19 DX Il (Service Manual) Subject [Page | Issue No. | Application ‘SPECIFICATION | a an 19 DX I OPERATING INSTRUCTIONS 4 AR 49 DX THRORY OF OPERATION a — 5 AA 19 DX I THROUBLESHOOTING HINTS 2 a Ww AA 19 DX I TEST EQUIPMENT SETUP 2 AND ALIGNMENT INSTRUCTIONS AA 19 0x ‘SCHEMATIC DIAGRAM . 7 AA 19 OX Il PLL CIRCUIT BLOCK DIAGRAM ~ ” 15 AA 19 DX il [Sea eer © [ow [one ("ror view OF PCB BOARD * Te Paap eo | BOTTOM VIEW OF PCB BOARD 20 AA 19 DX | VOLTAGE CHART ~ at AA 19 DX I EXPLODED VIEW AND EXPLODED VIEW PARTS LIST| 23 AA 19 DX Il | PARTS LIST = 25 AA 19 DX I ISSUE NO. AA 7 ~ Issue No. AA (02/11/2000) 18 DX ItSPECIFICATION GENERAL Transmitter. Crystal controlled PLL synthesizer, amplitude modulation Receiver. snneninnmnenCtystal controlled double conversion, superheterodyne system ‘Communicating trequence, Voltage operation. Temperature and Humidity range. Transmitter] Receiver switching.. STANDARD TEST CONDITIONS Battery supply voltage. Modulation, Receiver output power nnn Receiver output impedance. ANT. load impedance of transmitter. ‘Ambient condtions Temperature, Humicity TRANSMITTER Description RF power OUIPUt enn Antenna spurious emission: Modulation capabiity (positve/ negative) ‘AMC Range at 1 KHz Frequency accuracy. Spurious accuracy & Harmonic Signal radiation ratio from fundamental. Current consumption at no modulation.. at 80% modulation. Envelope distortion. Stabilty variation against antenna impedance, 40 CB channels (26.965 to 27.405 MHz) 12-16V DC (negative ground) 2°F +1 40°F (-30% ~+60%) at 10% ~90% : Electrical 13.8 DO 1000 Hz, 30% ‘500mW at external SP 8 ohms, non-inductive ‘50 ohms, nor-inductive 63 ~+73F(17;0~23%) sO % ~70% Nominal Limit 4.0 watts 3.6~4.4 watts 70 dB 60 dB: +90%/-90% +80%/-B0% 40 dB 30 dB, £300 Hz £800 Hz -65 dB -60 dB A000 mA, 1100 mA, 1500 mA 1900 mA “40% ‘max. 1000 Hz, 60% mod, jatisfactory when dummy antenna is, varied from 40 ohms to 200 ohms. Issue No. AA (02/11/2000) 19 DX II eRECEIVER . Description Nominal Limit Intermediate frequency 4st IF. su. 695 MHZ 2nd IF. 455 KHz Sensitivity at 10 4B (S+N)/N. 0.5 pi 1.0 Ww Adjacent channel rejection 40 a8 60 dB Image rejection (1st 1F/ 2nd’ IF), os viensT0 OB 60 oB IF rejection ratio (1st IF 2nd IF) : 70 dB 60 4B Signal-to-Noise ratio at AMV input in. sn. OB 5% Distortion at 1mV input, 30% mod. (S00 mW output 2% 75 dB Power output at imV input Undistorted (10% THO)... OW 3.0 Maximum 5.0w 4ow Electrical fidelity compared to 1000 Hz ABO Hz. snnnninnn 6 4B -6 dB+6 dB 2500 Hz, : 6 dB -6 dBE6 dB Cross modulation. 50 AB 40 dB Squelch... 1000 x 250~4000 st Current consumption at no signal 200 mA 100 mA OTHER ITEMS Fuse, ‘Amps 250V General power requirement, . 1246V DC Dimensions. 109(W) X 83(H) X 162(0) milliter Weight : sel TOS 7 028 (0.65 kg) Note: Nominal specs represent the design specs. All units should be able to approximate these-some will exceed and some may drop slightly below these specs. Limit specs represent the absolute worst condition that stil might be considered acceptable; in no case should @ unit fail to mest limit specs. | tesue No. AA (02/11/2000) 19 DX 1OPERATING INSTRUCTIONS Having properly installed and wired your new CB and connected the antenna, you are now ready to adjust your radio for optimum reception and voice transmission. 1. Insert the microphone cord plug into the microphone jack(mic). Push inward and tighten th locking niut provided on the end of the cord. When removing the microphone, unscrew the looking nut and pull out the microphone plug. 2, Turn the power "ON": 3, SEt to the desired channel. 4, Adjust the squelch control knob to reduce any undesirable background noise when no being received. To do this, select a channel where no signals are present, or wait unit signal cease fon your channel. Then’ rotate the squelch control knob to a point where the background noise Note: When the squelch is set properly, the speaker will remain quiet until a signal is received. In order to receive weak signals, do not squelch too high. 5. Adjust the volume to the desired listening level 6, To connect an optional external speaker, locate the extemal speaker jack on the rear of the unit and insert the speaker plug into the jack. The radio's speaker wil be disconnected when an external ‘speaker is engaged. To Transmit/To Receive Press and hold the push-to-talk bar. Speak slowly and clearly in a normal voice, two to three. inches from the microphone. A builtin modulation control circuit will automatically adjust the microphone input level. There is no need to speak loudly. To Receive-release the push-to-talk bar. PA System and optional PA speaker Operation To use the public Address system feature, you must install a remote mounted (outside of the vehicle) PA speaker(not supply). After the speaker is installed and wiring completed to the rear panel of the radio insert the speaker's wite connector plug into the "PA-Spesk" jack. To activate the PA system, manually switch from the "CB* mode to the *PA" mode. At this time you will no longer be able to send, of receive CB transmission. You are now ready to broadcast through the PA system using the radio's microphone and the volume control. When finished, switch back to the "CB" mode, Issue No, AA(O5/15/1897) 19 ULTRA iT ‘THEORY OF OPERATION 1. INTRODUCTION ‘The transmitter frequency and the receive first and second local oscillator are. all derived from a signals 10.240 MHz crystal by means of @ phase locked loop. ‘The transmitter frequency is from 26.965 MHz with first local oscillator is fixed at 10.240 MHz to yield ‘a second IF at 455 MHz. During transmit the VCO of the PLL operates from 13.4825 MHz (CH.1) to 13.7025 MHz (CH.40) The VCO frequency is doubler Q11, which doubles the frequency to yield 26.965 MHz (CH.1) to 27.405 MHz (CH.40), 603 mr TO_TRANSMITTER veo | DOUBLER ‘TX 13.4825MHz (CH.1) ‘TX 26.965 MHz (CH.1) TO 13.7025 NHz (CH.40) TO 27.408 MHz (CH.40) ‘The VCO operating frequency of the receiver oscillates 16.270 MHz (CH.1) to 16.710 MHz (CH.40) as the first local oscillator. And is injected through buffer AMP Q601 into first mixer Q103. 2. BASIC SYNTHESIS SCHEMETIC ‘The crystal frequency (10.240 MHz) is divided by 4096 to yield 2.5 KHz which is fed to one side the phase -detector. The VCO output is divided by a programmable divider. And fed to other side the phase detector. The feedback loop is closed by passing the phase detector output thru an active low pass filter and using the output to control the VCO frequency thru varicap D601. The net result is a second order phase locked loop. Under locked condition. The frequency to both sides of phase detector must be identical at 2.5 KHz. The VCO frequency is then given by: F VCO J N = 0.0025 MHz or" F VCO = 0.0025 * N MHz Since is integer, The VCO frequency can be stepped up in 25 KHz increment. By suitable choice of the desired output frequency are obtained. CHANNEL 1 CHANNEL 40 N FVCO N FVCO) TRANSMIT 5393 13.4825 481 18.7025 [RECEIVE 9254 16.2700 3942, 16.7100 (SEE TABLE 1 FOR OTHER CHANNELS) The VCO frequency is doubler input which then doubles the frequency. Issue No. AA (02/11/2000) 19 DX Il 5VCO OUTPUT FREQUENCY | DOUBLER OUTPUT FREQUENCY TRANSMIT CH1 18.4825 MHz 26.965 MHz. TRANSMIT CH 40, 18.7025 MHz 27.405 MHz For the first local oscilation, the buffer amp output is supplied. Since all frequencies are obtained form the crystal oscilator by linear processed all outputs are coherent with the crystal oscillator frequency and maintain the same percentage accuracy. Issue No. AA (02/11/2000) 19 DX II 5PROGRAM DATA & FREQUENCY (TABLE 1) Hanne | FREQUENCY TX (7X0) (itz) N Fvco nN [__ Fo 1 26.965 8508 1627 5293 13.4825 2 26.967 soe | 1628 5395 13.4875 3 26.988 6516 16.29 5297 13.4925 4 27.005 6524 1631 5401 18,6025 5 27.018 6528 16.32 5403 43.5075 6 27.028 8532 16.33 5408 135125 7 27.035 6536 16.34 5407 135175 8 27.085 6544 16.38 say | 135275 9 27.065 6548 1637 sais | 13.5925 10 27.075 6552 16.38 sais | 13.5975 1 27.085 6556 1639 Bai7 18.5425 2 27.108 8564 16.41 5a2t 13.5525 13 27.415 8568, 18.42 5423 13.8575 4 27.128 e572 16.43 5425 | 19.5625 8 27.138 6576 16.44 sear | 13.5675 16 27.188 66584 16.48 5431 13.5775 7 27.165 6588 16.47 8433 13.5825 18 27.175 6502 1648 | * 54350 | 13.5875 9 27.185 6596 16.49 5437 13.5925 2 27.208 6604 16.51 Baat 13.6025 2 27.216 6608 1652 5443 73.6075 2 27.225 e512 1653 54s 13.6125 2 27.255 6624 1656 5451 13.6275 24 27.295 es16 16.54 3447 13.6175 25 27.245 6620 16.55 5449 |. 13.6225 28 27.288 6628 1987 5453 13,6925 27 27.275 6632 16.58 5455 13.6875 28 27.288 6686 16.59 5457 136425 2 27.298 6640 16.60 5459 13.6475 30 27.308 6544 1861 5461 19.6525 | | 3 27.315, 6648 16.62, ‘5463 13.6575, 32 27.328 6652 16.63 5465 13.6625 33 27.335 6856 1664 5467 13,6675 34 27.348 8860 16.65 5469 13.6725 35 27.358 e864 1866 Bart 136775 38 27.368 6688 1667 5473 13.6825 37 27.375 es72 16.68 8475 19.6875 38 27.385 6876 1869 8477 13.6925 39 27.298 6880 18:70 5478 13.6975 L# 27.405 ese tert 548 49.7026 | Issue No. AA (02/11/2000) 19 DX I3. DETAILED DESCRIPTION (SEE FREQUENCY SYNTHESIZER BLOCK DIAGRAM ADD SCHEMATIC) (1) INSTRUCTION The synthesizer is implemented with the following components; PLL IC (IC1) X-TAL (X1) Varacter Diode (0601) LED Display (LED) ICt is a COMS LSI that includes most of PLL block the VCO with varicap diode D601 as part of the oscillator tank circuit, Q602 is a switching transistor to connect or disconnect the tuning capacitor 6609 in the VCO oscillator tank circuit for transmitter or receiver. (2) Reference Frequency The orystal, X1(10.240 MHz) and other components at Pin 9 and of ICI from on oscillator with an amplifier internal to ICt (3) veo 2603 is connected as a harler type oscillator with varicap diode as part of the tank circuit, With appropriate control voltage on D601, the VCO be made to oscilate over the required range of 19.4825 MHz to 16.710 MHz (4) Programmable Divider and Its Control ‘The programmable inputs (7-segment code) are fed to pins 1 to 7 IC1. The programmable input consist ‘a 7-segment code to light channel indicator LED (LED Display). For CH. 1 "b" and "c" of the LED element of LED distlay wil light. The programmable Input "b* goes low to produce CH.t devide (RXK:Ne3254, TX:NeS395) For each channel number input an internal code converterrom ‘provides the apropriater binary control to the programmable divider for that channel. Since the binary number required is different during transmit and receive, an additional bit required at pin 18 of IC1 to allow the rom to recognize the THIRX status. Pin 22 is internally tied to plus 5 volts which is the receive status, During transmit the puse to talk switch rounds pin 22 thru diode (012,019) which is the transmit status, The programmable divider output is fed to the phase detector for comparison with the 25 KHz reference. See table 1 for actual input and devide ratio on all channels. (5) Phase Detector and Control The phase detector is a digital phase comparator which compares the leg edges of the reference with programmable divider output square waves and develops a sefies of pulses whose DC level depends on the phase error is leading. The phase detector pulse output is fed to a charge pump and then to pin 16 of IC1. The charge pump output is fed to an active low pass fiter with consists cof F20,R608,C20 and the amplifier between pin 14 and 15 of IGt. The low pass fier output at pin 14 of IC! is further fitered and fed to varicap D601 control the VCO frequency. The result is a second order PLL with loop dynamics essentially controlled by the active low pass fiter, Issue No. AA (02/11/2000) 19 DX II A(6) TransmitjReceive, Buffer AMP ‘The VCO output is fed into buffer AMP Q60t from the seccndary of Lé. (7) Transmitter Doubler The Q603 output is obtain as emitter follower output tank circuit is double transistor Q1T. At this stage, the frequency is doubled. Q11 output thak cteult id double tuning circulves(27MHz) LS and L6 to stop the 13.5 MHz frequency. (8) Switching of Tuning Capacitor in VCO Oscillator Tank Circuit The VCO circuit must tune with a wide range of frequencies 13.4825~ 13,7025 MHz for transmitter and 16.27 MHz~16.710 MHz for receiver. The use of one tuning capacitor in common has adverse effects as a decrease in C in the tuning circuit and the occurrence of may spuriouses. To eliminate these effects. The tuning capacitance is switched for transmission or reception. The circuit consists of the primays of L4, C602, C609. When receiving Q602 become, off. So, primay of L4, and make tuning function. When transmitting, Q602 become on. So the primary of L4 and the parallel capacitance of C603 and ©6609 make turning function (9) Receiver Local Oscillator Outputs First Mixer: The secondary output of VCO. tank circuit Lé is injected through Suffer AMP Q601 and the emitter + follower output through the base of 1st mixer Q103. Second Mixer: The oscilation output oscillated with 10.240 MHz crystal X1 across pind and 10 of IC1 is output from ping and injected into the base of Q201 4. FREQUENCY STABILITY LET : FO. ~ Crystal Oscillator Frequency FR = Phase Detector Reference A FVCO = VCO Frequency 5 FT = Transmit Frequency THEN : FR = FO/4og6 and under locked conditions : Fr = VCO / N where in is the programmable divider ration. THEN : FVCO = N = FR = N(FO/4098) From which it can be seen that the percentage error in FT is the percentage ‘error in FO. Tho stability of the oscillator is determined primarily by the crystal and to a lesser extent by. the active ‘and passive components of the oscillator. He choice of crystal and components is such that the required stability is maintained over the required voltage and temperature range. Receiver The receiver is a double conversion super heterodyne with the first f at 10.965 MHz and the second if at 455 KHz. The synthesizer local oscillator 10.965 MHz below the receiver frequency and the second local oscilator at 10.240 MHz. ‘The detector output provides age to all previous stage except Q204, ‘Squelch is controled by Q10. Issue No. AA (02/11/2000) 19 DX I aPLL CIRCUIT BLOCK DIAGRAM RECEIVER SECOND LOCAL OSC. 10:240 Miz RECEIVER FIRST LOCAL 16.270 Mz (CH.1) 70 16.710 Miz (cH.0) 10.240 mie To TRANSMITTER =n Low BUFFER me + oat | eae | ere mx | a cs. |} 069 [*) "oer. [7] BASS, surres| | oovauer =! nue 26.695 wez(H.1) 70 27.405 Wie . +N Rx Tx SmtcH (CHANNEL CONTROL Issue No, AA (02/11/2000) 19 OX IITROUBLESHOOTING HINTS Synpiom | Prebble Caine “ames Gat dons nan] > BoGGe power et VAR a Urit dees rot | © Blom tse * pace + ten BG power cord * Belce ~ Dette external spear ac © pa Reps wept tom | + Poor meson on mioaphone comnectr + Rept or Recs spear a all” | + Detective push sve on misophone + Rept or Roce «batches ele + Repce Wess of te valge of GF01, 6108, G108, | + Rape No noise on Q104,0105,Q106 and IC2. Compare with voltage speaker chart on the page (21~22). = * Defective squelch circuit components.(RV1, VR2, * Replace 192, 0s, 208, 2207 ~ Dnleche Fva, 059, 05 & GOT eps eos aus does components not work + Improperly adjusted RV2 | ° Reagjust © betcve micophane ~ eos + Peer auto ouput ard csecie mociaton |S Repae the cetectre microphone amplifier components Q201, Q202, components(s) No mutation, | io2 + tee mizoptore omecoe component |» Repice | + Detective ALC circuit Q202, Q204, Q205, D4 * Replace the defective | component) (ED aay | = Detce Orage vie se ~eplce doesnot wk | + Detee LED apy 1%, S01, 0508 + pice Chane ser Gama 83) eee Ic, SM, + Palace ia eA way OKTEST EQUIPMENT SETUP AND ALIGNMENT INSTRUCTIONS. 1. PHASE LOCKED LOOP AND CPU SECTION A. Test Equipment Required ‘= Frequency Counter = DC Power Supply * DC Volmeter * Oscilloscope B. Alignment Procedure Step Setting Connection’ Adjust Adjust for Frequency adjustment — Frequency counter to | C512 | 10.240 MHz + 100 Hz MIC: Reecive output pin 19 of IC1 1 } Volume: Optional (Figue 1). ‘Squelch: Optional | | CH Selector: Optional AX VCO voltage adjustment —| Connect DC volimeter [Ls | 25 V MIC: Receive between R614 and 2 | Volume: Optional F516 (Figure 2). ‘Squelch: Turn Clockwise CH Selector: 1 TX VCO voltage adjustment — | Connect DC voltmeter | L6 | Indication on DC voltmeter MIC: Transmit between R514 and must be 2~25 volt. If DC) 3 | Volume: Optional S16 (Figure 2). voltmeter does not indicate ‘Squelch: Optional 2~25 volt, readjust LE [CH Selector: 1 L Z Frequency Counter Coo Pin_10of 11 oe SET Power’ Supply ===, ono a Figure 1 VOD Modis Pin 3 2¢_vattmeter e Power Supply Set ral SN =| wo ygf—3 O Figure 2 Issue No. AA (02/11/2000) 19 DX I 22. Transmitter Section A. Test Equipment Section «RF Power Meter (RF SSVM) +50 ohm load (non-inductive) “+ RE Attenuator « Oscilloscope + Audio generator ‘DC power supply «Spectrum analyzer + Frequency counter + Coupler B. Alignment Procedure ‘Connection Step Setting Adjust for AF driver stage — Connect RF power mote Maximum indication on the| MIC: Transmit base of Q13 (Figure 9). RF power meter. 1. | Volume: Optional ‘Squelch: Optional | GH Selector: 19 | RF power stage — Connect dummy load and | L9 | Maximum indication on the MIC: Transmit RF power meter to the | L12. | AF power moter (4 wats) 2 | Volume: Optional EXT-ANT jack on the set | If indication isnot in 4 Squelch: Optional (Figure 4) watts range, go back to | | GH Selector: 19 step 1 and readjust L9, aoe Liz, Modulation adjustment — | Connect audio generator | V2 _| Proper modulation pattern MIC: Transmit (1 KHz) to pin 4 of | on the oscilloscope. Volume: Optional Inicrophone jack (Figure 5). | ‘Squelch: Optional Connect dummy load and | GH Selector: 19 oscilloscope through coupler | 3 to AF power meter. Connect RF power meter to EXT-ANT jack on the set ‘Adjust audio signal level to | cbtain 80% ~80% of the ‘modulation fevel || Second harmonic check —| Connest the input terminal ‘At no modulation, compare MIC: Transmit of RF power meter to the the level of fundamental Volume: Optionat EXT-ANT jack on the set frequency to the level of || squelch: Optional through the -40d8 attenuator hrarmoni frequency. | 4 | CH Selector: 19 and the output terminal to ‘Suppression of the 2nd | the spectrum analyzer harmonie frequency level | through the dummy ‘must be lower then -6008. | loadjeoupler (Figure 6). Check for the other | channels, [| Frequency check — Connect dummy load and | C812 | Be sure that the indication [| MIC: Transmit frequency counter through | of the transmitter frequency 5 | Volume: Optional coupler to AF powe? meter. is 27.185 MHz & 300 Hz Squelch: Optional Connect AF power meter to on the frequency counter. || CH Selector; 19 EXTANT jack on the sot | (Figure 7). L lssue No. AA (02/11/2000) 19 DX iI 13RF Powormeter | 1 L_] OC Power Supply PSS) Set RF Powermeter Dummy Load y | ack Antenna “A O | Pin 4 of Microphone Jack Fig RF Powermeter ‘Antenna Jack ie Oscilloscope ure 5 Spectrum Analyzer set Attenustor eK) 60.8 coupler Cink Antenn seck aS) vc Power Supply RF Powermeter Antenna Jock urmmy Looe! : 1 Fusdomenta 2nd Hormonic Figure 6 Dummy Lead al oO aes Figure 7 0c Power Supply coo OO Frequency Counter Issue No. AA (02/11/2000) 19 DX It 144, RECEIVER SECTION A. Test Equipment Required + Standard signal generator (SSG) + SSVM + Distortion DC Power supply B. Alignment Procedure step Setting Connection Adjust ‘Adjust for AX output adjustment — | Connect standard signal | Li | Mavimum indication on | | mic: Reecive generator to EXT-ANT | (2 | SSVM. Reduce output Volume: Fuly clockwise | jack. Connect SSVM and | La | ftom SSG until the audio |, | Saueich: Tum to distortion meter across | L4 | output becomes about | counterclockwise | EXT speaker jack with 8] L8 | 500 mV (2V). | CH Selector: 19 ‘ohm dummy load | | SSG: 27.185 MHz, 1 KHZ, (Figure 8). 1, 90% mod. || Bistonion adjustment — | Connect standard signal | Li | Minimum indication on | MIC: Receive generator to EXT-ANT distortion meter. SSG: 27.185 MHz, 1 KHZ, | jack. Connect SSVM and : 1A, 90% mod. distortion meter across ‘Squeleh: Turn to EXT spoaker jack with 8 counterclockwise | ohm dummy toad | CH Selector: 19 (Figure 8). Volume: Optional ‘Squeich adjustment Connect standard signal | RV2 | Adjust uptill the audio MIC: Receive generator to EXT-ANT | output just appeared. SSG: 27.185 MHz, 1 KHZ, | jack. Connect SSVM and | 3 1w, 20% mod. Gistorion moter across | ‘Squelch: Clockwise EXT speaker jack with 8 | || CH Selector: 19 ‘ohm duminy toad Volume: Optional Figure 8). | Stondord Signal Sinerstsr pene Set { ‘ssvw too L | oc | LE= Power Suppiy lat Ses | Ga 8 ohm Dummy Lood Figure 8 Issue No, AA (02/11/2000) 19 DX I tsa 3 J snnaon oon BLOCK DIAGRAM SONGON BaARIG G3 i 5a oe ad Issue No. AA (02/11/2000) 19 DX ItSEMICONDUCTORS LEAD IDENTIFICATION AND IC INTERNAL DIAGRAM 1c KIA 7217AP- 1 22 2 a 3 20 & 9 3 8 6 1 a 6 8 15 9 we 0 B uC 12 2.7R KA 1268 re1008 kro2o7e Ke 3198 Ke 3194 (S Ns E 3.DIODE IN 4004 SLB s5vi20 RED Mv 2209 IN aaa Pe SLB SsHG - ‘anode i Y Cothode Make Cothode Anode Issue No. AA (02/11/2000) 19 DX I 5TOP VIEW OF PCB BOARD su INUUE Fy Gey {cee DE os Issue No. AA (02/11/2000) 19 DX IBOTTOM VIEW OF PCB BOARD Issue No. AA (02/11/2000) 19 DX ItVOLTAGE CHART 1. TR's | net No. rx i E 8 c E B c a 0 077 014 ° oat 0 2 5.28 5.08 482 524 5.07 479 a3 527 482 3.53 5.25 480 3.49 a4 5.25 5.04 3.28 5.25 5.03, 3.26 os 852 13.66 9.23 344 1242 220 Ce 352 ° 3.44 771 8.38 a8 5.70 6.35 13.54 570 6.35 13:18 ry ° ° ° ° ° 0 aro ° 352 02 ° 3.39 on an ° o ° 1.27 2.02 84 are ° o 13.94 1.24 2a 19.25 ans ° 0 172 0 0 158 ara ° ° 158 0 ° 136 2.1 ICNo. | Pin | AX RX io No. | Pin | AX RX 1 at sat. 12 | 257 | 254 2 | os | 096 13 | 569 | 569 3 | oar | 097 4 | 259 | 224 j 4 | 330 | 330 15 | 294 | 298 5 | 87 | 570 16 | 294 | 296 tot 6 [32 | 320 ict a7 [an 495 | 7 | s2 | 326 18 ° 4381 | 8 o ° 19 0.06 0.08 | 8 27 | 278 20 | 208 | 298 ! wo [273 | 278 21 NG No i 1 ° 2 ze | 202 | 292 Issue No. AA (02/11/2000) 19 DX It at1 No. | Pin | AX ax IGN. | Pin | _AK RK 1 | 1412 | 13.08 70 ° ° 2 | 1288 | t2aa iam oto mion 3 4.09 3.98 IF AMP 12 0.55 0.11 a en pez ee 7 3 | a4 [149 14 ° 6 | as | oa 1 ° ° 7g cee ioe 2 ° ° 3 | 1a | 126 3 ° ° 2 ® ° Ler 4 ° ° oie are peo 5 ° ° 7 ° ° 6 @ ° 2 ° ° 7a) ns Oe) ata 35 3_| i305 | 1280 1 ° ° a | ns [082 2 ° ° 5 | om | oa 3 | 275 | 200 wrap | 6 | osa | oat 4 ° ° 7 oO o a 5 8.55 8.47 3 | oz ° 6 20 | 47 o | ons ° 7 ° Bat 10 | oz 0 8 0 ° H ° 0 1 @ ° 1 ° ° 2 ° 84 2 | oe o 3 ° 65 3 | 495 | 082 4 ° oa 4 | 498 a2 7s | iaer_| i160 IF AMP 5 1.48 0.48 LED Diner 5 1262 | 11.69 ee eo) rome 7 | 1244 | 160 7 | 093 | oat a | izaa | 1456 @ | Ne | we o | vse | 139 2 | war | 2a vo [| waar a6 Issue No. AA (02/11/2000) 19 DX ILEXPLODED VIEW AND EXPLODED VIEW OF PARTS LIST 23 Issue No. AA (02/11/2000) 19 DX IINo. | PartNo. | Part Name & Description ay 1 | 420-1057 Speaker Bohm 0.3 W 66MM B-250 1.000 2 | 611-086 ()Machine Sorew(FH) 2.8X4 Zn-Plat 4.000 1 3 | 629-265 (Tapping Scrow (BH) SX6-28 Zn-Plat | 3.000 4 | 633-170 ()Taptte Screw (BH) 2X8 BLK 8.000 8 | 717-290 Cover Bottom ABS. $4 HB BLK 4.000 6 | 717-296 Cover Upper ABS BLK 4.000 7 | 730-176 Holder (SPK. MTG) 3.000 8 | 801315-4 E'S.0 ABS 94 HB 380-9001 3.000 8 | Bt4-240-a Lens PC 11.0 4.000 40 | 826-333 Knob Slide ABS 94 HB 2.000 W 826-334 | Knob Push ABS 94 HB 2,000 12 | 226-395-4 Knob Volume ABS 94 HB, 2,000 13, | 901-031 Felt 6X110Xi0.3 Felt Stic. 2,000 14 | 901-032 Felt 6X110X10.5 Felt Stic. 2,000 15 | 901-226 Felt 65xt0.3 Felt BLK 4.000 16 | 202.0575 Transistor KTC2078 1,900 q7 | 222-0064 lc KIA721AP 1.000 18 | 420-705-1 Jack Earphone 2.000 19 | aat-046-7 Connector CH-259(A) SW-1229 1.000 20 | 40-004-0 Mica For TR MTG 1.000 21 | soa-7aa Power Cord. Assy 1.000 22 | s1e-s92 (+)Machine Screw (BH) 9x10 Zn-Plat 2.000 23 | 621-159 (@)Tapping Screw (BH) 2.6X8 Zn-Plat 2.000 24 | 623-265 (@)Tapping Screw (BH) SX6-28 Zn-Plat 4.000 | 25 | 51-024 Nut SS41_M3-18 Zn-Plat | 2.000 26 | 662.205 .. . .| Washer (Spring) 2.000 |. 27 | 702-005. Body Main EGI 11.0 U.S Coating 4.000 | 28 | 730-478 Holder (ANT MTG) SPC Ni-PIat 1.000. | 29 | 750-039 Cord Stopper Nyion6s BLK 1.000 30 | 760-704 Heat Sink (IC MTG) 1.000 at | 761-576 Heat Sink ALPS 12.0 1.000 32 | 959-105 Bushing Nyion66 Glass 4.000 a3 | 880-280 Spring SUS304 20.25 2.000 34 | 600-092 Screw (Securing) ABS 94 HB 2.000 35 | 642-053 ()Wood Screw (R-FH) 2.718 NiPlat 3.000 36°} 660-138 Washer Rubb. 2.000 a7 | east Washer (Lock’8"Type) 3.000 38 | 720.915 Bracket (SET MTG) 4.000 39 | 401-775 PCB SUB 1.000 | 40 | a1t-tss. P.C8 Main 4.000 at | 251.016-72 LED Lamp LTL-19221AL RED 5 V 100mV 1.000 42 | 251-020-902 LED Lamp LTL-13231AL Green } 2.000 | a3 | 251-080-6 LED Lamp SLB-26YY3 Yelow 2.000 aa | 251-0640 LED Lamp SLBS5VR9 RED 3 V 6OmVv 4.000 | 45 | 252-026-1 LED Display LTD-482G-YE 1.000. | 46 | 421-559.44 Connecter SON-16-4 POB 4.000 | a7 | aatsse8z | SW Slide 2.000 | 48 | 436-021-2 SW Tact 2.000 49 | 450-417-3Y VR 10KC:155K 1618 1.000 1 50 | 450-6045 VR SOKA:RK 1.000 51 | 95A347-A Label Name 40x24 1.000 Issue No, AA (02/11/2000) 19 DX IIPARTS LIST [Seq Part No. Name & Description _ Tey Reference No. 1 [516-930-A | Cover Assly : 4.000 420-105-7 | Speaker 8 ohm 0.3W 66MM P-250 4.000 611-086 | (+)Machine Sorew(FH) 2.6X8 Zn-Plat 4.000 | Escutcheon & Main Boda 623-265 | (+)Tapping Screw (BH) 3X8-28 Zn-Plat 3.000 | SPK.NTG:3 633-170 | (4)Tapite Screw (BH) 3X8 BLK 8.000 | Cover & Main Bodt MTG 717-280 | Cover Bottom ABS 94 HB BLK 4.000 717-296 | Cover Upper ABS BLK 1.000 790.176-A | Holder (SPK) EGI T1.0 Us Coating 3.000 | sPK.MTa:3 801-315-A |ES.C ABS 94 HB 380-9001 4.000 ai4-240-A | Lens PC 11.0 4.000 826-333 | Knob Slide ABS 94 HB 1380-9001 2.000 826-934 | Knob Push ABS 94 HB 380.001 2.000 826-936-A | Knob Volume ABS 94 HB 380-2001 2.000 901-032 | Felt 6X110XI0.5 Felt Stic. 2.000 | Cover MTG (Rear) 901.226 | Folt 265xI0.3 Felt BLK 4.000 | Air Vent 2 | 516-930-01] Crystal Ass'y 1.000 260-869-32 | Crystal HCI'8U 10.240M 30PM 1.000 | xt . 3 | 516-99F-8 | Front Body Assly 1.000 a. 204.010-1 | Tranigistor 28C2078(E) 4.000 fara 222.008-4 | 1.0 KIA72I7AP j 1.000 | ice 420-705-1 | Jack Earphone DHJ-ST 2.000 |ui.2 421-046-7 | Connector CH-239(A) SW-1229 j 1.000 427-178-8 | Wire Braid 0.120 +440-004-0 | Mica (For T.R KTC2078) 2.000 504-734 | Power Cord Ass'y 1.000 613.332 | (+)Mathine Screw (BH) MAX10 ()BH Zn-Plat | 2.000 |TR MTG:1 IC MTG:1 621-15 | (+)Tapping Screw (BH) t2.6X8-1S (#)BH Zn-Plat |2.000 | SUB PCB MTG:2 623-265 | (+)Tapping Screw (BH) M3X6-2S (+)BH Zn-Plat |4.000 | Heak Sink2 Main PCB:2 651-024 | Nut M3-1SSS41 Zn-Plat 2.000 | TR Ic MTG 662-305 | Washer Spring M3 Zn-Piat 2.000 | TR IC MTG 702-005-A | Body Main EGI t1.0 U.S Coating 4.000 730-478 | Holder (ANT MTG):SPC 42X40X10.5 Ni-Plat | 1.000 750-038-A- | Cord Stopper Nyiong66 BLK | 000 760-704 | Heat Sink IC MTG) ALP 30xi8xt2 | 1.000 761-576 Heat Sink ALPS 12 1.000 853-105 | Bushing Nylon68+Glass 4.000 980-880 | Spring SUS304 0.25, 2,000 | CH UP Down 4 | 516-93M-A | MIC Ass'y 1.000 190-101-8Y | Disk Ceramic 0.001 F 1022 50V 1.000 | c100 420-205-9Y | MIC Condenser KUC4023-010010 4.000 4420-49-62 | Curd Curled SCON 1SH 30OMM- BLK (KSK-23089) | 1.000 421-038-0 | Connector Plug SW-1461 1.000 492.058-3 | SW Push SPS-9522 1.090 600-092 | Securing Screw MBX10 (P:1) ABS 94 HB 2.000 | acc 623-265 | (+)Tapping Screw (BH) 19X6-2S (¥)BH Zn-Plat_ | 1.000. | Holder MTG 623-683 | (+)Tapping Screw (BH) t3X10-28 (¥)BH NiPlat | 2.000. For MIC Bracket 625.007 | (+) Tapping Screw (TH) t8X12-18 (+)TH Zn-Plat | 3.000 | For SET Bracket 842.053 _| (+)Nood Serow (ReFH)2.7X18-18 (#JRHFH NiPlat | 3.000 - | Cover MTG Issue No. AA (02/11/2000) 19 DX II | 5[Seq Part No. Name & Description ay 860-188 | Washer 7X25Xi.5t BLK Rubber 2.000 664-320 Washer (Lock'B"Type) M3 "B" Ni-Plat | 2.000 | For MIC Bracket 664-518 Washer (Lock’B"Type) M5 "B" Zn-Plat. * | 3.000 | For SET Bracket 714-882-4 | Cover Bottom ABS 9 | 4.000 | RFCS 310-812-3| Coll Spring 3.4X0.S5X9.5T:R, 4.000 | RFCS 320-154-5 | Coll IFT 455KHZ-A |1.000 | Le 320-185-6 | Coll IFT 455KHZ-B |1.000 | 3 320-314-3 | Coil 27MHZ BX ANT 1.000 | Lt 320-3176 | Goll VCO’ VCO 1.000 | L4 320-3187 | Coll RF PRE AMP A TX27MHZ 2.000 | L586 771-525 | Shiled Housing SPTE 10.3 1,000 7 |516-93M-Ps| Main. PCB SMO Ass'y 4.000 | 594-009 | RF AMP Module Ass'y 1.000 | (060-000-8Z | Chip Resistor 0 1/10W 5% T2012 3.000 | R1000.101.102 060-101-6Z | Chip Resistor 100 1/10W 5% T2012 1.000 | R107 (060-180-7Z | Chip Resistor 18 1/10W 5% T2012 1.000 | R104 (060-221-1Z | Chip Resistor 220 1/10W 5% T2012 1.000 | R109 060-272-72 | Chip Resistor 27K 1/10W 5% T2012 1.000 | R108 060-331-72 | Chip Resistor 330 1/10W 5% T2012, 1.000. | R103 } 060-333-92 | Chip Resistor 33K 1/10W 5% T2012 1.000 | R105 060-471-02 | Chip Resistor 470 1/10W 5% T2012 4.000 | R110 060-681-32 | Chip Resistor 680 1/10W 5% T2012 1.000. | R106 180-172-22 | Chip Ceramic 0.014 CM21 X7AIO3K SOV AT | 7.000 | C103,106.106.107.111.112.113 | 181-829-72 | Chip Ceramic 150pF CM21 CG 151J SOV AT | 1.000 | C109 182-216-92 | Chip Ceramic 22pF CM2i CG 220) SOV AT | 1.000 | C102 132-220-22 | Chip Ceramic 220pF CM21 CG 221J SOV AT | 1.000 | C108 134-722.12 | Chip Ceramic 47—F CM21 CG 470 SOV AT | 1.000 | C104 195-626-12 | Chip Ceramic 580pF CM21 CG 561J SOV AT | 1.000 | C114 202-183-7 | Transistor KTC@8B0SY 2.000 | 102.103 243-049-4 | Diode $I Chip KDS226 4.000 | Dior 411-921 | P.C.B RF Module 99.25%16.88X1.8 94HB1/1_— | 1.000 509-110 | 6.8T Sprin.Coll Assy 2.000 | 102.108 310-809-1 | Coil Spring 8.4X0.55X6.5T:R 4.000 321-083-2 | Core 1108-KA058 MSDTH3.7X6 1.000 594-010 | IF AMP Module Ass'y : 1.000 080-000-82 Chip Resistor 0 1/10W 5% T 2012 2,000 | 600.603 060-101-6Z | Chip Resistor 100 1/10W 5% T 2012 11000 | Re0s 060-102-7Z | Chip Resistor 1K 1/10W 5% T 2012 1.000 | R208 080-103-8Z | Chip Resistor 10K 1/10W 5% T 2012 4.000. | R207" 060-123-6Z | Chip Resistor 12K 1/10W 5% T 2012 4.000 | Rett 002-153-8Z | Chip Resistor 15K 1/10W 5% T 2012 71.000" R218 060-154-4Z | Chip Resistor 150K 1/10W 5% T 2012 1.000 | R205 (060-182-9Z | Chip Resistor 1.8K 1/10W 5% T 2012 1.000 | R206 | 060-221-1Z | Chip Resistor 220 1/10W 5% T 2012 1.000 | R212 | 080-223.82 | Chip Resistor 22K 1/10W 5% T 2012 1.000 | R13 060-832-82 | Chip Resistor 3.3K 1/10W 5% T 2012 4.000 | R210 060-893-9Z | Chip Resistor 3K 1/10W 5% T 2012 1.000 | R217 | |960-a92-22 | Chip Resistor 3.9K 1/10W 5% T 2012 1,000 | Ra0z |} 060-471-02 : Chip Resistor 470 1/10W 5% T 2012 2.000 | 204.208, 060-473-22 | Chip Resistor 47K 1/10W 5% T 2012 2.000 | Rz14.216, 060-561-8Z | Chip Resistor $60 1/10W 5% T 2012 1,000 | Ra0t 060-823-52 | Chip Resistor 82K 1/10W 5% T 2012 1,000 | Rais, 101-0073 | Elect Capacitor 14F 50V 20% 4x7 1.000. | 209 101-0435 | Elect Capacitor 10 SOV 20% 4x7 1.000 | c204 | 130-A17-62 | Chip Ceramic 0.0014 CM2i X7R102K SOV AT| 1.000 | C205 180-172-22 | Chip Ceramic 0.014 CM21 X7R103K S0V AT | 2.000 |c201.203 Issue No. AA (02/11/2000) 19 DX Il aI Name & Description [sea] Part Ne. Gity | Reference No. 2021065 | Transistor KTA1SO4SY 1.000 | aaoa ~ 202-153-7 | Transistor KTC3880SY 3.000 | 201.202.2038 244.0018. | Diede GE 1N6O 1.000 | p201 J4it-922 | PCB IF Module aaxresexi.e sane 111 | 1.000 504.012 | VCO Module Assy 4.000 }060-000-2 chip Resistor 0 1/t0W 534 T 2012 2.000 |no00.so9 = (060-103-82 | Chip Resistor 10K 1/10W 8% T2012 2.000 | n606.607 (060-154-42 | Ghip Resistor 150K 1/10W 5% T2012 +.000 | neo 060-229.32 | Chip Resistor 20K OW 5% T2012 000 | réoe | (060-224-42 | Ghip Resistor 220K 1/10W 5% T2012 000. | Reo | (060-272:72 | Chip Resistor 2.7K 1/10W 5% T2012 41000 | Re0s (060-470-92 | Chip Resistor 47 1/10W 5% T2012 +1000 | Asot (60-821.22 | Chip Resistor 820 1/10W 5% T2012 000 | neo 19017222 | Chip Ceramic 0.01, cMat Xx7R103K Sov AT |3.000 | caot.s10.611 131-10792 | Chip Ceramic 120pF CM2i CG 1214 SOV AT |1.000- | coos: 181-816-62 | Chip Ceramic 18pF CM2i CG 180) sov AT |1.000 | C802 132.2162 | Chip Ceramic 22pF cw21 0G 2204 sov at |1.000 | coos 132,220.22 | Ohip Ceramic 220pF cw2i co 2214 sov AT |1.000 | cs07 122-71422 | Chip Ceramic 27pF C21 CG 270) sov AT |1.000 | C80 132.30622 | Chip Ceramic 32pF CM2i CG 3204 sov AT |1.000 | cs06 134-722:12 | Chip Ceramic 47pF cw21 oc 470) Sov AT [1.000 | coos 202-103:2 | Transistor KTCSB75SY 000 | a602 202153-7. | Transistor KTCSBB0SY 2.000 | a6or.60s 242.0060 | Diode Vericap Lv2209 000 feo 411-925 |P.C.B VCO Module 30.7x16.80x1.6 9aHB1/1 | 1.000 |P.C.8. VCO’ Nadule 594013 | Low Pass Fiter Module #000 18222022 | Chip Ceramic 220pF cM21 CG 2214 Sov AT |2.000 | ceot.805 134-751-42 | Chip Ceramic 4709F Cw2i CG 471s sov AT | 2.000 | cav2.803 310-809-1 | Coil Spring 3.4X0.55X6.5T:R 1.000 | Le02 310.810-1 | Col Spring 3.4X0.55x7.5T:A 1.000 | L808 310817-2 | Col Spring 3.4X0.55x0.57:8 +1000 | Leos 411-923, P.C.B LPF Module 15.39X40.5X1.6 94HB1/1 1,000 | P.C.B. LPF Module © 509.098 | 457 Spring Coll Ass'y |, +1000 feo: 310.8079. | Col Spring 3.4X0.58x45T:A +000 321-053-2. | Core 1108-KA-0S8 MSDTHS.7X6 +1000 594.050 _ | LED Driver Module-2 000 060-102-72 | Chip Resistor 1K 1/OW 5% T 2012 6.000 060.109-2 | Chip Resistor 10K 1/10W 5% T 2012 1.000 | 30405.306:907:908.000 060-151-1Z | Chip Resistor 150 1/10W 5% T 2012 1,000 | R312 060-152.22 | Chip Resistor 1.5K 1)10W 5% T 2012 to00 |r 060447212 | Chip Resistor 47K 1/10W 5% T 2012 2000 | Aso1 060.561-82 | Chip Resistor 560 1/10W 6% T 2012 51000 | na0211 098-5013. | Thermistor Disk 500 KCSCISOL. 15% 000 | Ra10 101-0127 | Elect Copacior 104F 16V 20% SX11 000 | THa01 +120.17222 | Chip Ceramic 0.01, cmos x7R10aK sov AT | 2.000 |ca03 235.001-72 | LC DBLIO18 +.000 | C901.902 243-071-3 | Diode Switching ChipKDS190(E3) 1.000 | IC301 411-947 |P.C.B LED Module 24%28.7X1.8 94HB1/1. 3.000 0301 8 |516-09P-4 | Packing Assy 41000 918-430 Box Tray DW2S 221(W)X156(D)X54(H) 1.000 1918-453-GA| Box Inner SW1S 234(W)X232(D)X58(H) 1.000 918.649 | Box MIC SW2E 221(W}X70(0)x54(H) 1.000 Issue No. AA (02/11/2000) 19 DX II 29Issue No. AA (02/11/2000) 19 DX 11 ——— a —| Part No. Name & Description Reference No. TSIC-Sa4-A [Bax Out DWTS aB6qN)XDAO(D) KOREA) Wade in Traland 922-030-E || Polybag P.P 200X300Xt0.05, Ser: 987-260-AC | Manual Owner's 1.000 942.935 | Card Bord 0334 943-052-AA |CB Rule Woodtrrepaper 410X290 +1000 |1948-601-8 | Card Assistance Woodkreepaper 25x152 | 1.000 {949.605 | Card Registration Artpaper 324X140 41.000 | Printed in Thailand '95A-347-A | Label’ Name Polyester 40x24 4,000 | 968-640-A Label FCC Polyester 67X10Xt0.05, 41.000 9 |516-93S-A | SUB PCB Ass'y 1.000 | 180-101-8Y | Disk Ceramic 0.001 F F 1022, 50V 2.000 | 031.32 |i 2s1-018-72 -| LED Lamp LTL-12221AL RED.5 V 100MW | 1.000 | LEDS | 281-02982 | LED Lamp LTL18231AL GRN 6 V i00MW | 2.000 |LEDI.2 | 261-0606 |LED Lamp SLB-26vv3 YEL 3 V com — | 2.000 | LeD3.a 1261-0660 |LED Lamp SLBSSVR3 RED 3V 6oMW — | 1.000 | LEDs 252.0140: | LED Display LTD-482LC_ GRAN 1.000 421-559-4A, | Connector SCN-16-4 PCB(R) 4.000 | 431-1928 " | SW Slide JSS2207 2,000 fage-o2i-1" | SW Tact SAt-1102-41 2.000 | 450-417aY | VR 10KC:18SK 161S 1.000 | vraisa) j.450:606-5 _| VR SOKA:RK1611111A0153A 1,000 | VRi(VOL) 10 } 516-93S-MA | SUB Material Ass'y 1,000 427-1769 | Wie Strip 05 DIA 0.200 | 960-274 Tube ULICSA KEIT-30 AWG 12 (2a) Clesr Vinyl | 0.050 | 960-371 Tube UL/CSA KEIT-30 AWG 2 (6.52) Clesr Vinyl] 0.050 | } | 964-052 | Tube HIS 11MM 0.100 968-008 | Tape Empire 1 0.250 | | |:968-020 Tape Scotch 15M/M (0.015X20M) 0.250 | 965-039 Tape Packing OPP (0.05X50M) 0.500 | 965-048 | Tape Packing O.P.P. (0.05X25M) Ivory 0.150 |, 968-007 | solder Bar 63:37 20.000 | | 966-018 | Solder Rosin ColWie 60:40 0.04-0.05t 13.000 966-025 | Fix Rosin 8,000 066.036 | Thinner For Fix 8.000 | [66-051 | sicone Grease Ye-e111 or X6-6111 1020 967.002 | Stavlazer Matera 50.000 Bond #201 | 10.000 Compound #1200 S00GR sos -40.050 | Wax Micro 5.000 } Wax Poly 0.080 Sorew Lacking Paint AGP 0.200 [967-118 | Anistatio OIL 0.500 [967-145 | Tie Wire Bind Wire stee@LK) 0.500 1967-163 | Tie Wire Vinyl 1.2 OIA 0.400 11 [516-83W-CA | Wie Cover Ass'y 1.000 |4eroess | Wro 1007 AWG 25 7036 Yet 0160. | POB SP(+)~SP(+) 427-048:7 | Wire 1007 AWG 25 710.16 GRN 0.150 12. 816-GaW-Mal Wire Mic Ass'y 1.000 |. /427-045-6 | Wire 1007 AWA 26 7J0.16 YEL 0.050 | Push SW-—-Cartridge i 0505 1 | 427-0467 | Wire 1007 awe 28 7)0.16 GRN 0.050 | Push SW-~Cartridge it - osas Willd a : te _ 30[Seq] Part No. Name & Description Qty Reference No. 13 | 516-93W-MP| Wire Main POB Assy 3.000 427-316-1 | Wire Shiled 1833 AWG 26 10.41 GRY | 0.140 14 |516-99W-SA| Wire SUB PCB Ass'y 1.000 427-003-8 | Wire 1007 AWG 24 1/0.51 RED 0.180 | SW ONJOFF 8+PCB Main ON/OFF2 05:05 427-0049 | Wire 1007 AWG 2¢ 1/0.51 ORG 0.100 | SW ONIOFF -PCB Main ONIOFF2 05:05 427-005-0 | Wire 1007 AWG 26 1/0.51.YEL 0.110 | VR VOL—-PoB VOLT 05:05 427-008-3 | Wire 1007 AWG 24 1/0.51 VIO 0.110 | VR SQ-PCB sat 05:05 427-010-4 | Wire 1007 AWG 24 1/0.51 WHT 0.080 | VR VoL~-PcB voL2 05:05 Issue No. AA (02/11/2000) 18 DX i 7