dplensicia Voltage Test System Pa>>. High Voltage Test System 1600kV 24 DC High Voltage Test System for Polition Test Introduction DC high voltage test system is mainly used for the DC voltage testing and other scientific research and teaching experiment of arrester, HV DC cable, DC bushing, insulator, converter transformer, converter valve, hanging lines and accessories, generator and switchgear in electric power and electric transmission & transformation industry. FeaturesQuality assurance ‘We strictly control quality of equipment according to the requirement of 1509001 quality management certification standard. We have good environment of preduction and complete quality assurance system, There is good security protection technology in testing system to insure the security for testing personnel and equipment. System introduction DC high voltage test system uses AC voltage multiplication and rectification. Selection of capacitor and number of stage is significant to the performance of DC generator. HY silicone stack uses hydraulic pressure for polarity changeover. It can be realized quickly by control system in long-distance. Grounding switch quickly & effectively releases the residual charge SCR automatic tracking function keeps the voltage of test object stable. 1. ower snitch cabinet 2 vtageeguter 2. Conlon fine afustant device (ont for plston est) Charging wanstome 5.0C higheitage generator 6 voage die estab ==-== communtniontenenizement | & conta system — reweronnsctone 9. Measarement tom Dr sip ce (0. 3 nomi ting Components Ordinary Optional components Power source switch cabinet Voltage regulating device Charging transformer DC voltage generator Divider Protective resistor Control & measuring system AC divider Isolation impedance High capacity load discharging resistor Load discharging switch Other components which may be necessary oooo0For pollution test Power source switch cabinet Voltage regulating device Charging transformer DC voltage generator Divider Protective resistor Control & measuring system SCR automatic tracking device Digital wide-range leakage current detecting & storing system Grounding switch muna son Description for components DC volta; generator DC capacitor can be made in insulation shell type or metal tank structure, the insulation shell structure is suitable for stack-up to achieve voltage 200kV~2000kV and current SmA~100mA. For metal tank type we need to use insulation support to stack up to achieve voltage 300~1600kY and current 100~2000mA which is suitable for outdoors. The polatity of HV silicone stack can be changed manually and automatically. Time for polarity changeover of silicone stack: Time for only polarity changeover of HV silicone stack is about 10s; Time for changeover of testing voltage polarity is $120s. Design Description DC high voltage test system It's used for DC voltage withstanding test for power cable, DC pollution, thyristor valve set, generator and switch, etc; also for DC voltage withstanding and polarity changeover test for DC extra-high voltage power equipment, testing the characteristic of all kinds of insulation material under DC high voltage; detecting DC discharge property of air gap; measuring leakage current and discharge test for insulator (string); testing of corona starting voltage of wires, metal and insulator. _ DC pollution test system needs special design DC power main loop is composed of test transformer, multiplying and rectifying circuit, ete. The power source for primary coil of test transformer is provided by voltage regulator through SCR automatic tracking device, and the control system monitors the voltages at HV terminals and the value of leakage current of test object, tracking the changes of voltage and current. Finally use the fuzzy control algorithm to achieve close-loop double feedback dynamic voltage regulation. The system control algorithm is concise and control is with high accuracy and fast reaction which makes the dynamic over-shoot and voltage drop value for HV output always within the limits, The main parameters meets the requirement of IEC-61245 DC Artificial Pollution Test, that is, the relative voltage drop is net more than 10% during the test (leakage current can be more than 1A in heavy pollution); the relative voltage overshoot is not more than 10%; the voltage drop of test object is less than 5% and the voltage ‘overshoot is less than 8% under resistive load current lasting for 0.5s and the output current is SOOmA. Equipment is mainly used for DC pollution test and icing test of insulator strings and post insulator used in DC transmission project at various altitudes.Technical Specifications: ‘0c voltage test system eee 10 300s 1300 6602000 0 00 00 0 2000 650 neo 3000S ‘sO 1500 476) 50 20 la 250 sen 47601850 30 ‘0 1500 490) 7150 za00 :00 asco 2am Stoo 2180 30 300 2000 $800 3100, 30 3800200 6003. 3500 ato) 3500 cn 6600" 3500 ue sue a0 00 2500 9 750" 3500 ium ‘eo 2sc0 770) #100 i sumo G8) ‘00 2500-7703" 5800 ss) 50 ‘0003000 1000. S010 22000 220030 00000-14800" 6100 w oo 50 ‘04000 15000 7100 m0 a0 sca 4000 5000" 9100 L (Poltton test) 20 00 560 452046905700 ze) 2100 200 ‘600 35520 1200 21000 Zs 21600 200 $3000 neo 9215 27500 (DC voltage test system (pluton test)Switch cabinet Switch cabinet I controls power supply of the whole system, while switch cabinet Il controls On&Off between regulator and transformer. Shell and frame of standard XGN-12 high voltage switch cabinet is made of hot galvanized sheets. Isolation switch, vacuum contactor, voltage transformer, current transformer and surge arrestor are housed in the cabinet. High voltage switch cabinet Dimension: 1100%1200*2650mm Shell and frame of standard GGD-12 low voltage switch cabinet is made of hot galvanized sheets. Isolation switch, contactor, voltage transformer, current transformer are housed in the cabinet. It displays voltage and current, able to be remote controlled Low voltage switch cabinet Dimension: 600*800*2200mm ; Note: switch of transformer below SOkVA is installed inside control cabinet of regulator. Voltage regulator There are two kinds of voltage regulators, One is column type regulator which is kind of auto-transformer and controls voltage in continuous way. Sine wave of output voltage of this kind of regulator is good. Output voltage can be zero. Voltage regulation is smooth, continuous and linear. The impedance voltage can be limited to be very small, Noise made by the regulator during operation is low. Phase of input and output voltage is the same. Above points make column type voltage regulator perfect for high voltage testing Another kind of regulator is contact type, structure and running principle of which like blocked wound-rotor asynchronous motor, while its energy exchange likes transformer. The regulator adjusts tor angle displacement to change phase of induced potential and amplitude of stator or rotor winding. In this way, the regulator realizes voltage regulation Resistive capacitive voltage divider / grounding switch For DC resistive capacitive divider, the input impedance is high and the linearity is good. We use special technology for shielding to decrease the effect from high voltage to the indicating value. It measures DC voltage, ripple factor and frequency characteristics. HV resistor uses two-layer structure: outer layer is for shielding, while the inner layer is for measuring units. The testing response time of measuring system TN and the response time of voltage change signal from test object <<0.1ms. While measuring the DC voltage, we choose 0,5-2mA for the current flowing through the resistance. Ifthe effect of leakage current and corona is small, then we can choose a smaller current through the resistance. The stability of scaling factor of divider is less than 1%, To discharge the residual charge in the capacitor in a second to insure the security of people and equipment; Drive system by air which improves control New developed grounding system releases charges stored in capacitors via protection device reliably and simply when the DC high voltage test i finished.oh Voltage Test Syst DC HighControl & measuring system Introduction The core parts of control system for OC high voltage generator are industrial control computer, lower processor and actuator. Through the industrial control computer, it controls the system automatically and accomplishes fast signal analysis and processing. The use of the industrial controlled computer system permits future upgrade and expansion of the control and measuring system for the DC high voltage test system. It also provides a hardware foundation for building a laboratory information center. All components are made inline with industrial process standard which ensures reliability, stability, precision and speed of the system, For the control & measuring system, we especially considered the characteristics of DC high voltage test and used the design of a strong anti-electromagnetic interference because of the operating environment of HV test lab. The operating software is written in the C++ programming environment based on the WINDOWS operating system which ensures compatibility and versatility of the system. The interface is simple and intuitive, easy to operate. SBS S . © oe een Vat Tw) Run] es Up |v Dvn. Sample yen Fl 6 EMI Sto! “Fosiove | Negative Features Pee een ; manual contrel, semi-aut Peer ees anne ie: Pa ee ea eer ee Deere Fault is noticed in w Pere eres Deeg eee eee eat Sot ene cman ny Pee een High speed and high accuracy for data acquisition, e Psi ea tat ERs eae ete ect‘Technical parameters Lower processor control unit: ‘Main control unit based on 5.1 MCU processor Voltage withstanding strength of isolation unit » 2500V/RMS, Imin Measurement accuracy of DC voltage & current; regulator voltage & current Sampling rate of DC voltage & current, regulator voltage & current measurement Bit, 100K/S ‘Sampling rate of impulse measurement (combined tests) 100M/s Memory depth of impulse measurement (combined tests) Accuracy of impulse measurement 1M 12bit Digital channel of lower processor: inputs, 8 outputs Hardware configuration Industrial control computer Lunit: P4 2.0 or more advanced; 1G RAM; 320G hard disk; 19° LCD Lower processor control module: Iset Fiber converter: 2 sets Multimode optical fiber Isolation transformer: 500W 1 unit Control loop terminal board Control & Measuring system for pollution test Introduction A.Intelligent closed loop double feedback control system Ccontral interface1. Based on fiber LAN Control and detect signals of on-site main control system, communicate with control computer via Photovoltaic isolation interface. It inspects 9 channels voltage and current signals from PT and CT, 11 channels of switch signals, and 3 channels of temperature signals. Meanwhile, in line with orders from the computer the system controls regulator, thyristor, HV silicon stack, grounding protection and other accessories. All inspection and control signals are strictly isolated from ‘the main control system, to prevent interference from out high voltage interference. Console in the control room complete all. signals detection and display. Control room and on-site control system communicate via fiber, The latter acquires signals and outputs control signals. 2. Double feedback closed loop real-time voltage stabilization system ‘The control system supervises in real time output voltage and leakage current of the test object, tracks the law of voltage and current change and matrix controls the testing after calculation with feedbacks. The control system adjusts break over of thyristor and output voltage of regulator according to the control matrix, and finally adjusts charging voltage ofthe high voltage capacitors to keep stable output voltage. The control calculation is fast, simple and highly precise. It can not only adjusts movement on basis of feedbacks but also forecast. Overshoot and drop of output voltage is controlled within range all the time. 3. Earth potential rise suppression device Earth potential rise suppression device protects power supply of measurement system from interference, avoiding damages caused by counter force of flash over and potential rising. ‘The device mainly consists of voltage suppress circuit and filter circuit. Voltage suppress circuit is composed by zinc oxide voltage sensitive resistor It suppresses surge voltage and current. Filter circuit is composed by L-C low-pass filter circuit to filter high frequency elements of voltage and current signals. The schematic diagram as below picture:Zine oxide voltage sensitive resistor Rel and Re2 are connected between live line and grounding, neutral line ‘and grounding, Re3 is connected between live line and neutral line of the power source. The resistors suppress shot on loading RL by power voltage and surge current. Capacitors C1 - C4 connects voltage of grounding and power voltage, making line voltage and earth potential related, avoiding effect on power feeding from sudden change of earth potential. LC circuit suppresses power ripple and filters high frequency wave interference in the circuit. RL - Ré is series connected to the circuit to avoid self-excited oscillation of LC circuit. Zinc oxide voltage sensitive resistors together with LC filter circuit protect the power supply of the system. Correct measurement is guaranteed. Long-time testing experience proves that the protection device is effective in suppress of earth potential rising, 4. intelligent real-time protection s Intelligent protection system is particularly designed against over voltage, over current and all kinds of accidents, protecting the whole testing system real-time. The system consists of software protection, hardware protection, and test equipment protection. Software protection supervise in real-time operation logic and interlock operations Hardware protection is particularly for communication and software control faults in series conditions. It ocks main equipment when faults happen. Equipment protection locks equipment to protect it when limits are exceeded. B. Leakage current and instant flashover current measurement system Measurement intorace. 11 Ry1. Leakage current measurement with wide scale and high precision ‘There are 5 scales available for measurement, realizing instant current highly precise measurement to 1mA—S0A at the first time. Sampling rate can be up to 5O0kpbs/s. Precise measurement of impulse wide only 10us is possible. Measurement scales can automatically switches in ns. Measurement precision in ImA—SOmA, 50mA—300mA, 300mA—1.5A, 15A—10A, 10A—90A is guaranteed. 2. Highly reliable fiber isolation measurement system ‘At front of the measurement system there is ARML1 high speed data acquisition unit, simulation regulation circuit, power unit and fiber communication unit. The power source is isolated at 30kY. Real time measurement data can be transferred via 100M internet. Main control system and high voltage measurement front end is strictly isolated, in order to ensure reliable and safe operation under extra high voltage. 3. Protection device for instant impulse measurement Front of measurement system is protected by instant protection circuit, absorbing impulses. The response time is in ns, much faster than ordinary protection system. The device not only protects impulse voltage, but also impulse current. The system circuit is featured by large capacity, able to effectively protact impulse current waveform up to 1120A which happens in series conditions. | Console view (1650 x750 x750 mn) / For further information please contact: / Yangzhou Xinyuan Electric Co., Lic Tel / +88 2161812129 ‘Wan industrial park: Fox / +86 21 61812129-608 Yangzhou city, China E mal / soies@powertw.com 225253 Web / wew.powerhy.com