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UNIT I
FLUID POWER PRINCIPLES AND FUNDAMENTALS
Pascal law is the basic law used in fluid power. According to Pascal law,
the pressure generated at one point in a confined liquid acts equally in all
directions.
9. What are the undesirable results when an oil viscosity is too high?
10. What are the undesirable results when an oil viscosity is too low?
If the hydraulic fluid does not have good lubricating ability it will not
lubricate moving parts properly, causing wear. Wear results in increased
clearance, which leads to all sorts of operational difficulties including fall of
efficiency.
14. What is neutralization number of hydraulic fluid and Give its
significance?
The neutralization number is a measure of acidity or alkalinity of a
hydraulic fluid. High acidity causes the oxidation rate in an oil to increase
rapidly.
(i) Water glycols (ii) Water oil emulsions (iii) Phosphate esters.
UNIT II
HYDRAULIC SYSTEM AND COMPONENTS
In the screw pump, the fluid does not rotate but moves linearly. Thus
even at higher speed, there are no pulsations. So it is a quiet operating
pump.
10. How can the unbalanced vane pump be used as a variable displacement
pump?
In balanced vane pump, there are two inlet and outlet ports which are
diametrically opposite to each other. Because the pressure ports are
opposite to each other, a complete hydraulic balance is achieved.
19. Draw the graphic symbols for the following pump types.
22. What is the purpose of hydraulic motor and how does it differ from the
hydraulic pump.
The motors are actuated by the fluid. The fluid forces the motor to
create the rotary motion. The motor is mechanically linked to the load and
develops torque. So a hydraulic motor converts hydraulic energy into
mechanical energy. But a pump converts the mechanical energy into
hydraulic energy.
(i) Gear type hydraulic motors (ii) Vane type hydraulic motors
(iii) Piston type hydraulic motors.
External gear motors are used when relatively high speed and low
torque is needed.
The semi-rotary actuators are used for lifting, tilting, opening, closing,
indexing, swinging and bending applications.
29. How is single acting cylinder retracted?
30. What are the advantages of double acting cylinder over a single acting
cylinder?
(i) In a single acting cylinder, the fluid is fed only on one side. Hence
the Cylinder can produce work in one direction only. But the fluid moves the
Piston in two directions in a double acting cylinder, so they perform work in
both directions.
(ii) In a single acting cylinder, the stroke is limited by the compressed
length of the spring. But in principle, the stroke is unlimited in a double
acting cylinder.
(iii) While the piston moves forward in a single acting cylinder, the
fluid has to overcome the pressure of the spring and hence some power is
lost before the actual stroke of the piston starts. But this problem is not
present in a double acting cylinder.
Due to the inertia forces of the moving parts at the end of piston
travel, the piston will hit the cylinder head at full speed. To overcome this,
the designers provide an arrangement by which the hydraulic cylinder can be
slowly retarded or cushioned during the last portion of the stroke. This is
known as cylinder cushioning.
The double rod cylinders are suitable when work has to be performed
at either or both ends and operating speed must be equal in both directions.
The tandem cylinder provides increased output force when the bore
size of the cylinder is limited. But the length of the cylinder is more than a
standard cylinder and also requires a larger flow rate to achieve a speed.
34. What is a telescoping cylinder? When is it normally used?
1. What are the three important things that are controlled in a hydraulic
system?
3. What are the advantages of compound relief valve over direct acting relief
valve?
(i) Compound relief valves are usually smaller than the simple relief
valves for the same flow and pressure settings.
(ii) They also have a wider range of maximum pressure setting.
(iii) They can also be operated remotely by connecting a simple relief
valve to the vent port.
7. Draw the symbols for a pressure relief valve and pressure reducing valve.
The check valve is a one way valve, which allows flow in one direction,
on the other direction the flow is not permitted.
10. How does a pilot operated check valve differ from a simple check valve?
Pilot operated check valve is a two way valve. This type of check valve
allows free flow in one direction; it allows flow in other direction also, when a
pilot pressure is applied. But simple check valve always allows flow in only
one direction.
Three way valves are used to operate single acting cylinders and two
three way valves are needed to operate a double acting cylinder.
12. What is meant by actuation of valve? List the various actuating devices
of direction control valves.
14. Give the hydraulic symbol for 3 position-4 way closed center solenoid
operated direction control valve?
The flow through the flow control valve varies as the square root of the
pressure drop across it. So any change in pressure at the outlet and inlet
changes the flow through the valve. Pressure compensated flow control
adjusts automatically to pressure changes and maintains a constant
pressure drop from inlet to outlet, thus provides constant flow.
16. What is the need for temperature compensation in flow control valves?
As the viscosity of oil varies with temperature, the oil becomes less
viscous when temperature increases. As the less viscous fluid flow more
readily through an orifice, the increase in temperature causes increase in
flow for a valve setting. So temperature compensation is needed to offset
the effect of such temperature variations.
17. Name the three ways of applying flow control valves?
In meter-in type, the flow control valve is located in the pressure line
leading to the work cylinder. This type is used when load characteristics are
constant and positive.
In meter-out type, the flow control valve is installed in the return side
of the cylinder. This type is used in machine tools like drills and mills in
which the tool is dragged suddenly.
Flow divider is a flow control valve and is used to divide the fluid flow
from a single source into two or more streams of equal flow.
There are two types of flow dividers:
1. Valve type
2. Motor type
24. What is the purpose of seals in hydraulic system and how are they
classified?
The seals are used to prevent the internal and external leakages of
hydraulic system.
Seals may be classified as (i) Positive type (ii) Non-positive type;
Seals may be classified in another way as (i) Static seals (ii) Dynamic seals.
25. State the difference between positive seals and non-positive seals.
26. What is the difference between static seals and dynamic seals?
27. List out the most widely used types of seal configurations.
Static seals--Gaskets, O-rings
Dynamic seals-- (i) Contact seals
Lip type seals, U rings, cup seals, chevron rings, wipers and scrapers
(ii) Clearance type seals-Piston rings.
28. What is an intensifier and when is it used?
Ps AI
In te n s ific a tio n R a tio =
PI As
0.32
AI 4
Pressure in the smaller cylinder Ps PI 40 360 bar
As 2
0.1
4
30. What is an accumulator?
31. Name the three basic types of accumulators used in hydraulic system.
(i) Weight loaded type (ii) Spring loaded type (iii) Gas loaded type
36. What are the two braking systems used in hydrostatic drives?
38. What are the main criteria in the design of hydraulic system?
41. What is cracking pressure of relief valve and how does it affect the
selection of relief valve?
The pressure at which the relief valve opens is called the cracking
pressure. The relief valve with a higher cracking pressure is selected
because once the relief valve cracks, the flow is lost over the relief valve
even when the system has not yet achieved the maximum system pressure.
42. Which type of flow control valve is preferable, if load on the actuator
undergo changes?
43. Write the equation for finding the head loss in pipelines carrying
hydraulic fluid?
fL V 2
H e a d lo s s H L
2 gD
f - Friction factor L/D-Length over diameter ratio
V-Velocity g-acceleration due to gravity.
Tubes are constructed of cold drawn steel and they are used where
high pressures are encountered. Hose is made up of rubber or thermoplastic
tube reinforced with steel wire or textile braiding. Hoses are used for
medium pressure applications and moving machine members.
45. List the parameters affecting the selection of a pump.
The baffle plate is provided between the pump's inlet and return lines for
preventing the continuous recirculation of the same fluid into the system. So
the foreign particles from the returning fluid are allowed to settle down
without any disturbance and the trapped air is allowed to escape.
As the fluid level in the tank goes up and down during the various
operations, a
hole is provided at the top, for the inlet and exit of air and is known as air
breather.
Strainer is a device for the removal of solids from a fluid wherein the
resistance of motion of such solids is in a straight line.
Filter is a device for the removal of sol ids from a fluid wherein the
resistance of motion of such solids is in a tortuous path.
(i) Woven wire cloth (ii) Paper filter (iii) Woven cloth media
(iv) Sintered metal powders (v) Ceramic and plastic media.
3. List out the basic types of filtering methods used in hydraulic system.
4. List the various locations where filters are installed in hydraulic systems?
8. For the above problem, if the system pressure is 86 bar, what is the load
carrying capacity of the system.
The directional control valves, usually six port valves are grouped
together and is called banked unit. Banked units are mainly used in mobile
applications like elevators. cranes, fork Lifts etc.
11. Name the three types of positive displacement compressors that are
commonly used in industry?
(i) Reciprocating piston type (ii) Rotary vane type (iii) Rotary screw
type
12. What is a multistage compressor?
The purpose of the dryer is to reduce the relative humidity and dew
point of the compressed air from the compressor.
17. What is an F-R-L unit and give the graphic symbol of it?
The use of exhausted air in industries has created noise problems. This
air generates high intensity sound energy, which causes fatigue to an
operator. The muffler is used to reduce the energy of exhausted air, thereby
reducing the noise.
19. Draw the graphic symbol and label the ports for a pneumatic
(i) Four-way, two position DCV (ii) Five-way, two position DCV.
The shuttle valve delivers an output when one input is present or when
both are present.
The two-pressure valve delivers an output when both input signals are
present.
22. State the difference between quick exhaust valve and flow control valve.
The flow control valve is used to reduce the actuator speed from its
normal speed. But quick exhaust valve accelerates the speed of the
actuator.
23. Why air cylinders cannot be used for precise speed control?
(i) Air motors do not require electrical power. So they can be used in
volatile atmospheres.
(ii) Air motors can stall under full load for indefinite periods of time,
while electric motors will be damaged by heat generation when stalled.
(iii) Air motor speed can be regulated through simple flow control
valve instead of expensive and complicated electronic speed controls.
Suction cups can be used to pickup and hold work pieces with smooth
and impervious surfaces. They are commonly used in pick and place
application ill industries like glass, TV, printing, sheet handling, packaging
etc.
32. Define the terms running torque, starting torque and stall torque of an
air motor.
The hydropneumatic systems use air and oil. By the use of both
media, the quick action of air and smooth high pressure action of oi I both
can be achieved.
The logic control is a control based on logic functions like AND, OR,
NOT etc. The components of logic control are sensors and switching
elements called binary elements, i.e. at any moment they can be in one of
the two states. "ON-OFF".
6. What is Fluidics?
8. Draw the symbol for fluidic OR element and write its truth table.
9. Draw the symbol for fluidic AND element and write its truth table.
10. Name the common methods used for designing logic circuits?
13. How does a limit switch differ from a push button switch?
Electrical relay is a switch whose contacts open or close when its coil is
energised. Relays are used for energising and de-energising solenoids.
Timers are used to control the time duration of a working cycle. In this
way, a dwell can be provided when needed.
20. What are the various approaches for entering the program in PLC?
22. Compare PLC and a computer on the basis of fluid power applications.
PLC can be interfaced with hundreds of input and output lines. PLCs
are designed for industrial environments where they may be exposed to
heat, humidity, and corrosive atmosphere. Microcomputers are used where
the input and output lines are limited and more data processing is required.
23. What is the important requirement to get a maximum trouble-free life
from fluid power systems?
26. List three causes for low or erratic pressure in a hydraulic system.