Volvo Construction Monteringsanvisningar

Equipment Installation instructions

Orginal Tillbehör * Genuine Accessories

REF NR SATS NR DATUM/DATE PRODUKT/PRODUCT

REF NO KIT NO ENHET/DEPT

(14 302 016) 2.02

21 1 779 3544 11 703 657-4 NMTM 7 EC 340/390

Air conditioning

Kit list
Part no. Qty. Designation
943 481 2 Hose clamp
946 441 2 Flange screw
946 472 2 Flange screw
952 630 3 Clamp
952 633 5 Clamp
955 536 3 Screw
955 891 2 Washer
967 130 1 V-belt
969 464 2 Six point socket screw
971 322 2 Six point socket screw
1 161 468 1 Oil
3 537 499 4 O-ring
3 537 503 3 O-ring
3 537 507 2 O-ring
4 803 579 1 Switch
4 881 440 37 Cable tie
11 003 291 1(m) Insulating compound
11 007 721 1 Condenser
11 007 857 1 Compressor
11 039 205 1 Lens
13 945 408 7 Flange lock nut
13 945 444 1 Flange screw
13 946 173 4 Flange screw
13 946 501 2 Flange screw
13 949 278 2 Flange lock nut
13 963 103 1 Lock nut
13 965 182 4 Flange screw
13 971 089 6 Lock nut
13 972 417 2 Six point socket screw
J:\InstallInstruct\EXC\11703657\11703657gb1.fm

14 014 173 2(m) Sealing strip

14 014 211 1(m) Hose
14 016 673 8 Cable tie
14 024 608 2 Clamp
14 210 342 1 Grommet
14 211 164 2 Clamp
14 212 925 1 Control arm
14 212 926 1 Cable clamp
14 213 219 1 Pressure monitor
14 213 270 1 Outer casing
14 213 544 1 Clamp

Volvo Construction Equipment Parts AB 1

S-631 85 ESKILSTUNA SWEDEN
Kit list
Part no. Qty. Designation
14 213 546 1 Temperature selector
14 213 639 2 Washer
14 213 847 1 Evaporator
14 216 271 1 Drying filter
14 246 694 1 Cable
14 247 154 1 Insert
14 248 807 1 Retainer
14 248 832 1 Cover
14 262 130 1 Expansion valve
14 340 201 1 Bracket
14 340 202 1 Cooling coil
14 340 420 1 Lock
14 340 705 1 Cooling coil
14 340 804 1 Cooling coil
14 341 728 1 Cable harness
14 341 730 1 Eyelet
14 341 731 1 Tensioner
14 342 121 2 Attachment
14 342 214 1 Attachment
14 342 247 1 Bracket
14 342 340 1 Bracket
14 342 348 1 Cooling coil
14 342 357 1 Sign
14 262 130 1 Expansion valve

2
 Air conditioning

WARNING!
Read all signs and instructions on the machine and the safety
instructions in the instruction manual before you begin work-
ing on the machine.

This installation instruction is based on the use of special

tools, generally available electric tools, standard tools and in-
struction and workshop manuals.
The equipment is to be installed by qualified personnel at an
authorised workshop.

Volvo Construction Equipment disclaims all responsibility if

tools or working methods other than those described in the
instruction are used.

Working instruction

MC 655
NOTE! The components for the equipment that is plugged
may not be opened before they are connected.

Attaching the condenser

1. Place the condenser with the largest connection upward.

Attach the lock and attachment.
Tightening torque 25 Nm.
Part no. Designation Qty. Pos.
11 007 721 Condenser 1 1
14 340 420 Lock 1 2
14 342 121 Attachment 1 3
13 965 182 Flange screw M8x80 4 4
2 1 4 3 13 945 408 Flange nut M8-8 4 4
MC 656
2. Attach the bracket.
Tightening torque 45 Nm.
Attach the washers and lubricate the brackets’s hinge joint.
Part no. Designation Qty. Pos.
14 342 247 Bracket 1 1
946 441 Flange screw M10x20 2 2
14 213 639 Washer 2 3

1 3 2
MC 657

3. Fit the attachments.

Tightening torque 25 Nm.
Part no. Designation Qty. Pos.
14 342 121 Attachment 2 1
13 946 173 Flange screw M8x20 4 2

1,2
3
 MC 658
4. Attach the condenser and adjust the attachments for a better
fit.

Attaching the drying filter

MC 659 5. Attach the bracket to the existing screws.

Tightening torque 25 Nm.
Part no. Designation Qty. Pos.
14 342 340 Bracket 1 1
13 945 408 Flange lock nut M8-8 2 1

MC 660 6. Attach the drying filter with the pressure monitor to the brack-
et.
Tightening torque 40 Nm.
Part no. Designation Qty. Pos.
14 216 271 Drying filter 1 1
14 213 219 Pressure monitor 1 2
943 481 Hose clamp 85 2 3

3 1 2

MC 653 7. Connect the existing cable to the pressure monitor.

4
 Attaching the compressor
MC 661 8. Remove the engine cover to facilitate attachment.
Loosen the screw 1 and remove the stop bracket 2.

1,2

MC 662 9. Loosen the absorbers from their respective attachments in

the engine cover and lift it off.

MC 663 10. Remove the attachment 1.

1
MC 664 11. Attach the eyelet and tensioner to the bracket.
Part no. Designation Qty. Pos.
14 340 201 Bracket 1 1
14 341 730 Eyelet 1 2
14 341 731 Tensioner 1 3
13 971 089 Lock nut 2 4

2,4 3,4 1

5
 MC 665
12. Remove the screws 3.

3
MC 666 13. Attach the bracket to the diesel engine.
Tightening torque 35 Nm.
Part no. Designation Qty. Pos.
955 536 Screw U6S 3/8 UNCx45 3 1

MC 667 14. Attach the compressor by first attaching the tensioner.

Adjust the V-belt before tightening the screw joint.
Tightening torque 45 Nm.
Part no. Designation Qty. Pos.
11 007 857 Compressor 1 1
13 971 089 Lock nut M10x11,9 3 2
946 472 Flange screw M10x30 2 3

1 2,3 2

MC 683 15. Attach a fixed wrench to the belt tensioner 1 and turn it until
the belts 2 can be removed.

1 2

6
 MC 668
16. Attach the V-belt to the compressor and refit the other belts.
Adjust the tensioner on the bracket until the desired belt ten-
sion is obtained.
Part no. Designation Qty. Pos.
967 130 V-belt HC 50x1300x1 1 1

MC 669 17. Attach the cable harness to the compressor and connect the
existing cable.
Tightening torque 25 Nm.
Part no. Designation Qty. Pos.
14 341 728 Cable harness 1 1
13 945 444 Flange screw M8x25 1 2
13 945 408 Flange nut M8-8 1 2

2 1

MC 670 18. Remove the cable ties 1 and free the existing cable 2.

1 2

MC 671 19. Connect the connectors and clamp in a suitable manner.

Part no. Designation Qty. Pos.
14 016 673 Cable tie 7 1

7
 Attaching the evaporator

MC 405 20. Loosen the screws for the lid 1,2 and 3 behind the driver’s
seat.
Remove the cover.

1 2 3

21. Remove the screws and nuts 1 (4) and the screws 2 (4).
MC 406 Then remove the cover 3 for the climate box.

1 3 2

MC 407 22. Remove the cover 1.

MC 408 23. Place the insert with the holes facing upward and forward in
the bottom of the climate box.
Part no. Designation Qty. Pos.
14 247 154 Insert 1 1

8
 MC 409
24. Attach the expansion valve and o-ring to the evaporator.
Part no. Designation Qty. Pos.
14 213 847 Evaporator 1 1
14 262 130 Expansion valve 1 2
3 537 503 O-ring 1 3

25. Attach the expansion valve’s sensor with the clamp and an-
gle it approx. 30° from the expansion valve.
Part no. Designation Qty. Pos.
14 213 544 Clamp 1 4

2,3 4 1

MC 410 26. Cut four 90 mm strips and four 320 mm strips.

Glue the strips as shown in the figure on the short sides.
Part no. Designation Qty. Pos.
14 014 173 Sealing strip 2(m) 1

MC 411 27. Manoeuvre the pre-assembled evaporator down into its track
1 and attach the cover.
Part no. Designation Qty. Pos.
14 248 832 Cover 1 2

1 2

MC 412 28. Attach the temperature selector to the retainer.

Attach the plastic hose to the temperature selector’s sensor.
Part no. Designation Qty. Pos.
14 213 546 Temperature selector 1 1
14 014 650 Skruv 2 2
14 248 807 Retainer 1 3
14 014 211 Plastic hose 1(m) 4

4 3 2 1 2

MC 413
2 1
29. Place the cover over the climate box and attach the retainer
its screws.
Insert the grommet in the box’s cover and stick the tempera-
ture selector’s sensor, without the plastic hose, 150 mm into
the box.
Clamp any excess sensors.
Part no. Designation Qty. Pos.
14 210 342 Grommet 1 1

9
 14 016 673 Cable tie 1 2

30. Remove the screws for the heater control.

MC 414
Remove the clamps 1 and pull out the pin 2.
Attach the control arm, cable clamp, washers, lock nut, cable
with outer casing and the clamp.
Reinsert the pin, clamps and the control.
Part no. Designation Qty. Pos.
14 212 925 Control arm 1 3
14 212 926 Cable clamp 1 4
14 015 093 Washer 2 5
13 963 103 Lock nut 1 6
14 246 694 Cable 1 7
14 213 270 Outer casing 1(m) 7
1 2 4 5 6 3 8 7 14 211 164 Clamp 1 8

MC 415 31. Attach the temperature selector’s cable 1, then pull the con-
trol arm forward and backward for adjusting before attaching
the clamp.
Part no. Designation Qty. Pos.
14 211 164 Clamp 1 2

1 2

MC 672 32. Open the cover on which the driver’s seat is installed.
Connect the cable 1 with the cables marked 1810 and 3101
for the temperature selector.
The cable is lying loosely in the space under the driver’s seat.

1
Attaching the cooling coils

NOTE! All connections in the equipment shall be sealed with

o-rings. Before they are inserted, the o-rings are to be dipped
in cooling compressor oil adapted for R134A refrigerant.
MC 679
33. Route the hoses between the fuel tank and the hydraulic oil
cooler. Since the nipple on one of the hoses is located on the
compressor connection, it is easier to route this hose from
the opposite direction.
Part no. Designation Qty. Pos.
14 340 705 Cooling coil 1 -
14 340 804 Cooling coil 1 -

10
 MC 676
34. Attach the cooling coils to the condenser.
Part no. Designation Qty. Pos.
1 3 537 503 O-ring 1 1
3 537 499 O-ring 1 2

1 2

MC 677 35. Remove the screws 1.

MC 678 36. Attach the clamps.

Part no. Designation Qty. Pos.
952 633 Clamp 22,2 3 1
13 946 501 Flange screw M6x12 1 2

1,2 1

MC 674 37. Attach the clamp.

Part no. Designation Qty. Pos.
952 630 Clamp 17,5 1 1
13 946 501 Flange screw M6x12 1 1

11
 MC 685
38. Drill 2 holes ø5, 20mm in from the edge of the sheet metal
edge.

35 410

MC 686 39. Attach the clamps.

Part no. Designation Qty. Pos.
952 630 Clamp 17.5 2 1
952 633 Clamp 22.5 2 1
972 417 Six point socket screw M6x10 2 1

1 1
MC 680 40. Connect the hose 1 from the condenser and attach the hose
2 so that its service nipple is nearest the evaporator connec-
tion.
Clamp the hoses in a suitable manner.
Part no. Designation Qty. Pos.
3 537 503 O-ring 1 1
14 340 202 Cooling coil 1 2
3 537 507 O-ring 1 2
4 881 440 Cable tie 5 3

3 1 2

MC 681 41. Remove the existing clamps and attach the new ones.
Part no. Designation Qty. Pos.
14 024 608 Clamp 44.5 2 1
971 322 Six point socket screw M6x20 2 1
13 949 278 Flange lock nut M6-7.3 2 1

12
 MC 684 42. Route the hose between the condenser and the drying filter
in front of the main valve body.
Route the hose between the compressor and the evaporator
through the engine compartment.
Check that the hoses reach their connections and clamp
them in a suitable manner.
Part no. Designation Qty. Pos.
4 881 440 Cable tie 30 -

MC 682 43. Connect the hose 1 from the condenser and attach the hose
2.
Clamp the cable in a suitable manner.
Part no. Designation Qty. Pos.
3 537 499 O-ring 2 1
14 342 348 Cooling coil 1 2
4 881 440 Cable tie 2 -

1 1,2

MC 423 44. Connect the hose 1 from the compressor and the hose 2 from
the drying filter.
Part no. Designation Qty. Pos.
3 537 507 O-ring 1 1
3 537 499 O-ring 1 2

2 1

MC 424 45. Pack the expansion valve and hose connections and seal the
hole into the climate box.
If possible, delay this phase until after you have looked for
any leaks.
Then replace the covers behind the driver’s seat.
Part no. Designation Qty. Pos.
11 003 291 Insulating compound 1(m) 1

13
 MC 596 46. Remove the blind plate and attach the switch.
Locate the existing AC-marked connector and connect it.
Part no. Designation Qty. Pos.
4 803 579 Switch 1 1
11 039 205 Lens 1 1

MC 687 47. Place the sign next to the filling location.

Part no. Designation Qty. Pos.
14 342 357 Sign 1 1

WARNING!
Before handling refrigerants, read the chapter entitled “Safe-
ty” regarding air conditioning in the workshop manual.

14