GROUP 2 SPECIFICATION 1. MAJOR COMPONENT Bucket Tire Headlight —-Hydraulictank —Alrcleaner Radiator Boom Boom cylinder Main control valve Battery Counterweight Bell crank Bucket cylinder Cab Main pump Precleaner Muffler Engine Bucket ink Front axle Steering cylinder Transmission Rear axle Fuel tank 1402. SPECIFICATIONS 1) WITHOUT TOOTH AND CUTTING EDGE TYPE BUCKET Descipton Unit Specification Operating weight rat) "73800(30420) ‘Suck ; 2380) Bucket capacity Taped mye) 7788) Overall lent A 73s0(24 1) Overall with 8 27401 0") Overall heght c 3800(10707) Ground clearance D 01 4) Wheelbase E immer) 3030( 9177) Tread F 20601 6") Dump dearance at 5 6 2930{ 7) Dump reach(Fulit) H 10051 3°47) ‘Wath over tires 1 2580( 8 6") Dump angle 2 a Roll back angle(Cary poston) K Dearee) 6 nwt toad) 3a Cycle time Dumo( ith 1oad) sec 12 Lowen Empty) 32 Maximum travel speed reson) 37.0230) Braking dstance ti) 129 4) Minimum turning radus( Center of outside tre) 5207 1) Gradabity Degree () % Fist goar 7ae8) rowara Second gear 12475) Third gear 237(147) Travel speed Fourth gear kevin) 37.0230) First gear 7869) Reverse Second gear 12.8(60) Third gear 251156) 12) WITH BOLT-ON CUTTING EDGE TYPE BUCKET Description Speciation Operating weight rath) "3800(80420) ‘Stuck 243.) Bucket capaciy mye) Heaped 2887) Overall fength a 745008" 5) Overall wath 8 Z7A0{ 0°) Overall height c 3300(107 Ground clearance D HoT # Wheelbase E rent 3030( S17) Tread F 2050( 6 8") Dump dearance at 45" 6 7860( 5) Dump reach(Full if) H "040 34) Width over tres i 2580( 86 Dump angie J , a7 Ral back agle(Cany poston) K Pearee ') 4% Lingwith toad) 58 Cycle time Dump ioad) se 12 Lowery) 32 Maximum travel speed rent) 37.0830) Braking distance ty 12894) Minimum turing radius(Center of outside tre) 5207 1) Gradabiity Degree) 30 Fist gear 7aa8) Fomard | Seeond gear 12.4075) Third gear Bn Travel speed Fouth gear sont) 37.0280) First gear 7863) Reverse | Second gear 12.60) Third gear 251158) 14123) WITH TOOTH TYPE BUCKET 12 Description Unit Specticaton Operating weight rat) 773800(30420) Bucket capacity Stuck mye?) 2580) Heaped 26634) Over engin A 7550/24 $7) Overall width a 2790 $27) Overall height c 3300(1070") Ground clearance D 10 7 47) Wheelbase = ini) 3050( 9717) Tread F 2060( 6 $*) Dump dearance at 45° 6 275 97) Dump reach(Fuli) H 125 3 &) Wath over tres 1 2580( 8 67) Dump angle J . a7 Roll back angle(Camy position) K Degree () 46 Cant oad) 39 Cyete time ‘Dump teas) see 12 Lower(Empty) 32 Maximum travel speed ren) 37.0230) Braking distance nea 7209 4) ‘Minimum turning radius(Center of outside tire) B27 1) Gradabilty Degree) 30 First gear 7a(e8) omard Second gear 275) Third gear w7147) “revel speed Fourth goar entero) 37.0230) First gear 72a(68) Reverse Second gear 72.880) Third gear 25(056) 44133. WEIGHT tem tg ° Front frame assembly 1157 2551 Rear frame assembly 1873 3468 Front fenderLH & RH) 7 170 Counterweight| 560 1235 Cab assembly 1020 2249 Engine assembly 432 952 ‘Transmission assembly 470 1036 Drive shaftFront) 18 42 Drive shaft(Center) 18 33 Drive shaft(Rear) 1 28 Front axle(Inciude dferental) 526 1160 Rear axie(include differential) 7686 1689 “Tre(20.5-25, 16PR, 13) 203 448 Hydraulic tank assembly 203 448 Fueltank assembly 352 776 Main pump assembly 37 a Fan & brake pump assembly 7 18 Main control valve 5 112 ‘Steering valve(EHPS) 8 33 Boom assembly 980 2161 Bell crank assembly 264 582 Bucket ink | 46 99 3-An? bucket, with bolton cuting edge 1150 2535 3.0nf bucket, with tooth 1090 2403 3.0m? bucket, without tooth and cating edge 1135 2502 Boom cylinder assembly 108 238 Bucket oyinder assembly 122 269 Steering oyinder assembly 29 4 Seat 40 8 Battory 5 1214, SPECIFICATION FOR MAJOR COMPONENTS 1) ENGINE tem Specification Model (Cummins QS86.9-C Type 4-oycle turbocharged, diesel engine Conta type Electronic contol Cooling method Water cooling ‘Number of eyinders and arrangement 8 cyindars, in-ine Firing order 15-3624 Combustion chamber type Directinjecion ype Cylinder bore * stroke 402% 420nm(4.02"*4.72") Piston displacement '588020(3580uin) Compression ratio 17531 Rated gross horse power 175 ps at 22007pm Maximum gross torque at 15007pm B2kgh m(S90K A) Engine oll quantity 164 2US.9a) Wet weight 43296210) High idling speed 2830 = 50pm Low idling speed 960 = SOpm Rated fuel consumption 166yps Staring motor ‘Nippondenso 22800-7802 (24V-7.5kW) ‘Aternator Delco Remy 2281(24V-70Amp) Batley 2% 120% 160Ah 1452) MAIN PUMP tem Speciation pe xed dplacerent double heal gear pump Cepacty Sieber Maximum operaing pressure 2 il @380p5) Rated ol quanty 2201 (6810S pm] 48 AUK Em) Rated speed 2200 3) FAN + BRAKE PUMP ‘en Spectcaton FAN BRAKE ype Fiked deplacement double helcal gear pump Capacty Tecra coer Maximum operating pressure re Rated ol quay 401 mia06US gem) _| 201 min. GU-S.gpn) Rated peed 22009 4)MAIN CONTROL VALVE tem ‘Speciation pe Zapoo! Operating method Hydiauis pot asit Wain elit valve pressure 21 gia 286055) Overoad reel valve pressure 8) REMOTE CONTROL VALVE tem ‘Speciation on Pressure rediong pe Minimum Bele 62555) Operatn Maximum 1827058) ingle operation stoke Lever Tonm@.8e) 1166) CYLINDER tem Specification Boom cylinder [Bore dia x Rod dia Stroke | 140% 075% 750mm Bucket oyinder Bore dia x Rod dia Stroke | 6160 080% 475mm Steering oyinder Bore dia Rod dia Stroke | @ 70% 045% 436mm 7) DYNAMIC POWER TRANSMISSION DEVICES tem Specification [Model 4WG180 ype Sameer ‘Single-stago, single-phase sransmission Frransmission | Fulkaufomatic power shit [Gear shit Forward fourth gear, reverse third gear jusment Electrical single lever type, kick-down system, user selective automatic kick down from 2nd to Ast gear [Drive devices whee dive Ale Front Front xed location Rear Oscilation = 13" of center pintoaded Wheels [Tres 205-25, 16PR(3) Travel Fourwheel wet dsc type, fll hydraulic Brakes Paring Seng ppd yeu elesed brake n fot ype Full hydra, articulated Steenns Storing angie 40° to both ight and left angle, respectively5. TIGHTENING TORQUE OF MAJOR COMPONENT We Tons so [wm | we 7 Enger BEA waxes | srever | noses 2 Eng mourn otc axis [rorsie | Taste 3] enone [Radetrneuntr bot wrexz0 paras | 2168s 4 Funk bot wiex20 | 724s 5 Ar dearer runing bok waxtas | 2208 | 181296 8 Va pu aug tg BR wiawa7s [T2830 | wom? 7 Man onl ve nauning ba wraas [128230 | seozair 8 Stang nt moun bot wioxs | eetta | 499210. 3 Steotngvave mowing bo wexizs | 2szos | 11238 © Bike valeur bot waxias [25-05 | twtia6 1] M8 | an nd ake pop maininba wos | santa | 4992101 2 Cutofvave nourig bot waxias [20s30 | e2e07 8 Reno cortl ever noun bak wexia | 1102 | eomta Pic spay wnt outigbot wexi2s | 2scos | vet2ae ® Sata vave wexias | 2szos | 1e1236 ® Ves link gb wrexz0 | parsas | 26208 7 Traneniston moun bot wasx30 | 100-15 | 708108 D Tenanisen montagbaretad _[wanx25 | waa=70_| s6=608 D Torque conertousngmeuninabot | wioxis | 45z07 | saszet 20 een Front axle mounting bol, nut mz4x20 | 100215 | 723109 2 Rear aie surpor outing bak nt ——_[ wz7x20 | rests | 9760108 2 Themneuning nt eras | reas | aris 2 Die sha nt mag bk sawunrae| 5052005 | 0281 2“ Countering bat weoxz0 | to=ave | we=ate 25 | ots [pers setmouring bot werizs | a4z0a | aseze 7% OPS Cab mautig bot EA werxzo [| soo 14186. TORQUE CHART Use following table for unspecified torque, 1) BOLT AND NUT (1) Coarse thread Bot sze a at em we iim we M 6x10 085-125 615-908 a= 174 82-126 Mex 125 20~30 145-217 273-412 197-298 Mio x 15 40-60 79-434 55-83 398-60 Mia x 175 Ta=112 535-795 98-158 7-14 Mia > 20 122-166 882-120 167-25 2-167 M6 % 20 188-252 135 ~ 182 252-342 182-247 Mie x28 258-350 187 ~ 258 351-475 254~ a8 M20» 25 362-480 262 364 482-066 356-482 Moe x 25 483-633, 350~ 457 58-980 476-709 M24 30 25-645 2-6 850-115 515-632 G0 x 38 124 ~ 168 a98~ 1214 169-229 7223 ~ 1655 M6 > 40 174-226 1261-1708, 250-310 1808 ~ 2242 @) Fine thread T ior Bot sze en ea im we Mext0 2a7~ 337 157-243 304 aaa 220-320 Mio 125 446-665 323-482 593-693 229-646 Mia 125 778-1158 763-887 106-160 756-118 Mia 15 133-184 962-190 179-244 190 174 Mie x18 799-269 T4104 268-360 193 ~ 260 mix 15 236-436 207-315 3aa~ 820 28-376 M20 x15 400-540 289-390 Baa 722 385-522 Ma * 18 e27-713 381-515 707-957 512-692 Mat X20 o79-919 491-668 09-123 358 ~ 690 a0 = 20 37-185 390 ~ 1938 82-248 1314 1795 36% 30 792-260 13891879, 262 ~ 364 1886 2561 4192) PIPE AND HOSE(FLARE TYPE) Thread size(PF) ‘Width across fat (mm) ‘fm ber a 18 4 288 318" 2 5 362 a a 6 43.4 3a" 36 12 868 T 41 4 101 3) PIPE AND HOSE(ORFS TYPE) “Thread size(UNF) Wiath across fatinm) kgm bet 13/16-16" 2 44 325 13642 36 23 @73 ecard 41 132 955 sNt642" 50 183 1324 Daz 55 26 1635 4) FITTING ‘Thread size(PF) Width across flat) kgm ott 14" 19 4 289 38" 2 5 362 az a 6 4 aie" 6 13 940 41 15 109 1207. RECOMMENDED LUBRICANTS Use only oils listed below or equivalent. Do not mix different brand oil ‘Ambient temperature °C(F) Capacity sence pont | Kindortud | BPE | ag ay (4) (14) (82) (50) (68) (86) (104) SAESO 1 SE OW Engine ollpan | Engine ot | 1614.2) a SAE TOW SEIN SAE TOW 1 ‘Transmission oll 43(11.4) SAETEWAD Front: 29(7.7) t Axe Gearot | Foran ‘SAE S0W-SOLSDIAPIGLS 1 Tank BOVE J 190043) ee Hycrauictank | Hyérauc ot ISOVE4S ] System: 175(46) Eiken ASTMDSTENO.1 Fuctank | Diesetuet | ste@43) ASTNDSTENSZ RUGINO.T Fitng (crt y)| Grease | Asreutes [ ILGINO. 2 1 Wixure of Raator | atbteeze | 3592) Enya al aes pa 3035 421