n ruse on network prohibited (10135415). Licensed to Me Tikman Utomo on 28 July 2010.1 user personal user cence ont. Storage, sstrbuon JIS JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association JIS A 5525 :2 (JISF) Steel pipe piles ICS 77,140.75; 93.020 Reference number : JIS A 5525 : 2009 (E) PROTECTED BY COPYRIGHT 168Licensed to Mr Tkman Ulomo on 2 July 2010 1 User personal user leence only. Storage, etibuton or use on network prohibited (10135415). A.5525 : 2009 Date of Establishment: 1963-10-01 Date of Revision: 2009-06-20 Date of Public Notice in Official Gazette: 2009-06-22 Investigated by: Japanese Industrial Standards Committee Standards Board ‘Technical Committee on Iron and Stee! JIS A $525:2009, First English edition published in 2009-11 Translated and published by: Japanese Standards Association 41-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority © J5A 2009 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or Glitized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in weiting from the publisher Printed in Japan KAT PROTECTED BY COPYRIGHTLUoensed ta Mr Tian Utomo on 28 ly 2010.1 user personal usr ence any. Storage, distibuton or use on network prohibited (10135415). A.5525 : 2009 Contents Page Introduction: wd 1 Scope 1 Normative references -~ a= 2 Class symbol Production method ‘Mechanical properties - Shop circumferential weld. 2 3 4 5 Chemical component 6 7 8 Accessories, forming and painting/coating. 9 Shapes, dimensions, mass and their tolerances of single pipe 9.1 Shape of pipe end - c 9.2 Dimensions and unit mass 9.3 Shape and tolerances on dimension 10 Apparatus ~ 11 Test 111 Analysis test 11.2 Mechanical test ~ 11.8 Radiographic testing 12 Inspection and reinspection - 12,1 Inspection---- 12.2. Reinspection 13 Marking-- 14 Report. Annex A (normative) Quality specification of the single pipe with rib-- Annex B (informative) Typical example of shape and dimensions of accessory-- 18 Annex C (informative) Forming, painting and coating «@ PROTECTED BY COPYRIGHTence only. Storage, distribution or use on network prohibited (10135415). EEE INENES ENG. as0¢ personal use A.5525 : 2009 Foreword ‘This translation has been made based on the original Japanese Industrial Standard revised by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industrial Standards Committee as the result of proposal for revision of Japanese Industrial Standard submitted by The Japan Iron and Steel Federation (JISF) with the draft being attached, based on the provision of Article 12 Clause 1 of the Industrial Standardization Law applicable to the case of revision by the provision of Article 14, Consequently JIS A 5525: 2004 is replaced with this Standard. This JIS document is protected by the Copyright Law. Attention is drawn to the possibility that some parts of this Standard may conflict with a patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the publie which have technical. properties. The relevant Minister and the Japanese Industrial Standards Committee are not responsible for identifying the patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have the said technical properties. Gi) PROTECTED BY COPYRIGHTLcensod to Mr Tikman Utomo on 28 July 2010.1 user persona user ence only Storage, distribution or use on notworkprhibited (10135415), JAPANESE INDUSTRIAL STANDARD. JIS A 5525: 2009 Steel pipe piles Introduction In this revision, the steel pipe piles with rib which have already taken root in the market are added and the contents of accessories, forming and painting/coating are revised corresponding to the current status. 1 Scope This Japanese Industrial Standard specifies the single pipe of welded steel pipe piles (hereafter referred to as “piles”) used in the foundation such as civil engineering works", architecture and the like. The dimensional range, to which this Standard is applied, is normally 318.5 mm to 2.000 mm in outside diameter. Further, items other than those specified in the text, the quality specification of the single pipe with rib, which the purchaser can specify upon the agreement with the ‘manufacturer, is shown in Annex A, the shape and dimension of typical accessories fitted to single pipe is shown in Annex B and typical example of forming and painting/coat- ing to be performed to single pipe is shown in Annex C. NOTE 1 ‘The seamless steel pipes and the centrifugally cast steel pipes for land- slip determent are specified in JIS G 3444 and JIS G 5201, respectively. NOTE 2 The constitution of pile and the designation of each part shall be shown in figure 1 A single pipe is defined as a blank pipe as it is or blank pipes jointed by circumferential welding at shop and a pile is defined as a single pipe or the combination of single pipes. When single pipes are to be welded together on the site, the upper side, the middle side and the lower side of single pipes are called the upper pile, the middle pile, and the lower pile, respectively. In the case where the middle pile consists of two or more, the lowest one is defined as the first middle pile, the one above be the second middle pile and so on. NOTE 3 Shop circumferential weld is defined as welding in which the blank pipe and blank pipe are made to single pipe by circumferential weld by the manufacturer, and site circumferential weld is defined as welding in which the single pipe and single pipe are made to pile by cireumferen- tial weld by the constructor. Note " It includes piles for landslip determent. PROTECTED BY COPYRIGHTsensed to Me Tikman Utomo on 28 July 2010.1 user personal user icence ony. Storage, cistibuton or use on network prohibited (10135415), 2 ‘A.5525 : 2009 Pipe |Site circumferential weld Shop cieumferental weld ~ [FE] pack pipe | sain Site circumferential weld Blank pipe | pte] mance | si ee Shop circumferential weld ~_ [Ea | } Single pipe is"] Blank pipe Shop cirumferental weld | Blank pipe Blank pipe Figure 1 Constitution of pipe 2 Normative references ‘The following standards contain provisions which, through reference in this text, constitute provisions of this Standard. The most recent editions of the standards (including amendments) indicated below shall be applied. JIS G 0320 JIS G 0404 JIS G 0415 JIS G 3193 JIS Z 2201 JIS Z 2241 JIS Z 3104 JIS Z 3121 JIS Z 8211 JIS Z 3812 JIS Z 3313 JIS Z 3351 JIS Z 8352 Standard test method for heat analysis of steel products Steel and steel products—General technical delivery requirements Steel and steel products—Inspection documents Dimensions, mass and permissible variations of hot rolled steel plates, sheets and strips Test pieces for tensile test for metallic materials Method of tensile test for metallic materials Methods of radiographic examination for welded joints in steel Methods of tensile test for butt welded joints Covered electrodes for mild steel, high tensile strength steel and low temperature service steel Solid wires for MAG and MIG welding of mild steel, high strength steel and low temperature service steel Flux cored wires for gas shielded and self-shielded metal are welding of mild steel, high strength steel and low temperature service steel Submerged are welding solid wires for carbon steel and low alloy steel Submerged arc welding fluxes for carbon steel and low alloy steel 8. Class symbol ‘The piles shalll be classified into two classes and their symbols shall be as given in table 1 PROTECTED BY COPYRIGHTLicensed to Me Tikman Utomo on 28 July 2010.1 user personal user cence only. Storage, dstibuton or use on network profited (10135418). 3 A525 : 2009 Table 1 Class symbol Class symbot ‘SKKA00 SKK490 4 Production method ‘The production method of piles shall be as follows. fa) The blank pipe is produced by spiral seam welding or straight seam welding by are welding or electric resistance welding. ‘Seam welded part of blank pipe in shop circumferential weld shall be staggered 1/8 or more in circumferential direction each other. b) ‘The blank pipe with rib is produced by spiral seam welding of steel strip on which rib has been set up continuously and parallel to the rolling direction so as rib is laid on the inner side and/or outer side surface of the steel pipe, ©) Acsingle pipe is produced by circumferential welding of blank pipes at shop or a blank pipe is used as a single pipe as it is. 5 Chemical component ‘The blank pipes shall be tested in accordance with 11.1 and their ladle analysis values shall be as shown in table 2. Table 2. Chemical component Unit: % Class symbol c Si Mn P s SKKA00 | 0.25 max. = = (0.040 max, | 0.040 max. SKKG00 | O18max. | 055 max. | 1.65max. | 0.035 max. | 0.035 max. “Alloy elements other than those in this table may be added, as required, 6 Mechanical properties ‘The blank pipes shall be tested in accordance with 11.2 and their tensile strength, yield point or proof stress, elongation, tensile strength of welds, and flattening resi tance shall conform to table 3. As regards flattening resistance, the test piece shall be free from flaws or cracks. However, the tensile strength of weld part is applied to the blank pipe manufactured by are welding and the flattening resistance is applied to the blank pipe produced by electric resistance welding. PROTECTED BY COPYRIGHT10138415), LUconsed to Me Tikman Utomo on 28 July 2010 1 user personal user lcence only. Storage, dsrbtlon a use on network profi 4 ‘A.5525 : 2009 Table 3 Mechanical properties ‘Tensile |] Yield point or Elongation | Tonsile strength | Flattening resistance lane | tenets | pron tres % of weld Distance between symbol Test pie No.8 a its Pipe axis rightangled Beets Nimm* | _Nimm® direction Nim! ‘SKKA00 | 400 min. | 235 min 18 min 400 min, 2p KK490 | 490 min. | $15 min. 18 min 490 min, 3D NOTE: 1 Nimm?=1MPa 7 Shop circumferential weld ‘The shop circumferential weld and its quality shall be as follows. a) Welding materials Welding materials used for the shop circumferential weld to joint blank pipes into a single pipe shall have a tensile strength not less than that in the requirements of the materials for the blank pipes and shall be onc of the followings or the combination. SIS Z 8211, JIS Z 3812, JIS Z 3313, JIS Z 3351, JIS Z 3352 Further, welding material to be used for shop circumferential weld of differ- ent types of blank pipes shall be equal or over to the specified tensile strength of SKK400. b) Quality For shop circumferential weld, the radiographic testing shall be per- formed according to 11.8 and the flaw type shall be type 3 or over according to the type of flaw of Annex 4 table 1 in JIS Z 3104. 8 Accessories, forming and painting/coating ‘The purchaser may specify the accessories attached to the pile, forming and paint- ing/coating. Appearance, inspection, marking and so on in this case shall depend upon the agreement between the manufacturer and the purchaser. Further, typical shape and dimension of accessories are shown in Annox B, and typical example of forming and painting/coating are shown in Annex C. 9 Shapes, dimensions, mass and their tolerances of single pipe 9.1 Shape of pipe end The shapes of pipe-end geometry of the single pipe shall be as shown in figure 2. When the pipes different in thickness are to be connected, they shall be preliminarily worked at shop as shown in figure 3, as a rule. If especially required, reinforcement or work may be determined by agreement between the purchaser and the supplier. NOTE: Head end face is referred to as the top end of pile, and tip end face is referred to as the bottom end of pile in figure 2. PROTECTED BY COPYRIGHTLicensed to Me Timan Utomo on 28 July 2010.1 user petsonal user cence only. Storage, distibuon or use on network prohibited (10135415). 5 A.5525 : 2009, Head end face Upper pile a Bnd face to form ae site circumferential + rp weld ‘Tip end face gh a) Head part and tip part b) Site circumferential weld Figure 2. Shape of both ends of single pipe and site circumferential weld ao | cat part” Shep dreamt weld 7) Site circumferential weld —S aie A Note *! The length of cut part inside the blank pipe shall be not less than 4 (¢,~ 4). When (f,- tis not more than 2 mm, or when (f,~f2) is not more than 8 mm in the ease of both-side welding of the shop circumferential weld, the cutting may be omitted, Figure 3 Shapes of circumferential weld of pipes different in thickness 9.2 Dimensions and unit mass ‘The dimensions and unit mass of the single pipe shall be as follows. a) The outside diameter, thickness, cross-sectional area and unit mass of the single pipe shall be as given in table 4. However, it depends on the agreement between the manufacturer and the purchaser concerned about dimensions other than table 4. b) The length of blank pipe shall be 2 m or more usually. The length of a single pipe shall be usually 6 m or more in 0.5 m increments. 9.3 Shape and tolerances on dimension The shape and tolerances on dimension shall be as follows. a) The shape of single pipe and tolerance on dimension shall be as given in table 5. b) In the case of site circumferential weld, the linear misalignment to connect two single pipes (hereafter referred to as “linear misalignment in the site welding”) shall be value of the difference of peripheral lengths of single pipes divided by « and the tolerance shall be in accordance with table 6, where 1=3.141 6. PROTECTED BY COPYRIGHTor use on network prohibited (10136415). 12 aly. Storage, ests LUcensed to Mr Tan Utama on 28 July 2010.1 user persona use 'A.5525 ; 2009 Table 4 Dimensions and unit mass Dante | Tee | Gras | Varma Trias diameter | “ness | ects! Gamera] Secion | ‘Radin | Ouida onantatiseria| modu | grat etre | sve aren pte lia ” 1 2 1 mm mm em? kgm cmt cm? cm tin sas] 6s] ars] 0] a x0 ars xo) 10 wo3s_|_ 997 ms_| tis xit | r4axio_| 109 ao 36] 6a | 702 ssi] ior x10? | oa xi | 124 1 19 86.3 627 130 x10° 734 X10 123 42 ut_| nos xs |_imxie_| wosxio | 22 1 we} 9 | 0s ss] an xi] 05710] 8 126 a | wes | ons | a6 xe | sre xo | ae 126 wea] 9 [ime] 82am xia] ton xio | 8s 1a | ver |r| ne xiot_| aario_| 40 128 cr ZT 1 nm 184.0 14 548 X10 29 X10 173, As? te tons | ie | exe | ass xo | in us sap [oP aut Pan] a9 1a Pins ono | 26 a | aso | ot fos mat | ar xo | ons 10 te Las | im | es xi _| or xo | rs eo wes] ten] is 30 to? | aes x10 J 209 1a 2 2217 114 988 x10? 319 x10 20.8 1.88, “4 287.7 202 a x10 369 x10 20.7 1.88 te_| me | 0 | as xi _| ai xo | a0 ts 609.6 9 169.8 133, 766 X10? 251 X10 22 192 | ons | om | tae | 330 x | aa is te | ao | 26 tne mir | st xt | at 1s te_| oes | ae |i xi _| o_o _| ato i wo] ase [ass] rio? a3 cro |e 220 fase | ae | ise ie | ae x10 | ons 220 4 3017 237 178 x10 507 x10 243 220 te | sas | zm | 2m xie@_| sos x0 | 242 220 mia] 9) 7s ise] ae anos ton 223 2 [owe | am | ice | as xi | 27 223 | 306 | on vas xi | se x10 | 247 223 ts _| see | 2 | on xi _| soa _xio_| nus 2s wo [9 ae] 6 pris | ar a0] 280 B31 2 297.1 233 231 x 10° S17 x10. 27.9 251 we | ez fan fae xe | eos x0 | ars 21 io | sor | se | sos x1 | sr xo | an 251 8128 9 2273 178 184 x10 452 X10 284 255 2 3019 237 242 x10 596 x10 283 2.55 ve | sia | me | aso ior | 90 xio | a8 255 we | wos | sis xi’ _| rs2_xio_|__ 252 25s 900 12 334.8 263 330 X10 733 X10 34 2.83 te | 37 | 306 | ase xior | aso x10 | ois 28 ws | aus | ae] ase mit | 96s x10 | aia 283 19 $25.9 413 510_X10° 3 x10 312 2.83 PROTECTED BY COPYRIGHT7 A.5525 : 2009 ‘Table 4 (continued) Outside | Thick | Grae | Uniram informative esac | easll | eetine Geomeirial | Section | Rada? Outside one rmomentofineria| modulus | gyratianofarea| urace area > ' 4 w 1 2 : om | om | ont kein ent em! em an owa | 12 | 302 267 346 x10 | 758 x10 39) 2387 | 3960 x aor xi | 878 x10 38 2st w | ass 354 436 x10 | 997 x10 ais 287 | sus 320 S36 xi | 07 x10! 37 287 Too | 2 | ars 22 45510" | 909 x10 349) 3 ue | 4337 340 sar xi | 10s x10 oo a4 ts | 4946 3a ss x10 | 120x108 Ma a w | sess | 40 ros x10? | iat x10! 347 38 Towo | 2 | 378s 297 a7 xi? | 939 x10 385 3.9 14 | 407 396 ss3 x10 | 109 x10! 384 319 16 | sox | 398 ax x10 | a4 x0? 384 ais 19 | 595. er sao x0 _| 4s x08 383 a9 1100 f 2] s102 Er or xi” | 10 x10" 38S 36 4 | ane 375 ros x1o | 128 x10 384 346 6 | seas 8 00 x10 | 146 x? 383 Bas w | oss 506 sas cio. | im xu? 382 346 rime | 2 | 4168 327 erie | ie x10 38.1 331 | aasa 381 ne xi | isa x10 380 a1 we | ss37 35 so x10? | 150 x10 390 3st w | oss sis 950 x10 | 77 x10 3a 331 va [is | sane 409 a7 x10 iss xi a9 3m 16 | $98 467 os x10 | 174 x10? a9 am 19 | 089 583 123 xia | 205 x10! a8 am | a2 639 rat xiot | ans x10? a7 an vasa [14 | sor 416 963 x10" 158 x10 226 3a 16 | ota. as op x10 | 180 xc? 25 33 w | nea 562 19 xia | 212 x10! aa 33 zn | ws 630 was xiot_| 243 ict 423 3s 130 [4] 5656 6 17 x10" | 180 x10" 455 408 16 | ose sor 133 x10 | 205 x10! as 08 1 | 7686 600 ist xiot | 2a x1? 453 408 zn | sss 693 wo xo [278 x1? 452 408, Tas] [sma 451 123 x1 | 186 x10 462 45 16 | 6859 sis yao xiot | an xi? 461 415 | mo 10 65 xiot | 299 x10? 460 aus 2 | er 70s go aot | 287 x1? 459 aus 1a | 1 | 06 | 978 146 x10" | 209 x10? $90 a0 we | 69s7 56 er x10 | 238 xc? 489 440 w | sa 637 197 x1at | 281 x10 88 440 22 | 9s 28 zs xiot_| 323 x10! 487 430 ras | | 19a 86 184 x10" | 216 x10" 98 447 16 | 7069 338 nis x10 | 246 x10? “97 4a7 w | a7 oss 206 x10! | 290 x10? 496 aa z_| 9619 160 a7 xio'_| 335 x10? 495 ast PROTECTED BY COPYRIGHTce only. Storage, istibuton oF use on network prohibited (10196815). LUcensed ta Me Tkman Utomo on 28 July 2010, 1 user personal user l 8 A5525 2009 Table 4 (concluded) Danie | Tia | Grom] Unitas Perr aad es | eos Geoneireal | Secon | Radinat | Outnde romentafineria| medulue | gyration of arn) surface rea > 1 4 w 1 z i mm mm cm? kg/m om’ cm om mim 1500 16 45.9 586 205 x10" 274 x10 S25 471 9 884.0 694 242 x10" 323 x10? $24 an 2 1021.5 802, 279 x10% 372 x10? 52.3 471 as | iisss | 9 | is xict_| a0 xi | 922 an Tsao] is] sso] 9s] ais aot aa oP 479 9 898.3 105 254 x10" 334 x10? 53.2, 4.79 2 1038.1 815, 293 x10 384 x10? 33.1 479 25. 11773 924 331x108 434x108 53.0 4.79 Tao [is | 162 | as | 2soxi® | ain xie | 560 503 0 943.7 TAL 298 x10" 369 x10? 55.9 5.03 x | 1006 | as | 3a cit | ae xi | se $03 as_| izro | on | sua xiot_| aso xciot_| 557 5.03 Tass | 16 | 6001 Pes [ae xi | a x | 6 sa 19 959.0 183 309 x 10" 381 x10? 56.8 Su 2 1108.3. 870 356 x10" 438 x10 $6.7 su 25 257.1 987 403_x10* 49s X10" 56.6. SN 1800 9 1063.1 334 422 x10" 468 10? 63.0 5.65 2 1228.9 965 486 x10" 540 x10? a9 5.65 2s | issr | roe | suo x | sto | oe 565 2.000 2 1367.1 1073 669 x10" 669 X10? 69.9 6.28 as | issiz_ | ize | 750 xiot_| 56 x1? | os 628 NOTE? The numerical valuo of unit mavs is calculated from the following formula assuming 1 em of steel to be 7,85 g and then it is rounded off ta three significant figures in accordance with rule A of JIS Z 8401, “In the case of over 1.000 kg/m, it is rounded to the four digit integer. W= 0.024 66¢(D 0) where, W: unit mass of pipe (kg/m) 1: thickness of pipe (mm) D: outside diameter of pipe (mm) 0.024 66: unit conversion coefficient to obtain W PROTECTED BY COPYRIGHT9 4.5525 : 2009 Table § Shape and tolerances on dimensions Division Tolerances Remarks | Outside [Pipe end part +05 % | For measurement of the outside diameter, diameter circumferential length is used, and vither o the measured value or its converted out side diameter may be used. Conversion between the outside diameter (D) and the circumferential length () i ealeulated by the following formula. Delix where, D: outside diameter, 1 circumferential length, a: 81416 Thick | Thickness | Outside diameter | yet spied = nos under | under 500 mm | ~0.6 mm © 16mm | Outside diameter ++ not specified 500mm or over |'—0.7 mm to and excl, 800 mm Outside diameter | + not specified 800 mm or over | ~0.8 mn up to and ine. 2000 mm ‘Thickness | Outside diameter | not specified 16mm | under 800 mm | ~O.8 non er Outside diameter | yct epeciiad 800 mm or over | —1.0 min up to and ine 2000 mm Length (2) ' not specified 0 = Warping (31) Within 0.1 % of length (L), In the case of under 6 m in length, 6 mm or under Flatness of end face forming the site circumferential weld (2) 2mm or under Ferpendicularity of end face forming the | Within 05 © site circumferential weld (c) of outside diameter with the maximum of 4mm PROTECTED BY CopyricHT(10138415). Licensed to Mr Tkmian Uomo on 28 July 2010.1 user personal usr cence ony. Storage, dstibuton or use on notwork prob 10 A525 : 2009 Table 6 Tolerances of dislocation of site circumferential weld": Unit: mm Outside diameter ‘Tolerance Under 700 2or under "700 oF over up to and inel, 1 016 ‘Sor under ‘Over 1 016 up to and inel. 2000, 4 or under NOTE: Dislocation is referred to as the difference of outside diam- eters of two single pipes at the pipe end (conversion value to peripheral length) to perform site circumferential weld, ‘Notes ® The single pipe of an outside diameter exceeding 2000 mm or of t/D less than 1.0 % shall be preliminarily agreed upon between the purchaser and the supplier. © When it is necessary to decide the combination of a part or all of single pipes beforehand according to the agreement between the purchaser and the supplier, the single pipes to be combined shall be marked with a number or a symbol. 10 Apparatus ‘The single pipe shall be free from defects detrimental to use. However, the sur- face discontinuities detrimental to use may be cleaned up by grinding or repaired by welding in accordance with clause 7 of JIS G 3193. 11 Test 11.1 Analysis test ‘The analysis test shall be as follows. a) The general items and sampling method of the analyte shall be as specified in clause 8 of JIS G 0404. b) The analysis method shall be in accordance with JIS G 0320. 11.2 Mechanical test 11.2.1 General matter for mechanical test ‘The general maters for mechanical test shall be performed in accordance with clause 7 and clause 9 of JIS G 0404. 11.2.2 Tensile strength The tensile strength test shall be performed for the parent material part and seam welded part of arc welded steel pipe. The sampling method of test specimen and number of test piece shall be as follows. a) The sampling method of test specimen shall be in accordance with Class A of 7.6 in JIS G 0404. b) The sampling method of test specimen and number of test pieces taken from each test specimen shall be in accordance with table 7. PROTECTED BY COPYRIGHTUconsed ta Me Tikman Utomo on 28 July 2010.1 user personal user lisnoe ony. Storage istibston or use on network probed (10136415). ) Test piece The test piece shall be as follows. 1) The tensile test piece shall be No. 5 test piece in JIS Z 2201 and the sam- pling method shall conform to either of the following: ul A.5525 : 2009, — for pipe which is not formed by pipe expanding, the test piece shall be sampled from the pipe or the steel strip or steel plate which is used for the pipe. — for pipe which is formed by pipe expanding, the test piece shall be sampled from the pipe. 2) Weld tensile test piece of are welded steel pipe shall be No. 1 test piece speci- fied in JIS Z 3121, and shall be cut from the test specimen taken from the end part welded under the same conditions as the blank pipe or blank pipe. 4) Test method The test method shall be in accordance with JIS Z 2241. Table 7 Sampling method of test specimen and number of test piece Division ‘Sampling method of specimen ‘Number of tet piece obtained from one test specimen Tm the ease of taking the sspocimen from blank pipe ‘Take one specimen from each blank pipe ‘equivalent 1 250 m or its fraction of the blank pipes having the same dimensions” Tensile test piece: 1 Weld tensile test piece: 1 Flattening test piece: 1 Tn the ease of taking the ‘spocimen for tensile tost from steel plates or steel steips For steel plates, pat those belonging to the same heat and having the maximum thickness cf not more than twice the minimum thickness together into a lot and take one specimen from each lot of plates. Howover, in the case of the ‘mass of a lot exceeding 50 t, take one test pice ceach from two test specimens, For stool strips, take one test spocimen from each lot belonging to the same heat and having the same thickness. However, from mass of a lot exceeding 50 t, take one test piece from each ‘wo test specimens. “Tensile test piece: 1 In the case of taking the tensile test pioce of weld from the pipe end specimen welded under the same conditions as the blank pipe in straight seam weld steel pipe ‘Take one specimen from each blank pipe equivalent 1 250 m or its fraction of the blank pipes having the same dimensions Weld tensile test picce: 1 NOTE: As for application of test items, soe clause 6. Note*” The same dimensions means the same outside diameter and the same wall thickness. 11.2.3 Flattening test The flattening test shall be as follows. a) Test piece For the flattening test piece of electric resistance welded steel pipe, sample a length of 50 mm or over from the end of the blank pipe to make a test Piece. PROTECTED BY COPYRIGHTLUcensed to Mr Tkman Utomo on 28 July 2010. 1 user personal user cence only. Storage, dstibullon ar use an network prahiited (10135415) 12 A.5525 : 2009 b) Test method For the test method, put a test specimen between two flat plates at ordinary temperature as it is, compress until the distance between flat plates becomes the value given in table 3. When flattened, examine whether flaws and clacks are generated on the wall of the test pieces. For the test piece, place it so that the line connecting the centre and the weld of blank pipe gets into right angles to the compressed direction as given in figure 4. Compressing direction KL Figure 4 Flattening test 11.8, Radiographic testing ‘The radiographic testing for shop circumferential weld shall be as follows. a) Test frequency and radiographic point Radiograph one photo of the cross- over of seam weld and shop circumferential weld for every ten points of shop cir- cumferential welds welded under the same condition and having the same dimensions and its fraction, b) Test method The test method shalll be in accordance with JIS Z $104, 12 Inspection and reinspection 12.1 Inspection ‘The inspection shall be as follows, 2) General items of inspection shall be as specified in JIS G 0404. b) The chemical component of blank pipe shall conform to clause 5. ©) The mechanical properties of blank pipe shall conform to clause 6. 4) The part of shop circumferential weld shall conform to clause 7, e) The inspection of shape, dimensions of single pipe shall be tested for each single pipe and the results shall comply with the specified of clause 9. ) For the appearance, generally each single pipe is tested and the results shall conform to clause 10. 12.2 Reinspection ‘The single pipe not accepted by tensile test or flattening test may be determined for acceptance or not by retesting in accordance with 9.8 in JIS G 0404, PROTECTED BY COPYRIGHTtion or use on network prohibited (10135418), LUcensed to Me Tkman Utoma on 28 July 2010, 1 user personal user cence only. Soxape 13, A.5525 : 2009 13 Marking ‘The single pipe passed an inspection shall be marked indelibly with the following items, ‘The order of arranging the items is not specified. When blank pipes of different classes or different dimensions are jointed to one single Pipe, all classes or all dimensions of the blank pipes shall be marked. a) Class symbol b) Manufacturer’s name or its abbreviation ¢) Serial number of manufacture d) Dimensions (outside diameter, thickness and length) 14 Report ‘The report shall conform to clause 18 of JIS G 0404, and the manufacturer shall submit an inspection certificate 3.1.B in JIS G 0415 to the purchaser. When requesting inspection documents other than that, the purchaser shall request that to the manu- facturer in ordering. However, for dimensions, report the test result (one for every 10 or its fraction) to the purchaser. When the alloy element other than those in table 2 is added, the content of added element shall be reported in the certificate, PROTECTED BY COPYRIGHTLicensed to Me Tikman Utomo on 28 July 2010.1 user personal user ficance oly. Storage, dstbuton or use on network probiited (10135418). 4 A.5525 : 2009 Annex A (normative) Quality specification of the single pipe with rib Al Scope ‘This Annex specifies the quality specification of the single pipe with rib. A2 Production method ‘The blank pipe with rib is produced by are welding after forming steel strip on which the continuous and parallel rib to the rolling direction is attached with spiral seam welder so that the rib is set to the inner side and/or outer side surface. However, when the steel pipe with rib on inside and outside is applied for blank pipe, it shall depend upon the agreement between the manufacturer and the purchaser. Figure A.1 and figure A.2 show the examples of steel strip and its forming example. Figure A.1_ Steel strip used for Figure A.2_ Forming of blank pipe blank pipe with rib (example of outside rib) A3~ Shape, dimensions, unit mass and dimension tolerance of single pipe with rib AB.1 Shape of rib ‘The shape of rib shall be as follows. a) Assingle pipe with rib inside and/or outside shall have rib on the inside and/or outside surface of steel pipe. b) Rib of the inside and/or outside of single pipe with rib may be eliminated in the following cases if necessary. 1) The case where the backing ring, stopper and copper band interfere with rib at the pipe end part of site circumferential weld. 2) The case where other accessory is attached. 3) The case where the agreement between the manufacturer and the purchaser exists. PROTECTED BY COPYRIGHT15 A.5525 : 2009 8.2 Dimensions and unit mass ‘The outside diameter, thickness, cross sectional area and unit mass of single pipe in the case of the blank pipe with rib shall be measured excluding rib and be in accor- dance with table 4. 3.3 Shape and tolerance of dimensions a) Shape and tolerance of dimensions shall be shown in table A.1. b) Dimensional tolerance of rib shall be shown in table A.2. Table A.1_ Shape and tolerance of dimensions Division ‘Tolerance Remarks Outside | Pipe end | +0.5% | Measurement of outside diameter shall be as follows. diameter | part a) Single pipe with inside rib shall be as shown in table 5. o b) Single pipe with outside rib shall be in accordance with ‘one of appropriate method of the followings. Unless otherwise specified, the method shall be determined by the manufecturer VD De Lela~ hin 2 2) D=Lix 8) DeLiin 1x2 where, D : outside diameter, Ls: peripheral length including rib, hy: height of protrusion (mean value of the measured 3 points value), L: peripheral length whore rib is excluded, Z,: inside peripheral length, f: thickness of steel pipe (measured value), x: 8.141 6 ©) In the case of single pipe with inside rib and outside rib, shall conform to the case of b) single pipe with outside lcance only Storage, cistbuton or use on network pohbited (10135415). Table A.2 Dimensional tolerance of rib Ttems Tolerance Height of rib Go) 2.5 mm or over Width of rib (B) “4'mm oF over up to and inel. 20 mm Tnterval of rib) 30 mmm or over up to and inel. 40 mm However, interval of rib including spiral sear welding part (L’) shall be 280 mm or under. ‘Angle of rib direction (6) | 40" or under Lense to Mr Tikman Utomo on 28 ly 2010, 1 user personal us PROTECTED BY COPYRIGHTLense to Mr Tian Utomo on 28 July 2010, 1 user personal use ence ony, Storage, stibuton oF Use on network prohibited (10136415), 16 A.5525 : 2009 Interval Interval of rib including ‘of rib spiral seam welded part Rib (4) (n'y t t E Hight orb) Acection [ I wane / | Angle o ib 4 nit Spiral seam direction (6) “eye, / aed pare r Figure A.3 Height of rib and interval of rib Ad Test A4.1 Tensile test a) Taking of test specimen and number of test pieces ‘The taking of test speci- men and the number of test pieces shall be as specified in table 7. b) Test piece Rib of tensile test piece obtained from single pipe with rib or steel strip to be used for pipe shall be test piece after excluding rib. A4.2 Measuring method of rib dimension a) As for height of rib (4), one for the centre of coil width and two for the optional near the both ends, total three points, shall be measured at the optional point in the single pipe. b) Select one pipe for each ten single pipes and its fraction and measure one optional point. AS Appearance Any rib shall be free from harmful fault. However, harmful fault of rib may be cleaned up by grinding or repaired by welding. AG Inspection Inspection of rib shall satisfy A.3. Other inspection shall be performed in accordance with clause 12. AT Marking ‘The single pipe passed the inspection shall be marked indelibly with the following items, ‘The order of arranging the items is not specified, a) Class symbol b) Symbol of rib” PROTECTED BY COPYRIGHTLUconsed to Mr Tikman Utomo on 28 Jy 2010.1 user personal user cence only. Storage, dtbution or use on network prohibited (10135415), ° a ° 7 A525 : 2009 ‘Manufacturer's name or its abbreviation Serial number of production Dimensions (outside diameter, thickness and length) Note ? Symbol of rib shall be as follows. Symbol of inside rib: -IR Symbol of outside rib: -OR Hyphen, (~) may be vacant. PROTECTED BY COPYRIGHTor use on network prohiited (10135415) Loensed to Me Tikman Utoma on 28 Jy 2010, + user personal user ence only. Storage, dst 18, 5525 : 2009 Annex B (informative) Typical example of shape and dimensions of accessory Introduction This Annex is to describe typical example of shape, dimensions and so on of acces- sory attached to the single pipe specified by the purchaser and not to constitute the provisions of this Standard. NOTE: Accessories mean the temporally materials necessary for the pile execu- tion temporally. B.1 Materials of accessories and welding materials ‘The mechanical properties for materials of accessories should be equal to or better than $8400 of JIS G 3101, and welding materials used to attach the accessories should be any one or their combination of the following materials to obtain the specified ten- sile strength or better than the specified tensile strength of accessories. SIS Z 8211, JIS Z 3312, JIS Z 3313, JIS Z 3361, JIS Z 3352 When the strengths of blank pipe and accessory are not the same, use welding ma- terial of specification value of lower strength specification or better than it should be applied. B.2 Appearance, inspection and marking of accessories ‘The appearance, inspection and marking of accessories are as follows. a) Appearance There should be no harmful fault for use in the appearance of ac- cessories. b) Inspection Materials and welded part of accessories should be in accordance with B.1, Appearance should be inspected visually and should satisfy a). ©) Marking Accessories not attached to the main body at shop should be marked 80 as the class and size are identifiable. B.3_ Example of shape and dimensions of accessories B.3.1 Reinforeing band B.3.1.1 Shape of reinforeing band ‘The shape of reinforcing band is as shown in figure B.1 PROTECTED BY COPYRIGHTLUcensed ta Me Tikman Utomo on 28 Ady 2010.1 user personal user Reence only. Storage, distribution or use on network prohibited (10135415), 19 A525 : 2009 {+—_, Reinforcing band | 1: Thickness 9 mm NM] fa, bes Length Ls 200 mm (outside diameter 609.6 mm or under) 1,300 mm (outside diameter T over 609.6 mm) ‘Top of bottom pile Figure B.1 Example of shape of reinforcing band B.3.1,2 Attaching method ‘The attaching method should be as follow: a) Fitting position (J,): 18 mm b) Weld length (a): 6 mm (Welding is carried out by fillet weld.) B.3.1.3 Dimensional tolerance ‘The dimensional tolerance of reinforcing band should be as specified in table B.1 Table B.1 Dimensional tolerance of reinforcing band Division Thickness Length Fitting position T Li 4 not specified | + not specified 0 09 mm 5mm 9mm PROTECTED BY COPYRIGHTLicensed to Mr Taman Utomo on28 July 2010.1 user personal user ence any. Sorage, deribuon or use on network probit (10135415). 20 ‘A.5525 : 2009 B.3.2. Hanging hook The shape and dimensions of hanging hook should be as given in figure B.2, A x Unit: mm Maximum hangingload | Width | Height] Hole | Chamfer | Board | Hole | Weld leg position | dimension | thickness | diameter | length t ala c [ole Tr 6 e 3 max, 10 | 100 | 55 | 25 | 25 | 12 40 6 OverSuptoandine.§ | 120 [ 100 | 55 | 25 | 25 | 16 40 8 Over Suptoandine.10 | 200 | 150 | 90 | so | a0 | 22 65 15 Over 10uptoandinel 20] 00 | 250 | 150 | 50 | 50 | 22 80 18 Figure B.2 Shape and dimensions of hanging hook PROTECTED BY COPYRIGHT21 A.5525 : 2009 B.8.3 Backing ring and stopper When a stopper is attached to backing ring of single pipe site welded part and middle pile or bottom pile, the shape and dimensions should be as shown in figure B.3 unless otherwise specified. . ait: som osefen : Peso qf i he : ‘ iS i el i | \ lA 2 Tbe iterat 5 4 i cs keeping boad : - a ; ‘ena af sin | ane 3 Inside diameter of pipe ‘Backing PPE naar ae a |i : a 1S shop assembly i ato ple i rasan ine g ‘Thickness and height of backing ring Number of stopper i eines 3 Camis dams [Cr [a [a nee ee é 1.016 or under 45| 50 | 18 forH-50 609.6 or under 4 eI Over 1016 60 [70,80 | Bie-70| [Over soneuptoandines 1016| 6 a Tn the case of inner excavation, #=50 mm. Over 1 016 8 5 ) Backing ring ») Backing ring and stopper & Figure B.3_ Example of shape and dimensions of backing ring i and stopper 3 PROTECTED BY COPYRIGHTjon or use on network probed (10135415). Uconsod to Mr Tian Utomo 28 hy 2010.1 user personal use cence only. Storage, es 22, 5525 : 2009 B34 Auxiliary parts for execution ‘The auxiliary parts for execution, such as high strength steel, is attached to the top of bottom pile as shown in figure B.4 to improve the penetration ability and to pre- vent the damage of top of bottom pile at the penetration. ‘Top of bottom pile >, vralai —“4 XC Auniliary parts for exeestion Figure B.4 Example of attaching the auxiliary parts for execution PROTECTED BY COPYRIGHT(10135415), LUcensed to Me Tikman Utomo on 28 July 2010.1 user personal user lence ony. Storage, dtbution or use on network pri 23, A.5525 : 2009 Annex C (informative) Forming, painting and coating Introduction ‘This Annex is to describe typical examples of forming, painting and coating on the single pipe according to the specification of the purchaser and not to constitute the pro- visions of this Standard, NOTE: Forming means forming and painting, coating to exhibit the pile faculty such as load transfer to concrete, C.1_ Type of forming ‘Typical forming of single pipe is shown in table C.1 ‘Table C.1 Representative forming example of single pipe ‘Type of forming Content of forming ‘Shape example 1) Ring type plane steel, stecl bar, weld bead or rib of steel plate are attached to the Fitting of bearing member or | inside or outside of single pipe (a) to d) of ribband figure C.1), er 2) Ribband is attached to the inside or outside cof top of single pipe la) of figure C.11 Fitting of blade to the top of | Cut the top part of bottom pile corresponding | piu oo rotating pile to the shape of fitting part and weld blade ie Weld the mechanical joint, instead of site . Fitting of mechanical joint eee eee ar singe ripe Figure C3 NOTE: The bearing member means a part to transfer the load by bearing stress (com- pression stress working on the partial area to the whole area) to concrete or cement mortar, The ribband means a bearing member which is attached to either or both of inside and outside surface of single pipe top part to transfer axial direction force of single pipe to concrete securely. C.2 Welding materials Welding materials used for forming should be any one or the combination of the followings, unless otherwise specified. JIS Z 3211, JIS Z 3312, JIS Z 3313, JIS Z 3351, JIS Z 3352 When the strength of parts attached by forming and blank pipe is not the same, the welding material having tensile strength of the same or better than the lower strength level specification should be used. PROTECTED BY COPYRIGHTted (10195415), sion oF use on network pr ‘ Licensed to Mr Tikman Uomo on 28 July 2010. 1 user personal user cence nly. Stora 24 ‘A.5625 : 2009 Flat Stoel waa steel bead \ Weld Steel a plate ae Steal pipe ‘Stee! pipe. Steet pipe Stool pipe pile pile pile pile waa / a) For flat steel b) Forsteelbar ¢) Forweld bead —d) For steel plate Figure C.1 Shape examples of bearing member ‘Top pile or middle pile Weld Lower pile ‘Mechanical joint Weld Weld Midale pile or lower pile Figure C.2 Shape examples of Figure C.3. Shape example of blade at the top of mechanical joint rotating pile top ©.3. Appearance, inspection and report of formed part ‘The appearance, inspection and report of formed part should be as follows. a) Appearance There should be no harmful fault for use. b) Inspection The appearance of formed part should be inspected visually and should satisfy a). ©) Report The manufacturer should submit the certification letter to the purchaser when the purchaser requested beforehand. In this case, the report should be in accordance with clause 13 of JIS G 0404, When not specified at the time of or- dering, the type of inspection report should be in accordance with an inspection certificate 3.1.B of JIS G 0415. C4 ‘Type of painting, coating and appearance C.4.1 Type of painting and coating ‘The typical types of single pipe painting and coating are shown in table C.2, PROTECTED BY COPYRIGHTUoensed to Mr Tikman Utomo on 28 tly 2010, 1 user personal user lence only. Storage, dstbution or use on network profited (1013541). 25. 4.5625 : 2009 Table C.2 Types of painting and coating ee Classification ‘Types: Tnorganie zine-rich + epoxy resin paint Painting Tnorganie zine-rich + tar epoxy resin paint Rust prevention Paint with glass fake “Heavy corrosion protective | Polyethylene coating come) Urethane clastomer coating Reduce negative friction | SL compound painting | Primer + SL, compound + surface layer material NOTE: The negative friction means, when pile is set on the ground sinking area, the downward friction force generated to the surrounding of pile forced by ground sinking. By coating SL compound (compound to agitate slip, slip layer), reduce the friction force, C.4.2 Appearance ‘The appearance of painting and coating should be inspected visually and should have no harmful defects. PROTECTED BY COPYRIGHTLUcensed to Me Tikman Utomo on 28 July 2010.1 user personal user Kcence only. Storage, cstibuton or use on network profited (10135418), Errata for JIS (English edition) are printed in Standardization Journal, published monthly by the Japanese Standards Association, and also provided to subscribers of JIS (English edition) in Monthly Information. Errata will be provided upon request, please contact Standards Publishing Department, Japanese Standards Association 41-24, Akasaka, Minato-ku, Tokye, 107-8440 JAPAN ‘TEL, 03-3585-8002 FAX. 053580-0462 PROTECTED BY COPYRIGHT