Professional Documents
Culture Documents
Service Manual
© 2014 - 2019 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights Reserved.
For this Operator’s Manual, the issue date is 2019-08.
All information contained in this manual is believed to be correct. Mindray shall not be liable
for errors contained herein or for incidental or consequential damages in connection with the
furnishing, performance, or use of this manual.
Mindray is responsible for the effects on safety, reliability and performance of this product,
only if:
the electrical installation of the relevant room complies with the applicable
national and local requirements; and
I
WARNING
It is important for the hospital or organization that employs this equipment
to carry out a reasonable service/maintenance plan. Neglect of this may
result in machine breakdown or personal injury.
Be sure to operate the analyzer under the situation specified in this manual;
otherwise, the analyzer will not work normally and the analysis results will
be unreliable, which would damage the analyzer components and cause
personal injury.
NOTE
This equipment must be operated by skilled/trained clinical professionals.
II
Warranty
Exemptions
Mindray's obligation or liability under this warranty does not include any transportation or
other charges or liability for direct, indirect or consequential damages or delay resulting
from the improper use or application of the product or the use of parts or accessories not
approved by Mindray or repairs by people other than Mindray authorized personnel.
Malfunction of the instrument or part whose serial number is not legible enough.
Service Contact
Company Name: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
Company Address: Mindray Building, Keji 12th Road South, High-tech Industrial Park,
Nanshan, Shenzhen, 518057, P. R. China
Website: www.mindray.com
E-mail Address: service@mindray.com
Tel: +86 755 81888998
Fax: +86 755 26582680
Tel: 0049-40-2513175
Fax: 0049-40-255726
III
Table of Contents
1 Using This Manual....................................................................................................... 1-1
1
Table of Contents
2
Table of Contents
3
Table of Contents
4
Table of Contents
5
1 Using This Manual
1.1 Scope
To use this manual effectively, you need the following capabilities:
Introduction
This manual comprises 13 chapters and 1 appendix. Refer to the table below to find the
information you need.
1-1
Using This Manual
SELECT from ×× the pull-down list, (and DRAG SCROLL BAR) to browse and
pull-down list then CLICK the desired item; or to press the keys
1.3 Symbols
personnel injury.
analysis results.
1-2
Using This Manual
You may find the following symbols on the analyzer, reagents, controls or calibrators.
BIOLOGICAL RISK
EARTH (GROUND)
ALTERNATING CURRENT
TYPE B DEVICE
BATCH CODE
USE BY (YYYY-MM-DD)
SERIAL NUMBER
1-3
Using This Manual
DATE OF MANUFACTURE
MANUFACTURER
TEMPERATURE LIMITATION
Be sure to observe the following precautions for the safety of patients and operators when
you are servicing the analyzer.
When servicing the analyzer, be sure to turn off the power. Servicing the
analyzer when it is on may bring risk of electric shock or damage to electronic
components.
Connect the analyzer to a socket having sole fuse and protective switch. Do
not use the same fuse and protective switch with other equipment (e.g. life
supporting equipment). Otherwise, the equipment failure, over current or
impulse current that occurs at the startup moment may lead to tripping.
To prevent personal injury during maintenance, keep your clothes, hairs and
hands from the moving parts, such as sample probe, clipper and piercer.
The reagents are irritating to eyes, skin and mucosa. Wear proper personal
protective equipment (e.g. gloves, lab coat, etc.) and follow safe laboratory
procedures when handling them in the laboratory.
1-4
Using This Manual
If the reagents accidentally spill on your skin, wash them off with plenty of
water and if necessary, go see a doctor; if the reagents accidentally spill into
your eyes, wash them off with plenty of water and immediately go see a
doctor.
Improper maintenance may damage the analyzer. Maintain the analyzer strictly
as instructed by the service manual and inspect the analyzer carefully after the
maintenance.
For problems not mentioned in the service manual, contact Mindray customer
service department for maintenance advice.
All the analyzer components and surfaces are potentially infectious. Take
proper protective measures for operation or maintenance.
The sample probe tip is sharp and may contain biohazardous materials.
Exercise caution to avoid contact with the probe when working around it.
1-5
2 Product Specification
2-1
Product Specification
Note: the single diluent consumable under the predilute mode includes the diluent volume for
dispensing the diluent.
The two measurements under predilute blood mode require no more than 20ul.
2.6 Throughput
whole blood mode: no less than 60 samples/hour.
predilute blood mode: no less than 50 samples/hour.
2-2
Product Specification
2-3
Product Specification
2.12 Parameter
1. Parameter classification
Measure the WBC, RBC, PLT and HGB of the blood and output 27 Parameters, 3 histogram
and 1scattergram, two measurement types CBC and CBC+DIF are offered as follows:
(
Eosinophils number Eos# / *
Eosinophils percentage Eos% / *
Lymphocytes number Lym# / *
Lymphocytes Lym% / *
percentage
)
, Monocytes number Mon# / *
include 4 RUO parameters
2-4
Product Specification
“*” means that parameters are tested under the mode; “/” means that parameters are not
offered under the mode.
CBC mode:
corresponding histograms include WBC Histogram, RBC Histogram and PLT Histogram;
CBC+DIFF mode:
2-5
Product Specification
WBC
Lym%
Lym#
Mon%
Mon# ***.** 109/L
Bas%
Bas# ***.** 103/uL **.* %
Eos%
Eos# ****.* 102/uL .***
Neu% None
Neu# ***.** /nL
ALY%
ALY#
LIC%
LIC#
**.** 1012/L **** 109/L
**.** 106/uL **** 103/uL
RBC PLT
**** 104/uL ***.* 104/uL
**.** /pL **** /nL
*** g/L **** g/L
HGB **.* g/dL MCHC ***.* g/dL
**.* mmol/L ***.* mmol/L
***.* pg
***.* fL
MCV MCH **.** fmol
***.* um3
**** amol
**.* % ***.* fL
RDW-CV RDW-SD
.*** None ***.* um3
**.* %
**.* fL
HCT .*** L/L MPV
**.* um3
.*** None
None ( 10
.*** %
PDW **.* PCT
*.** mL/L
GSD)
Note: Fast setup function of the units in different country mentioned in table 8 is provided;
users can set them by passwords. Customization functions are also offered. When there
are many units to be selected, user can customize all the units by the password. The
setup of some parameters unit are correlated.
2-6
Product Specification
2-7
Product Specification
HGB ≤1g/L
HCT ≤ 0.5 %
PLT ≤ 10 109 / L
The background requirements are applicable to whole blood and predilute blood.
Background verification: Run the diluent as samples for 3 times, take the maximum value as
the background result.
times),test 3 times consecutively, the value are j1,j2,j3, calculate the carryover with the
times consecutively, the value are i1,i2,i3; take diluent as low value sample, test 3 times
consecutively, the value are j1,j2,j3, calculate the carryover with the following formula, it shall
2-8
Product Specification
Table 9 Carryover
Parameter Carryover
WBC ≤0.5%
RBC ≤0.5%
HGB ≤0.6%
HCT ≤0.5%
PLT ≤1.0%
Domestic: Take a sample within the following range, test for 10 times consecutively, and
International: Take a sample within the following range, test for 11 times consecutively, take
to results of 2-11 results to calculate the (CV,%) or (d) with the formula.
in the formula:
xi
---- Test value of the sample;
2-9
Product Specification
2-10
Product Specification
WBC
0.00×109/L ~ ±0.30×109/L or ±5% ±0.60×109/L or ±6%
99.99×109/L
RBC
0.00×1012/L ~ ±0.05×1012/L or ±5% ±0.10×1012/L or ±10%
8.00×1012/L
HGB
0 g/L~250g/L ±2g/L or ±2% ±4g/L or ±4%
PLT
0×109/L~1000×109/L ±10×109/L or ±8% ±20×109/L or ±16%
(RBC≤7.0)
2-11
Product Specification
Select a high end 5-diff analyzer to perform correlation evaluation. The compare analyzer and
the BC-5300 shall be calibrated before the correlation evaluation and count the regression
equation. In the statistical analysis, pick out the samples of which the accuracy will be
influenced by the principle, such as microcytes, existed nucleated red blood cell and so on. In
Parameter r
WBC ≥ 0.99
RBC ≥ 0.99
HGB ≥ 0.98
MCV ≥ 0.98
PLT ≥ 0.95
Correlation factor
n is sample quantity
n 2
( Xij X )(Yij Y )
i 1 j 1
a
n 2 2
( Xij X )
i 1 j 1
b Y a X ; n is sample quantity
2-12
Product Specification
The Lym%, Neu%, Mon%, Eos% and Bas% results tested by the analyzer must be within the
99% credibility range of the results tested by the reference method.
2-13
Product Specification
Analyzer result
Microscopic exam result positive negative
positive TP (True Positive) FN (false negative)
Negative FP (false positive) TN (True Negative)
false positive flagging rate = FP /(TN + FP)*100%
false negative flagging rate = FN /(FN + TP)*100%
Capability requirements to identify the abnormal samples: analyze the differentiate results of
the analyzer and microscope exam. results,, false negative < 15%; false positive < 20%。
The verification method will be described in details in the clinical verification plan.
2-14
3 Software System
3.1 Overview
The software system is consisted of the analyzer software and the PC operation software -
IPU. The analyzer software runs in the analyzer CF card, the operation software IPU runs in
the Windows 7 Home Basic*32, Windows 7 Ultimate*32, Windows 7 Ultimate*64, Windows
8 Professional*32, Windows 8 Professional*64, Windows 8 Standard*32 and Windows 8
Standard*64 systems. The analyzer software analyzes sequences, collects and reads data;
while the IPU saves, displays and prints results, displays analysis and QC data, and realizes
data management, parameter setup and communication.
The installation packages of open vial and closed tube models are consolidated into one.
2.Upgrade procedure
Start the upgrade tool:
3-1
Software System
Logon: only user of service access level or above may perform analyzer upgrade.
3-2
Software System
After uploading, the upgrade process starts. If the kernel is upgraded, the above steps shall
be repeated to complete upgrade.
Kernel upgrade done.
Repeat the above steps to upgrade again.
When the process completes, restart the analyzer to complete upgrade.
Upgrade duration
3-3
Software System
Note:
1) Do not disconnect power of the analyzer during the upgrade process, even if the process
bar stays still for a while, or the upgrade may fail or the analyzer cannot be started.
2) Close the IPU before upgrade. The IPU shall be closed during analyzer upgrade process.
3) Power off the analyzer when prompt message instructs you so. Start up the analyzer 2
minutes later after the shutdown to continue with the upgrade.
4) If the upgrade fails, repeat the upgrade procedure again.
5) Ensure the completeness of the upgrade package, do not modify any file in the
package.
6) Keep anti-virus software and fire wall closed throughout the upgrade process.
3-4
Software System
2. The "User Account Control" dialog box displays, select "Yes" to install the application.
3. The installation program checks system environment, such as operation system version
and database, and then the following dialog box displays.
3-5
Software System
4. If there are modules missing for installation of the IPU, install the modules, and restart
the PC when the prompt message instructs so.
5. After all necessary modules are installed, the language selection screen displays,
select the desired language of the IPU here.
6. Click OK to enter the model selection dialog box, select the desired product model
here (the following figure is given as an example, please select based on the actual
product model).
8. Click "Next “to enter the installation path selection dialog box. The installation program
is normally installed in non-system disk. To make sure the "Analyzer IPU Software" can
run properly, the residual space of the installation disk shall be more than 100M.
3-6
Software System
3-7
Software System
3-8
Software System
3-9
Software System
Click "Apply". After restart the analyzer, the IP address will be refreshed.
Connection status
Start the IPU and check the connection status icon on the top right; flickering blue
suggests the connection is alright.
3-10
Software System
NOTE
1. Only support network port communication.
2. If IPU as server is not selected, then the IPU serves as a client end.
3. IP address: valid in the condition of IPU client end network port communication.
When the IPU communicates as client end, fill in the IP address of LIS server; when
the IPU communicates as server, the address is neglected.
4. Port: valid in the condition of IPU network port communication When the IPU
communicates as client end, fill in the LIS server port; when the IPU communicates
as server, and fill in name of the monitoring port of the local PC.
5. IPU as server: valid in the condition of network port communication; select this item,
the IPU will communicate as TCP server, or it will communicate as TCP client end.
6. Protocol type: select protocol and coding type, "HL7+UTF8" is supported by now.
3-11
Software System
3-12
Software System
3-13
Software System
7. Click the Transmit button at the QC table screen, a dialog box displays, and then
click "Start" to send data. If no data is selected or the date range is illegal, prompt
message will be given.
3-14
Software System
3-15
Software System
NOTE
The loading mode or sample mode editing can be done in the process of the inquiry,
they can be modified any time in the saving process.
3-16
Software System
3-17
Software System
Missing field Default mode will be used if users do not select mode
Invalid data after starting the analyzer or before turning on
Loading and bidirectional LIS. If users do select mode, the
sample mode selected mode will be used. If there are samples
already analyzed, mode of the previous sample will
be used.
Missing field Default mode will be used if users do not select mode
3-18
4 Main Parameters Description
number
Eosinophil Eos% Eos% = particle numbers of the Eos area in the
percentage DIFF channel *100%/ all particle number
except the ghost area in the DIFF channel
)
,
Lymphocyte Lym# Lym# = WBC*Lym%
include 4 RUO parameters
number
Lymphocyte Lym% Lym% = particle numbers of the Lym area in
percentage the DIFF channel *100%/ all particle number
except the ghost area in the DIFF channel
Monocyte Mon# Mon# = WBC*Mon%
number
Monocyte Mon% Mon% = particle numbers of the Mon area in
percentage the DIFF channel *100%/ all particle number
except the ghost area in the DIFF channel
Abnormal ALY# ALY# = WBC*ALY%
Lymphocyte
number
Abnormal ALY% ALY% = particle numbers of the ALY area in
Lymphocyte the DIFF channel *100%/ all particle number
percentage except the ghost area in the DIFF channel
4-1
Main Parameters Description
4-2
Main Parameters Description
After a predetermined volume of blood is aspirated and diluted by a certain amount of reagent,
it is injected into the flow cell. Surrounded with sheath fluid (diluent), the blood cells pass
through the center of the flow cell in a single column at a faster speed. When the blood cells
suspended in the diluent pass through the flow cell, they are exposed to a laser beam. The
intensity of scatter light reflects the blood cell size and intracellular density. The low-angle
scattered light reflects cell size, and the high-angle scattered light reflects intracellular density
(nucleus size and density). The optical detector receives this scatter light and converts it into
electrical pulses. Pulse data collected can be used to draw a 2-dimensional distribution
(scattergram). As shown in the following figure , X-axis represents the intracellular density
and Y-axis the blood cell size. Various types of analysis data can then be obtained from the
scattergrams.
4-3
Main Parameters Description
By analyzing the DIFF channel scattergram, the analyzer presents the Lym%, Mon%, Eos%
and Neu%.
4-4
Main Parameters Description
Each pulse is amplified and compared to the internal reference voltage channel, which only
accepts the pulses of a certain amplitude. If the pulse generated is above the WBC/BAS
lower threshold, it is counted as a WBC/BAS. The analyzer presents the WBC/BAS
histogram, whose x-coordinate represents the cell volume(fL) and y-coordinate represents
the number of the cells.
4.3.2. HGB
The HGB is calculated per the following equation and expressed in g/L.
4-5
Main Parameters Description
4.5.2. Principle
Volumetric method of the 53 series: The sample volume of each count (WBC 500uL, RBC
300uL) are measured by tube of fixed volume and initiated by the photocoupler.
Volumetric tube is canceled of the 5300 series, the volume of the impedance channel are
guaranteed by stable count time and stable aperture flow.
Time counting method of the 5300 series: The volume of each count is guaranteed by the
following formula:
Measuring volume = Volumetric time x Aperture flow rate
4-6
Main Parameters Description
Calculate and
Suspectable The WBC may be
WBC abnormal compare special
flag incorrect
parameters
Presence of
abnormally
RBC Lyse Suspectable Possibility of RBC distributed dots in
resistance flag lyse resistance WBC sensitive
region of the WBC
scattergram
The distribution of
WBC Suspectable Abnormal distribution
DIFF scattergram
Scattergram Abn. flag of WBC scattergram
is abnormal
The distribution of
WBC histogram Suspectable Abnormal distribution
histogram is
Abn. flag of WBC histogram
abnormal
Presence of
excessive dots in
Suspectable
Left Shift Possibility of left shift left shift sensitive
flag
region of the
scattergram
WBC Possible presence of Presence of
immature excessive dots in
Suspectable granulocytes immature
immature cells
flag granulocyte
sensitive region of
the scattergram
Abnormal
Suspectable possibility of scattergram/there
Abn./Atypical Lym
flag Abn./Atypical Lym are excessive dots
in the Atypical Lym
Confirmative WBC >
leukocytosis WBC high
flag 18.00×10^9/L
Confirmative WBC <
Leukopenia WBC low
flag 2.50×10^9/L
Confirmative Neu# >
Neutrophilia Neu# high
flag 11.00×10^9/L
Confirmative Neu# <
Neutropenia Neu# low
flag 1.00×10^9/L
Confirmative Lym# >
Lymphocytosis Lym# high
flag 4.00×10^9/L
Lymphopenia Confirmative Lym# low Lym# <
4-7
Main Parameters Description
flag 0.80×10^9/L
Confirmative Mon# >
Monocytosis Mon# high
flag 1.50×10^9/L
Confirmative Eos# >
Eosinophilia Eos# high
flag 0.70×10^9/L
Confirmative Baso# >
Basophils high Baso# high
flag 0.20×10^9/L
Hemoglobin abnormal Calculate and
Turbidity/HGB Suspectable
or there is HGB compare special
Interference flag
interference parameters
Calculate and
Suspectable RBC results possibly
RBC compare special
flag inaccurate
Agglutination parameters
Two or more wave Two or more wave
Dimorphic Suspectable
crests in the RBC crests in the RBC
Population flag
histogram histogram
The distribution of
Suspectable Abnormal distribution
RBC Histogram RBC histogram is
flag of RBC histogram
Abn. abnormal
Calculate and
Suspectable Possibility of iron
RBC Iron Deficiency compare special
flag deficiency
parameters
Confirmative RDW-CV> 22 or
Anisocytosis Anisocytosis
flag RDW-SD > 64fL
Microcytosis Confirmative MCV low
MCV < 70fL
flag
Macrocytosis Confirmative MCV high
MCV > 113fL
flag
Confirmative RBC >
erythrocytosis RBC high
flag 6.5×10^12/L
Confirmative
Anemia Anemia HGB < 90g/L
flag
Confirmative
Hypochromia Hypochromia MCHC<290
flag
Abnormal The distribution of
Suspectable Abnormal distribution
distribution of PLT PLT histogram is
flag of PLT histogram
histogram abnormal
Calculate and
PLT Suspectable Possibility of PLT
Platelet clumps compare special
flag clump
parameters
Confirmative PLT high
Thrombocytosis PLT>600×10^9/L
flag
4-8
Main Parameters Description
Channel
Flag message Property Shield relation
name
Shield related parameters
WBC Abn. Suspectable flag of the WBC clone or
prompt “R”
Shield related parameters
RBC Lyse
Suspectable flag of the WBC clone or
resistance
prompt “R”
Shield related parameters
WBC Scattergram
Suspectable flag of the WBC clone or
Abn.
prompt “R”
Shield related parameters
WBC Histogram
Suspectable flag of the WBC clone or
abn.
prompt “R”
related parameters of the
Left Shift Suspectable flag
WBC clone or prompt “R”
4-9
Main Parameters Description
Channel
Flag message Property Shield relation
name
Turbidity/HGB related parameters of the
Suspectable flag
Interference RBC clone or prompt “R”
4-10
Main Parameters Description
adjustment mechanism
QFLA Adjustment
mechanism /
Sensitivity
WBC Scattergram Suspectable coefficient QFLA Adjustment mechanism
Abn. flag adjustment / Sensitivity coefficient
mechanism adjustment mechanism
WBC histogram Suspectable QFLA Adjustment
Abn. flag mechanism QFLA Adjustment mechanism
QFLA Adjustment mechanism
Suspectable QFLA Adjustment /Sensitivity coefficient
Left Shift flag mechanism adjustment mechanism
QFLA Adjustment mechanism
Suspectable QFLA Adjustment / Sensitivity coefficient
Immature Cell flag mechanism adjustment mechanism
QFLA Adjustment mechanism
Suspectable QFLA Adjustment Sensitivity coefficient
Abn./Atypical Lym flag mechanism adjustment mechanism
Turbidity/HGB Suspectable QFLA Adjustment
Interference flag mechanism QFLA Adjustment mechanism
Hemo Suspectable QFLA Adjustment
Agglutination flag mechanism QFLA Adjustment mechanism
Dimorphic Suspectable QFLA Adjustment
Population flag mechanism QFLA Adjustment mechanism
RBC histogram Suspectable QFLA Adjustment
abn. flag mechanism QFLA Adjustment mechanism
Suspectable QFLA Adjustment
Iron Deficiency flag mechanism QFLA Adjustment mechanism
4-11
5 Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
1. Check if the version information
of the drive MCU and FPGA are
correct;
The Reaction bath
Abnormal 2. Check if the temperature of the
temperature does not
temperature of reaction bath is within the range of
0x01003030 meet the design
the Reaction [34.5,31.5]℃;
requirements in the
bath The temperature is 0℃, the input
sequence design.
end of the photocoupler is short
circuit, the sensor maybe
damaged or the wires are
5-1
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
short-circuit
If the temperature value is 70℃,
confirm as the actual temperature
A. If yes, replace the drive board
B. If the input end of the sensor is
open circuit, the sensor maybe
damaged or the wires are not well
connected
3. If the temperature is lower than
the minimum range, confirm as the
heating light. If the light is on
constantly, confirm that the
heating wire is OK, otherwise the
heater is damaged, replace the
components
1. Check if the version information
of the drive MCU and FPGA;
2. Check if the actual temperature
Environment
Environment of the device is within the range of
temperature is
temperature is out of the [15,30]℃;
0x1003031 out of the range
range of work 3. Check if the wires of the
of work
environment temperature sensor are connected
environment
properly;
4. Replace the connecting wires of
the temperature sensor.
1. Check if the version information
of the drive MCU and FPGA are
correct;
2. Check if the actual temperature
of the device is within the range of
[10,40]℃;
The temperature is 0℃, the input
end of the photocoupler is short
0x1003032 circuit, the sensor maybe
damaged or the wires are
short-circuit
Environment If the temperature value is 70℃,
temperature is confirm as the actual temperature
out of the Environment A. If yes, replace the drive board
running temperature is out of the B. If the input end of the sensor is
environment running environment open circuit, the sensor maybe
range range damaged or the wires are not well
5-2
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
connected
3. Check if the wires of the
temperature sensor is OK;
4. Check if the wires and the
heater are OK;
5. Change the wires of the
temperature sensor.
1. Check if the version information
of the drive MCU and FPGA are
correct;
2. Check if the optical temperature
of the reaction bath is within the
range of [30,40]℃;
The temperature is 0℃, the input
end of the photocoupler is short
circuit, the sensor maybe
damaged or the wires are
short-circuit
Laser diode temperature If the temperature value is 70℃,
Laser diode
0x01003033 is out of the run confirm as the actual temperature
temp. abnormal
environment range A. If yes, replace the drive board
B. If the input end of the sensor is
open circuit, the sensor maybe
damaged or the wires are not well
connected
3. If the temperature is lower than
the minimum range, confirm as the
heating light. If the light is on
constantly, confirm that the
heating wire is OK, otherwise the
heater is damaged, replace the
components
1. Check if the version information
of the drive MCU and FPGA are
correct;
2. Check if the temperature is
Abnormal
Abnormal diluent within the range of [25,36]℃;
0x0100041D diluent
temperature If the temperature is higher than
temperature
36 ℃ , check if the diluent
temperature is within the range of
[25,33]℃;
The temperature is 0℃, the input
5-3
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
end of the photocoupler is short
circuit, the sensor maybe
damaged or the wires are
short-circuit
If the temperature value is 70℃,
confirm as the actual temperature
A. If yes, replace the drive board
B. If the input end of the sensor is
open circuit, the sensor maybe
damaged or the wires are not well
connected
3. If the temperature is lower than
the minimum range, confirm as the
heating light. If the light is on
constantly, confirm that the
heating wire is OK, otherwise the
heater is damaged, replace the
assembly
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
1. The initialization has The photocoupler may be
passed the photocoupler damaged or the resistance of
area, but the photocoupler is the motor assembly is too
still blocked; large, which results in the
2. The initialization has step missing or drive error.
Sampling syringe
0x01000301 returned to the photocoupler Low possibility.
photocoupler error
area, but the photocoupler is 1. Check if the software and
not blocked; hardware versions are
3. The reset shall not be at correct, and if the 24V, 12V
the initial position, but the and 5V power is normal;
photocoupler is blocked 2. Check if the wires of the
Sampling syringe It has returned to the initial photocoupler and motor are
0x01000302 aspirate and drain position theoretically, but the reliable, check if there is bad
action error 1 photocoupler is not blocked; connection of the plug;
Sampling syringe It is not in the initial position 3. Click the "Remove error"
0x01000303 aspirate and drain theoretically, but the button to see if the error can
action error 2 photocoupler is blocked; be removed;
0x01000304 Sampling syringe It shall be in the initial 4. Perform self-test at the
5-4
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
does not permit the position theoretically when self-test screen to see if the
aspirate and drain starts the action, but the error is removed;
action 1 photocoupler is not blocked; 5. See if the
Sampling syringe It shall not be in the initial LED(ASP-M3_LED2;
does not permit the position theoretically when SP-M4_LED2,
0x01000305
aspirate and drain starts the action, but the SH-M5_LED2,
action 2 photocoupler is blocked; DIL-M6_LED2,
1. The initialization has LYSE-M7_LED2) of relevant
passed the photocoupler light flashes during the motor
area, but the photocoupler is action. If not, replace the
still blocked; drive board;
2. The initialization has 6. Check if the photocoupler
Sampling syringe
0x01000311 returned to the photocoupler is OK: see if there is any
photocoupler error
area, but the photocoupler is changes of status when it is
not blocked; blocked or not;
3. The reset shall not be at 7. Remove the bad
the initial position, but the photocoupler and check if
photocoupler is blocked there is dusts to block the
Sampling syringe It has returned to the initial luminous surface or if there
0x01000312 aspirate and drain position theoretically, but the is fluids on the luminous
action error 1 photocoupler is not blocked; surface of the photocoupler;
Sampling syringe It is not in the initial 8. Wipe the photocoupler
0x01000313 aspirate and drain position theoretically, but the surface and see if the error is
action error 2 photocoupler is blocked; removed after the
5-5
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
photocoupler is blocked
Sheath fluid syringe It has returned to the initial
0x01000322 aspirate and drain position theoretically, but the
action error 1 photocoupler is not blocked;
Sheath fluid syringe It is not in the initial position
0x01000323 aspirate and drain theoretically, but the
action error 2 photocoupler is blocked;
Sheath fluid syringe
It has returned to the initial
does not permit the
0x01000324 position theoretically, but the
aspirate and drain
photocoupler is not blocked;
action 1
Sheath fluid syringe
It is not in the initial position
does not permit the
0x01000325 theoretically, but the
aspirate and drain
photocoupler is blocked;
action 2
1. The initialization has
passed the photocoupler
area, but the photocoupler is
still blocked;
2. The initialization has
Hemolysin syringe
0x01000331 returned to the photocoupler
photocoupler error
area, but the photocoupler is
not blocked;
3. The reset shall not be at
the initial position, but the
photocoupler is blocked
Hemolysin syringe It has returned to the initial
0x01000332 aspirate and drain position theoretically, but the
action error 1 photocoupler is not blocked;
Hemolysin syringe It is not in the initial position
0x01000333 aspirate and drain theoretically, but the
action error 2 photocoupler is blocked;
Hemolysin syringe
It has returned to the initial
does not permit the
0x01000334 position theoretically, but the
aspirate and drain
photocoupler is not blocked;
action 1
Hemolysin syringe
It is not in the initial position
does not permit the
0x01000335 theoretically, but the
aspirate and drain
photocoupler is blocked;
action 2
Diluent syringe 1. The initialization has
0x01000341
photocoupler error passed the photocoupler
5-6
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
area, but the photocoupler is
still blocked;
2. The initialization has
returned to the photocoupler
area, but the photocoupler is
not blocked;
3. The reset shall not be at
the initial position, but the
photocoupler is blocked
Diluent syringe It has returned to the initial
0x01000342 aspirate and drain position theoretically, but the
action error 1 photocoupler is not blocked;
Diluent syringe It is not in the initial position
0x01000343 aspirate and drain theoretically, but the
action error 2 photocoupler is blocked;
Diluent syringe
It has returned to the initial
does not permit the
0x01000344 position theoretically, but the
aspirate and drain
photocoupler is not blocked;
action 1
Diluent syringe
It is not in the initial position
does not permit the
0x01000345 theoretically, but the
aspirate and drain
photocoupler is blocked;
action 2
5-7
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
the software
1. Action time conflict in the
Diluent syringe is sequence;
0x01000340
working 2. Transmitting time error of
the software
Aspirate volume set by the
Aspirate volume sequence is out of range
of the sampling Use during the R&D phase
0x01000306
syringe is out of If occurs at the user end, it
range indicates software or
program error
Drain volume set by the
sequence is out of range
Drain volume of
It is use during the R&D
the sampling
0x01000307 phase
syringe is out of
If it occurs at the user end, it
range
indicates software or
program error
If the error occurs at the
Sampling syringe
0x01000308 user end, it is the software
action overtime
bug
Aspirate volume set by the
Aspirate volume sequence is out of range
of the Sample Use during the R&D phase
0x01000316
Injection Syringe If occurs at the user end, it
is out of range indicates software or
program error
Drain volume set by the
Drain volume of sequence out of range
the Sample Use during the R&D phase
0x01000317
Injection Syringe If occurs at the user end, it
is out of range indicated software or
program error
Sample Injection If the error occurs at the
0x01000318 Syringe action user end, it is the software
overtime bug
Aspirate volume set by the
Aspirate volume sequence out of range
of the Sheath fluid Use during the R&D phase
0x01000326
syringe out of If occurs at the user end, it
range indicated software or
program error
5-8
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
Drain volume set by the
Drain volume of sequence is out of range
the sheath fluid Use during the R&D phase
0x01000327
syringe is out of If occurs at the user end, it
range indicated software or
program error
Sheath fluid If the error occurs at the
0x01000328 syringe action user end, it is the software
overtime bug
Aspirate volume set by the
sequence is out of range
Aspirate volume
It is use during the R&D
of the hemolysin
0x01000336 phase
syringe is out of
If occurs at the user end, it
range
indicates software or
program error
Drain volume set by the
sequence is out of range
Drain volume of
It is use during the R&D
the hemolysin
0x01000337 phase
syringe is out of
If occurs at the user end, it
range
indicates software or
program error
Hemolysin If the error occurs at the
0x01000338 syringe action user end, it is the software
overtime bug
Aspirate volume set by the
Aspirate volume sequence out of range
of the Diluent Use during the R&D phase
0x01000346
syringe out of If occurs at the user end, it
range indicated software or
program error
Drain volume set by the
sequence is out of range
Drain volume of It is use during the R&D
0x01000347 the diluent syringe phase
is out of range If occurs at the user end, it
indicates software or
program error
If the error occurs at the
Diluent syringe
0x01000348 user end, it is the software
action overtime
bug
5-9
Error Information of the Analyzer
5-10
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
photocoupler error 8. Wipe the photocoupler
X motor adjusting The same as 0x201 error, it surface and see if the error
0x01000204 does not move to only occurs during the is removed after the
target position position adjusting process installation, if not, replace
If fail to move correct the photocoupler;
position vertically, it 9. If it is not removed, check
indicates the vertical motor if the motor fails to move to
action error or photocoupler position
photocoupler error are as because of step missing or
follows: clogging. (Low possibility, it
1. The wires of position seldom happens).
Y motor failed to
photocoupler or horizontal
0x01000211 move to target
motor are damaged
position
2. Position photocoupler
error
3. Horizontal motor error
4. Board error
5. Larger resistant of the
sampling assembly
vertically
It shall move to the initial
position vertically, but the
photocoupler of the initial
position is not blocked, it
indicates the vertical motor
action error or
Y motor
photocoupler error are as
initialization fails
0x01000212 follows:
to move to up
1. Vertical initial position
position
photocoupler error
3. Vertical motor error
4. Board error
5. Larger resistance of the
sampling assembly
vertically
It shall move from the initial
position vertically, but the
Y motor
photocoupler of the initial
initialization fails
0x01000213 position is blocked, it
to move to lower
indicates the vertical motor
position
action error or
photocoupler error are as
5-11
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
follows:
1. The wires of position
photocoupler or horizontal
motor are damaged
2. Position photocoupler
error
3. Horizontal motor error
4. Board error
5. Larger resistance of the
sampling assembly
vertically
Y motor The same as 0x211 which
adjustment fails to appears during the position
0x01000214
move to the target adjustment process and
position can be merged
Y motor
adjustment does
0x01000215
not return to the The same as 0x212 and
up position can be merged
If horizontal motor moves
in the following condition,
report the error:
X motor does not
0x01000223 1. The position
permit the action
photocoupler is blocked
2. Vertical initial position
photocoupler is not blocked
If the position is blocked,
Y motor does not
0x01000226 the vertical motor is
permit the action
working , report the error
The motor cannot drive the
Y motor does not sample probe to pierce the
0x01000228 pierce to the lower cap, when the sample
position probe returns to the up
position, error is reported
During the initialization, it
Horizontal initial shall return to the
position horizontal initial position,
0x01000231
photocoupler but the photocoupler at the
error horizontal initial position is
not blocked
Photocoupler on It shall return to the vertical
0x01000235
the sample probe initial position vertically, but
5-12
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
error the vertical initial position
photocoupler is not blocked
1. It only appears at the
position adjusting process
2.Check if the process,
adjusting process and if the
When adjusting the adjustment to the target
Y motor Adjusting position, if the vertical position are correct
0x01000218
Steps out of limit adjusting is out of the limit, 3.If the above items are all
it shall be readjust correct, check if the sample
assembly are correct
4.If the above items are all
correct, replace the sampling
assembly
1. It only appears at the
position adjusting process
2.Check if the adjusting
process and if the
When adjusting the adjustment to the target
X motor Adjusting position, if the vertical position are correct
0x01000208
Steps out of limit adjusting is out of the limit, 3.If the above items are all
it shall be readjusted correct, check if the sample
assembly are correct
4.If the above items are all
correct, replace the sampling
assembly
RBC position right 1. The error only occurs after
0x0100027E edge of the gap the position adjustment and
out of limit exit the screen
RBC position left 2. If 272-274, 277-278 or
0x01000272 edge of the gap 27E errors are reported,
out of limit check the installation of the
WBC position At the corresponding sampling assembly, if there
0x01000273 right edge of the position, the edges of is no problem, replace the
gap out of limit relevant position sampling assembly
WBC position left photocoupler are too close 3. If other errors are
0x01000274 edge of the gap reported, adjust the relevant
out of limit position
DIFF position right 4. If the error is still reported,
0x01000275 edge of the gap check if the adjusting
out of limit process and the adjustment
0x01000276 DIFF position left to the target position are
5-13
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
edge of the gap correct
out of limit 5. If the above are all correct,
Right edge of the check if the sampling
0x01000277 open-vial position assemblies are installed
gap out of limit correctly
Left edge of the 6. If the above are all correct,
0x01000278 open-vial position replace the sampling
gap out of limit assembly
During the adjustment, the
adjustment transmission is
Y motor adjusting Remove error, restart the
0x01000217 not reported at No. 0-6
position error analyzer failed
position, it is considered
not to occur at the user end
Disorder position
adjustment command
Y motor end Remove error, restart the
0x01000219 order transmission, it is
position error analyzer failed
software error, the software
shall be restarted
During the adjustment, the
adjustment transmission is
X motor adjusting Remove error, restart the
0x01000207 not reported at No. 0-9
position error analyzer failed
position, it is considered
not to occur at the user end
Disorder position
adjustment command
X motor end Remove error, restart the
0x01000209 order transmission, it is
position error analyzer failed
software error, the software
shall be restarted
1. Action time conflict in the
sequence;
The sample probe 2. Transmitting time error of It happens accidentally,
0x01000220
is working the software remove the error directly
3. Drive program count
error
If the initialization is not Remove error, restart the
The sample probe
started, perform left or right analyzer failed
does not permit
0x01000221 and up and down
adjustment
adjustment and adjustment
of the software bug
If the error occurs at the Remove error, restart the
X motor action
0x01000222 user end, it is the software analyzer failed
overtime
bug
5-14
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
If the error occurs at the
Y motor action Remove error, restart the
0x01000225 user end, it is the software
overtime analyzer failed
bug
5-15
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
Analog signal board J8 are
connected properly;
3. Take out the wire
connectors of the J8 Analog
signal board;
4. Test the TP48 voltage with
the multimeter, if exceed the
range of 1.206V~1.474V,
replace the Analog signal
board;
5. If it does not exceed the
range, replace the J8 wires
(C-009-002228-00), connect
the J8 and click the "Remove
error" button
6. If the error cannot be
removed, replace the main
control board
1. First check if the versions of
CPU, versions of main control
board FPGA are correct
2. Check if the wires are
connected reliably, check if
there are scratching or
damage of the wires, the wires
include:
C-009-002226-00 control
wires of the optical system
During the HGB
C-009-002228-00 low-speed
measurements, the
Laser diode wires of the main control
0x01003061 current of laser board
current Analog signal board
does not meet the
C-009-002229-00 digit wire of
design expectation
the main control analog signal
board
3. Check if the analog signal
board is normal
a. Check if the analog signal
board TP32 is smaller than
0.1V, if yes, it indicates Analog
signal board error
b. Check if the power supply of
the laser control board is
5-16
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
normal: J1.1:[-12.6,-11.4]V;
J1.4:[11.4,12.6]V, if not,
replace the wire
C-009-002226-00, if it is still
not within the range, it
indicates analog signal board
error, replace the analog
signal board;
4. Check if the laser control
board is normal
a. Check if the TPILD voltage
of the laser control board is
within the range of 1.2V~4.5V,
if not, replace the laser control
board, test again, if the value
is still not within the range, it
indicates optical system error,
replace it
b. Check if the switch control
of the laser control is normal:
J1.6:5V;J1.5<0.8V, if it is
within the range, replace the
laser control board; Test
again, if not, it indicates the
optical system error, replace it
5. Check if the main control
board is normal
a. Check if the J8.9 voltage of
the analog signal board and
the TPILD voltage of the laser
control board, if yes, replace
the wire C-009-002228-00, if
the error still exists, it indicates
the main control board error,
replace it; if not, replace the
wire C-009-002226-00
b. Replace the wire
C-009-002229-00, if the error
still exists, it indicates the main
control board error, replace it
Open the side 1. Check if the right-side door
0x010030D0 Open the right side door
door of the can be opened, if yes, close
5-17
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
analyzer the door and remove the error;
2. If the error is reported when
the door is closed, check the
installation of the micro-switch,
see if the photocoupler can be
pressed when the door is
closed;
3. Check if the wires of the
micro switch are reliable and
see if they are damaged;
4. See if the micro switch is
OK: see if the status changed
when pressed or ejected the
micro switch;
5. If the error is not removed,
replace the photocoupler.
1. Check if the optical system
is locked tightly, if yes, close
the door and remove the error;
2. If the error is reported when
the door is closed, check the
installation of the micro-switch,
see if the micro switch can be
pressed when the door is
The optical
The optical assembly is closed;
0x010030D1 assembly is
loosen 3. Check if the wires of the
opened
micro switch are reliable and
see if they are damaged;
4. See if the micro switch is
OK: see if the status changed
when pressed or ejected the
micro switch;
5. If the error is not removed,
replace the micro switch.
5-18
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
Test if the LH reagent is Click the "Reagent" button,
0x01003071 HGB lyse expired expired after starting up load the valid reagent
and 10:00 every morning information
Test if the LEOI reagent
Click the "Reagent" button,
is expired after starting
0x01003072 DIFF1 lyse expired load the valid reagent
up and 10:00 every
information
morning
Test if the LEOII reagent
Click the "Reagent" button,
is expired after starting
0x01003073 DIFF2 lyse expired load the valid reagent
up and 10:00 every
information
morning
0x01003096 Diluent insufficient 1. The software records
the remain reagent is
Click the Remove error
less than -20% of the
button, load the new valid
total amount;2.The
reagent in the prompt reagent
hardware reports there is
box and perform reagent
no reagent, the software
replacing
records the remain
reagent is less than 3%
0x01003097 HGB lyse 1. The software records
insufficient the remain reagent is
Click the Remove error
less than -20% of the
button, load the new valid
total amount;2.The
reagent in the prompt reagent
hardware reports there is
box and perform reagent
no reagent, the software
replacing
records the remain
reagent is less than 3%
0x01003098 DIFF1 lyse 1. The software records
insufficient the remain reagent is
Click the Remove error
less than -20% of the
button, load the new valid
total amount;2.The
reagent in the prompt reagent
hardware reports there is
box and perform reagent
no reagent, the software
replacing
records the remain
reagent is less than 3%
0x01003099 DIFF2 lyse 1. The software records
insufficient the remain reagent is Click the Remove error
less than -20% of the button, load the new valid
total amount;2.The reagent in the prompt reagent
hardware reports there is box and perform reagent
no reagent, the software replacing
records the remain
5-19
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
reagent is less than 3%
1. Check if the waste
container is full;
2. Check if the float sensor is
at reliable floating status.
3. Check if the wires and
0x01003085 Waste full Waste full connectors of the waste
sensor is OK.
4. Check if the connector of
the waste sensor on the drive
board is OK;
5. Replace the waste sensor
1. Check if the diluent
container is full;
2. Check if the float sensor is
at reliable floating status.
3. Check if the wires and
connectors of the diluent
sensor is OK.
4. Check if the connector of
the diluent sensor on the
drive board is OK;
0x01003080 No diluent No diluent 5. Replace the diluent float
sensor.
6. Check if the wires between
the reagent testing board and
the driver board are
connecting reliably and
properly;
7. Check if the reagent
sensor is OK;
8. Replace the reagent
testing board
0x01003081 No HGB lyse No HGB lyse 1. Check if the reagents are
0x01003082 No DIFF1 lyse No DIFF1 lyse used up;
2. Check if the wires between
the reagent testing board and
the driver board are
connecting reliably and
properly;
3. Check if the reagent
0x01003083 No DIFF2 lyse No DIFF2 lyse sensor is OK;
5-20
Error Information of the Analyzer
Troubleshooting and
Error ID Error Name Error Mechanism
Solution
4. Replace the reagent
testing board
5-21
Error Information of the Analyzer
Error
Error ID Error Name Troubleshooting and Solution
Mechanism
recommended to perform per the order of the
suggestions.
2.b The valve V18 cannot be opened normally or
it is clogged or the pipes around the V18 is
folded, pay special attention to the T24 and T22;
2.b The valve V17 cannot be opened normally or
it is clogged or the pipes around the V17 is
folded, pay special attention to the T26;
2.c The flow cell is clogged by the foreign
materials, draw out the flow cell manually with the
syringe, if the device is installed recently or it is
place still for a long time, it is suggested to check
this item.
2.c The reset of the relieve valve is too small, the
cover is damaged and the spring is rusted, if the
device is installed recently or it is place still for a
long time, it is suggested to check this item.
5-22
Error Information of the Analyzer
5.1.11. Clog
Error ID Error Name Error Mechanism Troubleshooting and Solution
0x01002010 WBC Clog 1. Perform "Zap Apertures", "Flush
Apertures" and "Unclog" operation for
During the counting several times.
process, all or part of 2. If the clog error cannot be removed,
the apertures are perform "Probe Cleanser
clogged, which results Maintenance".
in the aperture flow 3. If the clog error cannot be removed,
0x01002030 RBC Clog
become slower and add the probe cleanser into the bath
aperture voltage higher directly and soak for 10 minutes.
which report the clog 4. If the clog error cannot be removed,
error. then take off the aperture and soak it in
the probe cleanser and clean the
aperture manually.
5-23
6 Fluidic System
The system flow chart of predilute CD mode is as follows: (there is no DIFF or optical channel
of the CBC mode)
6-1
Fluidic System
Reagents used:
M-53LH lyse: dissolves RBC, PLT, and differentiates basophils from other WBCs by size.
Diluent: cleans the system, and provides environment for reaction and analysis.
Measuring volume: the measuring volume is controlled by controlling the vacuum and analysis
duration. The stability of vacuum shall be ensured so that the aperture flow can be stable, thus
the measuring volume can be calculated by controlling the analysis duration.
1 Dilution ratio in this chapter refers to the dilution ratio of whole blood mode, if not otherwise
stated.
6-2
Fluidic System
Function description: 6μl of blood, 2.5ml of diluent and 0.5ml of LH lyse are mixed and reacted
in the counting bath, and then the compound is aspirated into the back bath via the aperture by
vacuum of the vacuum chamber, the cells are analyzed when they passes the aperture.
HGB analysis
Reagents used:
The analysis principle of HGB channel is colorimetric method. By comparing the scatter light
intensity of the diluent and the sample, the HGB concentration can be obtained.
Analysis parameter: MONO#, MONO%, LYMPH#, LYMPH %, NEUT#, NEUT%, EOS# and
EOS%.
Dilution ratio:1:138
Measuring volume: the sample flow is stable, by controlling the analysis duration, the
measuring volume can be calculated.
Function description: 0.6ml of Leo(I) lyse is dispensed to wash the DIFF bath, then 1.1 ml of
Leo(I)lyse is added before 9μl of blood is dispensed. 0.135ml of Leo(II) lyse is added after the
blood and Leo(I) react for a while. After a while again, the sample will be delivered to below the
flow cell, the sheath fluid syringe is started to form sheath fluid, and the sample syringe is
started to push the sample into the flow cell for analysis.
6.1.3.RBC/PLT channel
Reagents used:
Diluent: for dilution, cleaning, providing conducting environment and isometric processing of
cells.
6-3
Fluidic System
Dilution ratio:1:20000
Measuring volume: the measuring volume is controlled by controlling the vacuum and analysis
duration. The stability of vacuum shall be ensured so that the aperture flow can be stable, thus
the measuring volume can be calculated by controlling the analysis duration.
Function description: the sample probe aspirates 52.08μl of sample (dilution rate: 1: 417.7)
from the WBC bath; the sample probe moves to RBC bath to mix the sample with 2.5ml of
diluent, the dilution rate of the sample is1:20000. The sample is then aspirated into the bath
back through the aperture by vacuum of the vacuum chamber, the cells are analyzed when
they pass the aperture.
Preheating
Item Optical system Reaction bath
bath
Target temperature ℃ 30 35 36
6-4
Fluidic System
Probe
diluent LEO(I) LEO(II) lyse LH lyse
Loading mode cleanser
(ml) (ml) (ml) (ml)
(ml)
CBC 32 0 0 0.5 0
Whole blood mode
CD 42 1.7 0.14 0.5 0
CBC 31 0 0 0.5 0
Predilute mode
CD 41 1.7 0.14 0.5 0
Normal startup 83 2 2 2 0
Appearance:
6-5
Fluidic System
Pin-lift
Function:
Two-way valve: connects and disconnects channels. When the electromagnetic valve is
not electrified, the input and output ports are blocked; when the electromagnetic valve is
electrified, the input and output ports are connected.
Three-way valve: switches channels. When the electromagnetic valve is not electrified,
the common port and normally open port are connected; when the electromagnetic valve
is electrified, the common port and normally closed port are connected.
Note: the working voltage of the Mindray valve is 12V, and the maximum pressure
is 200KPa. The Mindray valve works via the electromagnet, and restores by using
spring, it shall not be electrified for long term. When the electromagnetic valve is
electrified, the pin-lift of the valve goes down; when the valve is not electrified, the
pin-lift restores. By touching the pin-lift, you can feel its movement to judge its
status.
Appearance:
Note: Be sure to distinguish the ordinary two-way valve and the pressureproof
two-way valve when replacing the valves.
6-6
Fluidic System
Appearance:
Function:
same as the Mindray valves. The pressure resistance of this valve is greater than that of the
two-way pressureproof Mindray valve, so it can adapt to greater temperature and pressure
change.
Note: pressure resistance 200KPa, CV of the flow is about 0.03.
6.5.4. Pinch valve
Symbols:
PV28
Appearance:
Function: clamp type, on/off controlled by electromagnetic power. The valve controls the
flow and break of fluid.
6.5.5. Liquid filter
Symbols:
6-7
Fluidic System
Appearance:
LF1 LF2
A A
A
Appearance: N/A.
Function: There are 5 types of syringes, there parameters and functions are as follows:
6-8
Fluidic System
Sample Full range The syringe pushes sample into the flow
Sp-Syringe
syringe 250μl cell for measurement.
GP
Appearance:
LP2
LP3
Appearance:
6-9
Fluidic System
Function:
LP2: the pump drains the DIFF bath and vacuum chamber, and generates vacuum of the
vacuum chamber.
LP3: the pump drains the probe wipe, WBC bath and RBC bath.
Appearance:
Open vial sample probe
Function: provides a corrosion resistant cavity, which is able to aspirate and dispense
blood and probe cleanser.
Note: the probe tip of open vial sample probe is flat.
6-10
Fluidic System
Appearance:
RV
Appearance:
6-11
Fluidic System
Block
Photocoupler plate
Function: detects the pressure in the sheath fluid channel, when the pressure goes
beyond specified range, the photocoupler will be blocked, and alarm signal will be given.
6.5.12. Baths
WBC bath: the WBC bath is formed by the front bath, back bath and aperture. The bath
provides space for WBC sample mixing and reaction, HGB and WBC measurement.
RBC bath: the RBC bath is formed by the front bath, back bath and aperture. The bath provide
space for RBC sample mixing and reaction, RBC/PLT measurement.
DIFF reaction bath: provides space for DIFF sample mixing and reaction, and provides
prepared DIFF sample.
Vacuum chamber: generates and stores stable vacuum for WBC and RBC impedance
counting, cleans the back bath, and drains the flow cell when it is clogged to remove
impurities.
Pressure chamber: generates and stores stable pressure for bubble generation of the baths
and aperture flushing.
WBC isolating chamber: provides room to block interference signals from outside.
RBC isolating chamber: provides room to block interference signals from outside.
6-12
Fluidic System
SV18
C84 (T23)
C15 J19-T24-J20
J44-T174-J45 T175 C81 C80 C45 C49 DILUENT
T170 T169 T4
J1-T11-J2 DIL
A T25 C14 C46 C50 LEO(I) LYSE
T7 T3
LEO(I)
C83 C1 C47 C51 LEO(II) LYSE
DIFF bath T2
SV17
J40-T15-J12
T6
J39-T14-J11
LEO(II)
C2 C48 C52 LH LYSE
J17-T22-J18
LF2
C12 C13 C77 T5 T1
T164
J3-T12-J4 LH
T131
Flow
(T21)
T30 T31 T29
T27
T28
T49
cell Reagent
SV04 SV05 SV06
RV Transducer detection
T136
SV15
GF1 T70
C37
PV28
T172
T73 -T132
J7-T39-J8 J21-T40-J22
T171
T16
T10
T8
T134
C82 T133 T71 T72 PC
T9
J16-T17-J41
T33
J5-T18-J6
T38 C25 GP C16 T74
J23-T42-J24
T32
J15
SV16
SV14 GF2
J42-T165-J43
B T35
C28
T36
C27
C3
J9-T13-J10
T34
T75-T76
SV10
T37
C29
T41
C4 C30
T19 J13-T20-J14
T77
SP(250uL)
T45
Isolating C68
T47
SH(10mL)
chamber1
T155
LYSE(2.5mLX3)
C5
SV08 SV09
J35-T139-J36
J33-T138-J34
J31-T137-J32
T156
T140
C78 T68
C64 T166
Transducer
T78
C42 C69 C24
T149
C36 C17
T46 T60
T79
C18
T150
C T62
T81
T168
C19
T82
C67
T146
T64
C65
T83
T48
T152
T57
T153
C8 C38
T66
T69
C44 T50 T63
DH T61
SV07 名称: VC
T162 ASP(100uL)
T65
C66
T151 T58
T59
T54
C75 C76
T154
T163
T53
T55
T67
T51
J37-T52-J38
T84
T108
T96
C9
T56
T85
T92
C32 T102
T90 T106
T94 C73 C74
(T147)
T95 T107
T161
T160
C53 C54 C55 C59
DIL(10mL)
T103
T91 SV27 SV26 C56 C57 C58 C60
LEO(II) reagent
T93 T105
LEO(I) reagent
C23
LH reagent
C21
container
container
T143
container
T87
T141
T142
T144
J29-T101-J30
J27-T89-J28
(T100)
Bath shielding
(T88)
T126
Isolating T97 T109 T111 C34
Isolating
LF1 chamber 2 T98 T110
T112
chamber 3
T123
Probe T113
wipe
T99
T114 C35
C62 C61
E C72 C70
C71
T159
T157
SV23
T158
SV25 SV24
T145
T130
T117
T122
C63 C39
C10 T118 T115
T128 T120 T119 C40
LP2
Waste C43 C11
T129 T121 T116
container
LP3
F 保密:此图及其全部知识产权(含著作权)归深圳迈瑞生物医疗电子股份有限公司所有。未经深圳迈瑞生物医疗电子股份有限公司预先书面许可,严禁出于任何目的,对此图的全部或部分内容(包括但不限于图中信息、数据、运算结果等)泄露、使用、拷贝或复制。
Classified documents, This set of drawing(s) and all it's intellectual property rights (including copyright) subsisting herein are property of Shenzhen Mindray Bio-medical Electronics Co.,Ltd. No disclosure,use,copies or reproductions
should be made of this drawing or any part(s) thereof for whatever purpose nor shall any information, data, calculations, or other contents contained in this drawing be disseminated without prior written permission of Shenzhen Mindray
Bio-medical Electronics Co.,Ltd
6-13
Fluidic System
C36
T45
T46
SV14 Diluent
SV13
T57
C64 SV01 SV03 SV02
T150
C65
T149
T163
C76 T53
T34 T55
T48
T47
C44 T50
T56
C27
J37-T52-
J38
T35
T51
T162 ASP(100uL)
C28
T36
DIL(10mL)
C29
T37
T127
C75
SPB
SH(10mL)
T123
T126
LF1 Waste
Probe pump
wipe
Major functions:
1. Sample aspiration and dispensing. The ASP syringe and sample probe SPB works
together to aspirate 20uL of blood, and dispenses 9uL, 6uL and 52.08uL of blood sample
respectively.
2. Cleaning inside and outside of the sample probe. Cleaning inside of the sample probe
can be done by DIL syringe, SV01, 02, and 03 valves working together, it can also be done by
SH syringe, SV13 and 14 valves working together. Cleaning outside of the sample probe is
done by DIL syringe, SV02 and 03 valves working together. Waste is collected by the probe
wipe and waste pump.
3. Aspiration and dispensing probe cleanser. When aspirating probe cleanser, SV13 and
SV14 is electrified, the SH syringe aspirates 3.6mL of probe cleanser from the sample probe
SPB. The probe cleanser is stored in the reservoir T47 (marked in red in the figure above).
When dispensing probe cleanser, the sample aspirating assembly delivers the sample probe
to the reaction baths (DIFF, WBC and RBC bath), SV13 and SV14 is electrified, the SH syringe
dispenses certain amount of probe cleanser to the counting bath.
6-14
Fluidic System
C67
T153
T152
J9-T13-
J10
DH T58
SV07 C2
C66
T151
T54
SV01 SV03 SV02
T5 C52 C48
T53 T1
T55
T49
SV04
WBC
J31-T137-
T56 C20 SV22
T92
C32 Diluent
J32
T90 Reagent
T10
T96
T61
T94
detection
T57
T91 SV21Vacuum
Diluent T93 T95
C21
T62chamber C53
DIL(10mL)
C56
Bath shielding
J27-T89-
Pressur
(T88)
SV12 e
J28
cover
container
LH lyse
T141
chamber
T114
Waste
T97 SV23
Isolating pump
T157
T117
T99
T98 LYSE(2.5mLX3)
chamber 2 C70
6-15
Fluidic System
J39-T14 -
T31 T28 T29
J11
J40-T15-
LF2 DIFF bath C1 C47 C51
T6
J12
J25-T26- T2
T131
(T21)
J26 J3-T12 -
SV0 SV0
J35-T139-
C12 C48 C52
T27
J4
6
J36
C77 Flow 5
T164
T30
J17-T22-
cell
J33-T138-
Reagent
J18
T8
T9
J34
RV SV15 detection
T32
J7-T39- PV28
J42-T165-
J8 J21-T40- T16 C54 C55
SV14
J43
J22 T44 C57 C58
T34 J16-T17-
LEO(I) reagent
T33
C26 T43
J41 C25
Diluen T45
container
C29
container
reagent
T143
LEO(II)
T142
J23-T42-
J5-T18 -
T35
T38
J24
J6
t
C28
T41
T36
C27 SV16
T37
T47
LYSE(2.5mLX3)
C64
SV1
T149
SP(250uL) 0
SV08
C4 J13-T20- Pressure
T69
T19
SH(10mL)
J14 chamber
T68
SV13 Waste
T160
Isolating
T87
chamber 1 pump
SV27
T166
Pressure
chamber
Leo(I) lyse is dispensed into the DIFF bath by lyse syringe via T11, Leo(II) lyse is dispensed
into the DIFF bath by lyse syringe via T12. Bubbles are dispensed from the pressure chamber
to DIFF bath via SV10, after reaction, the sample is transmitted under the flow cell. The sheath
fluid syringe is started to form sheath fluid along the blue lines in the figure. The sample is
driven to the flow cell for analysis by the sample syringe. After the analysis, the sheath fluid
syringe cleans the flow cell and sample preparing tubes along the blue lines in the figure. The
DIFF bath is drained by waste pump and SV27.
C67
T153
T152
DH T58
SV07
C66
T151
T54
SV01 SV03 SV02
T53
T55
T92
C32 Diluent
T90
T96
T61
T94
T57
T91 SV20Vacuum
Diluent T93 T95
C21
T62chamber
DIL(10mL)
Bath shielding
J27-T89-
Pressur
(T88)
SV11 e
J28
cover
chamber
T114
Waste
T97 SV24
Isolating pump
T157
T117
T99
T98
chamber 2 C70
6-16
Fluidic System
The diluent syringe dispenses diluent into the RBC bath along the blue paths, the sample
probe dispenses diluted blood sample into the RBC bath. The sample and diluent are mixed by
bubbles generated by the pressure chamber via SV11, and aspirated into the back bath by
vacuum via the aperture (wine lines). The calls are measured when they passes the aperture,
and the sample volume is calculated from the analysis duration. After analysis, the RBC bath is
drained by SV24 and the waste pump.
6-17
Fluidic System
0 5 10 15 20 25 30 35 40 45 50 55 60
SNH-MOTOR SNH-MOTOR
SNV-MOTOR SNV-MOTOR
15.2 15.8 18.3 51.1
Sample probe
+20 5 7.6 20.2 12.5 22.95
ASP- +2 14 +2 5
-9 11 -0.5 3 -6 5 -9 14 +52.08 ASP-
14 INIT 14
SYRINGE SYRINGE
V01 22.85 25.45 V01
V03 14.5 20.1 25.8
2.1 6.1 9.4 10.8 V03
16.9 21.9 27.6
V02 47.5
2.1 6.1 9.4 27.6 43.8 45.6 V02
51.1
V13 15 16.8 V13
V07 17.4 19 49.4 51.1 V07
V25 2.2
9.1 10.7 14.1 17.4 19.7 22.4
25.4
56 59 V25
6.6 6. 25.9 2827.2 38
2 2.5 5.7 9.55 11.6 14.6 16.1 17.5 20.2 22.95 +200 43.8 46.2 47.6 49.6
-2150 6 6 -1300 -700 6 8
+100 8 +6100 -1647.92 -800 2 INIT 13
DIL-SYRINGE +4700 13-150 8
13 -2500 -600 5 -450 6 10 7
+2300 -4100 13 DIL-SYRINGE
-800 6 10 +8550 10 -4100 13
15. 15. 16. 17. 19.7 13
6.7 43.7 45.3 46.8 49 50.7
3.7 1 7 2 2 5
SH-SYRINGE -300 -450 -7758 2
+1900 10
-1290 7
-1900 +1650 10 INIT 7 SH-SYRINGE
+1200 3 8
+8500 15 7 +250 7
-150 8 +150 8
7
V16 0 3.6 20.6 21.2 46.7 47.4 V16
V15 43.6 V15
17.15 19.7 46.7 48.6 50.6 53.2
45.2
V14 15 16.7 17.15 19.7
20.05
46.7 48.6 50.6 53.2 V14
45.2
V17 20.05 48.6 50.6 53.2 V17
V18 20.3 V18
42.7
V28 0 3.8
19.6 V28
0.3 42
4 51.1
DIFF 20.5 21.8
-140 2
INIT 5
SP-SYRINGE +190 12 SP-SYRINGE
+20 14 -60 14
0 2.8 4.2 6.7 12 15 17 20.7 40 49.6 50.7
LYSE- -145 14 INIT 5
+2000 14
-1100 14 +600 11 +50 5 +20 1 LYSE-
-600 -10 11 -50 9 -520 11
SYRINGE SYRINGE
14
V06 2.8 3.8 6.6 8.7 V06
V05 4.1 4.7 11.9 13 49.5 50.6 V05
V27 0 1.5 4.5 6
25.4
23.5 35.2 40.5 46.7 48.6 49.6 V27
27.7
V10 8.1 V10
13.9
DIFF_COUNT 34 DIFF_COUNT
50
V23 6.6 42.2 45.4 V23
9.1 43.8 47.6
V12 13.5 V12
4.6 5.1 20.5 23.6 44.9 45.4
16.1
V04 20.6 21.7 V04
V22 53.65 56.5 V22
WBC V21 26.2
53.65 56.5 V21
42.1
WBC_COUNT 28.9 WBC_COUNT
40.9
HGB_BLANK 2.5 HGB_BLANK
HGB_PARA 41 HGB_PARA
V24 12 48.1
V24
14 49.4
V11 25.8 56.2 V11
26.25 57.1
RBC V19 54 56 V19
V20 26.2
54 56 V20
48
RBC_COUNT 32.1 RBC_COUNT
46.1
V09 57.2 59.5 V09
V26 55.8 V26
58.2
PUMP_PRES PUMP_PRES
S 57.2 59.3 S
BUILD_PRES BUILD_PRES
Public SPUMP_VA
0
25.3
44.5 45.5 54.5 57 S
40.5 55.5
PUMP_VA
C 0 1.5 4.5 6 25.2 27.5 33.5 35 48.6 49.6 C
46.7 58.5
BUILD_VAC 8 12
16.5 22.1 49.6 BUILD_VAC
22 25 55.3
PUMP_WAST 1 25.4 41.7 PUMP_WAST
E 19.7 22.4 56 59
17.4 27.5 51 E
CONST 19 CONST
49
SELECT_WBC 18 SELECT_WBC
SELECT_RB SELECT_RB
Zap C 18 C
ZAP_WBC 50 ZAP_WBC
53
ZAP_RBC 51.2 ZAP_RBC
54
6-18
Fluidic System
0~1.9sAspirate 20uL of blood sample from the sample probe with the ASP syringe
0~2sAspirate 4700uL of diluent from the diluent container with the DIL syringe
2~2.3s The DIL syringe discharges 150uL of diluent to eliminate hysteresis error.
0~2.7sThe lyse syringe aspirates 2000uL of lyse (including LEO(I), LEO(II) and LH lyse)
0~1.5sStart vacuum pump LP3 to drain the DIFF bath
0~17.4sStart waste pump LP2 to drain probe wipe waste pipe, RBC bath and WBC bath
0~25.3s Generate and maintain pressure in the pressure chamber
6-19
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
Reagent
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
T66
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
(T100)
Bath shielding
(T88)
wipe
T98 chamber 3 T110
chamber 2 T112
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T145
T159
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
LP2
Waste C43 C11
T129 T121 T116
container
LP3
6-20
Fluidic System
6-21
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
Reagent
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
T66
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
(T100)
Bath shielding
(T88)
J30
C31 T86
cover SV12 cover SV11
LF1
C6
T126 T125 C34
( ( Isolating T97 Isolating T109 T111
T124
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T159
T145
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
LP2
Waste C43 C11
T129 T121 T116
container
LP3
6-22
Fluidic System
6~6.5sSample aspirating assembly moves to the upper position of the DIFF bath
6.6~7.6sThe sample probe goes down to the DIFF bath
6.7~8.7sDispense 1100uL of LEO(I) lyse into the DIFF bath with the lyse syringe
7.7~8.2sThe sample probe wiggles
7.6~8.7sDispense 9uL of blood sample into the DIFF bath with the ASP syringe
8.1~13.9Turn on and off V10 continuously to generate bubbles to mix the sample in DIFF bath
6.6~9sAspirate 6100uL of diluent with the DIL syringe
6-23
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
T49
RV SV15 SV0 SV0 Transduc detection
SV04
5 6 er
GF1
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
T66
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
(T100)
Bath shielding
(T88)
J30
C31 T86
cover SV12 cover SV11
LF1
C6
T126 T125 C34
( ( Isolating T97 Isolating T109 T111
T124
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T145
T159
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
LP2
Waste C43 C11
T129 T121 T116
container
LP3
6-24
Fluidic System
6-25
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
Reagent
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
T66
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
(T100)
Bath shielding
(T88)
J30
C31 T86
cover SV12 cover SV11
LF1
C6
T126 T125 C34
( ( Isolating T97 Isolating T109 T111
T124
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T145
T159
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
Waste LP2
C43 C11
containe T129 T121 T116
r LP3
6-26
Fluidic System
10.8~11.3The sample aspirating assembly moves to upper position of the WBC bath
11.4~7.6sThe sample probe goes down to the WBC bath
12.5~14.2sThe sample probe wiggles
12.5~13.5sDispense 6uL of blood sample into the WBC bath with the ASP syringe
13.5~16.1sTurn on and off V12 continuously to generate bubbles to mix the sample in WBC bath
11.6~13.1sDispense 2500uL of diluent into the WBC bath with the DIL syringe
12~13sDispense 135uL of LEO(II) lyse into the DIFF bath with the lyse syringe
6-27
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
Reagent
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
T66
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
(T100)
Bath shielding
(T88)
J30
C31 T86
cover SV12 cover SV11
LF1
C6
Probe T126 T125 C34
Isolating T97 Isolating T109 T111
T124
wipe
T98 chamber 3 T110
chamber 2 T112
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T145
T159
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
Waste LP2
C43 C11
containe T129 T121 T116
r LP3
6-28
Fluidic System
6-29
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
Reagent
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
T66
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
(T100)
Bath shielding
(T88)
J30
C31 T86
cover SV12 cover SV11
LF1
C6
Probe T126 T125 C34
Isolating T97 Isolating T109 T111
T124
wipe
T98 chamber 3 T110
chamber 2 T112
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T145
T159
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
Waste LP2
C43 C11
containe T129 T121 T116
r LP3
6-30
Fluidic System
6-31
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
Reagent
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
T66
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
(T100)
Bath shielding
(T88)
J30
C31 T86
cover SV12 cover SV11
LF1
C6
Probe T126 T125 C34
Isolating T97 Isolating T109 T111
T124
wipe
T98 chamber 3 T110
chamber 2 T112
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T145
T159
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
Waste LP2
C43 C11
containe T129 T121 T116
r LP3
6-32
Fluidic System
6-33
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
Reagent
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
T66
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
(T100)
Bath shielding
(T88)
J30
C31 T86
cover SV12 cover SV11
LF1
C6
Probe T126 T125 C34
Isolating T97 Isolating T109 T111
T124
wipe
T98 chamber 3 T110
chamber 2 T112
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T145
T159
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
Waste LP2
C43 C11
containe T129 T121 T116
r LP3
6-34
Fluidic System
6-35
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
Reagent
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
T66
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
(T100)
Bath shielding
(T88)
J30
C31 T86
cover SV12 cover SV11
LF1
C6
Probe T126 T125 C34
Isolating T97 Isolating T109 T111
T124
wipe
T98 chamber 3 T110
chamber 2 T112
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T145
T159
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
Waste LP2
C43 C11
containe T129 T121 T116
r LP3
6-36
Fluidic System
6-37
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
Reagent
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
T66
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
(T100)
Bath shielding
(T88)
J30
C31 T86
cover SV12 cover SV11
LF1
C6
T126 T125 C34
( ( Isolating T97 Isolating T109 T111
T124
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T145
T159
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
Waste LP2
C43 C11
containe T129 T121 T116
r LP3
6-38
Fluidic System
6-39
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
Reagent
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
T66
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
(T100)
Bath shielding
(T88)
J30
C31 T86
cover SV12 cover SV11
LF1
C6
Probe T126 T125 C34
Isolating T97 Isolating T109 T111
T124
wipe
T98 chamber 3 T110
chamber 2 T112
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T145
T159
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
Waste LP2
C43 C11
containe T129 T121 T116
r LP3
6-40
Fluidic System
43.8~45.6sDispense 4000uL of diluent into the WBC bath with the DIL syringe
44.9~45.4sTurn on and off V12 continuously to generate bubbles in WBC bath
43.7~45.3sClean sample preparing tubes and DIFF bath with the SH syringe
45.4~47.6sStart waste pump LP3 to drain the DIFF bath
6-41
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
Reagent
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
T66
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
(T100)
Bath shielding
(T88)
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T145
T159
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
Waste LP2
C43 C11
containe T129 T121 T116
r LP3
6-42
Fluidic System
6-43
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
Reagent
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
T66
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
J30
C31 T86
cover SV12 cover SV11
LF1
C6
Sample T126 T125 C34
Isolating T97 Isolating T109 T111
T124
Probe
T98 chamber 3 T110
chamber 2 T112
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T145
T159
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
Waste LP2
C43 C11
containe T129 T121 T116
r LP3
6-44
Fluidic System
47.6~49.6sDispense 4000uL of diluent into the WBC bath with the DIL syringe
46.8~48.7sClean sample preparing tubes and DIFF bath with the SH syringe
48.6~49.6sStart waste pump LP3 to drain the DIFF bath
48.1~49.4Turn on waste pump LP2 to drain RBC bath
6-45
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
Reagent
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
T66
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
J30
C31 T86
cover SV12 cover SV11
LF1
C6
Probe T126 T125 C34
Isolating T97 Isolating T109 T111
T124
wipe
T98 chamber 3 T110
chamber 2 T112
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T145
T159
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
Waste LP2
C43 C11
containe T129 T121 T116
r LP3
6-46
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
Reagent
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
T66
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
(T100)
Bath shielding
(T88)
J30
C31 T86
cover SV12 cover SV11
LF1
C6
Probe T126 T125 C34
Isolating T97 Isolating T109 T111
T124
wipe
T98 chamber 3 T110
chamber 2 T112
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T145
T159
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
Waste LP2
C43 C11
containe T129 T121 T116
r LP3
6-47
Fluidic System
50.7~52.8sThe SH syringe dispenses 1500uL of diluent into the DIFF bath through sample preparing tubes
51.1~523.1sSP syringe initialization
50.7~52.7sLYSE syringe initialization
53.65~56.5sClean back bath of the WBC bath
54~56sClean back bath of the RBC bath
56.2~57.1sTurn on and off V11 continuously to generate bubbles in RBC bath
6-48
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
Reagent
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
T66
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
(T100)
Bath shielding
(T88)
J30
C31 T86
cover SV12 cover SV11
LF1
C6
Probe T126 T125 C34
Isolating T97 Isolating T109 T111
T124
wipe
T98 chamber 3 T110
chamber 2 T112
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T145
T159
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
Waste LP2
C43 C11
containe T129 T121 T116
r LP3
6-49
Fluidic System
55.8~58.2sOpen V26 and waste pump LP3 to drain the vacuum chamber
57.2~59.5sOpen V09 to release pressure in the pressure and vacuum chamber.
57.2~59.3sStart the pressure pump to help release vacuum of the vacuum chamber
6-50
Fluidic System
SV18
(T23)
J19-T24- J1-T11-
C15
J2
C45 C49 DILUENT
J20 T4
T25 C14 C46 C50 LEO( I( LYSE
T7 T3
LEO(I)
DIFF bath J3-T12 - C1 C47 C51 LEO( II( LYSE
T6
J39-T14 -
T2
J40-T15-
SV17 J4
LEO(II)
J17-T22-
(T21)
J11
J12
LF2 C2 C48 C52 LH LYSE
J18
C12 C13 T5 T1
J25-T26- C77 Flow LH
T164
T30 T31 T28 T29
T131
J26 cell
T27
Reagent
T136
T70
J21-T40- PV28
T10
T8
J7-T39-J8
T9
J22 T16 C37 T73 -T132
T44 T134
C26 J16-T17- T72 PC
T43 T133 T71
T33
T38 J41
T32
C25
J5-T18 -
T135C41 C16
SV14 SV16 GP T74
J6
J23-T42-
J9-T13-
J24
J15
J10
T36 C27 GF2
T35 SV1
T37
T34 C3
J42-T165-
C29 C28
0
J43
T75-T76
C4 J13-T20-
T19
T41
J14
T45
SP(250uL)
C30
Isolating LYSE(2.5mLX3)
T77
SH(10mL)
chamber 1
T47
C68
T140
T155
SV08
T68
C5
C78
SV09
J31-T137-
J33-T138-
J35-T139-
T156
C64 T166
J32
J34
J36
T149
Transducer
T78
C42 C69 C24
SV13
C18
T79
T62
T168
C65
T82
T81
T146
C67 C19
T64
T83
T48
T69
T152
T153
DH
T66
SV07
T61
VC
T162 ASP(100uL)
C66 T65
T151 T58
T59 SV19
T54
SV01 SV03 SV02 TS
C75 C76 SV22
T154
T53
T163
T67
T55
J37-T52-
(T148)
T51
J38
T84
T108
T56
T96
C9
RBC C22 SV20 C73
WBC C20 SV21
T85
T92 T104 C33
C32 T102
T90 T106
T160
T94 C74
(T147)
T161
T95 T107
SV27 SV26 C53 C55 C59
C54
DIL(10mL)
T91 T103
C56 C57 C58
T127
LEO(I) reagent
C21 C23
LH reagent
T144
container
container
T87
container
reagent
T143
LEO(II)
T141
T142
J29-T101-
J27-T89-
(T100)
Bath shielding
(T88)
wipe
T98 chamber 3 T110
chamber 2 T112
T113
T99
C7
T114 C35
T123
C62 C61
C70
C72 C71
T157
T145
T159
SV23
T158
SV25
SV24
T130
T117
T122
C63
C10
T128 T120 T119 T118 T115
C39 C40
Waste LP2
C43 C11
containe T129 T121 T116
r LP3
6-51
Fluidic System
Name Function
Works with SV03 and SV07 to control the liquid dispensing
SV01
direction of DIL syringe
SV02 Controls the liquid aspiration and dispensing of DIL syringe
Works with SV01 and SV07 to control the liquid dispensing
SV03
direction of DIL syringe
Works with LYSE syringe to control the aspiration and
SV04
dispensing of LH lyse
Works with LYSE syringe to control the aspiration and
SV05
dispensing of LEO(II) lyse
Works with LYSE syringe to control the aspiration and
SV06
dispensing of LEO(I) lyse
Works with SV01 and SV03 to control the liquid dispensing
SV07
direction of DIL syringe
SV08 Works with the vacuum chamber to flush and drain the flow cell
6-52
7 Optical System
13
12
11
1 2 3 4 5 6 7 8 9 10
The optical system uses semiconductor laser (1) as the source of light, which emits a red laser
beam of 6670nm. The laser beam passes through the collimating lens and gets collimated,
and then adjusted by cylindrical lens A (3) and B (4) which are placed orthogonally, to form a
flat elliptic laser beam of 15um*300um (@13.5%) going through the sample flow (6) in the
center of the flow cell (5).
7-1
Optical System
After the sample probe releases the white blood cells treated with reagent, the sheath flow
wraps the cells and makes them passing through the flow cell one by one, as shown in Figure
7-2. The flat elliptic laser beam irradiate light on each white blood cell passing through the flow
cell( the red line shown in Figure 7-1).
After the light scatter comes out of the flow cell (5), it is collimated by posterior collimating lens
(6) into parallel light, and then split by the light splitter (7) into 2 scatter beams which are the
same in dimension. The forward scatter split by the light splitter passes through a forward
scatter diaphragm (8) and becomes the 2-5 degree scatter, and is then focused on the forward
scatter PD by the forward scatter focusing lens (9); the side scatter split by the light splitter
pass through a side scatter diaphragm (11) and becomes the 8-20 degree scatter, and is then
focused on the side scatter PD by the side scatter focusing lens.
The forward scatter and side scatter are transferred to electric signals by the PD, which are
then processed by the signal processing system based on which the 2D scattergrams are
generated, and thus the 5-part differentiation of white blood cells are achieved.
7-2
Optical System
7-3
Optical System
2. Select the venous whole blood mode (open-vial) for sample analysis, and run the 7um
standard particle. After the analysis is completed, select the analysis data in the "Review"
screen, and then click the "Optical" button on top right to go to the optical adjustment
screen, as shown in Figure 7-5.
7-4
Optical System
Spot of light on
the exterior
wall of the flow
cell
Figure 7-6 Brightened dot on the exterior wall of the flow cell
Troubleshooting: if evident brightened dot is found, wipe the place with dust-free cloth
dipped with anhydrous alcohol until the dot disappears.
Note:
1. Avoid direct eye contact with the laser beam in the maintenance process;
2. Do not touch the radiation-proof diaphragm or damage the flow cell assembly while
wiping;
3. Check if there is any evident brightened dot on the exterior wall of the flow cell after
wiping.
7-5
Optical System
Figure 7-7 Scattergram of normal blood sample when the flow cell interior wall needs
cleaning
Figure 7-8 Scattergram of standard particle when the flow cell interior wall needs
cleaning
Error confirmation: open the top cover and right door using a cross-headed screwdriver,
loosen the 6 screws fixing the optical system shielding cover to remove the cover. Check if
7-6
Optical System
there is brightened dot on the interior wall of the flow cell. At the meantime, place a white
paper before the side scatter PD assembly, and check if there is a ring in the focal facula,
shown as follows:
Flow cell
interior wall
needs
cleaning
(exterior wall
also needs
cleaning in this
example)
Figure 7-9 Brightened dot on the interior wall of the flow cell
Figure 7-10 The optical ring before the side scatter PD assembly
7-7
Optical System
3. After the flow cell is fully filled with probe cleanser, wait 10-15 minutes. Slightly draw
the fluid with the syringe, and check if the brightened dot on the interior wall
disappears;
4. If the dot disappears, draw out the probe cleanser out of the flow cell assembly, and
then reset the tubing. In the PC software, click
Menu>Service>Maintenance>Clean>Flow cell to perform the flow cell cleaning until
the "DIFF Particles Total" of the background count "Special Info." becomes less than
50 (place the cursor on the background count result of the "Review" screen, and then
right-click the mouse to show the "Special Info.");
5. If the brightened dot still exist after manual cleaning, the optical system needs to be
replaced. See the next section for details.
Note:
1. Generally speaking, if the scattergram distribution is similar to Figure 7 or it is judged that
the flow cell interior wall needs cleaning, perform automatic maintenance of the flow cell
first, and do not remove the cover for check until the automatic maintenance fails or does
not take effect;
2. Avoid direct eye contact with the laser beam; wear proper personal protective equipment
during manual cleaning, and wear the PVC gloves properly; do not drop the probe
cleanser on the instrument or on the clothes/skin of any people.
Flow cell clog
Error presentation: when flow cell clog occurs, the valve pressure ascends, and the "Flow
cell clog" error is reported by the instrument.
Error confirmation: the error report of the instrument;
Troubleshooting: click the "Remove Error" button to see if the error can be removed. If yes,
check if the fluid in the flow cell can flow out from the waste outlet smoothly while pulling
and pushing the syringe (as instructed by the manual maintenance procedure); If not,
replace the optical system as instructed by the next section.
7-8
Optical System
Figure 7-12 Removal of the top cover and the right door
3) Snip the plastic cable tie fixing the flow cell tray with a pair of diagonal pliers, and then
unscrew the 2 M3x8 cross-recessed panhead screws (with washers) fixing the flow cell
tray with a cross-headed screwdriver to remove the tray;
4) Wear a pair of disposal PVC gloves, and then remove the T connector of the commutation
assembly and the tubing of SV18 valve in turn (marked by the arrows in the figure below).
If there is any fluid leakage, wipe it with tissue or wet cloth immediately to avoid corrosion
to the instrument;
Figure 7-13 Removing the flow cell tray and tubing of the T connector
7-9
Optical System
5) Get a clean S-50 tube or 3350 silicone tube of about 10cm, and connect one end to the
sheath fluid inlet, and the other end to the sample inlet. Connect the tube that is removed
from the SV18 valve to the sample outlet (marked by red arrows in the figure);
6) Disconnect the optical system signal transmission cable and control wire from the data
board;
7) Unscrew the 6 inner hexagon screws fixing the optical system shielding cover with a
screwdriver, and then remove the 4 M4x8 cross-recessed panhead screws (with washers)
from the base plate;
8) Remove the whole optical system from the instrument, and install the shielding cover back
to the removed system, and put them into the packing box;
9) Install the new optical system based on the reversed procedure above.
7-10
Optical System
Center Position" should fall in ±2.6 of the BC-5D control target. If one or both of the values are
out of range, perform the next step of gain calibration.
3)Enter the FS and SS gravity center targets of the BC-5D control into the "Particle 2 Peak
target" fields, and then the analyzer automatically calculate the gain values needed, which are
displayed in the "Gain" column. Click the "Gain Setup" button, and the FS and SS gain will be
updated to the new gain values.
4)Run the BC-5D control again, and go to the "Optical" adjustment screen. Perform Step 2 to
confirm. If the values are still out of range, repeat Step 1-3 until they fall in the respective
range.
7-11
8 Hardware System
8.1. Overview
This chapter introduces functions of the hardware system and its interfaces. The hardware
system includes data flow, user interface, control flow, power system, structure and
connections by logic.
Hardware System
Optical Product
detection application
principle interlink
Counting bath
Impedance Signal sorting
Laser tube
detection Signal collection Direct user Network cable
HGB sensor
principle Digital processing input
Photocell
Main control Key switch
Colorimetry
detection embedded
system Direct user Indicator
principle
Data stream design platform output Buzzer
Barcode
External scanner
interfaces
Motor Structure
Moving
Electromagne
mechanism and interlink User interaction design
t
drive and design
Valve detection
Pump Fluid
Float switch component
drive and
Heater detection
Fan Thermal Auxiliary
component control Power
Temperature drive and platform monitor
sensor detection
Pressure Power switch
sensor System status Grid power
monitor
Power Grid power
Barcode input
Fluid conversion
scanner
detection
Photocouplers Control stream design Power system design
J81 Indicator
J78
Electrimagnetic J2/J3- Digital board/key board
valve P12V J13 control J8
Waste pump J4- Network patching
P12V board J1
board
D5V J11 Optical/right door
Fluid detection J7-D5V
J85/86/77 J79
board micro-switch
Temperature FS/SS
Power drive
J15 P24V
sensor and J8 preamplification
Diluent/waste board
wires
board
sensor- +- LaserHGB
control board
float&switch
Sample J9
PowerA12V Analog assembly
collection board WBC bath
assembly/relieve J10 AC120 board
valve V RBC bath
Syringe
photocoupler Pressure sensor
J11
photocouple J6 D5V/
r P12V
Fan J5-12V P12V/2
4V(
D5V
Diff/laser J14-
heater P24V
Sample
J16-J19
collection
assembly/syring
e motor
8-1
Hardware System
8.3.2. Function
The analog board can be divided into 7 modules: analog power adjusting module,
voltage monitoring module, HGB channel module, impedance channel module, optical
channel module, drive buffering module, and pressure monitoring module.
Analog power adjusting module:
This module filters the A±12V voltage and transforms it into the 5V/-5V analog
voltage required by the analog section; meanwhile it doubling rectifies the A+12V
voltage, and stabilizes it into 56V direct current.
Voltage monitoring module:
This module converts level of the voltages to be monitored on the board to the level
that can be received by AD (0~5V), and makes the impedance fulfill requirement of
8-2
Hardware System
AD conversion.
The monitored signals include: WBC/RBC aperture voltage, +/-12V, 56V zapping
power and FS direct current background.
HGB channel module:
This module drives HGB sensor, amplifies and adjusts HGB signals.
Impedance channel module:
This module drives the RBC/PLT and WBC sensors, amplifies and adjusts RBC/PLT
and WBC impedance signals. Besides, it provides counting bath zapping function.
Optical channel module:
This module amplifies and adjusts FS/SS and SF signals input from the
preamplification board.
Pressure monitoring module:
This module drives the pressure sensor, coverts pressure/vacuum change into
voltage change, and amplifies the voltage.
Drive buffering module:
This module converts TTL control signals input from external boards into actuating
signals with certain driving capability.
8.3.3. Structure
The PCBA structure of the analog board is as follows.
8-3
Hardware System
P3
P6
P4
P5 P7
P2
P1
8.3.4. Interfaces
Interface layout and description
8-4
Hardware System
J2 J4 J3 J6
J5
4
J
HGB 8
drive
and Optical signal
Power adjusting amplifi amplification
module cation
J
9
Control
Monitor signal adjusting signal drive
circuit circuit
Shielding
region
J2
8-5
Hardware System
Indicator Function
D47 Indicator of analog +12V, normal status: on
D48 Indicator of analog -12V, normal status: on
D49 Indicator of analog +5V, normal status: on
D50 Indicator of analog -5V, normal status: on
The functions of main test points in the board are listed in the following table.
Test
Printed label Function Note
point
TP16 2.5V Reference voltage in the Normal voltage range:
pressure monitoring circuit 2.4V~2.6V
TP17 2.5V Reference voltage in the Normal voltage range:
pressure monitoring circuit 2.4V~2.6V
TP18 1.25V Reference voltage in the Normal voltage range:
pressure monitoring circuit 1.2V~1.3V
TP19 2.5V Reference voltage in the Normal voltage range:
pressure monitoring circuit 2.4V~2.6V
TP22 12V Test point of 12V power Normal voltage range:
11.4V~12.6V
TP26 N12V Test point of -12V power Normal voltage range:
-11.4V~-12.6V
TP23 5V Test point of 5V power Normal voltage range:
4.75V~5.25V
TP27 N5V Test point of -5V power Normal voltage range:
-4.75V~-5.25V
TP1 56V Voltage test point of Normal voltage range:
impedance channel 47V~60V
constant-current source
TP48 VCONST_MON 56V monitoring voltage Normal voltage range:
1.8V~2.2V
TP44 12VM 12V monitoring voltage Normal voltage range:
2.2V~2.6V
TP47 N12VM -12V monitoring voltage Normal voltage range:
1.2V~1.5V
Output signal of HGB
TP37 HGB
channel
TP2 RBC Output signal of RBC
8-6
Hardware System
Test
Printed label Function Note
point
channel
Output signal of WBC
TP9 WBC
channel
Vacuum monitoring output
TP20 NP
signal
Pressure monitoring output
TP21 PP
signal
TP49 FS Output signal of FS channel
TP61 SS Output signal of SS channel
8.3.6. Troubleshooting
Table 8-5 lists the frequent errors and solutions of the analog board to guide the
troubleshooting actions. The error here refers to hardware error only, the same error situation
caused by the fluidic, optical, reagent or software systems (for which you can refer to the
related chapters for solution) are excluded.
Before troubleshooting analog board errors, the following checks shall be performed.
1. Check if the power output is normal;
2. Check if the wires are firmly connected to the analog board; if the wire No. and socket No.
match; and if the wires are damaged.
3. Check if the power input of the board is normal; and check if the indicators are normal
according to Table 8-4.
4. Restart the analyzer to see if the error is removed.
If all the above actions are done, and the error still exists, you may go on to troubleshoot the
error as instructed in the following table.
WARNING
Be sure to wear antistatic gloves when assembling and disassembling the
board, and always hold on the edge of board.
Error
No. Cause Error Diagnosis
Consequence
"+12V analog The following situations can all be diagnosed
voltage as analog error:
1 Circuit error
abnormal" is D47 indicator turns off
reported The voltage of test point TP22 (12V) is
8-7
Hardware System
Error
No. Cause Error Diagnosis
Consequence
outside 11.4~12.6V
8-8
Hardware System
Error
No. Cause Error Diagnosis
Consequence
as circuit error:
HGB voltage is higher than 4.8V when the
gain is at its minimum
The voltage of test point TP37 (HGB) is
3.2~4.8V, but the HGB voltage displayed on the
screen is not within the range
HGB voltage is lower than 3.2V when the
gain is at its maximum, and replacing the HGB
bath fails to solve the problem
D49 (+5V) indicator is off
The voltage of test point TP40
8-9
Hardware System
Error
No. Cause Error Diagnosis
Consequence
Confirm as per the following procedure:
Disconnect all wires connected to the
analog board and start up the analyzer, if the
error is removed, then short circuit of analog
board power source can be excluded; check
Auto power-off Short circuit of other wires and components connected to the
10
at startup power source analog board.
Disconnect all wires connected to the
analog board and start up the analyzer, if the
error persists, then short circuit of analog board
power source can be concluded, and the
analog board should be replaced.
Pinch plate
socket 2
60pin+60 AM1808 main Pinch
pin control module plate
socket 3
Signal
80pin
connecting
Analog board Pinaster main control board
line
8.4.2. Function
Basic functions of the digital control circuit are:
1. Data processing: receiving data collected by the analog circuit, providing operation
system and software running platform for data processing,
2. System control: providing operation system and software running platform for
scheduling and monitoring of the analyzer operations.
8-10
Hardware System
8.4.3. Structure
Optical system
Volumetric Power
J78 J79 J81 J8 board socket
socket(
Reserved analog Temperature
signal control
Fpga
configured control board Recorder J11) US US
J86 Pinaster main socket socket socket socket B-J B-J
control board Reserved FPGA Volumetric Key board
CAN port board socket socket
Valve control socket Analog board socket
USB-J
×2
J77
AM1808 CPU
60p module USB-J
socket
FPGA 80p ×2
Analog U2
socke
t
board Analog
ADC 7cm
circuit RJ45-J(J1)
RJ45 DDR2 60p
-J socket
RS232
RJ45 DB9
J85 DC/DC circuit
-J serial port
SD( ( J65
EEPRO
6cm J61 Mcircuit RTC
LCD back circuit
fpga-LCD display cpu-LCD display Touch
light screen
socket socket
socket port
8.4.4. Interfaces
Table 8-6 Hardware interfaces of the Pinaster main control board
8-11
Hardware System
8.4.6. Troubleshooting
Table 8-7 Errors and troubleshooting list of the digital control board
Error
No. Cause Error Diagnosis
Consequence
Confirm as per the following procedure:
1. Disconnect all wires connected to the digital control
board and start up the analyzer, if the error is
removed, then short circuit of digital control board
Short
power source can be excluded; check other wires
Auto power-off circuit of
1 and components connected to the digital control
at startup power
board.
source
2. Disconnect all wires connected to the digital control
board and start up the analyzer, if the error persists,
then short circuit of digital control board power
source can be concluded, and the digital control
8-12
Hardware System
Error
No. Cause Error Diagnosis
Consequence
board should be replaced.
The network Confirm as per the following procedure:
cannot be 1. Replace the PC to see if the error is removed
Hardwar
2 connected 2. Observe indicator D6 to see if it is off
e error
with upper 3. Check if the network cable is properly connected
device 4. Replace the board to see if the error is removed
Confirm as per the following procedure:
1. Observe the FPGA indicator D2, if it does not flicker,
Fail to collect FPGA
3 then the FPGA is not working normally.
analog data error
2. Check the connection wire to the analog board.
3. Check if the analog board is OK.
8-13
Hardware System
Upper
control
system
Command and
data transmission
Thermal
Moving parts
parts drive
drive and Step motor
and
detection
detection
Heater
Valve
Pump
Control Sensor
platform (pressure, temperature,
etc)
Photocoupler
Float
Switch
System
Fluid parts
status Others
drive
monitor
8.5.2. Function
The functions of power drive board are:
1. Main control module: this module is consisted of the ARM+FPGA structure, it analyzers
upper layer commands, drives the execution parts, collects and sends reference data of the
sensors to the digital control board, so that it may control the power of the analyzer effectively.
2. Driving motor: it drives the sample collection mechanism and the syringe assembly via the
drive motor.
3. Moving mechanism detection (photocoupler detection): detects mechanism position via
sensors.
4. Driving valves and pumps: it drives valves and pumps so that samples or reagents may flow
in the fluidic system.
5. Driving heater: it forms a closed-loop control system with the temperature sensor to provide
proper temperature for operation of the components or reaction of the reagents.
6. Driving the fan: it drives the fan to eliminate heat.
7. Temperature detection: it detects the temperature of components, reagents and the
environment via temperature sensors.
8. Pressure detection: it detects output pressure of the pressure sensor to control pressure
generation of the gas system and monitor the pressure.
8-14
Hardware System
9. Fluid detection: it detects the electrical level signal of the fluid detection board to monitor if
there is any reagent.
10. Float switch detection: it detects the on/off status of the float switch to monitor the
full/empty status of waste container and diluent container.
11. Voltage detection: monitors the voltage of the board itself.
12. Parameter storage: it stores all types of calibration parameters so that necessary
information can be saved when power-fail occurs.
13. Power module: it realizes the conversion from 12V to 5V or 3.3V.
8.5.3. Structure
See Table 8-8 and Figure 8-8 for the modules of power drive board.
No. Module
8-15
Hardware System
P P P P P
6-A 5 4 3 2
P
7
P
8
P P
9 1
P
10-A
P
11
P P P P
12 13 6-B 10-B
Figure 8-9 Modules of power drive board
8.5.4. Interfaces
Table 8-9 Interfaces of power drive board
Position
Interface
No.
J2
Valve drive interface
J3
J10
Photocoupler detection interface
J11
J16
J17
Motor drive interface
J18
J19
8-16
Hardware System
Sample collection
assembly X direction D51 D61
motor LED_1: flickers when
Sample collection there is motor pulse
assembly Y direction D52 D62 output; off when no pulse
motor output.
ASP motor D53 D63 LED_2: on when the
Motor indicator
residual step of motors is
SP motor D54 D64 not zero, which means the
motors are still working;
SH motor D55 D65
off when the actions are
DIL motor D56 D66 done.
P24V_LED D98 /
VDD_LED(3.3V) D99 /
HT1 D81 /
When the heating drive is
Heating drive
HT2 D82 / working, the LED is on;
indicator
and vice versa.
HT3 D83 /
8-17
Hardware System
Test point
Power drive board has a complicated circuit, so there are many test points. Here we only list
some critical test points.
8-18
Hardware System
8.5.6. Troubleshooting
This chapter introduces the troubleshooting process of the drive board based on its modules
and structure. The following preparations must be done before troubleshooting.
1.Check if the power supply of the analyzer is OK.
2.Check if the peripheral parts (motors, valves, and pumps), sensors (photocouplers,
temperature sensors), wires and other accessories related to the drive board are OK.
3.Check if the wires are firmly connected to the ports.
4.Restart the analyzer to see if the error is removed.
If the cause of the error still cannot be located, continue with error troubleshooting as
instructed in the following table.
8-19
Hardware System
8.6.2. Function
The functions of the laser control board are: power adjusting, laser drive current monitoring
and laser power control.
Power adjusting: this module filters the ±12V power from the analog board, the ripple after the
adjustment is lower than 100mV.
Laser drive current monitoring: measures the working current of laser, and sends the result to
analog board for monitoring.
Laser power control: laser control board controls the laser using constant power
control method, the photoelectric detector inside the laser monitors its output power
real-time, and the monitoring result forms a closed-loop system via negative feedback
to realize constant power output. The power is controlled by adjusting the
potentiometer VR1; it shall be within the range 3mW~5 mW.
Control
Laser constant power unit Laser
signal
(closed loop control unit) (HL6714G)
8.6.3. Structure
The PCBA structure of the laser control board is as follows.
Module
Description
No.
P1 Power source adjustment
P2 Laser drive current monitoring
P3 Laser constant power control
8-20
Hardware System
P3 P2
P1
Figure 8-11 The PCBA structure of the laser control board (top)
8.6.4. Interfaces
The laser control board has two external interfaces, J1 to analog board and J2 to the
laser. See the following figure.
8-21
Hardware System
semiconductor laser
semiconductor laser
semiconductor laser
8-22
Hardware System
8.6.6. Troubleshooting
See the following table to troubleshoot errors of the laser control board:
8-23
Hardware System
8-24
Hardware System
Data
Signal adjusting unit
board
Photoelectric Power
FS( SS adjusting
conversion
(π filtering)
FS/SS
A±12V
preamplification
board
8.7.3. Structure
The PCBA structure of the preamplification board is as follows.
8-25
Hardware System
P1
P2
P3
(a) (b)
Figure 8-14 PCBA structure of the preamplification board (a) top (b) bottom
8.7.4. Interfaces
The FS/SS preamplification board has 1 external interface, which is J1 to the motherboard.
The layout of the board is as follows:
8-26
Hardware System
8-19 Definition of J1
Test
No. Tested signal Function
point
1 AGND Analog ground \
2 +12V AVCC +12V power from the analog board
3 -12V AVSS -12V power from the analog board
4 OUT OUT Output signal of FS/SS preamplification board
8.7.6. Troubleshooting
See the following table to troubleshoot errors of the preamplification board:
Error
No. Criterion Cause Troubleshooting
Name
The voltage of The connection with the
Reconnect or replace
test point +12V is analog board is loose, or the
the wire.
12V outside the range wire is damaged.
1 power 12V±0.6V, or the Check if the power
error ripple noise is The 12V power sent by the supplied by the
higher than analog board is incorrect. analog board is
50mV. correct.
8-27
Hardware System
Error
No. Criterion Cause Troubleshooting
Name
Dry joint or damage of the
components related to test
Reweld or replace the
point +12V (such as inductor
components.
L1, capacitor C24, C27, C20
and C23).
The connection with the
Reconnect or replace
analog board is loose, or the
the wire.
wire is damaged.
The voltage of
Check if the power
test point -12V is
The -12V power sent by the supplied by the
-12V outside the range
analog board is incorrect. analog board is
2 power -12V±0.6V, or the
correct.
error ripple noise is
Dry joint or damage of the
higher than
components related to test
50mV. Reweld or replace the
point -12V (such as inductor
components.
L2, capacitor C22, C26, C25
and C21).
SS output signal The FS board is installed to
too weak the position of the SS board Replace the boards.
(assuming it is by mistake.
caused by circuit Incorrect resistance, dry joint Reweld or replace the
problem) or damage of R4, R5 or R6. components.
8-28
Hardware System
Linear
390V circuit Flyback Forward
protectiv protectiv
VDD e circuit e circuit
A+12V
A-12V
Flyback circuit
AC130V
P12V
Forward circuit
P24V
8.8.2. Function
The power board works under the voltage of (50~60Hz) input by AC 90V~264V.
Once the power switch is on, all circuits start to work, the D5V, A+12V, A-12V, AC130V, P12V
and P24V all have voltage output.
Voltage Load
Minimum Rated Output voltage
Voltage adjustment adjustment Sound
current current range
rate rate
D5V 2A 5A 4.85/5.25V ±5% 100mV
±1%
8-29
Hardware System
Voltage Load
Minimum Rated Output voltage
Voltage adjustment adjustment Sound
current current range
rate rate
P12V 0.3A 5.5A 11.5/12.5V ±5% 150mV
±1%
The highest current generated by the P24V power is 7.8A, whose duration is 2S, cycle is 60S.
8-30
Hardware System
8.8.3. Structure
8-31
Hardware System
8.8.4. Interfaces
The power board has 7 external interfaces, 2 of them are sockets (J1 and J2), and the others
are connected to external components with wires (the PCB numbers are TP1~TP20). See the
8-32
Hardware System
Welding
Interfaces Function Pin number Description
disk number
J1 AC input 3 / /
J2 Fan power output 6 / /
Analog section Output via wire
A-J12 power output 6 4 welded to PCB
Output via wire
A-J13 AC output part 3 2 welded to PCB
Power section power Output via wire
A-J35 output 10 10 welded to PCB
Digital section power Output via wire
A-J37 output 4 4 welded to PCB
Definition of J1
Pin Definition
1 L, connect to the live wire of the grid power.
2 PG, connect to ground wire
3 N, connect to the null wire of the grid power.
Definition of J2:
Pin Definition
P12V, connect to positive end of P12V output
1/3/5 voltage
PGND, connect to negative end of P12V output
2/4/6 voltage
8-33
Hardware System
Weldi
ng disk Definition Pin
TP19\TP20 2 output ends of AC120 1/3
/ NC 2
8-34
Hardware System
8-35
Hardware System
8.8.6. Troubleshooting
The errors of power board can be troubleshooted as per the following procedure.
Power error
A+12V/A-12V/AC130 abnormal
Are the A+12V/A- N indicates flyback converter error(
12V/AC130V( P12V/P24V
P12V/P24V abnormal indicates
normal?
forward converter error.
Other errors
It must be ensured that the power assembly and the main unit cabinet are firmly connected
by screws.
8-36
Hardware System
Figure 8-20 The connections of fluid detection board and other boards
8.9.2. Function
The functional diagram of fluid detection board is as follows:
Constant
current drive luminotron
Photoelectri Retarding OUT1
c receiver comparator
circuit
Constant
Switch of the current drive luminotron Photoelectri Retarding OUT2
Power constant circuit c receiver comparator
Constant
current drive luminotron Photoelectri Retarding OUT4
c receiver comparator
circuit
Fi
gure 8-21 Functional diagram of fluid detection board
8.9.3. Structure
The fluid detection board PCB:
Top
8-37
Hardware System
Bottom
Figure 8-22 Fluid detection board
8.9.4. Interfaces
Table 8-31 Interfaces of the fluid detection board to the motherboard
8-38
Hardware System
8.9.6. Troubleshooting
When error occurs to the fluid detection board, the analyzer will report "insufficient reagent".
Troubleshoot the fluid detection board error as per the following procedure:
Other errors
YES
YES
NO
Is the voltage between J1.9
Other errors
and J1.10 about 0V? Is the on/off status of D1~D4(green) in the NO Fluid detection
fluid detection board consistent with the fluid board error
status detected by the photocouplers?
YES
NO
Voltage of the LIQ locus of Fluid detection
D1~D4 in J1 is above 4V when board error
on, and below 1V when off
YES
Other errors
8-39
Hardware System
Sound alarming: the buzzer in the indicator board provides sound alarm function when error
occurs.
8.10.3. Structure
Top
Bottom
Figure 8-24 The indicator board
8.10.4. Interfaces
The indicator board has 1 interface, J1. The definition of J1 is listed in the following table.
8-40
Hardware System
Test
Printed label Function Note
point
8-41
Hardware System
8.11.3. Structure
The PCB of the mini network board (top and bottom) is as follows:
8.11.4. Interfaces
The pin definition of J1 and J2 interfaces is the same, see the following table.
Signal
Pin I/O Description Level
name
1 TX_P I Connecting to data board UTP
TX_P
2 TX_N I Connecting to data board UTP
TX_N
3 RX_P O Connecting to data board UTP
RX_P
4 CT1_P I/O Connecting to data board UTP
8-42
Hardware System
Signal
Pin I/O Description Level
name
CT1_P
5 CT1_N I/O Connecting to data board UTP
CT1_N
6 RX_N O Connecting to data board UTP
RX_N
7 CT2_P I/O Connecting to data board UTP
CT2_P
8 CT2_N I/O Connecting to data board UTP
CT2_N
8.11.6. Troubleshooting
Table 8-37 Troubleshooting mini network board errors
Error causes
Error that are related
Troubleshooting method
phenomenon to the mini
network board
Step 1: Check if the network cable is loose. If
so, reconnect the cable to see if the error is
removed; if not, go to step 2.
1. The network
Step 2: Disassemble the mini network board,
The PC fails to cable is
test the conducting state of the pins of J1 and
connect to disconnected;
J2 with a universal meter. See the table above
BC-5300 or 2. circuit error or
for the pin definition of J1 and J2. If pin 1-8 of J1
BC-5100 poor contact of
can be conducted with pin 1-8 of J2, the mini
the interfaces.
network board is in normal status, the error
must be caused by other parts of the analyzer;
if not, the mini network board shall be replaced.
8-43
Hardware System
The PC fails to
communicate with
BC-5300/BC-5100
YES
Reconnect the Does the cable connected
cable to mini network board get
loose?
NO
YES
Can pin 1~8 of J1 be
Other errors
conducted with pin
1~8 of J2
NO
Mini network
board error
Labeling
No. Board code Board name Quantity Prefix
mode
FS preamplification
9 3101-30-68515 1 K K-J1…
board
SS preamplification
10 3101-30-68517 1 L L-J1…
board
Mini network board
11 051-001122-00 1 M M-J1…
PCBA
8-44
Hardware System
Position
Board name Wire name Part No. Connecting to
No.
P24VP12VD5V power
D5V P12V and P24V
J11 009-002601-00 patch line
power extension line
(009-002286-00)
Mini network board
J1 Network patch line 009-002561-00
(051-001122-00) -J2
8-45
Hardware System
Position
Board name Wire name Part No. Connecting to
No.
FS preamplification
board (3101-30-68515)
Optical system signal
J3 009-002225-00 -J1 and SS
line
preamplification board
(3101-30-68517) -J1
Temperature sensor
J8 009-002276-00 Temperature sensor
connecting line
8-46
Hardware System
Position
Board name Wire name Part No. Connecting to
No.
Sample collection
Sample collection
J10 assembly photocoupler 009-002288-00
assembly photocoupler
connecting line
Syringe photocoupler
J11 009-002289-00 Syringe photocoupler
connecting line
Digital control board Pinaster main control
J13 and drive board 009-002275-00 board PCBA
connecting line (051-000985-00) -J81
P24VP12VD5V power
D5V P12V and P24V
J15 009-002601-00 patch line
power extension line
(009-002286-00)
Sample collection
Sample collection
J16 assembly motor 009-002466-00
assembly motor
connecting line
ASP_SP syringe motor
J17 009-002458-00 ASP motor and SP motor
connecting line
SH syringe assembly
J18 009-002457-00 SH motor
motor connecting line
LYSE_DIL syringe
LYSE and DIL syringe
J19 assembly motor 009-002283-00
motor
connecting line
Optical system control Analog board PCBA
Laser control J1 009-002226-00
line (051-000982-00) -J6
board
3101-30-68513 J2 Laser connecting line 3101-21-68593 Laser
FS
preamplification Optical system signal Analog board PCBA
J1 009-002225-00
board line (051-000982-00) -J3
3101-30-68515
SS
preamplification Optical system signal Analog board PCBA
J1 009-002225-00
board line (051-000982-00) -J3
3101-30-68517
Connecting line of the
Power board J1 switch and the power 3101-20-68589 Power switch
PCBA board
051-001146-00 A±12V and AC120V A±12V and AC120V
A-J12 009-002287-00
power output line power extension line
8-47
Hardware System
Position
Board name Wire name Part No. Connecting to
No.
(009-002603-00)
8-48
Hardware System
Table 8-42 Connections of wires and components on the power drive board
8-49
Hardware System
M4-SP SP motor
8-50
Hardware System
Analyzer working status indicator: the indicator is in the front cover of the analyzer, it
indicated the analyzer status using 3 different colors.
Power-off Off
8-51
9 Mechanical System
9.2. Appearance
The front of the analyzer is shown as Figure9-1.
9-1
Mechanical System
9-2
Mechanical System
9-3
Mechanical System
The layout of the components on the left plate are shown in Figure 9-4.
9-4
Mechanical System
X-direction mechanism consists of the horizontal bracket, X-direction guide bar, guide
bar fixer, synchronous belt and pulley, X-direction start position sensor, and motor. There
are notches on the horizontal bracket, each of which matches a position detection sensor
to detect the position
For the closed-tube model, there are 5 positions on the X direction for the sample probe,
9-5
Mechanical System
which are (from back to front): RBC bath position, WBC bath position, DIFF bath position,
autoloading sampling position, closed-tube sampling position.
For the open-vial model, there are 4 positions on the X direction for the sample probe,
which are (from back to front): RBC bath position, WBC bath position, DIFF bath position,
and open-vial sampling position.
The sample probe is driven by the piercing slide. The rotation of the motor is transferred
into the linear motion by the lead screw nut set, which is the Y-direction motion guided by
9-6
Mechanical System
the guiding axle. The Y-direction start position sensor is installed on the piercing bracket,
and the barrier of the piercing slide is used as the barrier of the sensor, in order to locate
the Y-direction positions of the sample probe.
9-7
Mechanical System
Figure 9-8 Replacing the X-direction start position sensors of the sampling assembly
Remove the 2 M3x8 screws fixing the X-direction start position sensor bracket using a
cross-headed screwdriver, and then remove the X-direction start position sensors
together with the bracket from the analyzer. Remove the 2 M3x6 screws fixing the
sensors using a cross-headed screwdriver, and then remove the sensors. Install the new
sensors in the reversed order of the steps above.
You can also replace the sensors after removing the sampling assembly.
After the replacement, pull the Y-direction movement module, and check if the
X-direction start position sensor barrier are between the 2 sensors.
9-8
Mechanical System
Figure 9-9 Replacing the X-direction detection sensors of the sampling assembly
Remove the 2 M3x5 screws fixing the X-direction detection sensor bracket using an inner
hexagon spanner, and then remove the X-direction detection sensors together with the
bracket from the analyzer. Remove the 2 M3x6 screws fixing the sensors using a
cross-headed screwdriver, and then remove the sensors. Install the new sensors in the
reversed order of the steps above.
You can also replace the sensors after removing the sampling assembly.
After the replacement, pull the X-direction movement module, and check if the fold of the
horizontal bracket (used as the barrier) is between the 2 sensors. Make adjustment if
necessary.
9-9
Mechanical System
Open the side covers, and then the front cover (as for open-vial models, remove the front
cover after opening the left and right top cover).
Remove the M3x8 screw fixing the sample probe and the fixing plate, and then dismantle
the probe wipe circlip. Remove the probe wipe, sample probe, and the fixing plate from
the sampling assembly. Note that when removing the M3x8 screw, press the M3 nut at
the back of the piercing slide to prevent from falling off; make sure that the tubing is not
damaged when you remove the probe wipe and sample probe.
Unplug the 3 cables which come from the and connect to the Y-direction motor,
Y-direction motor, and X-direction detection sensors of the sampling assembly. Remove
the 3 M3x8 screws and 1 M3x5 inner hexagon screw of the frontal protective plate using
the cross-headed screwdriver and inner hexagon spanner, and then remove the frontal
protective plate from the sampling assembly.
Unplug the connector of the cable connecting the X-direction start position sensors of the
sampling assembly, and remove the 4 M4x8 screws fixing the sampling assembly using
a cross-headed screwdriver; hold the whole sampling assembly and take it away from
the analyzer, and then unplug the cable connecting the sampling assembly to the
X-direction motor to remove it.
9-10
Mechanical System
Remove the 4 M3x8 screws (with washers) fixing the X-direction motor with a
cross-headed screwdriver, and then remove the motor with the driving band wheel fixed
on it.
Remove or loosen the 2 M3x5 set screws fixing the driving band wheel with an inner
hexagon spanner, and then remove the driving band wheel from the X-direction motor
shaft.
Install the X-direction motor in the reversed order of the steps above after the
replacement. Pay attention to the notes below while installing:
1. The distance from the driving band wheel to the end of the X-direction motor shaft is
2.5mm;
2. One of the set screws of the driving band wheel should be pressed to the flat of the
X-direction motor shaft;
3. While installing the X-direction motor on the sampling assembly, the cable coming out
of the motor should stand upwards (pointing to the top of the instrument);
4. While installing the X-direction motor on the sampling assembly, adjust the lengthwise
position, making the synchronous belt properly stretched; after the installation of the
sampling assembly, lean it to the left and then right, to see if the Y-direction movement
module can slide down properly;
9-11
Mechanical System
5. While installing the sampling assembly on the analyzer, make sure all cables and
tubes are well protected.
As shown in the figure above, remove the 2 M3x10 inner hexagon screws fixing the
press bar of the synchronous belt using an inner hexagon spanner, remove the M4x8
screw fixing the horizontal guide bar and guide bar fixing pedestal using a cross-headed
screwdriver, remove the 2 M4x20 inner hexagon screws fixing the driven wheel
assembly using an inner hexagon spanner, and then demount the Y-direction movement
mechanism from the sampling assembly.
9-12
Mechanical System
As shown in the figure above, remove or loosen the 2 M3x5 set screws fixing the
Y-direction guide bar using an inner hexagon spanner, remove the 4 M3x10 inner
hexagon screws (with spring and flat washers) fixing the Y-direction motor using an inner
hexagon spanner, and then remove the Y-direction motor.
Install the Y-direction motor in the reversed order of the steps above after the
replacement. Pay attention to the notes below while installing:
1. One of the set screws of the Y-direction guide bar should be pressed to the flat of the
Y-direction motor shaft;
2. While installing the Y-direction motor on the Y-direction movement mechanism, the
cable coming out of the motor should point at the sensor;
3. For proper installation of the Y-direction motor: secure the 4 M3x10 screws (with
spring and flat washers) fixing the motor first, and then the 2 M3x5 set screws.
2
8
9-13
Mechanical System
10
2
3 9
8
4
7
5
9-14
Mechanical System
1
11
10
3
4 9
5
8
9-15
Mechanical System
9
1
8
2
7
3
9-16
Mechanical System
Troubleshooting/Solut
Error Code Error Name Trigger of Error Report
ion
Sampling syringe are well connected and
Sensor blocked when the
aspiration/dispen make sure there is no
0x01000303 syringe is supposed to be out
sation action bad connection;
of the start position
failure 2 3. Click "Remove Error" to
Sample syringe When the syringe starts see if it can be removed;
aspiration/dispen moving, it is supposed to be at 4. Perform self-test at the
0x01000304
sation action not the start position, but the "Self-test" screen;
allowed 1 sensor is not blocked; 5. When the motor is
Sampling syringe When the syringe starts operating, check if the
aspiration/dispen moving, it is supposed to be LED indicator of the
0x01000305
sation action not out of the start position, but the corresponding channel
allowed 2 sensor is blocked; (ASP-M3_LED2;SP-M4_L
1. Sensors are still blocked ED2, SH-M5_LED2,
when the syringe is out of the DIL-M6_LED2,
detection area in initialization; LYSE-M7_LED2) is
2. Sensors are not blocked flickering. If not, replace
Sample injection
when the syringe is inside the driver board;
0x01000311 syringe sensor
sensor detection area in 6. Check if the sensor
error
initialization; states are different when it
3. Should not be at the start is blocked and unblocked;
position after resetting, but the 7. Find the sensor with
sensors are blocked. error and remove it. Check
Sample injection if there is dust or splashed
syringe Sensor not blocked when the fluid covering the glittering
0x01000312 aspiration/dispen syringe is supposed to be at side;
sation action the start position; 8. Wipe the sensor and
failure 1 mount it back to see if the
syringe Sensor not blocked when the cover, wipe the lead screw
0x01000314 aspiration/dispen syringe is supposed to be at and the guide bar, and add
9-17
Mechanical System
Troubleshooting/Solut
Error Code Error Name Trigger of Error Report
ion
1. Sensors are still blocked
when the syringe is out of the
detection area in initialization;
2. Sensors are not blocked
Sheath fluid
when the syringe is inside
0x01000321 syringe sensor
sensor detection area in
error
initialization;
3. Should not be at the start
position after resetting, but the
sensors are blocked.
Sheath fluid
syringe Sensor not blocked when the
0x01000322 aspiration/dispen syringe is supposed to be at
sation action the start position;
failure 1
Sheath fluid
syringe Sensor blocked when the
0x01000323 aspiration/dispen syringe is supposed to be out
sation action of the start position
failure 2
Sheath fluid
syringe Sensor not blocked when the
0x01000324 aspiration/dispen syringe is supposed to be at
sation action not the start position;
allowed 1
Sheath fluid
syringe Sensor blocked when the
0x01000325 aspiration/dispen syringe is supposed to be out
sation action not of the start position
allowed 2
1. Sensors are still blocked
when the syringe is out of the
detection area in initialization;
2. Sensors are not blocked
Lyse syringe when the syringe is inside
0x01000331
sensor error sensor detection area in
initialization;
3. Should not be at the start
position after resetting, but the
sensors are blocked.
Lyse syringe Sensor not blocked when the
0x01000332
aspiration/dispen syringe is supposed to be at
9-18
Mechanical System
Troubleshooting/Solut
Error Code Error Name Trigger of Error Report
ion
sation action the start position;
failure 1
Lyse syringe
Sensor blocked when the
aspiration/dispen
0x01000333 syringe is supposed to be out
sation action
of the start position
failure 2
Lyse syringe
Sensor not blocked when the
aspiration/dispen
0x01000334 syringe is supposed to be at
sation action not
the start position;
allowed 1
Lyse syringe
Sensor blocked when the
aspiration/dispen
0x01000335 syringe is supposed to be out
sation action not
of the start position
allowed 2
1. Sensors are still blocked
when the syringe is out of the
detection area in initialization;
2. Sensors are not blocked
Diluent syringe when the syringe is inside
0x01000341
sensor error sensor detection area in
initialization;
3. Should not be at the start
position after resetting, but the
sensors are blocked.
Diluent syringe
Sensor not blocked when the
aspiration/dispen
0x01000342 syringe is supposed to be at
sation action
the start position;
failure 1
Diluent syringe
Sensor blocked when the
aspiration/dispen
0x01000343 syringe is supposed to be out
sation action
of the start position
failure 2
Diluent syringe
Sensor not blocked when the
aspiration/dispen
0x01000344 syringe is supposed to be at
sation action not
the start position;
allowed 1
Diluent syringe
Sensor blocked when the
aspiration/dispen
0x01000345 syringe is supposed to be out
sation action not
of the start position
allowed 2
10ml syringe Replace a new Mindray
/ /
leakage syringe. The replacement
9-19
Mechanical System
Troubleshooting/Solut
Error Code Error Name Trigger of Error Report
ion
should be performed as
follows: remove the
tailored screw, and then
the 4 MX25 screws fixing
the syringe. Unplug the
tubes, and replace the
syringe with a new one.
Replace a new Mindray
syringe. The replacement
should be performed as
follows: remove the
100ul/250ul/2.5m
/ / tailored screw, and then
l syringe leakage
the 4 MX25 syringing
fixing plate. Unplug the
tubes and remove the
syringe for replacement.
Note 1: after clicking "Start", the assembly should be at the default position, not the adjusted
position; after clicking "Start", the button changes into "Save". The adjustment only takes
effect if you click "Save" after the adjustment. The "Check" button is used to simulate the
actions in normal sample analysis process. Remember to remove the fixtures as instructed.
Note 2: Click the "Coarse Adjust" (bottom left) button to switch to "Fine Adjust", and click
again to switch back. When the button shows "Coarse Adjust", it means the current state of
motor adjustment is "Fine Adjust", when the motor moves 2 steps by one click; when the
button shows "Fine Adjust", it means the current state of motor adjustment is "Coarse Adjust",
when the motor moves 20 steps by one click
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Note 3: in the horizontal movement of the sampling assembly, the stride of one step is
0.16mm; in vertical movement, 0.04mm.
If the requirements are not met, adjust again using the "Up" and "Down" buttons.
If there is no fixture, use a ruler and the fitting pin. For open-vial models, it is required that the
sample probe is inside the probe wipe, and the probe tip is 5.3±0.2mm up from the bottom of
the probe wipe; for closed-tube models, the probe tip should be 7.2±0.2mm up from the
bottom of the probe wipe.
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Mechanical System
New label
location
PN:051-000982-01
3101-30-68379 Transmitter
and receiver assembly
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Mechanical System
9.8.1.Maintenance Protocol
9.8.1.1.Error Phenomenon
After replacing the HGB assembly, the HGB blank voltage can’t reach the required range.
9.8.1.2.Solution
Maintenance scenario 1: new circuit board + new HGB assembly
1.Replace a new HGB circuit board.
2.Adjust the dial switch on the circuit board according to the following method.
3.Verify whether the adjustment has achieved satisfactory results referring to “Verification
after Replacement and Adjustment (Applicable to Maintenance Scenario 1&2)”.
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Mechanical System
3.Verify whether the adjustment has achieved satisfactory results referring to “Verification
after Replacement and Adjustment (Applicable to Maintenance Scenario 1&2)”
NO
Finish
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P/N: 3101-20-68567(5.0)