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RAS AZ ZAWR ALUMINIUM SMELTER PROJECT

Architectural Specification for Painting 25457-0000-3PS-AFPI-0019 Rev. 000

TABLE OF CONTENTS

PART 1 - GENERAL ..................................................................................................................3


1.1 SUMMARY................................................................................................................................. 3
1.2 RELATED SPECIFICATIONS .................................................................................................... 3
1.3 SUBMITTALS............................................................................................................................. 4
1.4 QUALITY ASSURANCE............................................................................................................. 4
1.5 DELIVERY, STORAGE, AND HANDLING ................................................................................. 4
1.6 FIELD CONDITIONS ................................................................................................................. 5
1.7 APPLICABLE CODES AND STANDARDS ................................................................................ 5
1.8 HEALTH AND SAFETY CONSIDERATIONS............................................................................. 6
1.9 WARRANTY .............................................................................................................................. 6

PART 2 - PRODUCTS................................................................................................................6
2.1 MANUFACTURERS................................................................................................................... 6
2.2 PAINT, GENERAL ..................................................................................................................... 7

PART 3 - EXECUTION...............................................................................................................7
3.1 GENERAL.................................................................................................................................. 7
3.2 EXAMINATION .......................................................................................................................... 8
3.3 PREPARATION ......................................................................................................................... 8
3.4 APPLICATION ........................................................................................................................... 9
3.5 FIELD QUALITY CONTROL ...................................................................................................... 9
3.6 CLEANING AND PROTECTION .............................................................................................. 10
3.7 COATING SYSTEMS............................................................................................................... 10

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RAS AZ ZAWR ALUMINIUM SMELTER PROJECT
Architectural Specification for Painting 25457-0000-3PS-AFPI-0019 Rev. 000

PART 1 - GENERAL

1.1 SUMMARY

A. Section includes surface preparation and the application of paint systems on the following
exterior and interior substrates on building surfaces:

1. Concrete, vertical and horizontal surfaces.


2. Concrete masonry units.
3. Portland cement plaster (stucco).
4. Steel.
5. Galvanised metal.
6. Gypsum drywall.

B. For painting of equipment, pipes and structural steel, refer to Specification 25457-0000-3PS-
G000-0002.

C. Comply with IBC and RCBC requirements for painting.

D. Surfaces to be painted shall be as shown on Drawings.

E. Concealed Surfaces: Unless otherwise specified, do not paint wall or ceiling surfaces in
concealed areas and generally inaccessible areas, such as foundation spaces, furred areas,
spaces above suspended ceilings, utility tunnels, pipe spaces, and duct shafts.

F. Do not paint moving parts of operating units, mechanical and electrical parts, such as valve
and damper operators, linkages, sensing devices, motors and fan shafts will not require finish
painting unless otherwise specified.

G. Do not paint Operating Parts and Labels.

H. Do not paint over any code-required labels, such as Underwriters' Laboratories and Factory
Mutual, or any equipment identification, performance rating, name, or nomenclature plates.

I. Do not use silica sand at the site. Avoid sandblasting at the site as much as possible. Submit
sandblasting materials and procedures, if proposed, for Buyer’s approval.

1.2 RELATED SPECIFICATIONS

A. Buyer will provide:

1. 25457-0000-3DR-G04-0001, Design Criteria for General Site Conditions.

2. 25457-0000-3PS-G000-0002, Painting of Equipment, Pipes and Structural Steel.

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RAS AZ ZAWR ALUMINIUM SMELTER PROJECT
Architectural Specification for Painting 25457-0000-3PS-AFPI-0019 Rev. 000

1.3 SUBMITTALS

A. Product Data: For each type of product, include preparation requirements and application
instructions.

B. Samples: For each type of paint system and each color and gloss of topcoat.

1. Submit Samples on rigid backing, 200 mm square.


2. Step coats on Samples to show each coat required for system.
3. Label each coat of each Sample.
4. Label each Sample for location and application area.

C. Product List: For each product indicated, include the following:

1. Cross-reference to paint system and locations of application areas. Use same


designations indicated on Drawings and in schedules.
2. Volatile organic content (VOC).

D. Procedures for delivery, handling, and storage of materials; temporary measures to control
temperature during application; surface preparation; priming; and application of coatings.

E. Furnish extra materials, from the same product run, that match products installed and that are
packaged with protective covering for storage and identified with labels describing contents.

1. Paint: 5 percent, but not less than 5 L of each material and color applied.

1.4 QUALITY ASSURANCE

A. Mockups: Apply mockups of each coating system specified to demonstrate quality standards
for materials and execution.

1. Buyer will select one surface to represent surfaces and conditions for application of
each coating system specified in Part 3. Provide samples of at least 9 sq. m.

2. Final approval of color selections will be based on mockups.

a. If preliminary color selections are not approved, apply additional mockups of


additional colors selected by Architect at no added cost to Owner.

3. Approval of mockups does not constitute approval of deviations from the Sub-Contract
Documents contained in mockups unless Architect specifically approves such deviations
in writing.
4. Subject to compliance with requirements, approved mockups may become part of the
completed Work if undisturbed at time of Buyer’s Acceptance of Work.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Store materials not in use in tightly covered containers in well-ventilated areas with ambient
temperatures continuously maintained at not less than 7 deg. C, and not more than 35 deg. C.

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Architectural Specification for Painting 25457-0000-3PS-AFPI-0019 Rev. 000

1. Maintain containers in clean condition, free of foreign materials and residue.


2. Remove rags and waste from storage areas daily.
3. Comply with manufacturers’ recommendations and Buyer’s requirements for fire
protection, heating, ventilation, and other conditions for storage areas on-site.

1.6 FIELD CONDITIONS

A. Environmental conditions at the site are described in 25457-0000-3DR-G04-0001, Design


Criteria for General Site Conditions.

1.7 APPLICABLE CODES AND STANDARDS

A. Latest editions of referred codes and standards, wherever applicable, establish the acceptable
level of quality for products and installation.

B. Bring any conflict between the standards and this Specification to the attention of Buyer for
resolution.

C. Maintain one copy of the applicable codes and standards on site.

D. Saudi Arabia Royal Commission

1. Royal Commission Building Codes (RCBC)

E. American Society for Testing and Materials (ASTM International) Standards, or equivalent

1. ASTM D 523-08: Test Method for Specular Gloss or equivalent

F. California Department of Health Services

1. Standard Practice for the Testing of Volatile Organic Emissions from Various Sources
Using Small-Scale Environmental Chambers or equivalent.

G. International Code Council

1. International Building Code (IBC)

H. Society for Protective Coatings (SSPC) Standards, or equivalent

1. SSPC-SP 1 Solvent Cleaning


2. SSPC-SP 2 Hand Tool Cleaning
3. SSPC-SP 6 Commercial Blast Cleaning
4. SSPC-SP 13 Surface Preparation of Concrete

I. U.S. Code of Federal Regulations (CFR) Standards, or equivalent

1. 40 CFR 59, Subpart D (Environmental Protection Agency Method 24) National Volatile
Organic Compound Emission Standards for Architectural Coatings

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RAS AZ ZAWR ALUMINIUM SMELTER PROJECT
Architectural Specification for Painting 25457-0000-3PS-AFPI-0019 Rev. 000

1.8 HEALTH AND SAFETY CONSIDERATIONS

A. All works undertaken in relation to this Specification are to be completed in full accordance
with the respective health and safety requirements established by the following:

1. Kingdom of Saudi Arabia

a. Legislation, Regulation, Standards and Codes.

2. Royal Commission Regulations

a. Standards, Contractual Conditions, and Health and Safety Systems.

B. In the absence of any of the above, best accepted industry practice shall be employed
throughout.

1.9 WARRANTY

A. Provide a 10 year warranty for all coatings work. During this period, repair or replace, as
directed by Buyer, all coatings which fail to perform as specified. Failure shall include any
lessening of protection to the material coated, degradation of integrity of the coating material
or deterioration of surface condition beyond normal wear and weathering due to any cause
other than damage to the coating during normal operations, such as nicks or abrasion.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. All goods and products specified shall be procured, when available, from an in-Kingdom
manufacturer.

B. Acceptable Manufacturers and Licensees:

1. Products of Saudi Arabian Manufacturers and licensees contained in the List of National
Industries as published by the Kingdom of Saudi Arabia, Ministry of Industry and
Electricity, Industrial Affairs Agency, current edition, are acceptable, provided products
meet the requirements of this Specification.
2. Other manufacturers and suppliers within the Kingdom will be considered, provided they
meet the requirements of this Specification with approval from Buyer.
3. Subject to compliance with requirements, provide products by one of the following
manufacturers, or approved equal:

a. Glidden, Inc.
b. Imperial Chemical Industries, Ltd.
c. Kelly-Moore, Inc.
d. PPG Industries, Inc.
e. Pratt Lambert, Inc.
f. Sherwin Williams, Inc.

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RAS AZ ZAWR ALUMINIUM SMELTER PROJECT
Architectural Specification for Painting 25457-0000-3PS-AFPI-0019 Rev. 000

2.2 PAINT, GENERAL

A. Material Compatibility:

1. Provide materials for use within each paint system that are compatible with one another
and substrates indicated, under conditions of service and application as demonstrated
by manufacturer, based on testing and field experience.
2. For each coat in a paint system, provide products recommended in writing by
manufacturers of topcoat for use in paint system and on substrate indicated.
3. Provide products of same manufacturer for each coat in a coating system.

B. Volatile Organic Content (VOC) for interior paints and coatings: Products shall comply with
VOC limits of authorities having jurisdiction and, for interior paints and coatings applied at
Project site, the following VOC limits, exclusive of colorants added to a tint base, when
calculated according to 40 CFR 59, Subpart D (U.S. Environmental Protection Agency
Method 24) or equivalent, shall apply:

1. Flat Paints and Coatings: 50 g/L.


2. Nonflat Paints and Coatings: 150 g/L.
3. Dry-Fog Coatings: 400 g/L.
4. Primers, Sealers, and Undercoaters: 200 g/L.
5. Anticorrosive and Antirust Paints Applied to Ferrous Metals: 250 g/L.
6. Zinc-Rich Industrial Maintenance Primers: 340 g/L.
7. Pretreatment Wash Primers: 420 g/L.
8. Floor Coatings: 100 g/L.
9. Shellacs, Clear: 730 g/L.
10. Shellacs, Pigmented: 550 g/L.

C. Colors: As selected by Buyer from manufacturer's full range.

PART 3 - EXECUTION

3.1 GENERAL

A. Apply all coatings only when temperature of surfaces to be coated, temperature of paint
materials, and surrounding air temperatures, are between 10 and 35 deg C, or within
manufacturer’s recommendations, whichever are more stringent.

1. Provide temporary covers to keep all direct sun, wind and dust away from the plaster
surface.

2. Schedule paint application and provide cooling, if required, to the meet temperature
limits specified.

3. Remove temporary measures provided after the painting operations are complete.

B. Do not apply coatings when relative humidity exceeds 85 percent; at temperatures less than 3
deg. C above the dew point, or manufacturer’s recommendations, whichever are more
stringent; or to damp or wet surfaces.
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Architectural Specification for Painting 25457-0000-3PS-AFPI-0019 Rev. 000

C. Do not apply exterior coatings during rain, wind/sandstorms or other weather disturbances.

3.2 EXAMINATION

A. Examine substrates and conditions, with Applicator present, for compliance with requirements
for maximum moisture content and other conditions affecting performance of the Work.

B. Maximum Moisture Content of Substrates: When measured with an electronic moisture meter
as follows:

1. Concrete: 12 percent.
2. Concrete Masonry: 12 percent.
3. Portland Cement Plaster: 12 percent.
4. Gypsum Board: 12 percent.

C. Verify suitability of substrates, including surface conditions and compatibility with existing
finishes and primers.

D. Proceed with coating application only after unsatisfactory conditions have been corrected.

1. Application of coating indicates acceptance of surfaces and conditions.

3.3 PREPARATION

A. Comply with manufacturer's written instructions and specific recommendations for the coating
systems specified.

B. Remove hardware, covers, plates, and similar items already in place that are removable and
are not to be painted. If removal is impractical or impossible because of size or weight of item,
provide surface-applied protection before surface preparation and painting.

C. After completing painting operations, use workers skilled in the trades involved to reinstall
items that were removed. Remove surface-applied protection.

D. Clean substrates of substances that could impair bond of paints, including dust, dirt, oil,
grease, and incompatible paints and encapsulants.

1. Remove incompatible existing primers, if any, and re-prime substrate with compatible
primers or apply tie coat as required to produce paint systems indicated.

E. Concrete Substrates: Remove release agents, curing compounds, efflorescence, and chalk.
Do not coat surfaces if moisture content or alkalinity of surfaces to be coated exceeds that
permitted in manufacturer's written instructions.

F. Masonry Substrates: Remove efflorescence and chalk. Do not coat surfaces if moisture
content or alkalinity of surfaces or if alkalinity of mortar joints exceed that permitted in
manufacturer's written instructions.

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Architectural Specification for Painting 25457-0000-3PS-AFPI-0019 Rev. 000

1. Clean surfaces with pressurized water. Use pressure range recommended by


manufacturer.

G. Steel Substrates: Remove rust, loose mill scale. Remove existing shop primer, if any, that is
incompatible with the intermediate coat and finish specified. Clean using methods
recommended in writing by paint manufacturer.

H. Shop-Primed Steel Substrates: Clean field welds, bolted connections, and abraded areas of
shop paint, and paint exposed areas with the same material as used for shop priming to
comply with SSPC-PA 1 for touching up shop-primed surfaces.

I. Galvanized-Metal Substrates (that are not chromate passivated): Remove grease and oil
residue from galvanized sheet metal by mechanical methods to produce clean, lightly etched
surfaces that promote adhesion of subsequently applied coatings. If substrate is chromate
passivated, inform Buyer and follow Buyer’s instructions.

3.4 APPLICATION

A. Apply paints according to manufacturer's written instructions and specific recommendations


for each coating system.

1. Use applicators and techniques suited for coating and substrate indicated.
2. Coat surfaces behind movable equipment and furniture same as similar exposed
surfaces. Before final installation, coat surfaces behind permanently fixed equipment or
furniture with prime coat only.
3. Coat back sides of access panels, removable or hinged covers, and similar hinged items
to match exposed surfaces.
4. Do not apply coatings over labels of independent testing agencies or equipment name,
identification, performance rating, or nomenclature plates.

B. Tint each undercoat a lighter shade to facilitate identification of each coat if multiple coats of
the same material are to be applied. Tint undercoats to match color of finish coat, but provide
sufficient difference in shade of undercoats to distinguish each separate coat.

C. If undercoats or other conditions show through final coat, apply additional coats until cured
film has a uniform coating finish, color, and appearance.

D. Apply paints to produce surface films without cloudiness, spotting, holidays, laps, brush
marks, roller tracking, runs, sags, ropiness, or other surface imperfections. Cut in sharp lines
and color breaks.

E. Apply each coat of spark-proof conductive floor finish at the spreading rate published in writing
by the manufacturer. Apply seal coat with a 13 mm nap roller to enhance stipple finish.

3.5 FIELD QUALITY CONTROL

A. Dry Film Thickness Testing: Engage the services of a qualified testing and inspecting agency
to inspect and test coatings for dry film thickness.

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Architectural Specification for Painting 25457-0000-3PS-AFPI-0019 Rev. 000

1. Touch up and restore coated surfaces damaged by testing.


2. If test results show that dry film thickness of applied coating does not comply with
coating manufacturer's written recommendations, apply additional coats as needed to
provide dry film thickness that complies with coating manufacturer's written
recommendations, and re-test to verify compliance.

3.6 CLEANING AND PROTECTION

A. After completing coating application, clean spattered surfaces. Remove spattered coatings by
washing, scraping, or other methods. Do not scratch or damage adjacent finished surfaces.

B. Protect work of other trades against damage from paint application. Correct damage to work
of other trades by cleaning, repairing, replacing, and refinishing, as approved by Architect, and
leave in an undamaged condition.

C. At end of each workday, remove rubbish, empty cans, rags, and other discarded materials
from Project site.

D. At completion of construction activities of other trades, touch up and restore damaged or


defaced painted surfaces.

3.7 COATING SYSTEMS

A. General:

1. Sherwin-Williams (S-W) coating products are listed in this Section to establish the
quality standards of the coating systems required. Equivalent products of other
manufacturers will be acceptable with Buyer’s approval per Section 2.1.

B. Concrete Floors – Operational Areas (Exterior/Interior):

1. Epoxy Coating, Anti-Slip:

a. Surface Prep: SSPC-SP13


b. Prime Coat: S-W ArmorSeal 33 Epoxy Primer/Sealer B58AQ33 Series 7.0-8.0
mils dry film thickness (DFT)
c. Topcoat: S-W ArmorSeal 650 SL/RC Epoxy B58Q650 Series, with Non-Slip
Texture, 10.0-30.0 mils DFT

C. Concrete – Safety Striping (Exterior/Interior):

1. Acrylic Latex Traffic Marking Paint, Anti-Slip

a. Surface Prep: Remove all oil, dust, grease, dirt, loose rust, and other foreign
material. Surface shall be clean, dry, and in sound condition to ensure adequate
adhesion.
b. Single coat: S-W SetFast Acrylic Latex Traffic Marking Paint 7.5 mils DFT, with
Non-Slip texture

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Architectural Specification for Painting 25457-0000-3PS-AFPI-0019 Rev. 000

D. Concrete Floors – Areas where Chemical-Resistant Epoxy is required (Exterior/Interior):

1. Epoxy Flooring, Anti-Slip

a. Surface Prep: SSPC-SP13


b. Prime Coat: S-W ArmorSeal 33 Epoxy Primer 8.0 mils DFT
c. Intermediate Coat: S-W ArmorSeal 1000 HS 3.0-5.0 mils DFT
d. Topcoat: S-W ArmorSeal 1000 HS 3.0-5.0 mils DFT with anti-slip aggregate

E. Concrete Walls (Exterior/Interior):

1. Acrylic Latex System, Semi-Gloss

a. Surface Prep: as recommended by manufacturer


b. Prime Coat: S-W Loxon Acrylic Masonry Primer A24W8300, 3.2 mils DFT
c. Intermediate Coat: S-W Metalatex Acrylic Semi-Gloss B42 Series, 1.5 mils DFT
d. Topcoat: S-W Metalatex Acrylic Semi-Gloss B42 Series, 1.5 mils DFT

F. Concrete Masonry Walls (Exterior/Interior):

1. Acrylic Latex System, Semi-Gloss

a. Surface Prep: SSPC-SP13


b. Prime Coat: S-W Heavy Duty Block Filler B42W46, 10 mils DFT
c. Intermediate Coat: S-W Metalatex Acrylic Semi-Gloss B42 Series, 1.5 mils DFT
d. Topcoat: S-W Metalatex Acrylic Semi-Gloss B42 Series, 1.5 mils DFT

G. Steel Platforms (Exterior/Interior):

1. Epoxy, Anti-Slip

a. Surface Prep: SSPC-SP6


b. Prime Coat: S-W ArmorSeal Recoatable Epoxy Primer, 4.0-5.0 mils DFT
c. Intermediate Coat: S-W ArmorSeal 1000 HS 3.0-5.0 mils DFT
d. Topcoat: S-W ArmorSeal 1000 HS 3.0-5.0 mils DFT with anti-slip aggregate

H. Steel and Galvanised Metal (non-chromate-passivated) – other than platforms


(Exterior/Interior):

1. Industrial Enamel, Semi-Gloss

a. Surface Prep: SSPC-SP2 Hand Tool Cleaning


b. Prime Coat: S-W Pro Industrial Pro-Cryl Universal Primer B66-310 Series, 2.0-4.0
mils DFT
c. Intermediate Coat: S-W Industrial Enamel HS, B54Z series, 2.0-4.0 mils DFT
d. Topcoat: S-W Industrial Enamel HS, B54Z series, 2.0-4.0 mils DFT

I. Cement Plaster Walls, Ceilings and Soffits (Exterior/Interior):

1. Latex Semi-Gloss

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Architectural Specification for Painting 25457-0000-3PS-AFPI-0019 Rev. 000

a. Surface Prep: as recommended by manufacturer


b. Prime Coat: S-W Loxon Acrylic Masonry Primer A24W8300, 3.2 mils DFT
c. Intermediate Coat: S-W Metalatex Semi-Gloss B42 Series, 1.5-4.0 mils DFT
d. Topcoat: S-W Metalatex Semi-Gloss B42 Series, 1.5-4.0 mils DFT

J. Gypsum Drywall – Office & Control Room Areas (Interior Only):

1. Latex-Acrylic System, Low-Sheen

a. Surface Prep: Fill cracks and nail holes with patching paste/spackle and finish
smooth. Joint compounds shall be cured and finished smooth. Remove all dust.
b. Prime Coat: S-W Pro-Mar 200 Latex Primer B28W8200, 1.2 mils DFT
c. Intermediate Coat: S-W Bond-Plex Water-Based Acrylic B71-200 Series, 2.0-4.0
mils DFT
d. Topcoat: S-W Bond-Plex Water-Based Acrylic B71 Series, 2.0-4.0 mils DFT

K. Gypsum Drywall – Laboratory & Operational Areas (Interior Only):

1. Latex-Acrylic System, Semi-Gloss

a. Surface Prep: Fill cracks and nail holes with patching paste/spackle and finish
smooth. Joint compounds shall be cured and finished smooth. Remove all dust.
b. Prime Coat: S-W Pro-Mar 200 Latex Primer B28W8200, 1.2 mils DFT
c. Intermediate Coat: S-W Metalatex Semi-Gloss 0 VOC Acrylic B66W651 Series,
2.5-4.0 mils DFT
d. Topcoat: S-W Metalatex Semi-Gloss 0 VOC Acrylic B66W651 Series, 2.5-4.0 mils
DFT

L. Gypsum Drywall Partitions and Ceilings – Lunch Room / Corridors / Other High Traffic Areas
(Interior Only):

1. Latex-Acrylic System, Gloss

a. Surface Prep: Fill cracks and nail holes with patching paste/spackle and finish
smooth. Joint compounds shall be cured and finished smooth. Remove all dust.
b. Prime Coat: S-W Pro-Mar 200 Latex Primer B28W8200, 1.2 mils DFT
c. Intermediate Coat: S-W Metalatex Semi-Gloss 0 VOC Acrylic B66W611 Series,
2.5-4.0 mils DFT
d. Topcoat: S-W Metalatex Semi-Gloss 0 VOC Acrylic B66W611 Series, 2.5-4.0 mils
DFT

M. Gypsum Drywall Partitions and Ceilings – Lockers, Toilets, Showers and Other Wet Areas
(Interior Only):

1. Epoxy System (Solvent Base), Semi-Gloss, Moisture/Condensation-Resistant

a. Surface preparation: Fill cracks and nail holes with patching paste/spackle and
finish smooth. Joint compounds shall be cured and finished smooth. Remove all
dust.
b. Prime Coat: S-W ProMar 200 Latex Primer, B28W8200, 1.2 mils DFT
c. Intermediate Coat: S-W Pro Industrial HP Epoxy, B67-200 Series, 4-8 mils DFT
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Architectural Specification for Painting 25457-0000-3PS-AFPI-0019 Rev. 000

d. Topcoat: S-W Pro Industrial HP Epoxy, B67-200 Series, 4-8 mils DFT

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