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Jour Pl Sci Res 33 (2) 181-199 2017
Low Cost Tissue Culture : An Overview
S. K. Datta, Debasis Chakraborty1 and T. Janakiram2

DBT-NER Visiting Research Professor, Department of Life Science and Bioinformatics, Assam University,
Silchar; Retd. Sci.’G’, CSIR-NBRI, Lucknow; Ex CSIR Emeritus Scientist, Bose Institute, Kolkata.
1
Genetics and Molecular Biology Div., CSIR-National Botanical Research Institute, Lucknow-226001,
India,
2
Assistant Director General (Hort. Sci), Indian Council of Agricultural Research, Horticultural Science
Division, Room No. 423, Krishi Anusandhan Bhawan - II, Pusa, New Delhi- 110012
*Corresponding author e-mail: subodhskdatta@rediffmail.com, debasis1972@rediffmail.com

Plant tissue culture is a very important technology which is used for production of large scale quality
planting materials of selected novel high yielding varieties to boost production. The technique has
certain demerits like high production cost which have limited the use and exploitation at industrial
level. The technology is capital, labor and energy intensive. Low cost tissue culture technology may
be considered as a high priority in agriculture, horticulture, forestry and floriculture of any country.
Various strategies have been adopted by different researchers intelligently and seriously to simplify
various operations involved in in vitro propagation to reduce the costs without compromising the
quality of the micropropagules and plants. This article reviews the recent advancement in the
development and utilization of different cost effective methods/options by improving process efficiency
and better utilization of resources.

Key words: Tissue culture, Cost management, Quality product, Industrial use.

INTRODUCTION basically to ornamental plants only (Ammirato et al.,


1989a), but now it has been extended to about 1000
The conventional propagation practices for clonal
plant species including various vegetable and fruit
propagation of plants are time consuming and labor
crops such as potato, strawberry, oil palm, banana,
intensive. Micropropagation, popularly known for large-
etc., medicinal and aromatic plants and trees (Bajaj,
scale clonal propagation, is the first major and widely
1986; Bajaj et al., 1988). Plant tissue culture is now
accepted practical application of plant biotechnology.
a very important technology which can be used for
It is an alternative method of vegetative propagation.
production of large scale quality planting materials of
It offers many unique advantages over conventional
selected novel high yielding varieties to boost
propagation methods such as rapid multiplication of
production. It is a very successful technology which
valuable genotypes, expeditious release of improved
helps quick transfer of technology from laboratory to
varieties, production of disease-free quality planting
field and then to market. There are many advantages
materials, non-seasonal production (round the year),
of this in vitro technique of plant propagation as
higher yield, earlier and more vigorous sucker
compared to the conventional procedure (Murashige,
production, uniform and mass production in relatively
1974, 1978; Murashige and Skoog, 1962; George and
short periods of time, germplasm conservation and
Sherrington, 1984; Pennell, 1989). This technology
facilitating their easy international exchange (Deberg
can also be used to solve many practical problems in
and Zimmerman, 1991; Kozai et al., 1997; Levin and
economic plants. In spite of these merits, the
Vasil, 1989). Initially, the technique of micropropagation
micropropagation technique has certain demerits also
for large-scale production of plants was employed
182 S. K. Datta, Debasis Chakraborty and T. Janakiram

which have limited the use and exploitation of this published information as a review document. Attempt
technique at industrial level. has been made to cite maximum important publications
suggesting cost reduction in tissue culture. The main
Need for low cost technology
objective of the review is to create awareness among
Commercial application of tissue culture technology the plant tissue culture utilizing community to make
is restricted due to high production cost (Kozai et al., the technologies simple.
1997; Babbar and Jain, 2006). Hence, the most
Although micropropagation protocols have been
challenging aspect at present is to reduce the
developed for a large number of species, only a limited
production cost, thereby improving the production
number of plants are being produced on a large scale
efficiency (Ahloowalia and Prakash, 2004; Ahloowalia
through micropropagation. This may be due to the fact
et al., 2004; Anderson and Meagher, 1977; Sluis and
that conventional methods of propagation are cheaper
Walker, 1985; Donnan, 1986; Levin and Vasil, 1989;
than tissue culture technology or there is a selective
Aitken-Christie, 1991; Savangikar, 2004; Savangikar
market demand. Ornamentals account for
and Savangikar, 2004). During the past couple of
decades, there has been an increased interest in approximately 80 percent of the world trade in the
problems related to the large-scale plant production tissue culture industry (Ahloowalia and Prakash, 2004).
as well as in its cost reduction for commercial Therefore, to overcome this limitation, a number of
micropropagation (Debergh and Mane, 1981; Donnan, cost reduction strategies have now been developed.
1986; Jain and Babbar, 2005; Seko and Nishimura, Low cost tissue culture is very useful not only for
1997; Anonymous, 2002; Dessai et al., 2002; Namdeo farmers (Thro et al., 1999) but also for routine large
et al., 2006; Binita et al., 2005; Deb and Pongener, scale commercial multiplication. Micropropagation
2010; Chu and Kurtz, 1989; Andrea-Kodym and generally involves following distinct stages: initiation
Zapata-Arias, 2001; Raju, 1994; Raju et al., 2002; of cultures, shoot multiplication, rooting of in vitro
Muralidharan, 1995, 1997; Muatafa and Kumar, 2012; grown shoots, and acclimatization. Different plant
Xiao et al., 2000; Sharafi et al., 2010; Zobayed et tissue culturing components are, namely, nutrients/
al., 2000; Zapata, 2001). Although conventional plant media chemicals (plant growth hormones, vitamins and
tissue culture has been applied for decades, the high minerals nutrients), plant materials, equipments
production cost is a drawback for laboratories with (culture containers, autoclave, laminar flow,
limited resources, especially in the developing instruments used for micropropagation, pH meter etc)
countries. A number of cost reduction strategies have and the infrastructures (media preparation, inoculation,
now been developed to overcome this limitation. growth and hardening rooms) and all these factors
are subjected to play important roles in cost reduction
Appreciable literature/knowledge generated by
as noted by Ganapathi et al. (1995).
different researchers on low cost tissue culture have
been published which are spread in the form of Research institutions and universities have played very
proceedings of symposia, review articles, chapters in important role in developing and refining the tissue
books, books, bulletins, catalogues, scientific journals, culture technology. Contribution of Department of
popular magazines etc. It is difficult for all researchers, Biotechnology (DBT), Government of India is highly
teachers, students, amateurs, florists, gardeners, appreciable. DBT has developed complete technology
commercial growers, business houses, nurserymen package for more than 65 plant species of economic
and farmers to get an overview of earlier and recent importance through a network programme among
developments regarding low cost tissue culture. nearly 80 research institutes/universities/laboratories.
Attempt has been made to put together important This package of information would provide valuable
information to develop a complete documentation of data and also be a reference material for future
the results of the research and demonstrations research activities in this area (http://
conducted by different scientists for low cost tissue dbtmicropropagation.nic.in/).
culture. The document has been prepared only from

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Low Cost Tissue Culture : An Overview 183

Low cost option should lower the cost of production Since agar was introduced as gelling agent more than
without compromising the quality. The adoption of 100 years ago, it has been extensively used as for
wrong low-cost options may make the production microbial and plant tissue culture media (Babbar and
process prone to disasters. Low cost techniques will Jain, 2006). Agar is useful for the purposes due to its
succeed only if the basic conditions for tissue culture stability, high clarity, nontoxic nature and resistance
are scrupulously adhered to maintain propagule quality. to its metabolism (McLachlan, 1985; Henderson and
It is not the sophistication but the procedures that Kinnersley, 1988). In the recent past several attempts
ensure the quality of tissue cultured plants. It can be have been made to look for suitable substrata that
told that low cost technology means an advanced could possibly replace agar in culture medium because
generation technology, in which cost reduction is of doubts about its inertness and nontoxic nature, fear
achieved by improving process efficiency, and better of over-exploration of its sources and above all, the
utilization of resources. Low cost technology is not high cost of tissue culture grade agar (Babbar and
only required for developing countries but also Jain, 1998, 2006; Jain and Babbar, 2002;
developed countries require this technology to Temjensangba and Deb, 2005; Deb and
progressively reduce the cost of propagule Temjensangba, 2006; Deb and Sungkumlong, 2008;
productions. Low cost tissue culture technology may Sungkumlong and Deb, 2009). In the recent past
be considered as a high priority in agriculture, agarose (Johansson, 1988), alginates (Scheurich et al.,
horticulture, forestry and floriculture of any country. 1980), gelrite (Pasqualetto et al., 1988), isubgol
Various strategies may be adopted intelligently and (Babbar and Jain, 1998; Jain et al., 1997), xanthan
seriously to simplify various operations involved in in gum (Babbar and Jain, 2006), guar gum (Babbar et
vitro propagation to reduce the costs in a tissue culture al., 2005; Jain et al., 2005), starch (Zimmerman et
facility. al., 1995; Nene et al., 1996) etc. have been used with
reasonable success as substitutes for agar. Betel-nut
Washing and Sterilizing operations
coir, coconut coir, chopped forest leaf litters are natural
One should be always careful to increase the efficiency and eco-friendly and have potential application in plant
of production and how to bring down the cost of tissue culture. Reports are available on screening some
production. Various operations can be simplified and possible low cost, eco-friendly raw materials for use
cost may be reduced by adopting low-cost alternatives as alternative substrates against agar in plant tissue
(Pennell, 1989; Ahloowalia, 2000; Ahloowalia and culture. Mohan et al. (2005) attempted to reduce the
Prakash, 2004). Considering the labour cost, culture cost and improve the quality of micro-cuttings of
containers can be washed manually without using strawberry cv. Dover by using a natural support
costly machines and can be dried in sun. Considering based on sugarcane bagasse as a substitute for the
the quantum of work large size pressure cookers can traditionally used agar gelled medium. A comparison
be used without using costly autoclaves. Costly with agar-grown micro-cuttings showed that the
aluminium foil is used for wrapping the instruments sugarcane bagasse yielded better result. Low cost
before sterilization. Autoclavable stainless steel media composition have been reported for
containers may be used as a substitute. multiplication of orchids (Hossain, 1995; Pervin, 1997;
Komol, 1998; Hoque et al., 1994, 1999; Zahed, 2000).
Medium Substrate / Media Composition
Ranaweena et al (2002) did experiments with coir
Proper refinement of protocol will help in cost dust, sand, refuse tea, sago, cassava flour, rice polish,
reduction in tissue culture. A high degree of purity is compost, kithul flour etc. to detect the low cost
justified in case of basic studies in tissue culture. But alternative medium substrate. They have
several ingredients of tissue culture can be replaced recommended the method as cost effective, time
by low cost options commercial grade chemicals of saving and practical feasible micropropagation method
lower purity than the analytical grades (Dhamankar, for production of field plantable tea plants. Deb and
1992). Pongener (2013) successfully attempted to use ‘betel-

The Journal of Plant Science Research


184 S. K. Datta, Debasis Chakraborty and T. Janakiram

nut coir, coconut coir and polyurethane foam disk’ as 2012; Kasanadze, 2000; Maliro and Lameck, 2004;
alternative to agar for non-symbiotic embryo culture Mbanaso et al., 200). The use of 10 percent cassava
of Cymbidium iridioides. The outcome of the study starch reduced cost by 42.5 percent in comparison
showed that the production cost of the tissue cultures with use of agar (Kuria et al., 2008). Kwame et al.
raised plants could be reduced by ~24 percent by (2012) developed cost-efficient protocol for cassava
incorporating ‘polyurethane foam’, betel-nut coir, micropropagation using locally available materials.
coconut coir as alternative to agar (Aggarwal et al., They used Easygro vegetative fertilizer as an
2006; Deb and Temjensangba, 2005; Temjensangba alternative source of both macronutrients and
and Deb, 2005; Deb and Imchen, 2010). micronutrients which reduced the cost by 92.2 percent.
Gum katira (derived from the bark of Cochlospermum
Prakash et al. (2004) suggested low cost options to
religiosum) has been successfully used as a gelling
replace expensive gelling agents, sugars and water.
agent in tissue culture media for in vitro shoot
Agar is available commercially in various brands and
formation and rooting in Syzygium cuminii and somatic
grades. Their price, performance and composition vary
embryogenesis in Albizzia lebbeck (Jain and Babbar,
widely. There is no need to use high purity agar for
2002). Production cost could be substantially reduced
large-scale micropropagation (Boxus, 1978). Agar is
(about a fourth) by using foam as agar alternative.
most common gelling agent for preparation of solid
Deb and Pongener (2013) and Deb and Arenmongla
and semi solid media (Nene and Shiela, 1997; Debergh,
(2014) made successful attempt to use ‘betel-nut coir,
1983). A number of low cost agar alternatives have
coconut coir and polyurethane foam disk’ as
been reported for routine use in commercial
alternative to agar for non-symbiotic embryo culture
micropropagation (Pierik, 1989; Kodymand and
of Cymbidium iridioides. The processed substrata
Zapata, 2001; NRDC, 2002; Nagamori and Kobayashi,
were incorporated in the culture vials against agar in
2001). Alternatives are starch-Gelrite, white flour,
the medium. Results showed that the production cost
laundry starch, semolina, potato starch, rice powder,
of the tissue cultures raised plants could be reduced
sago etc. The use of laundry starch, potato starch
by ~24 percent by incorporating ‘polyurethane foam’,
and semolina (2:1:1) reduced the cost of gelling agent
betel-nut coir, coconut coir as alternative to agar.
by 70-82 percent (Prakash, 1993). Corn starch has
been used with low concentration of Gelrite for For culturing callus, cell clusters, buds and somatic
propagation of fruit trees, sugarcane, ginger and embryos normally suspension cultures without gelling
turmeric (Zimmerman, 1995; Stanlex, 1995). agents are used. Sterilized, non-chlorine bleached,
Disadvantages of starch gelling agents have been rolled, pure cotton fibre has been successfully used
reported, which need further standardization (Powell for culturing callus and proliferating shoots of Texus,
and Uhrig, 1987). Tapioca starch has been used as a Agrotis and Artemisia (Moraes-Cerderia et al., 1995).
good substitute for ‘Bact-agar’ for potato shoot culture Use of cotton fibre in liquid media has been reported
(Nene and Shiela, 1997; Getrudis and Wattimera, in commercial propagation of orchids, banana,
1994). Barley starch has also been used for culturing chrysanthemum and potato. Use of some more
potato-tuber discs (Sorvari, 1986; Sorrari and Schieder, alternative culture supports like foam-plastic, filter
1987). Sago was used as a substitute for agar in MS paper bridges, nylon cloth, glass beads, ‘viscose’
medium for multiplication of chrysanthemum sponge, glass wool and rock wool in liquid media have
(Bhattacharya et al., 1994). ‘Isobgol’ has been tested been reported (MacLeod and Nowak, 1990). Strips
as a good gelling agent for the propagation of of glass wool, nylon, filter paper and polystyrene foam
chrysanthemum (Babbar and Jain, 1998, Bhattacharya slocks have been used as supporting bridges for the
et al., 1994). propagation of chrysanthemum on MS medium
(Bhattacharya et al., 1994). Glass bead based liquid
The potential of cassava starch as an alternative and
media showed higher multiplication rate and better
cheap gelling agent for potato in vitro culture micro-
growth for ginger, turmeric, vanilla, Ficus, Saintpaulia,
propagation media was investigated (Ogero et al.,
Syngonium, Philodendron and Spathiphyllum (Prakash,

The Journal of Plant Science Research


Low Cost Tissue Culture : An Overview 185

1993). Advantage of glass bead based liquid media were achieved using white and light brown sugars
have been reported (MacLeod and Nowak, 1990; with low electrical conductivity. Sugars of cane or
McCulloch et al., 1994). Luffa sponge and coir have sugar beet origin were suitable. Starches of corn or
been used for enhancing multiplication rate and rooting potato could partially substitute for Gelrite and agar.
in orchids (Gangopadhyay et al., 2002, 2004). In all experiments, micropropagation rates under
natural light conditions were equal to or higher than
Carbon sources
under the controlled conditions of a growth room with
The most common carbon source in the PPFD of 65 mol m–2 s–1 and a 16-h photoperiod.
micropropagation is sucrose. Household sugar and Plants were exposed to average PPFD levels of 58–
other sugar sources have been used for culturing 96 mol m–2 s–1 and photoperiods ranged from 8–16
ginger, turmeric, potato, banana, orchids, hours. Goel et al. (2007) reported use of sugar in glass
chrysanthemum, lentil, peanut, chickpea, medicinal beads supported liquid medium caused up to 94
plants, fruit trees etc. to reduce the cost of the medium percent reduction in the cost of the medium used for
(c.f. Prakash et al., 2004, Prakash, 1993). Banana culturing of Rauwolflora seperpentina. The purpose
plant production via low cost technology in which cost of using sugar in the study was to reduce the overall
reduction is achieved by improving process efficiency cost of micropropagating and testing the response of
and better utilization of resources has been reported the local banana. The use of market sugar instead of
by Savangikar (2002). Low cost options should lower sucrose has been reported to reduce the cost of in
the cost of production without compromising the quality vitro conservation of banana, Karpura chakkarakeli
of the micropropagules and plants (Prakash et al., cultivar, with no significant effect on regeneration
2002). A low cost protocol for multiplication of healthy compared to sucrose (Agrawal et al., 2010).
banana seedlings has also been reported by Gitonga
The use of table sugar as an alternative source for
et al. (2010). The carbon source such as grade
carbon reduced the cost by 97.1 percent. This led to
sucrose that is often used in the micropropagation of
savings of 96.3 percent in the cost of nutrients and
plants at laboratory contributes about 34 percent of
carbon source used in preparing a litre of the medium.
the production cost (Demo et al. 2008). Sucrose has
This study has shown that it is possible to use locally
been reported as a source of both carbon and energy
available salts as low cost sources of tissue culture
(Bridgen, 1994). There are reported success in
nutrients. Santana et al. (2009) used different
reducing 90 percent cost of tissue culture banana
concentrations of a locally available fertilizer to
plants by replacing sucrose. Adoption of this protocol
micropropagate cassava for low cost. Escobar et al.
can empower farmers to set up low cost tissue culture
(2006) also tried different kinds of fertilizers at
laboratories in their localities to increase banana plant
different concentrations and realized a cost reduction
production. In the plant propagation medium Kaur et
of 24.4 percent for the medium prepared. This
al. (2005) substituted sucrose with table sugar which
research has shown that it is possible to reduce the
reduced the cost of medium considerably by 96.8
cost of plantlet production during tissue culture. The
percent. The observation is in agreement with that of
low cost medium evaluated here can be adopted easily
Prakash et al. (2002) who reported the reduction in
in the production of cassava planting material. This
the cost medium by 78 to 87 percent using common
will greatly enhance availability of cassava planting
sugar. Kodyam and Zapata-Arias (2001) could
materials at an affordable cost which will boost its
successfully reduce about 90 percent resource cost
production. Ogero et al. (2012) evaluated the
in tissue culture of banana (Musa ‘Grande Naine’)
possibility of using locally available fertilizers as
by replacing tissue culture grade sucrose and Gelrite
alternative nutrient sources for cassava
in the medium with locally available commercial sugar
micropropagation. A Low Cost Medium (LCM)
and a starch/Gelrite mixture and by using sun light
whereby the conventional sources of four Murashige
instead of artificial light. Thirteen commercial sugars
and Skoog (MS) macronutrients had been replaced
from different countries were tested. Best results
with locally available fertilizers was developed. Stanes

The Journal of Plant Science Research


186 S. K. Datta, Debasis Chakraborty and T. Janakiram

Iodized Microfood was used as the alternative source light conditions were equal to or higher than under the
of micronutrients. A reduction of 95.50 percent in controlled conditions of a growth room (Kodym and
nutrient cost was achieved. Ogero et al. (2012) Zapata-Arias 2001). Vora and Jasraj (2012) studied
developed a low cost protocol for cassava tissue the impact of various fruit juices on in vitro shoot-
culture using Easygro vegetative fertilizer as an multiplication of banana var. Grand naine for the
alternative source for conventional MS salts. purpose of cost-reduction. Sweet-lime juice was found
Dhanalakshmi and Stephan (2014) developed a low useful as the substitute of such costlier synthetic
cost media options for propagation of two banana cytokinin.
varieties. They replaced conventional sources of MS Gebre and Sathyanarayana (2001) and Demo et al.
media by mixed nutrients containing both macro and (2008) evaluated alternative cheap sources of carbon
micronutrients. The mixed nutrients were and energy in potato culture media in order to reduce
supplemented with 30 g/L of table sugar and 8 g/L the overall cost of micro-propagation. They used
agar. The successful regeneration of the two Banana laboratory grade sucrose with two types of local
cultivars indicates that locally available salts like mixed commercial table sugar (white and brown sugar).
nutrients can be used as an alternative source which Brown sugar enhanced significantly higher mean
can greatly reduce the cost of media and hence, the number of roots per plantlet after four subculture
cost of shoot production which in turn will lower the generations for all cultivars. Results also showed that
production of shoots. There was 61.4 percent table sugar not only enhanced micro-propagation but
reduction in the cost of the nutrients used in the media also significantly lowered the production input costs
preparation. Gabriel et al. (2013) reported better by 34 to 51 percent when compared with the analytical
growth, quality and quantity of plantlets in Musa on grade sucrose.
formulating culture media using low-cost materials as
Sharma et al. (2013) reported that there was 85
substitute to MS. The establishment of in-vitro
percent reduction in cost of media for plant
techniques and nursery management for the
caulogenesis by using inexpensive carbon source,
production of cv. Lacatan banana seedlings provided
water source and gelling agent. Laboratory reagent
some benefits both to the researchers and the farmer-
grade sucrose was replaced by locally available
clientele. The objective of this study is to reduce the
commercial sugar (market sugar and sugar cubes) as
cost of banana tissue culture nutrients by using
carbon source, bacteriological grade agar by isabgol
alternative nutrients sources. The conventional
(Plantago ovata), sodium alginate, starch as gelling
sources of MS media were replaced by mixed
agent and distilled water, tap water and packaged
nutrients containing both macro and micronutrients.
drinking water as a water source. Based upon cost
The mixed nutrients were supplemented with 30 g/L
analysis the use of isabgoal as a gelling agent, use of
of table sugar and 8 g/L agar. There was 61.4 percent
sugar cubes and packaged drinking water for
reduction in the cost of the nutrients used in the media
preparation of media can be used to boost the
preparation. A 90 percent resource cost reduction in
caulogenesis in Stevia rebaudiana. Up to 73 percent
tissue culture of banana was achieved by replacing
decrease in cost of media for plant regeneration and
tissue culture grade sucrose and Gelrite in the medium
in vitro conservation was achieved in Curcuma longa
with locally available commercial sugar and a starch/
cv Prathibha by using inexpensive carbon source and
Gelrite mixture and by using sun light instead of
gelling agent. Laboratory reagent-grade sucrose was
artificial light. Thirteen commercial sugars from
replaced by locally available commercial sugar (market
different countries were tested. Best results were
sugar or sugar cubes) as carbon source and
achieved using white and light brown sugars with low
bacteriological grade agar by isabgol (also named
electrical conductivity. Sugars of cane or sugar beet
isubgol) as gelling agent. No adverse effects on shoot
origin were suitable. Starches of corn or potato could
regeneration and conservation on isabgol-gelled low-
partially substitute for Gelrite and agar. In all
cost media were observed as compared to that on
experiments, micropropagation rates under natural

The Journal of Plant Science Research


Low Cost Tissue Culture : An Overview 187

agar-gelled control medium (CM) (Tyagi et al., 2007). caps, PVC film, polythene film, silicon rubber etc. are
Prakash (1993) investigated and standardized less used. For large scale production such caps have been
expensive methods for production of ginger and replaced by autoclavable screw caps made of stainless
turmeric. Bonaobra et al. (1994) studied the effects steel or polypropylene (Kozai and Iwanami, 1988;
of table grade sugars on growth and development of Crisp and Walkey, 1974; Mahlberg et al., 1980;
coconut (Cocos mucifera L.) embryos in vitro. Bateson et al., 1987; Osmotec, 2002).
Water Light management
Tap water (free from heavy metals and contaminants) The production cost of tissue culture plants can be
can be substituted for distilled water to lower the cost reduced by 50-90 percent by using such low cost
of the medium (Ganapathi et al., 1995; Sharma and alternatives (c.f. Prakash et al., 2004). The
Singh, 1995). Tap water may be used after autoclaving conventional method of downward illumination of
in small facilities rather than distilled water. Use of culture racks can be replaced by sidewise lighting
RO water for stock solutions and hormone system. This reduces the number of lights and provide
preparations and distilled water for media preparation uniform illumination to the cultures. The electrical
will reduce the cost most effectively. RO water also lighting systems can be replaced by sunlight in tropical
is used for washing plants prior to sterilization and and Mediterranean regions. Proper planning is
also for the purpose of added sterilants for cleaning. necessary for commercial laboratories so that one can
use the facilities maximum throughout the year.
Glasswares
Artificial lighting of cultures in the growth rooms is
Glass test tubes are normally used in plant tissue
one of the most expensive methods in tissue culture
culture. Conical flasks, glass and plastic petri dishes
technology. Use of natural light is a positive low cost
are also used. These are expensive. A wide variety
option in tissue culture. Natural light can be used in
of containers have been tested at different stages of
different ways. In vitro cultures can be grown in
micropropagation. Pre-sterilized disposable-plastic
different natural light under plastic or glass in
petri dishes are cheaper. Glass bottles and baby food
temperate climates. Existing laboratories in tropical
jars with polypropylene caps have been tested and
and sub-tropical regions can be redesigned and
found most economic and low cost option.
artificial lights can be replaced by ‘Solatube’
Autoclavable transparent plastic containers and
(Anonymous, 2001; Kodym and Zapata-Arias, 1999,
containers made of polypropylene, polycarbonate and
2001; Kodyam et al., 2001). Glass windows of growth
polystyrene are used in many countries. Gamma ray
rooms may be facing Southwest which allow indirect
sterilized non-autoclavable food containers,
diffused natural day light. Muslin or Venetian curtains
polystyrene sandwich boxes, plastic bags, PVC pots
(made of bamboo or plastic) helps to diffuse the light
and jars are being used for large scale
to the desired intensity (Baezas-Lopez, 1995). In vitro
micropropagation (c.f. Prakash et al., 2004). Culture
cultures in plastic bags (polypropylene) can be grown
vessel like ‘StarPac’ disposable bag, ‘Watson Modules
favourably under natural light. In this process plants
(plastic type container) are being used at different
undergo primary hardening when they are still
stages (hardening, multiplication, soil growing) of plant
developing in the culture. Such plants have well-
growth (Prakash et al., 2000, Ahloowalia, 1999a,
developed stems, leaves and good growth vigour, and
1999b; Tanaka et al., 1988). Juice, Jam and jelly bottles
survive better on transfer to soil. Such modified system
and even old whisky bottles are used in Bangladesh,
reduces cost of air filtration and air conditioning
India, Thailand, Singapore, Indonesia, Malaysia. Vessel
normally used in the sophisticated facilities. Similarly
closures and lids play important role for growth of in
artificial lights in media preparation, transfer and
vitro plants. In normal practice non-absorbent cotton
hardening rooms can be reduced (c.f. Ahloowalia and
plugs, polyurethane foam plugs, plastic plugs,
Savangikar, 2004). Electrical cost can be reduced
aluminium foil, stainless steel caps, polypropylene
significantly by hardening plants in open net-shades

The Journal of Plant Science Research


188 S. K. Datta, Debasis Chakraborty and T. Janakiram

after transfer to soil or by placing containers in shade variety of roles in horticultural lighting, including use
under thatched or plastic covered open huts. It has in controlled environment research, lighting for tissue
been tested that plants hardened under natural light culture, and supplemental and photoperiod lighting for
are hardy and withstand better in the field after greenhouses. LED lighting systems have several
transplantation (c.f. Ahloowalia and Savangikar, 2004). unique advantages over existing horticultural lighting,
Solar illuminated tissue culture rooms are currently in including the ability to control spectral composition,
use in Cuba (Anonymous, 1998). the ability to produce very high light levels with low
radiant heat output when cooled properly, and the
Low cost micropropagation procedure for vetiver
ability to maintain useful light output for years without
(Vetiveria zizanioides) has been developed (Be et
replacement. LEDs have the potential for significant
al., 2006, 2007, 2008). A liquid MS medium,
cost savings over current horticultural lamp types.
supplemented with 2-4 mgBAl-1 of medium yielded
LEDs provide many advantages as plant lighting, but
the best multiplication, with average eight new shoots
there are difficulties that are slowing their
during a culture interval of six weeks. Proliferation
implementation for horticultural applications. Green
and rooting stage in vitro can be carried out under
Power TLED (25-100 mol/m2/s) offers an extremely
the natural ambience of a nethouse instead of growth
effective and efficient alternative to traditional
chamber conditions. No statistical differences were
fluorescent lamps, delivering energy savings of up to
observed between the two environmental conditions
70 percent (Sager et al., 1982; Morrow and Tibbitts,
for propagation and rooting, and survival cluster after
1988; Morrow et al., 1989; Nijssen et al., 1990;
ten weeks of acclimatization approximated 100
Morroe et al., 1995; Batra et al., 1991; Bula et al.,
percent. Nethouse plants were assessed to be about
1991; Bula et al., 1991; Batra et al., 1992; Hoenecke
22 percent cheaper to produce than growth chamber
et al., 1992; Philips lighting, 1992; Tennessen et al.,
plants.
1994; Brown et al., 1995; Kozai et al., 1995;
As mentioned above, energy cost is one of the major Tennessen et al., 1995; MacLennan et al., 1995; Goins
concerns for commercial applications when using et al., 1997; Kozai and Kubota, 1997; Schuerger and
artificial lights. Various efficient light sources were Brown, 1997; Miyashita et al., 1995; Wei Fang and
investigated worldwide. Various types of light source Jao, 2000; Dougher and Bugbee, 2001; Goins et al.,
can be used in horticulture including incandescent bulb, 2001; Yorio et al., 2001; Heo et al., 2002; Steigerwald
tubular fluorescent, compact gas-discharge, high- et al., 2002; Emmerich et al., 2004; Kim et al., 2004;
pressure mercury, metal halide and high-pressure Narisada and Schreuder, 2004; Massa et al., 2005;
sodium lamps. A microwave-powered lamp, developed Fujiwara and Sawada, 2006; Massa et al., 2005;
by an American company (MacLennan et al., 1995), Caldwell and Britz, 2006; Massa et al., 2006; Ono
has many advantages over conventional lamps for use and Watanabe, 2006; Philips Lumileds, 2006, 2007,
in artificial lighting of plants (Kozai et al., 1995; Kozai 2008; Schuerger and Richards, 2006; Kim et al.,
and Kubota, 1997). Recent developments have resulted 2007; Robert C. Marrow, 2008; Rajesh Pati, 2014).
in greatly increased light output for red and blue light-
emitting diodes (LEDs). LEDs with the characteristics Labour management
of high energy-conversion efficiency and low thermal Tissue culture is a labour intensive system and it is a
energy production, thus, making it a promising light major cost factor in micropropagation in developed
source for plant growth in confined environment (Bula countries. The typical profile of a tissue culture plant
et al., 1991; Hoenecke et al., 1992). A good amount production system shows that 40 percent costs are
of experiments have been conducted and the subject for labour, 10 percent for materials, 20 percent for
of promising new light source - LEDs. has been overheads, and 30 percent for sale, general and
reviewed. Use of light-emitting diodes (LEDs) is administrative activities (Walker, 1986). It is very
potentially one of the biggest advancements in important to maintain high labour efficiency to reduce
horticultural lighting in decades. LEDs can play a the cost of tissue-cultured plants. The production cost

The Journal of Plant Science Research


Low Cost Tissue Culture : An Overview 189

may be reduced if the duration of hardening facility Hormones substitute


can be reduced but increasing the survival rates. The
Jaisy and Ghai (2011) reported the use of charcoal
plants need relatively shorter duration for hardening
other than rooting hormones will reduce the cost of
if natural light is used during multiplications and
the media. For multiplication, BAP, ascorbic acid and
rooting. Loss of plants at the hardening stage
Gelrite agar media yielded higher multiplication rate
contributes to increased costs of production. A cost-
when compared to other media composition. In the
effective system based on natural sunlight for in vitro
rooting media, addition of charcoal at 2 percent
acclimatization gives high survival (Ziv, 1986,
concentration instead of hormones (IAA, IBA)
Savangikar et al., 2002). Low cost alternatives
showed 95 percent success ratio.
reduces the capital cost of hardening by saving
laboratory space, labour and time. This procedure has Autoclaving require a three-phase connection. But in
been used on a commercial scale for a number of small facilities it is sensible to operate the units on a
plants such as Gerbera, Spathiphyllum, Syngonium, single-phase electrical connection.
African Violets, Chrysanthemum, Ficus, Philodendron
Substitution of macronutrients and
and other ornamentals in Netherlands and Israel
micronutrients
(Prakash and Peirik, 1991; Prakash, 1996; Torres,
1989; Lim et al., 1998; Tanaka et al., 1991; Roy et Gitonga et al. (2010) realized to evaluate the potential
al., 2006; Zahed, 2000). for developing a low cost micropropagating protocol
for local bananas in Kenya. The substitution of
A double phase culture system was standardized and
macronutrients and micronutrients with the alternatives
compared with conventional micro propagation system
reduced the cost by 94.2 and 97.8 percent,
by taking Rauwolfia serpentine L. Bent. as a model.
respectively. Substitution of gelling agents (agar and
The culture period was reduced by 44 percent in DPS
gelrite) with support matrices (glass beads, cotton wool
compared to the CMS. In DPS nutrient cost/plantlet,
and vermiculite), conventional equipments (autoclave,
energy cost/plantlet and labour cost also reduced by
culture bottles, micropipette and measuring cylinder)
35.36 percent, 40.66 percent and 33.33 percent
with easily accessible alternatives (pressure cooker,
respectively in comparison to CMS. Thus DPS has
jam jars, insulin and vet syringes) reduced costs by
many advantages and can be used for large scale
94.2 and 85.9 percent, respectively. Support matrix
quality production of commercial plants in reduced
(glass beads) and plastic equipment (jam jars, insulin
time, cost and labour, which ultimately reduced the
and vet syringes) were used repeatedly after
production cost of the farmer (Senapati, 2015).
maintaining and washing them thoroughly before re-
One should always try that the price of tissue culture autoclaving, thus reducing the cost significantly.
raised plants must be competitive with those obtained Support matrices have also been used successfully
from conventional propagation. Elite materials may as a low cost alternative to gelling agents (Andrea-
be grown through tissue culture and these can be used Kodym and Zapata-Arias, 2001; Bhattacharya et al.,
as nuclear material. These nuclear materials can be 1994; Goel et al., 2007; Vora and Jasrai, 2011, 2012).
further multiplied by conventional vegetative Gitonga et al. (2010) evaluated a micropropagating
propagation to reduce the cost of plants. In Thailand, protocol for local banana (Musa spp.) in Kenya as an
tissue cultured chrysanthemum plants are sold to alternative to reduce the unit cost of tissue culture
farmers who multiply them further for conventional micropropagation. Use of support matrices, locally
cuttings for the production of cut flowers. This available macronutrients, micronutrients, sugar,
procedure helps quick introduction of new varieties equipment and facility reduced the cost of consumable
to meet the market demand. On-farm conventional material for banana tissue culturing by about 94
multiplication of the tissue culture propagated material percent. Putting into account energy, labour and capital
is the cheapest and the most sustainable method for investments, the cost dropped from approximately US
cost reduction (Ahloowalia, 2004). $ 1.5 to 1.0 per plantlet. Use of plastic syringes instead

The Journal of Plant Science Research


190 S. K. Datta, Debasis Chakraborty and T. Janakiram

of glass cylinders and micropipettes, to measure growth in both domestic and international markets
volumes reduced the cost of the equipment by 96 (Jain, 2002). Major pot plants such as Begonia,
percent. Ficus, Anthurium, Chrysanthemum, Rosa,
Das et al. (2010) developed an efficient Saintpaulia, and Spathiphyllum are being produced
micropropagation protocol using shoot apical in the developed countries (Anonymous, 2003).
meristem as explants of Aloe vera L. The protocol Ornamental industry has applied immensely in vitro
involves induction, multiplication and in vitro rooting propagation approach for large-scale plant
of the regenerated shoots and their acclimation multiplication of elite superior varieties (c.f. Rout
under ex vitro conditions. Combination of 8.87 M et al., 2006). Deb and Imchen (2010) reported an
BAP and 2.46 M IBA produced highest number alternative approach to acclimatize the microshoots
of shoot buds (22.0 ± 0.14) and enhanced bud of orchids by using an alternate substratum. Tissue
proliferation within one two weeks after first cultured raised orchid seedlings are acclimatized
subculture. For induction of in vitro rooting, Aloe and hardened in vitro by using 10 percent MS basal
gel as an alternative to conventional rooting medium medium with no carbon source or any plant growth
used for the first time resulted in 100 percent rooting regulators. In the culture vials different types of
and highest number of roots per culture (10.90 ± matrix as an alternative substratum have been used
0.17). The plantlets were successfully hardened and for epiphytic and terrestrial orchids. A combination
cent per cent plants survived in the field condition. of charcoal pieces (5–7 mm in size), small brick
Cost analysis showed that the cost of regenerated chips and mosses at (1:1) ratio was found suitable
plants in one jam bottle does not exceed Rs. 58.47. for epiphytic orchids and (1:1) ratio of moss and
Keeping in mind that jam bottles can be recycled decayed wood/forest litter along with charcoal
many times, price of one tissue culture plant pieces, brick chips was preferred for terrestrial
produced through present protocol cannot be over orchids. Similarly, Agnihotri et al. (2004) also
Rs. 2.65, whereas the current market price of one reported 80 percent transplant success of Carica
single Aloe plant is Rs. 5. Use of Aloe gel for root papaya plantlets when transferred from culture
induction may further reduce the cost price. This tubes along with soilrite plugs to the potted mix of
efficient, reproducible and cost effective protocol garden soil and soil rite in the ratio of 1:1.
can be adopted for commercialization of Aloe Deb and Arenmongla (2014) screened some low cost
cultivation. An efficient micropropagation protocol substrata as alternative to agar for in vitro
has been developed using shoot apical meristem as regeneration of orchid (Malaxis acuminate D. Don).
explants in a high barbaloin content ¹bitter¹ cultivar Among the three alternative substrata incorporated
of Aloe vera L. The protocol is highly cost effective in the regeneration medium, regenerative response on
and economically viable (Das et al., 2010). ‘foam disk’ as substratum was competitive with agar
Kieffer et al. (2001) standardized an improved and gelled medium.
cost effective protocol for in vitro mass propagation
Experiment indicated that 100 percent sucrose
of cauliflower from fractionated and graded curd. The
supplementation during proliferation reduces the
propagule unit cost was drastically reduced.
chemical cost by 15.12 percent without causing any
Micronutrient requirements for maximization of
significant difference among the number of multiple
sugarcane yield has been standardized (Savangikar
shoots. During rooting no significant difference was
et al., 1999).
observed up to 66 percent sucrose supplementation,
The commercial production of ornamental plants is and liquid media can be used with Luffa as supporting
growing worldwide. Its monetary value has matrix, which reduced the chemical cost by 61.92
significantly increased over the last two decades percent. Results support almost 42.5 percent of total
and there is a great potential for continued further chemical cost reduction for efficient

The Journal of Plant Science Research


Low Cost Tissue Culture : An Overview 191

micropropagation of pineapple (Firoozabady and on sugar-containing medium, provided that the


Gutterson 2003, Dutta et al. 2013, Be and Deberg, environmental factors, such as CO2 concentration,
2006). A low cost novel plant tissue culture medium light intensity and relative humidity, are controlled for
“KFA and KFA plus” (patented) has been developed promoting photosynthesis and transpiration of explants/
for Mentha arvensis and M. spicata using ‘Flyash” shoots/plantlets in vitro. Several types of sugar-free
(FA) as the main source of inorganic constituent in (photoautotrophic) culture systems for large-scale
the medium. Fly ash in the KFA and KFA plus culture micropropagation of plants have been developed
medium resolves the aim of low cost plant production which could reduce the cost and plant quality could
and also the disposal problem of the thermal power be improved significantly with photoautotrophic
plant waste upto a large extent (Biswas et al., 2014). micropropagation (Kozai et al., 1997). The concept
Muralidharan (1988) simplified micropropagation of of photoautotrophic micropropagation is derived from
Kaempferia galangal for routine plant tissue culture research that revealed the relatively high
procedures. A simple sterile hood was used instead photosynthetic abilities of chlorophyllous cultures such
of a laminar flow bench and a pressure cooker as leafy explants and plantlets in vitro. To meet the
instead of the autoclave. Laboratory grade chemicals ever-increasing demand for quality transplants, the
and tap water were used for preparation of tissue scaling-up of photoautotrophic micropropagation
culture media. Plantlets could be raised in low-cost systems, for commercialization, has become
polypropylene bags modified in shape and sue using necessary. This article reviews the recent
a heat sealer. Liquid medium was found to be advancement in the development and utilization of large
adequate for culturing multiple shoots, Incubation of culture vessels for photoautotrophic micropropagation
cultures was also carried out at room temperature with special emphasis on the feasibility of the system
using sunlight as the only light source. Plantlets were for the commercial-scale propagation (Zobayed et al.,
rooted in the multiplication media itself and 2004).
transferred to soil after a few days of hardening.
A cost effective micropropagation protocol has been
Ogero et al. (2012) experimented to reduce the cost
developed successfully using both conventional and
of sweet potato tissue culture nutrients by using
unconventional low cost alternatives for the
affordable alternative nutrient sources. The
conservation of important medicinal plants resources.
conventional sources of MS salts were substituted
The addition of low cost alternatives can reduce cost
with Easygro vegetative fertilizer containing both
by 50 percent of the medium without compromising
macro and micronutrients. Two grams of the fertilizer
the production rate, quality and survival percentage
were supplemented with 30 g/L of table sugar and 9
of the micropropagules (Sharma et al., 2008).
g/L of agar. Conventional MS medium supplemented
with 30 g/L of sucrose and 3 g/L of gelrite was used The costs of these methods are higher than for
as the control. Two farmer preferred sweet potato traditional propagation and preservation, but they may
varieties, Kemb-36 and Tainurey were initiated on be necessary for species under higher threat. The
the two media. There was 96.9 percent reduction in multiplication rate of a culture, as well as the rates of
the cost of the nutrients used in media preparation. rooting and acclimatization, has a major effect on the
The developed low cost medium can be used to boost number of transfers needed for producing plants or
the production of affordable disease-free sweet tissue for banking, and improvements that will increase
potato seedlings. the efficiency of these steps can help lower costs.
Further research into factors affecting the growth of
Explant tissues in vitro, as well as coordination of efforts
Leafy or chlorophyllous explants currently among institutions with infrastructure for in vitro work,
micropropagated have been found to have high should facilitate the application of in vitro methods to
photosynthetic ability. Their growth and development the endangered species that cannot be propagated or
have been promoted on sugar-free medium rather than preserved using seeds (Pence, 2011).

The Journal of Plant Science Research


192 S. K. Datta, Debasis Chakraborty and T. Janakiram

Management of scientific temperament is the potential for scaling-up in lesser time limit,
reduction in the production cost as well as an
This is most important in low cost tissue culture.
automated control of physical and chemical
Tissue culture means scientific temperament towards
environment during growth phase of the plant cultures.
sophistication. But now all above experiments / results
clearly indicate that low cost protocol of tissue culture CONCLUSION
can be developed for all economic crops for
Sophisticated and costly greenhouses can be
commercial exploitation. Therefore, motivation of
substituted by cost-effective techniques for hardening
scientific temperament is most essential for developing
in vitro derived plantlets. For this, it is necessary to
low cost tissue culture protocol.
understand the changes that tissue-cultured plantlets
Large-scale culture of plants in bioreactors go through during the transfer from in vitro to in vivo
conditions.
To reduce the intensive labor requirement along with
the production cost during plant propagation by tissue The aim of this review is to report scientific
culture technique, there is an immense need of investigations that have been made during the recent
developing scale-up systems and automation past on standardization of low cost tissue culture. The
(Ammirato, 1983b; Aitkin-Christie, 1991; Paek et al., progresses obtained on the knowledge of this in vitro
2001; Zobayed et al., 2004; Paek et al., 2005). technology are very impressive and mainly achieved
Progress in tissue culture automation will depend upon due to concentrated efforts of researchers. The
the use of liquid cultures in bioreactors (Sakamoto et knowledge extends from culture initiation to field
al., 1995). The use of shake cultures utilizing liquid transfer of in vitro raised plants. These scientific and
culture medium alone (Weathers and Giles, 1988) or technological achievements are scattered among
in combination with solid culture medium (Debergh science media. We gathered the information scattered
and Maene, 1981; Aitken-Christie and Jones, 1987) world wide in a sort of summary of what has been
have been developed and used by various workers achieved on low cost tissue culture. A compilation is a
(Earle and Langhans, 1975; Takayama and Misawa, best way to faithfully transmit the view of experts. It is
1981; Takayama, 1991; Paque et al., 1992; Chu et clear from the review that cost of tissue culture plants
al., 1993). Use of liquid culture medium for the purpose can be reduced appreciably by wisely and intelligently
of micropropagation has been proposed as one of the substituting costly ingredients with low cost ingredients.
important methods for cost reduction. Liquid media Protocols standardized and reported above are not
reduce the cost of multiplication. Increasing the expected to be accepted for any crop for various
multiplication rate through enhanced axillary bud reasons. Agarose is also cost prohibitive for many
proliferation helps in cutting cost of production. In operators. Starch has poor gelling ability as well as a
liquid medium, the close contact of the tissue with the metabolizable nature that can result in softening of
medium may stimulate and facilitate the uptake of media. While, though isubgol has the potentiality for
nutrients and phytohromones, leading to better shoot good gelling agent due to its polysaccharide nature, gel
and root growth (Ziv, 1989; Smith and Spomer, 1994; clarity and resistance to enzymatic activity, but due to
Sandal et al., 2001; Mehrotra et al., 2007). To reduce its high melting point (~70 oC) it needs pH adjustment
the intensive labor requirement along with the and rapid dispensing after autoclaving (Babbar and Jain,
production cost during plant propagation by tissue 2006). One has to be determined from beginning to
culture technique, there is an immense need of standardize the cost effective protocol for the desired
developing scale-up systems and automation (Aitkin- material. It requires only confidence and trial. It is
Christie, 1991; Paek et al., 2005). Progress in tissue possible. This compilation will be a good source of
culture automation will depend upon the use of liquid inspiration not only to the scientists and students working
cultures in bioreactors (Sakamoto et al., 1995). The in this area, but also to the industries and other end
major advantage of using bioreactor culture system users involved in the production and commercialization
for micropropagation of economically important plants of tissue culture technology.

The Journal of Plant Science Research


Low Cost Tissue Culture : An Overview 193

ACKNOWLEDGEMENTS Ahloowalia BS and Savangikar VA 2004 Low cost options for


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Division of Nuclear Techniques in Food and Agriculture
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tissue cultures and transplants International
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28 February - 2 March 2000

Received: 09-06-2017

Accepted: 12-06-2017

The Journal of Plant Science Research

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