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IEEE ICSS2005 International Conference On Systems & Signals

A Novel Integrated Nondissipative Snubber for Flyback Converter

Tsu-Hua Ai
Department of Electrical Engineering, I-Shou University, Kaoshiung, Taiwan.
thai@isu.edu.tw

Abstract-- This paper presents a novel integrated ringing caused by transformer leakage inductance to a
nondissipative snubber for flyback converter. The overall safe value. However, these dissipative snubbers can not
efficiency of proposed circuit is higher then that using meet the high efficiency desired for modern power
conventional nondissipative snubber. By the use of a supply.
multi-winding transformer, the novel nondissipative
snubber integrates the snubber inductor with flyback
transformer in a magnetic core. The additional magnetic
core, using in conventional nondissipative snubber, is not + + +
need for the proposed circuit. L R C L D
D L
To verify the performance of proposed topology, an
D D
experimental prototype is built to demonstrate the V V V
performance of the proposed integrated nondissipative
snubber. The experimental results show the advantages of R
C S S S
the proposed circuit.

I. INTRODUCTION
A turn off snubber is frequently used in switching (a) (b) (c)
power applications to limit the rate of rise voltage across Fig. 1 Conventional dissipative turn off snubber;
the switching device at turn off. In this chapter, the (a) RCD snubber parallel with the power switch.
conventional dissipative snubber and nondissipative (b) RCD snubber parallel with the primary winding.
snubber circuits are reviewed. It involves conventional (c) TVS snubber parallel with the primary winding.
RCD [1], regeneration RCD [2], TVS [3]-[4] passive and II. REGENERATIVE AND NONDISSIPATIVE
active nondissipative snubber. A novel nondissipative SNUBBERS
snubber integrates with flyback converter is proposed.
The mathematics analysis of proposed circuit is derived To improve the overall efficiency of power
along with five operating states. The simulation and the converter, several regenerative and nondissipative
experimental results have shown the advantage of the snubber circuits were proposed. They are reviewed as
proposed circuit. Comparison among these snubber follows:
circuits is present.
(A). RCD regenerative snubber
Usually, a snubber capacitor is used in turn off
Fig. 2(a) shows a RCD regenerative snubber with
snubber circuit, the power in the snubber circuit to be
additional ferrite transformer without active device. This
dissipated or transferred. This dissipated or transferred
method can be passively recovered more than 70% of Pc
power can be expressed as
into the DC bus. However, it still dissipates part of Pc on
1 the snubber resistor Rs.
Pc = CV I2 f s (1)
2 (B). Active clamp snubber
Where VI is the DC bus voltage and fs is the switching An alternated scheme of regenerative snubber
frequency. To obtain a smaller volume and achieve fast shown as Fig. 2(b) is active clamp snubber [5]-[9]. The
regulation, the switching frequency of modern power incorporation of the active clamp circuit into basic
supplies is normally higher than 50 kHz. Therefore the flyback topology not only regenerates the energy stored
Pc is increased and the overall efficiency is decreased. in snubber capacitor; it can also achieve zero voltage
Fig. 1 shows the conventional snubber circuits. In Fig. switching (ZVS) for the power switches [10]-[11]. Of
1(a), an RCD snubber is paralleled with the power cause, the additional active switch and complicated
switch. The power storage in the capacitor Cs during controller are needed in this topology.
turn-off period must be dissipated by the resistor Rs
while S is turned on. The disadvantage is increasing the (C). Passive nondissipative snubber
turn-on current of switch. The improved scheme is A simple and cost advantageous regenerative
shown in Fig. 1(b). It can be observed that the capacitor snubber for flyback converter shown in Fig. 3 is a
energy is discharged by the parallel resistor directly, and passive nondissipative snubber [12]-[16]. The
it will not cause additional current on the power switch nondissipative snubber can decrease substantially the
while the switch is turned on. For flyback converter, a turn off switching loss and regenerated the energy stored
transient voltage suppressor (TVS) shown in Fig. 1(c) is in snubber capacitor to DC bus or in the magnetizing
widely employed in low power applications. Ds and Dz inductor Lm of the flyback transformer.
are used to reduce the leading-edge voltage spike and

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IEEE ICSS2005 International Conference On Systems & Signals
III. PROPOSED INTEGRATED NONDISSIPATIVE the proposed integrated nondissipative with a flyback
SNUBBER converter. Table 1 lists the device conduction mode of
the proposed circuit. The duration of the operating states
+ is present in Fig. 5, showing circuit waveforms over one
+
D2 D1 iload L switching period. The operations of proposed circuit can
Cs Ds
1:m Rs be observed and analyzed. Table 2 lists the symbols of
VI the parameters of proposed circuit. Each operating state
VI S2 is as analyzed as follows:
D1 S1 Table 1. Device conduction mode.

ic C State
S
_
D 1 2 3 4 5

(a) (b) S ON ON OFF OFF OFF

Fig. 2 (a) A regenerative RCD snubber with a ferrite D1 OFF OFF ON OFF OFF
transformer. (b) basic active-clamp snubber circuit.
D2 ON OFF OFF OFF ON

D3 OFF OFF ON ON OFF


ii is D
+
D np ns Table 2. The symbols of the proposed circuit.
id1 - vcr+ Co Ro Lm magnetizing inductance on primary side
VI
i L2 the equivalent inductance on secondary side
D Cr c
ids L3 the equivalent inductance on the third winding
Lr S Lm31 mutual inductance between third and primary side converted to third side.
_
Lm32 mutual inductance between third and secondary side converted to third side.

Fig.3 Nondissipative snubber with a flyback converter. leakage inductance between primary and secondary side converted to pri
Ll12
mary side.
From the concept of multiple-winding transformer, a Ll31 leakage inductance between third and primary side converted to third side.
novel nondissipative snubber by multiple-winding
transformer is proposed. Multiple-winding transformer Ll32 leakage inductance between third and secondary side convert to third side.
or couple inductors are employed wildly such as n12 turns ratio of n1 /n2
magnetizing energy reset, multiple output power supply n31 turns ratio of n3 /n1
[17], reduction the cross-regulation of output voltage[18]
and ripple suppression [19]-[22]. (A). State 1 (t0-t1)
In this paper, a novel nondissipative snubber As shown in Fig. 5 and Fig. 6(a), S and D2 are turned
integrated the snubber circuit with the flyback circuit by on in this operating state, the voltage of capacitor vcr is
the addition of a third winding in the transformer. It can discharged to the magnetizing inductor Lm and DC bus
be observed in Fig. 4, the energy stored in snubber through the third winding n3. From Fig. 6(a), the
capacitor will recovery to DC bus and the magnetizing capacitor can be expressed as:
inductor Lm of the flyback transformer. The mathematics
analysis and the results of simulation and experiment are d 2 vCr
presented in next section. vCr + L p 2Cr = k31Vi (2)
dt 2
ii i1 i2 D3 where
+ Lm31n31Vi
k31 = (3)
D1 n1 n2 Lm31 + n31
2
Ll13
-- vcr+ Co Ro
id1 L p 2 = Ll 31 + Lm31 // n31
2
Ll 31 (4)
VI
icr
D2 Cr
ids dvCr
iCr = Cr (5)
n3 S dt
i3
_ di3
let vx = vCr − Ll 31 (6)
dt
Fig. 4 The proposed nondissipative snubber integrated di1 V vx
with flyback converter. = i + (7)
dt Ll 31 n31Ll 31
Analysis of proposed integrated nondissipative snubber
Vi 1 t 1
There are five operating states in the steady state of i1 = (t − t0 ) − ∫ v dt +
t 0 Cr
iCr = ii (8)
Ll 31 n31Ll 31 n31

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IEEE ICSS2005 International Conference On Systems & Signals
ii ideal
S Ll13 i1 transformer D3 i2

vCr D1 Lm n1 n2 +
+ id1 - vCr+
iCr Co Ro Vo
iCr VI
_ D2 Cr
vds
n3 i3 ids
ii
(a) State1: t0-t1
ids

ii ideal
i1 Ll12 i1 transformer D3 i2

i2
D1 Lm n1 n2 +
i3 + i - vCr+
iCr Co Ro Vo
d1
VI
id1 D2 Cr
t
t0 t1 t2 t3 t4 t5 n3 i3 ids

Fig. 5 The circuit waveforms of the proposed nondissipative


snubber integrated in flyback converter. (b) State 2 : t1-t2
i2 = 0, i3 = −iCr (9) ideal
ii Ll12 i1 transformer D3 i2
1 dvCo
vCo =− (10)
RoCo dt D1 Lm n1 n2 +
+ id1 - vCri+
Cr
Co Ro Vo
(B). State 2 (t1-t2) VI
D2 Cr
This operating state is the same as the turn on state of S
a typicle flyback circuit. Thus, only the switch S is n3 i3 ids
turned on in this state. The magnetizing inductor Lm is
charged by the DC bus, and the input current can be
expressed as follows: (c) State 3: t2-t3

vi ideal
ii = i1 = (t − t1 ) + i1 (t1 ) (11) ii Ll12 i1 transformer D3 i2
( Ll12 + Lm )
i2 = 0, i3 = 0 (12) D1 Lm n1 n2 +
+ id1 - vCri+
Cr
Co Ro Vo
(C). State 3 (t2-t3) VI
D2 Cr
In this state, the switch S is turned off firstly, a part S
of the energy stored in leakage inductor Ll1 is absorbed n3 i3 ids
by the capacitor Cr. Thus the switch voltage slop and
overshoot are reduced, and resulting in lower turn-off (d) State 4: t3-t4
loss. Then, the diode D3 is conducted to charge the
output capacitor. In this state, the relative circuit
ideal
parameters can be expressed as follows: ii Ll13 i1 transformer D3 i2

d 2 vCr
vCr + ( Ll12 + Lm )Cr =0 (13) D1 Lm n1 n2 +
dt 2 + id1 - vCri+ Co Ro Vo
Cr
ii = 0 , (14) VI
D2 Cr
dvcr S
i1 = icr = Cr (15) n3 i3 ids
dt
i2 = n12 (icr (t 2 ) − icr (t )) (16)
(e)State 5: t4-t5
1 dvCo
vCo = − (17) Fig. 6 Operating states of the proposed circuit.
RoCo dt
discharged through the secondary side, the capacitor Co
ii = 0 , i1 = 0 , iCr = 0 , i3 = 0 (18)
and the load Ro absorb the energy from Lm. It results in
(D) State 4 (t3-t4)
+ i2 (t3 )
Vo
i2 ≅ − (19)
The energy stored in magnetizing inductor Lm is L2

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IEEE ICSS2005 International Conference On Systems & Signals
1 dvCo To make a comparison of power efficiency among
vCo = − (20) conventional nondissipative snubber, RCD snubber and
RC dt
proposed nondissipative snubber, the prototypes of
while the energy in Lm is decreasing to zero, D3 is turned flyback circuit with conventional nondissipative and
on and D2 is conducted. RCD snubber had built and tested. The converter circuit
quantities are tabulated in Table 4 and Table 5. The
(E) State 5 (t4-t5)
experimental voltage and current waveforms of Cr and S
The capacitor voltage vcr is dicharged through D3, are shown in Fig. 10 and Fig. 11, respectively. As shown
winding n3 and winding n1 to the DC bus. The equations in Fig. 10, the capacitor voltage vcr can be discharged to
can derived as follows: a negative value, it is good for reducing turn-off loss of
dvCr power switch. Because the snubber inductor Lr is used
iCr = Cr (21) by additional magnetic core, it allows obtaining a larger
dt value of inductance and reducing the peak discharge
diCr d 2 vCr current of Cr. However, the diode D1 and Lr still
= Cr (22) dissipate a part of the energy storaged in capacitor Cr.
dt dt 2
Fig. 12 shows the experimental waveforms of vcs and vds
diCr di of the prototype with RCD snubber.
vi = Ll12 + n12 vo + vCr + Ll 32 Cr + n32 vo (23)
dt dt
The comparison of power efficiency measured in the
d 2 vCr d 2 vCr prototypes is shown in Fig. 13. The efficiency of
vi = Ll12Cr + n12 v o + vCr + Ll 32 C r + n32 vo
dt 2 dt 2 proposed topology is higher than that with conventional
(24) nondissipative snubber and RCD snubber. The overall
efficiency of proposed topology is 83% at full load in
d 2 vCr
vi = (Ll12Cr + Ll 32Cr ) + (n12 + n32 )vo + vCr DCM operation. It is effective for improving the
dt 2 efficiency of flyback circuit in DCM operation.
(25)
v − (n12 + n32 )vo
Table 3 The specifications and parameters of prototype with
d 2 vCr vCr
+ = i (26) proposed topology.
dt 2
Ll12Cr + Ll 32Cr Ll12Cr + Ll 32Cr
VI Vo n1 n2 Lm Lr Cr CO Ro
It can be observed in Fig. 6(e), the capacitor
V Turns uH nF uF Ω
energy regenerated to DC bus and flyback transformer
has not through the diode D1. Thus, more power loss of 150 15 60 10 340 50 4.7 220 3.75
proposed nondissipative snubber is reduced than that in
conventional nondissipative snubber.
Table 4 The specifications and parameters of prototype with
conventional nondissipative snubber.
IV. SIMULATION AND EXPERIMENTAL RESULTS
VI Vo n1 n2 Lm Cs CO Rs Ro
The IsSpice circuit simulation program was used to
evaluated performance of the proposed circuit evaluation. V Turns uH nF uF Ω
In addition, an experimental prototype has built to show 150 15 60 10 340 2.2 220 6.8k 3.75
the performance of the proposed integrated
nondissipative snubber. The specifications and
parameters for simulation and experimental prototype Table 5 The specifications and parameters of prototype with
are listed in Table 3. RCD snubber.

It can be observed in Fig. 7, the capacitor current icr is


positive while S is turned off, and it become negative VI Vo n1 n2 n3 Lm Ll12 Ll13 Cr CO Ro
while D3 is turned off and S is turned on. During one Ω
V Turns uH nF uF
switching period, the average value of the capacitor
current icr is zero. The energy stored in snubber capacitor 150 15 60 10 30 340 10 10 9.4 220 3.75
is regenerated to DC bus and to the flyback transformer.
Fig. 7(a) shows the simulation results, it is similar to that
in Fig. 7(b), which are the experimental results. V. CONCLUSION
In this paper, a novel integrated nondissipative
Fig. 8 (a) and (b) shows the switch voltage vds and
snubber is presented to improve the efficiency of flyback
current ids by simulating and experimenting, respectively.
converter. The analysis of proposed topology is
It can be observed that, there is a current spike of ids
presented. To verify the performance of proposed
while S is turned on. It is results in the resonant current
topology, an experimental prototype has built to show
of LC snubber. As shown in Fig. 9 (a) and (b), the input
the performance of the proposed integrated
current exits negative duration cause by energy feedback
nondissipative snubber. The simulation and the
to DC bus and the flyback transformer.
experimental results have shown the advantage of the

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IEEE ICSS2005 International Conference On Systems & Signals
proposed circuit.

1 4 .0 400 1 4 .0 400

vcr vds
1 0 .0 0 200 1 0 .0 0 200

VDS in Volts
ICr in Amps

VCr in Volts

Ii in Amps
6 .0 0 0 1 6 .0 0 0 1

ii
2 .0 0 -2 0 0 2 .0 0 -2 0 0 2
icr
2

-2 .0 0 -4 0 0 -2 .0 0 -4 0 0

8 0 .0 U 9 0 .0 U 1 0 0 .0 U 11 0 U 120U 8 0 .0 U 9 0 .0 U 1 0 0 .0 U 11 0 U 120U

(a) (a)

vcr vds

icr
ii

(b) (b)

Fig. 7 The voltage and current of the snubber capacitor. (a) Fig. 9 The switch voltage vds and input current ii. (100V/div.;
Simulation results (b) Experimental results. (100V/div.; 2A/div.; 5µs/div.) (a) Simulation results. (b)
2A/div.; 5µs/div.) Experimental results.

1 4 .0 400

vds
1 0 .0 0 200 vCr
IDS in Amps

VDS in Volts

6 .0 0 0 1

ids
2 .0 0 -2 0 0 2 iCr

-2 .0 0 -4 0 0

8 0 .0 U 9 0 .0 U 1 0 0 .0 U 11 0 U 120U Fig. 10 The capacitor voltage vCr and current iCr with
(a) conventional non-dissipative snubber. (100V/div;
2A/div; 5µs/div.)

vds

vds

ids

ids

(b)

Fig. 8 The switch voltage vds and current ids. (100V/div.; Fig. 11 The voltage vds and current iids with conventional
2A/div.; 5µs/div.) (a) Simulation results. (b) non-dissipative snubber.(100V/div.; 2A/div.;
Experimental results. 5µs/div.)

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IEEE ICSS2005 International Conference On Systems & Signals
[8] Q. Li, F. C. Lee, and M. M. Jovanovic, “Large-signal
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