,)to the gross
indicated power is referred to as the mechanical efficiency of the engine, that is
Since pumping power is dependent on throttle setting, mechanical efficiency will be a
function of engine design and speed as well as throttle setting.
Typical values for modern automobile engines operating at full throttle are around 90
percent at speed between 30 and 40 Hz decreasing to around 75 percent at maximum
rated speed. Mechanical efficiency decreases as the engine is throttled reading zero at
idling speed.
Friction power is difficult to measure accurately. Clearly if both brake and indicated
powers are measured, then the total ‘lost’ or ‘friction’ power can be determined since
BARR
‘The problem here lies in determining the gross indicated power which requires the use of
quick response transducers to measure cylinder pressures as well as a shaft encoder to
measure crank angles so that pV diagrams can be obtained.
‘One method commonly used is to motor the engine with a dynamometer and measure the
power required to drive it under the same conditions as in normal firing mode. ‘That is
engine speed, throttle setting, oil and water temperatures and ambient conditions should
all be the same. Unfortunately gas pressure forces and cylinder wall temperatures cannot
be simulated so that this method can only be considered approximate,
Another method which can be used in multi-cylinder engines is the Morse test which is
carried out at constant speed on a dynamometer test bed. It consists of successively
notes2re-setting the engine speed to its original value and measuring
i linder, maple
Seema a eae It is based on the following logic.
the resulting brake power.
For an engine having m cylinder operating at a constant speed N-
Fah th
With say, number 1 cylinder cut out and the speed re-set to N and with all other
conditions the same
B
ent) = Peay + Py
Subtracting these two equations yields
7
Fn Fen = Poy ~
0
Thus the indicated power per cylinder can be obtained by measuring the brake power. €
The relationship between gross, net and pumping work was given earlier as
Way =Way + W,
It follows therefore that a similar relation exists for power, that is,
Ppa PtP,
If the pumping power P, and the friction power Py can be measured separately, then
P,=R+P,
where Pyis the brake power. Hence
+P, +P, €
‘The way in which these terms vary with speed is illustrated in figure 8.
notes?Figure 8: Full throttle brake and indicated power characteristics of 1,2 litre four-cylinder
four-stroke spark ignition engine
26 ROAD LOAD POWER
The total steady-speed driving resistance of a vehicle in stil air is given by
F=Fy th tk,
where
Fy, = rollingresistance = 0,5 p,CyA,S;
limbingresistance = M,gsina
Cy = coefficient of rolling resistance (0,012