1a Apel’ 2044. Oran wig Piping Imspectow sp y-eav - NO Evidemn Previews Sxp. —No Evid nl : TOU EAN ee a BE Engivecring . y Whim Jl nahinut Cele ee will Tah 4ev tho branch Cmutebin Ape, frp © aceplaee 9 tune Ihe Wole ong Chow Wwe whe : pus. NO: > Sean pipe Ar Seu pipe fit op & acuptnce 7 Ans: Va YAS Qe. piping Inspechy whet ave Lhe tudpichon repo 4 wt lab foneing Cove § Rgpaing oft 9 Ars: not als foto : , Ls v ley We pesySS Gt leabe o~ lov wm fo Zo oeyzee . aD. oe lat :2 welding ease 0 Support prefabrecate retord . BO par oo record. (9 - vee ane reword.. MOT repre. 0 pipleg Uae cleantog peend |.TT Name: OUVER FECALOWA Company: WEEMA AND FKETHERS OUVER RE ecALOUA | HESMA AND PaRTH Discipline: WELONG MeRScroR % D we 1. What dimension is ‘measured to determine the size Of a fillet weld? Also draw it. RS PIMetlsion To; ee MetaleerS ai FULET WELD Is o ME Leg Kha 2. What are the three (3) potential sources of hydrogen encountered during SMAW process? How do you prevent each? bh. 3. Whatis the relationship between PQR and wPs? PEOCE PURE RULIRCATION PECORD 1S JHE SUPPORT DOCUMENT WHEN WE NEED roe THE APPLOVAL OF MELDING PROCEPULE SPECIFICATION Cwrs). 4% How do you differentiate between L.0.F. and Film defect? Cb CACK BF FYSION 1% OPE KIND oF PEPECT OF THE WED JOINTS THAT CAD BE DETECTED pw X-PAY. YUE POI LPEPECT THIS (8 TRE PART of TAE JOWT THAT 18 WOT MECT. wee FILED DEFECT ys WE RESULT CF RT [FP pees NOT USL, Coekec7y S0vece, SEDSE TIVITY, ANP POOR, WORK MANSH/P OF THE TECHNICIAN, 1) 5. While viewing a radiograph, how do you differentiate between LOF and LOP at weld root? LACK OF FUSION cA BE DAEEMINS METAR FILM F (EP WCAN S6E A STRAIGHT Line It TRE ROST KREA WHILE LACY OF PENFTRAHON Cas Be DETEEMINE WTAE FUM IF USEE 4A NK ReOW UNE cae OF HEAVY LINE THAT 15 LIGHT coLoR. 6. What is Heat input? How is it measured and calculated (Per ASME IX)? | WAT INPUT 5 Tic @ESUCT HEAT ABsopeED By THE WELD AND PARENT METAL DURING WELEIG. Wt = VOLTAGE X AMPERAGE x GO/TeAVEL SPEED G min) 7. Differentiate between ‘Essential’ and ‘Non-Essential’ variables for a WPS? ESSENTIAL VAAABCES NON BSEEDTIAL ae Drie mamoron 3) consumAsces ey eee 4) PUT 3) THICERESS S) PeeHEAT 4) INTER PASS TEMP D vee Aae AAP AMP Re. 8. Differentiate between purposes of ‘Holding’ and ‘Baking’ electrodes in heating ovens? Baking OYERM 1s VSG 70 DRY 7HE ECECTRODE, WHILE HOLDING OVEN 13 VSG JO MAINTRINEP THE QUALITY OF BLECTRODE 4PP 70 LEEF /T tptoKtS ALWAYS WLTHE GOOD CONDITION,9. What is Soaking Time’ and Soaking Temperature’ in weld heat treatment? BB SORKING FINE (= THE TIME /T peACH THe REBURED TEMPERATE & IN PNET. ANP @ need 7D MAINTAINED If FOR 2HOUPS. AND ZohkiNa TEMPERATURE (s THE PEARED TEMPE PAWES Ly pins PWAT 10. What are various bases for applying weld heat treatment? Name these. r 22 po Serucs 4s per wall fhyckness ae per propet reguiremeat a> pen moreria/>: 11, Give a good reason why random RT of socket weld is recommended? Ss 70 check it Heres a correct gap a on he Joon 12, What are various JERES Engineering Standards for welding and installation of Piping? Number and Name these. Z VEbES -W-bl/ JERE - Woe / €RES- L- 150 JEPES- 4-350senate 13, Define ‘Dead Leg’ and ‘Dog Leg’ in piping installation? Bead [29 - itis apport of pipe where phe Z ae Be ae an ard fot $f ine easy fo be convo a, Peg Toe = is port of joints that is net straght afe— weblng . 14. Differentiate between ‘Line Stop’ and ‘Line Guide’ in piping installation? 15, What is a hydro testing diagram? What information do you find on it? Agalro gr hte) ram ecensist pact pce! per bydroteet inofucle fest GAW9C, manifold are/ pee P- 16, Is Hydro testing diagram different than from P&AD. If yes; what differences do you find? (Aisalmest fhe some @énly in DB hychoket dlegram You can sec He dm fof test17. Define followings:- Ce Na. ner; yen Conpormance. report Yo. ine; 1 emo terials tote nof 9 inspected se. Disposition; XL focahen ¢ meatera/ / d. Corrective Action; ackien te be Yalen to otose He NOR e. Preventive Action; Yeed Yo fe alone to preven} ame Neb. 18. Define surface cleanliness and surface profile? How do you measure each? ai surface chkanfiness re the appeonce of well Jonts afte cheaning , surface prpile 13 the predl af He pent 19. Define ‘Holiday’ and ‘Feathering’ in coating context?—y 0 20. Name at least three (3) industry standards of cleanliness for painting surfaces. oy 21. What paint defects do you see in this picture 0 enQuestions related to valves: - 1. What is the function of valves? Cut - rete Contre te greed heck . 3. How the valves are classified based on its method of operation? Answer:- branding clectrved. WY contro Questions related to pipes supports: - 1. What are the Criteria for Pipe Supporting? newer: ee pe dugpot ee : 3. What is the function of providing the anchor, cross guide and guide for piping? Answer: - loool the Ses on there Jpeg 5. What are the types of flexible spring hangers? Answer: - e purpose of providing Graphite Pads in supports below shoes? law malee the Gupport more free F 8. What should be the material of shoes for supporting AS pipes & why? Answer: « WS macterels, Ke Vocause we sup yates Ghatl be phe Same Hind with the 9. What sort of drawing! layout is req lla for piping layout? ppe / fo the ternper ote poo. wv ek Sues...Liv @Ryene ‘Questions related to Codes & standard: - 1. What is the ASME code followed for design of piping systems in Process piping (Refineries. & Chemical industries)? (yan 313 (ili) B 31.5 (iv) B 31.9 2. Which American institute standard does piping engineer refer? Answer: - Asme 331-3. Ame IX. the different ASME 31 code for pressure piping? rewen —3 1.3. chemical, plant Peo : a) Hecate 3. Whi the different sections of ASME code? Where these sections are referred? {7 dferent material lewed in what. Zituation . the produce yules . 5. Which American standard is reffered for selection of following piping element? A. Flanges B. Butt Welded fittings C. Gasket D. Socket & Threaded fittings E. Valves F. Pipes. Ast. ASMe - Answer: -Questions related to Materials: - 1. What is the ASTM code for the following? Pipes materials type; Learbon steet:- [ip & I Alloy Stee!: A 33 Ne Stites Steal 4 3 99) 2. What is the basic difference between Pipe specification A106 Gr.A / Gr.B/ Gr.C.? differnt tompeyatur€ . steve, | 3. What is the difference between pipe specification ASTM A312 TP 304 & ASTM A312, ‘TP304L, ASTM A312 TP 316 & ASTM A312 TP 316L7 Answer: - Mow much de Curben im Hate montero Questions related to Pipe ings: - 1. How can flanges be cla led based on Pipe Attachment? Answer: - 2, How can flanges be classified based on Pressure- temperature ratings? Answ joo” Gor! 5004 oot 3aee ov 3. How can flanges be classified based on facing? Answer:4. How can flanges be classified based on face finish? Answer: - / ee a 5. Where the smooth finish flange & serrated finish flange finds its use? Lovs pressure — Snevvt fomlah flange hgh pressure. — bevveted fone fienge. 6. What are the types of serrated finish provided on flange face? Answer: - — ration on flanges is specified? Answer: - 8. Where the concentric serration is insisted for face finish? 9. How the Gaskets are classified based on the type of construction? Answer: - lath fiset metal goseet : 40. What is the most commonly used material for Gasket? Answer: - lark —— 11. Which type of gasket is recommended for high temperature & high-pressure application? Answer: - ee gaslee fe “Keg temperotart § eee :11. What are the criteria for selection of MOC of Spiral Wound metallic Gasket Winding material Answer: - 12, What are the most common materials used for spiral wound metallic gasket winding? Answer: - soe vn 14, What is centering ring in connection to spiral wound gasket? Answ 16. On wi Answer: type of flanges the use of spiral wound gasket are restricted? 17. Up to what temperature limits the low strength carbon ste Flanged joints? Answ | bolts should not be used for 17. How the pipe fittings are classified based on end connections? aoa UF. wn. WPT. 18. Up to what temperature the carbon steel! materials shall be used? Answer: 19. Which material is used for temperature above 426(1C?7 Answer: - XS tee (e 20. Which type of material is used for corrosive fluid? Answer: - flab nace 21. Which type of piping materials are used for drinking water, instrument air etc? Answ Gav P if ec 22. What is the difference between Pipe and Tube? Answer:24. What shculd be the radius of long radius elbow? Answer: 7 RID 25, What should be the radius of short radius elbow? Answer:- ets eis ge" 26. What is the basis of using of short radius & long pad elbow? Answer:- 27. Normally where do we use the following? A. Eccentric reducers. B. Concentric reducers. Answer: 6 p we bet dfferent ust in. 30. Where Seamless pipes are used? What is seamless meaning? Answer’ whem the pe prot dekgn. e4: sure iA aleve Mnf 32. From which side of pipe will you take a branch connection? The Seamless mean Answer:- He while pipe wns ide Withent team. hot. iw. 33. Why do we provide High Point Vent (HPV) and Low Point Drain (LPD) in piping? Answer: va jr ced: 4» ger nt. He pe , bpertel we ee ee ae in the presure est . Meee emt EIS seman atti ten (19k uno, see act the minimum distance to be maintained between two wel in a pipe’ vil) 5 be : Jew er h1-Ymos Othe D potted owt trom 37. What ae and Sockolet? And where they used? Answer: Beecuied: Ue necclon. upp. 38. meee for Superheated high pressure Steam Lines? 412°" une Getkolee newer . 7d" whe weldolet . wy) side Answer: -Te shay Desmuch: Qe: welding [RJow pou. 2 Pm. ~ Schedute G2 — ASME See-U G2 — ASME Se ik . — wrrch SABES worred wag? Wot, C450 — (te, NUR 2D 2xPlaie Ace? — Which (Lopope you hove axperronred ua [pravions RT z e x aes pwyeet 7 a Radiograph fact mique “type, Gibee apoes Cee Srboymakon Len file. oe — Dichace ad oe fov VT? Sours oh ye for VT — my fur 7 PT tert — Role X eee da Pojek. — WPS, Par, wat, _ Repair warding | Pwut, WT QD ae welding Aefets hae - Proheokey F oa Clakeum Chava dchavishe 2, ae Qc. watdieg (rns POH Ov Aevls Q device 9Fillet Weld Features seins Theasettat thoaret JS exes nett+1. Which code are used for piping transporting products which are predominately gas between coeesard terminals, including compressor, regulating and metering stations: gas gathering pipelines? a. API 1104 b. ASME B31.4 ® ASME B31.8 2 Which code are being used for piping transporting products which are predominately liquid between plants and terminals and within terminals, pumping, regulating and metering stations a. API 1104 . ASME 831.4 CANE SSIA 3. Choose which of the following are Non Essential Variables: ; change in P- number change in welding process change in joint design Preheating oboe “4, Achange in welding position is non essential variables. True or False? eae a ~K 5 Generally a P3 carbon steel pipe has 1 1/4 chrome nominal composition. Thié or False? 6. Awelder who is qualified in 2G and 5G pos Fase? s{ 7. A fiuid service that is non flammable, non toxic and not damaging to to human tissues can be classified as a. Category M fluid service - b. Category D fluid service ee _*- Normal Fluid service tion can also be qualified to all position. True or / 3. Which thickness of base metal that requires PWHT: a. 19mm -b. 25mm ©. 15mm 4d. Alllof the above /A3. What is the maximum hardness test allowed for P1 carbon steel: a. 250 b. 300 ¢.210 4.200 Burt // 44, The correct heat input (Hl) formula is: ~\, 15. The acceptance criteria for Liquid Penetrant Examination is. La HI=VxAx60/T.S. (m/min) b. HI=VxA/60xT.S, (cm/min) © HIS AXVxT.S.x60 (em/min)ASME Sec.V Appendix 6 b. ASME Sec. Vill Appendix 5 c. ASME Sec. VIll Appendix 6 4. Nowe 18. For the GTAW process, the following welding variables are essential for ‘Welder performance qualification: 4™ Deletion of backing b. Change in pipe diameter c. aandb d. None of the above 7 During welding procedure qualification, the following welding variables are essential for the SMAW process: ‘a. Change in groove design 4° Change in P-number of base metal qualified ec. aandb d._None of the above Temporary tack welds for production welds may be done by unqualified VY Welder because they will be removed anyway. a. Yes _®: No ~{_, 19. Haraness testing is required forthe folowing appicatons = a. All materials in sour service _b- For vessels PWHTed for service cc. None of the above d. Botha andb 20. Localized PWHT of weld joints is not permitted except for: a. Closure seams Repairs, alterations or modifications ©. None of the above d. Both a and b ~\{. 21. Material groupings of base metals for procedure qualification can be found Ne ein -@ ASME Section II b. ASME Section III c. ASME Section VIII d. AWSD1.4 . None of the above X22 which o the following welding defects are detected by visual inspection? ~2—“Tncomplete fusion b. Slag inclusion c. Both aandb d. Neither a orb Sc 23. welding of dissimilar metals is allowed. Which consumable for welding? EB1S ox BRHNICY MOSfas ‘Anon-relevant indication could be caused by one of the following reasons: a. A feature of assembly ¢) Component design b. Articles that are press fitted .a) Any of the above A ‘A rounded indication is considered to be one of the following ~ a) Less than three times the width b) More than three times the width ¢) Less than two times the width) More than two times the width 4, €rater cracks are most often the result of; 4a) Improper technique (b) Improper filler metal (c)_ Improper base metal (@)_allof the above {e) None of the above / 2. \rich of following may be detected with VT? (@) Large surface crack (b) Under cut (c) Overlap (d} Under fill _ [All ofthe above 3. Which of following tests can be used to judge weld soundness? al (a) nick break ~ _{b) side bend | (c) face bend (d) tensile test _f) allo the above AC. NDE technician are usually qualified in accordance with the requirements of 74 @aws p14 (b) API 1104 fe) ASNT SNT-TC-1A (@) ASME Section Vill (@) ASME Section IX \ 5. Arc blow in welding can be caused by “\\ (a) Magnetic field distortion (b) Improper work lead (ground) location Ac) Welding at the end of a joint (d) Welding in comers (e) All of the abovedet welding feature: Please see the attached figure and label the names: Question: The Design Throat is 1mm. What is the Leg length? ie 4 eer eeeh (tA) 9 aU 2 Se (eR 690% = ast Gestion: What is the purpose of heat treatment in welding? Which ASME Code ‘ection? Heating methods per code heat treatment of process piping? y Te cpeurove of sableve pasiclvet Bttay) chante erat oi : Te ee seat pcKestrChAR In HAZ atta. Cate ASME G BIB Meted — PWHT: Question Why is it, good practice (Engineering design) to Radiograph & take hardness readings on heat-treated piping welds? 3 ese (EDEL EEOS, Jp Pere he ee ones, adnan . ——— ane quelity Yaz. men by LPG Wan Cyne haa Sy ener t CA Question: Whatis the maximum hardness for P-1 materials after heat treatment? zoo BHN VA Question: The shortest distance from the root of a filet weld to its face is called: Ler actual throat b. effective throat c. weld toe | Question: The minimum distance, minus any reinforcement, between the weld root ‘and the face of a fillet weld is called: d. actual throat 9. effective throat f. theoretical throat Question: The perpendicular distance from the hypotenuse of the largest right trlangle ~K that can be inscribe in the weld cross section to the root of the joint s called: x@? actual throat Lm effective throat i. weldleg Question: A groave melted into the base material adjacent to the weld and left ‘ unfilled by weld material Is called: j. crown k. undercut Je miss edge