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Boiler Commission PDF
Boiler Commission PDF
COMMISSIONING
• Documentation
3. Standard checklist
• Ensuring completion of erection
• Limited extent operation
• Test conductance in consistent
manner
• Instrument providing Schedule with
range & resolution and calibration
validation.
24 May 2012 PMI Revision 00 7
INTRODUCTION TO COMMISSIONING
• Documentation
4. Design change notification
5. Test reports
Recording of result
Omission report
Analysis
6. Safety procedure
7. Plant certification
Safety clearance certificate
Record of initial operation
Clearance for station operation certificate
Initial taking over certificate
Final internal contract clearance – completion of guarantee
period
8. Plant completion report. – PG test evaluation and acceptance
1.General conditions satisfy the Site standing Instructions as listed In the “Plant Item
Commissioning Essential Pre –requisites”(SCL MS1/1)
2.The name plate legend agrees with the approved NTPC plant Nomenclature is clearly visible
securely fixed, durable and correlates with remote labels.
3.The installation is complete and correct in accordance with the latest drawing and
specification and support attachments to building Steel work and pipework are secure and
satisfactory.
4.Access for adjustments maintenance and repairs is a satisfactory,
5.Check that support-setting details can be easily read.
REMARKS
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STAGE VIII : PAPH air I./L to hot air gates – 500 mmWC
Second Pass
Furnace
--------------------------------------------------------------------------------------------------------------------
EP LEFT
EP RIGHT
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Leakages found during the test were rectified and wherever necessary a repeat test was done.
CUSTOMER CONSULTNT
R R D
H H ESV
D S S
O I H H M
E
H I O S
H S
D H H L
D H
R
R
D
C N
R R ESV
H V
B HOTV’’s B EOTV
A
HPBP SPOOL C E
PIECE 450
THRO / BLANK
FLANGE
HPBP LINE
LPBP V/V
CRH LINE
HRH LINE E
R R D
H ESV
H D S S
O I H H M
H E
H S I O S
D D H H L
R H
R
D
C N
R R ESV
H V
B HOTV’’s B EOTV
A
HPBP SPOOL C
PIECE 450
E
THRO / BLANK
FLANGE
HPBP LINE
LPBP V/V
CRH LINE
HRH LINE E
-- S.H & MS LINE -- TEMPORARY PIPING
--THRO / BLANK FLANGE
-- PERMANENT PIPING LPBP V/V TO CONDENSER
-- CRH & HPBP
FLANGES
STAGE-1
BLOW OFF
MS STOP
STEAM "B”,"C”,"D”&"E”
COVERS
V/V OPENED
BLOWING
VALVES SUPER
IN
IS AT 50
TO BE
--TARGET PLATE
24 May 2012
-- R.H & HRH -- OPEN
PMI Revision 00 ARE
Ksc
OPEN&BLANKED,
CARRIED
HEATERS OUT
CLOSED "A”25ISUP
& MSUSING
AT
LINE
CONDITION EOTV’S
KscTO 46
--UN TREATED PIPE -- LPBP -- CLOSE OPENED
DRUM
ESV PRESSURE
BACK TO
STAGE-IIA EOTV A
INDEX
MS STOP V/V
C
R R D
H H ESV
D S S
O I H H M
E
H I O S
H S
D H H L
D H
R
R
D
C N
R R ESV
H V
HOTV’’s
B B EOTV
A
HPBP SPOOL C
PIECE 450
E
THRO / BLANK
FLANGE
HPBP LINE
LPBP V/V
CRH LINE
HRH LINE E
-- S.H & MS LINE -- TEMPORARY PIPING TO CONDENSER
LPBP V/V
--THRO / BLANK FLANGE
-- PERMANENT PIPING
-- CRH & HPBP
FLANGES
SUGGESTED
STAGE-2
JUMPER
MS
STEAM
DESHSTOP “A”,“B”,"D”&"E”
COVERS
BLOWING
INBLOWING
CRH
LINE
VALVES
LINE
CONN.
INS.H,
IS
ISTO
TOMS
NOTBE
CRH
TO IS
ARE BLANKED, “C” IS
--TARGET PLATE
24 May 2012 -- R.H & HRH PMI Revision 00
-- OPEN CARRIED
PRESSURE
BE
TO BE
ERECTEDOUT
LINE,JUMPER
OPEN CONDITION
TAKEN USING
IS AFTER EOTV’S
CONNECTING
FROM 50KscTO
EOTVs 47
--UN TREATED PIPE -- LPBP -- CLOSE OPENED
25
ESVKsc
& CRH LINE
INSTALLED FOR STAGE-1
BACK TO
STAGE-IIB EOTV A
INDEX
MS STOP V/V
C
R R D
H H ESV
D S S
O I H H M
E
H I O S
H S
D H H L
D H
R
R
D
C N
R R ESV
H V
HOTV’’s
B B EOTV
A
HPBP SPOOL C
PIECE 450
E
THRO / BLANK
FLANGE
HPBP LINE
LPBP V/V
CRH LINE
HRH LINE E
-- S.H & MS LINE -- TEMPORARY PIPING TO CONDENSER
LPBP V/V
--THRO / BLANK FLANGE
-- PERMANENT PIPING
-- CRH & HPBP
FLANGES
STEAM
STAGE-2B
DESH
EOTVs IN
ARE“A”,"D”&"E”
BLOWING
COVERS
CRHINLINEIS
CLOSED
IS ARE
S.H,
TO
NOTBE
MSTO
BLANKED, “B”&“C” ARE
--TARGET PLATE -- R.H & HRH
24 May 2012 PMI Revision 00
-- OPEN CARRIED
LINE,H.P
CONDITION
BE BYPASS
ERECTEDOUT USING
LINE&
MSCRH48
--UN TREATED PIPE -- LPBP -- CLOSE OPENED
STOP
LINE VALVES
BACK TO
STAGE-IIIA EOTV A
INDEX
MS STOP V/V
C
R R D
H H ESV
D S S
O I H H M
E
H I O S
H S
D H H L
D H
R
R
D
C N
R R ESV
H V
HOTV’’s
B B EOTV
A
HPBP SPOOL C
PIECE 450
E
THRO / BLANK
FLANGE
HPBP LINE
LPBP V/V
CRH LINE
HRH LINE E
-- S.H & MS LINE -- TEMPORARY PIPING TO CONDENSER
LPBP V/V
--THRO / BLANK FLANGE
-- PERMANENT PIPING
-- CRH & HPBP
FLANGES
SUGGESTED
MS
STEAM
STAGE-3A
DESHSTOP “A”,“B”&"E”
INBLOWING
CRH
VALVES
COVERS
BLOWING
LINEARE
IS TOARE
CAN
S.H, BE
MS
BE
--TARGET PLATE
24 May 2012 -- R.H & HRH PMI Revision
-- OPEN00 BLANKED,
CARRIED
LINE,JUMPER
ERECTED
PRESSURE “C”&“D”
IN OPEN CONDITION
OUTIS 50
CONNG.
USING ARE
KscTOEOTVs
ESV
25Ksc
49
--UN TREATED PIPE -- LPBP -- CLOSE OPENED
&CRH LINE,CRHLINE,R.H,HRH
BACK TO
STAGE-IIIB EOTV A INDEX
MS STOP V/V
C
R R D
H H ESV
D S S
O I H H M
E
H I O S
H S
D H H L
D H
R
R
D
C N
R R ESV
H V
B HOTV’’s B EOTV
A
HPBP SPOOL C
PIECE 450
E
THRO / BLANK
FLANGE
HPBP LINE
LPBP V/V
CRH LINE
HRH LINE E
TO CONDENSER
-- S.H & MS LINE -- TEMPORARY PIPING LPBP V/V
--THRO / BLANK FLANGE
-- PERMANENT PIPING
-- CRH & HPBP
FLANGES
DESH
STAGE-3B
MS STOP
STEAM “A”,“B”&"D”
INBLOWING
CRH LINEIN
COVERS
VALVES IS TOARE
CAN
S.H, MS
BE
BLANKED, “C”,"E” ARE
--TARGET PLATE
24 May 2012 -- R.H & HRH PMI Revision
-- OPEN00 CARRIED
ERECTED OUT
LINE,JUMPER
OPEN CONDITION USING EOTV’S
CONNG.ESV &50
--UN TREATED PIPE -- LPBP -- CLOSE OPENED LINE,R.H,HRH,LPBP
CRH,CRH
BACK TO
STAGE-IV A INDEX
NEAR DEAERATOR
FROM IP / LP CROSS
FROM CROSS AROUND TO DEAERATOR FROM CRH
AROUND PIPES
CRH-1 CRH-3
FROM IP / LP CROSS
AROUND PIPE
CRH-2 CRH-4
FROM APRDS
HEADER TDBFP-A TDBFP-B
NEAR DEAERATOR
FROM IP / LP CROSS
FROM CROSS AROUND TO DEAERATOR FROM CRH
AROUND PIPES
CRH-1
CRH-3
FROM IP / LP CROSS
AROUND PIPE
CRH-2
CRH-4
FROM APRDS
HEADER TDBFP-A TDBFP-B
24 May 2012 53
COMMSSIONING OF LUB OIL
SYSTEM
• HYDROTEST OF LUB OIL LINES.
• HYDROTEST OF COOLERS.
• ACID CLEANING OF LUB OIL LINES.
• TRIAL RUN LUB OIL MOTORS.
• OIL FILLING
• LUB OIL FLUSHING.
• CONNECTION OF LUB OIL LINES.
OBJECTIVE:
To test the safety valves by actually floating and ensure that
safety valves lift at recommended values.
RH Inlet
Outlet 4 49.4, 49.4, 50.9, 50.9
BHEL
4 48.4, 48.4, 48.9, 48.9
Test all the safety valves one by one by actually raising the pressure of
the boiler to set values of the valves and also to set the blowdown of
the valve within 3% - 5% of the set value.
Safety valve with higher set pressure will be floated first followed by
other valves in descending order of set valves. If set pressures are same
for few valves, then any valve can be taken for floating.