om J % METASYS GB Amalgamabsch: r MULTI SYSTEM TYP + Einbau, Betrieb und Wartung [Ed Amatgam Separator MULTI SYSTEM TYPE s Assembly, operation and maintenance Gl Récupérateur d'amalgame MULTI SYSTEM TYP 1 Installation, fonctionnement et entretien {OB Separatore d'amalgama MULTI SYSTEM TYP 1 Montaggio, funzionamento e manutenzione J E Recuperador de amalgama MULTE SYSTEM TYP 2 Montaje, servicio y mantenimientoContents, Key to symbols The footnote found on each poge defines the user group oO for which that portteular information is aimed. 4 Contents: seite Contents 2 Key to symbols : 2 3, General information 3 & Application : 4 5. Construction . 4 6, Key to type plates 4 7. Teenoteal ata oS ao 8. Method of operation s 9. Methods of Installation - ic ae, Assembly 7 18, Hose Connections z os o 32, Electrical Connect! 43. Key to External Displays 444. Key to Internal Displays 9 45, Changing the Collection Container 10 36, Disposal of Used Container a Maintenance, Cleaning and Disfafection 2 38, The Annual Inspection 4g. The 5 Yearly inspection 20, Routine inspection 5 2. Key to symbols: Wartag that to ignore the following instructions x «ould lead to personal injury, disrupt operetion or damage the opporstus, Vv LE] imprest te formation en ee user should pay gartcuirattetfon. 2 (i | RE General Information METASYS con only guarentee sfety.rellablty end performance of the ‘pperatus when: A © instalation, changes or repairs ae caries out by author'- ‘sed service persannel in compliance with Standard IEC Goss Parta: general cules for safety © The electrical instalation complies with IEC regulations. © The apparatus's assembled, operated and maintained according to the Instructions provides, © only original garts are usec for repars or replacements © All tne guidelines provided by the manufacturer on the correct use ofthe Amaigam Separator ¥'S71 are followed. following the commissioning ofthe Amalgam Separa- Ea] tor MST1 the installation report, contained within the apparatus documents, must be filed in and sent to METESYS to confi the time periad of tre guarentee, © Every inspection, senvce intervention and exchange of collection container shoule be recorded in the apparatus Lognoek. © By law, every amalgam waste disposal certificate should be retained. © When requested by an authorised engineer, METASYS agree to make all cacumentation avaliable for these of technically qualffed service personnel, © METASYS accext no responsibilty for damages caused out side thelr infuence such as poor installation, improper use ofthe apparatus or unauthorised technica intervention. © When the complete Amalgam Separator has been deas: ssembied at the end ofits working fe t must be returned to the manufacturer for disposal. aaa Pp 3Appilcation, Construction, ‘Technical Data, Meth : Key to Type Plates od od Operation . Appiteattons 1-Teehaical Osta A Powersupply aavac é he METASYS MULT SYSTEM TYPE (ST) ay soléore s ics mal: meaarag es eeece! | @ atrfusier separation and unl selection valve Max, current consumption 24 |e ax. power loading ava | | Low pressure range 50-250 mbar Separation rate 295% 5 | . Constructions os Collection container volume geome 2 Max. ambient temperature 4oe0C Merasys | “he anaigam sepacator iT ats constructed outoFs moctles: en eon ones oS pressure sjstems Modus isthe central component housingal the air eee eae : vate angicca conectionsas wea the mother03, alle eel | Glagrosties boars and fite ur 15 inttroughsucton ine Be see ctograr : Total dimensions: (9xbx0) 305x210» 105 HEB Modul 2's the seperating clement afthe apparatus bo Je : axvere the sedimentation stages tale place. Module 22is0 210mm . rontains the collection container anc unt seeztion valve =. 8. Mathod of Operation: HE etn cee anther te dren EB see diagram | section of the amalgam separator. | ae By ting te suction nse, the val selection valve ts pened [8:7] anc the suction power is fed into lode 2 ‘Once there, using the "cyclone princiale" the airand water are separated [BB] . The dry air ieaves the system The remaining fluid and debris fs forced through Into the ee — aucnion CE By nerve ‘ateaonconaner EE] went te of tee ‘The Type Plates can be found on Modules and ave visible winen Nlodule 2's removed. (turn the yellow locking bolts Upwards and pull Module 2 forwards out ofthe housing). Equipment type motor [BL] s started fora selected time span. ‘Tne pump forces the pre-cleaned fluid Into the centrifuge [5S] where, once sufficiently ful, the second step of the ‘amalgam separation process takes place. Waste water from the rinsing basin is directed into the centrifuge. During the rotation ofthe centrifuge the coarse particles are CEE) Matas supply data flung to the wails of the inner centrifuge chamber and the (3S) German institute for Constrvction Tezhnalogy clean waters forces over the edge ofthe outer chamber registration number val where is then fed into the drains Ca] [441 Seriai number ‘As soon as the fluid level drops below the level of the pro- So bes, electica contacts broken, The centsfuge continues : to rotate fra short time afterwards before coming an [2B] ce conformance symboi abrupt stop. The further tating water colurm rinses the | ee debris offe wats ofthe centrifuge and ino the Bottom af the chamber(@] [481 type BF symbol fee i . : i : ltowing a short pause the pump motor again cemes ito [B81 Protection cass 2 operation , pumping the coarse particles, together with the Compliance, a per O2¥0 remaining weter, int tne cotlecton container.Methods of Installation 9. Methods of instaitation: Due to the modular construction of the MULTI SYSTEM TYPE 1a choice of instalation methods ave avaliable. {EBD integration with the rinsing basin: The direct integration of the amalgam separator with the ‘insing basta i the preferred method because this keeps the hose to the amalgam separator as short as possible, reducung the rsk of early sedimentation ‘The unit should be attatched tothe rinsing aowt in sucha way as to keep vibration levels as iow as possible. BEB insta When ne singing bow! is available in the treatment area, and the suetion is instalied behind the head of the patient, the MST 1 can be instalied in the cabinet atthe rear of the pati behind the head ofthe patient: ‘The connection forthe rinsing bowt wil inthis case be sea- led. El installation within an independent housing: Shovtd it be impossible to integrate the amalgam separator withthe existing equipment the MST x can be encased ints own aesthetic housing which requires only a minimum amount of Noor space. BW Split instaltattor For a treatment arsa which has a riasing bow but also sue: tion behind the patferts head, the amalgam separator can be assembied in two parts. Module 1 and Module 2 would be installed behind the head of the patient and Module 3, the centrifuge, would be enca- Sed in its own special housing and attatched to the rinsing basin. Both parts are attatched by underfloor cables to minimise vibration Assembly 30. Assembly: EB Fitting: ‘The following space should be left for the apparatus: HxWxD 350x250 120mm To reduce vibration, the fiting ofthe device must fi] only be through the 3 holes in the suspersion via the appropriate damping insets to the supporting parts ofthe treatment unt ‘The centrifuge ofthe amalgamseparator must be able to swing free without contact to other housing parts of the unit. The electrical earth piate (5:7 ])must be fitted behind Modules! El Pretiminary filter: [8] Shouid there be no hose support, a prelimi- A nary filter should be fited with, maximum 1 mm ‘mesh tothe suction side ofthe amalgam separator, Inaplace easily accessible for practice personnel, (EE) te coors fiter fitted into the outlet ofthe rinsing basia ‘may have a maximum 3mm mesh width and must not be remo- ved when the amalgam separators in operation, EAM Outlet hoses: Toprevent early sedimentation the hoses esdng to [E] tearsteamsearator stout be as sort as poss bie Soiled dental hoses should be replaced during irstaiation and should be disposed off through an appropriately authorised company. ‘The amalgam separator must be plumbed into the waste water drain, The waste water must be able to run frety so thatthe effectiveness ofthe seperator isnot affected by any build up of backwater. ‘The rinsing process ofthe rinsing basin shouldbe limited by a timer or special button to a maximumof 30 seconds at a maxi- ‘mum water Row rate of 3litres/min, The amalgam separator should be switched off at least oncea day. The connection to the 24 VAC must bein ciate withthe practice main switch,Hoses connections, Electrical connections 44, Hoses connactions: HE see diogiam (ET Connection to rinsing bast» waste atpe (E21 Connection for suction hose CEE Connection for vacuum hase (leading to suction [aE] Connection to clean water drainage cipe [EB Connection for overheac nose eg, coking ass fle) Mose adheshes, adacters and other spare parts neccessary can be purchased from us, LA Mlenneccesary connections should be sealed 12. Elect connections Heil see dogron [2] Motherboard [Ba] Diagnostics board (28) $2-24vAc/ 18:26068 a (EE) Modules (Zz) Wotvies (EE External visual eispiay [EE] Main suiten and suction machine relay ‘Svar Socket for centrifuge probe Sva: Socket for centrifuge motor $¥3 Socket for 24 VAC mains power supply ‘The mons supply must be drown through a sofety Transformer which complies with 1EC 603-4 / VEO 0750 Parts / DIN EN 6cS0x-2.0nd 16C Sorga- Ax/ DIN EW 6or4a. Socket for external visual display Connection to agnostics board (power supply for motor and magnetic vaive in Module 2) ‘SVS: Connection to diagnostics board (probes in Module 2) Socket for support signal (12-24 VAC / OC) Main fuse 3.15 AT Fe: Fuse for pump motor in Module 2 (0.8.4) Ifyou remove the links on ja, 2 and |3 you can reach a better reaction of the probes although the water conduction fs lower Fuses must only be replaced by the some type! Kay to external display, Key to internal visual display 43. Key to external dtsplay: WER see diagram ontrot ight at ,Ready for oparation* © Green iiuiminated LED confirming unit fs switched on (Bz |controt ght a: Centrifuge error © Red fashing: error ‘Should the red tight be fishing, switch the mata button off and then following a short break swnitc> on again.Repeat a few times. fthe err signal remains please contact your service techatcian, [BE ]control ight s: ,Contatnar fll display” © Yellow ight ituminated, sudtble buzzer signal activated wien can be suftehed off by pressing the jreset" but. ton.This warning tells you that the colectfoncontafner #5 95% ful ‘The collection container should be changed, Home: veri s possible to continue operation untl the Ea container Is 100% full. As a reminder the yeliow LED remains ituminated and ever time the units suitehed on the buzzer signal's activated, © Yellow tight Rlumtnated and avdtoe buzzer signal which cannot be siltchad off by pressing preset", This warning telisyouthe collection contoineris:00% fl. (Sz Dalacm- RESET- button © By pressing the red reset button the audible 95% ful buzzer warning can be switened of 24, Key to Internal visual display: [BEDE Provides formation about the condition ofthe apparatus. (AT 1eep +: support signal Suction hose is free and there isa 432-24 VAC/DC power supply through socket SV7 . [42 1:0 2: magnetic vatve ‘The magnetic valve is operational anc the ‘emergency stop probe has not been activated. [23 ]u0 3: pump, Modutea The pump is operational. [4a 1:0 4: centetfuge probe ‘The centrifuge probe is connected Qo Pp O} li ae Se ae + 9Changing the collection container 5. Changing the collection container: A A ‘Switch off the main button of the unit! Wear protective gloves ! © Prepare a new collection container and take out the ‘enclosed disinfectont bog ! © Remove the lid ofthe treatment unit. BI Turn the locking bracket upwards. BEAT Remove Module 2 by pulling it forwards out ofthe unit and piace it on a evel, non-slip surface BEBE Open the four yellow clips on Module 2. (WEB Holding the collection container firmly, pulloffthe top EH ir the pump filter [EJ is soiled remove it over a drip tay, lean it and replace it onto the end of the suction end of the pump housing. ( The probes ['&2 ] in Module 2 can be cieaned with soft cioth ‘The air brakes [E] can also be removed for careful cleaning. Use the positioning markings when reassembling L\ the appari. row on the bakes tothe nteh on Module) EH Place the cleaned and correctly assembied Module 2 ‘onto a new collection container. poying attention to the blue marking on the FRONT of the container. BEB close the four yellow ‘lean the seal on the supporting element with a soft cloth and grease with vaseline. ‘on Module 2. EEN Carefully insert the amalgam separator into its sup- port and close the locking bracket. © Switch on the main button The amalgam separator wil start running fora short time fol- lowing, by the external visual display which wit signals that itis ready for operation. (Signal , ill Disposal of full collection container 46, Disposal of full collection container: Wear protective glove and face mask! Contact withthe contents ofthe container shauid be ovoidect Fortechnical ond hygiene grounds the colleton containers des ned forsngte use. ‘The reuse ofa soiled container con lead to technical problems and wi imealidate the apport guarentee! ‘The full container should be retumed to a suitably outhorised com- any (eg METASYS) for disposal By lam, confirmation of disposal certfeate should be given end retained. The simplest method of disposal is by using the ECO- TRANSFORM. HEM see diagram: Cut one end ofthe disinfectant bag which is found enclosed with the new container and empty it into the full containe for final disinfection. EH see diagram: Using firm pressure, close the full container using the green lid which is also provided with the new container. EEE see diagram: Check that the eight safety catches on the fd ace secured. EEA see diagram: Perform a ieak test by hotding the closed container upside down a drip pan to check the id Is fully closed. BER see diagram: Place the secure collection container into the two half Sty- ‘opor shetis of the transport carton. EEE see diagram: Clase the transport carton according to the enclosed hand ling instructions. EEG see diagram: Place the approviate return label povided onto the tans: prt carton and return it for lawful disposal to an authorised company (le. METASYS). BD see diagram: Empty any amalgam residue from the pretiminary ites intoa special recentacle (eg, METASYS ECO CENTRE) and again ensure correct dis- posal (eg. Through METASYS TRANSFORM). DENTAL SERVICE jETASYS GROUPMaintenance, cleaning and disinfection 57, Malntenazce, cleaning ané disinfection: TERE see diagram: Following every treatment the rinsing asin should be rinsed through. WER see diagram: After each treatment the basin should aiso be switched on to suc of some water MEN see diagram: Twice dally, after the water has been drained off, a specifcalty designes disinfectant should be used. This should be done befo- re long eriods of disuse such as before the lunch hour, after warkand also before holidays. We recommend the use of METASY'S GREEN & CLEAN M2 ‘The rinsing basin should also be rinse: 1 specified disinfectant twice daly. dtagram : with an amaigam separa- HEB see -leest once a week, and in cases of heavy use daily, the fiter box should be emptied and cleaned. fagiam + (WB see diagram: ‘The amalgam residue which is emptied from the fer box should be collected in a suitable container (eg METASYS ECO CENTRE), ang sent for authorised élsposal, EGE see diagram: ‘4s required, remove and clean the centrifuge probes. When the centrifuge i operational yet no longer naning A automatically, it is probable that the probe is dirty and fhas shorted! © Switch offatthe main switen © Remove Module 2 © Remove the probe from thefiter housing, © Clean te probe and probe opening. © Grease the probe seal with vaseline. © Pushthe probe backint thefitarhousinguntanaudblecick'shear © Replace Module 2 : © Snitch main button back on. ‘The annual Inspection & ‘The annua inspection: According tothe Germon institute of Construction lechno» logy requirements, te élsplay elements ofamaigom ‘seporotors hove to be tata etleast once e yeer by on out hortsed technician, ‘To simply the following arocedure we recommend the use of ourtest Kit (part nuraber 40 40 9002) HEM + EW Testing of Signa x ,Ready for Operation”: © Switch matn button off and then o° again. si The green light should be iluminated. % The centifuge should run twice fora short periog stopping abrunty. Testing of Signol 2 ,Centrfuge errors © Switch off the main button © Remove Module 2 © Disconnect the centefuge slug S¥2 from the matherooard '7) © Short out the Sv2 socket on the motherboard @) ‘With the S¥2 connection shorted cut, switch on the main switer(3) By requirements of Module 2 suction shovid naw not be possible. © Switch off at the main switer, © Connect the cenbiftuge plug SV2 back into the motherboard soctet © Replace Modvie 2. HE Testing of Signai 2,.Container full aispiay™ © Saitch off at main button © Remove Module 2 © O’sconnect the Centrifuge plug SV2 from the matherboard (11 © uncover the iower diode on the motherboard(2) © Switch on the main switcn.@ Signal 3 should be tiuminated yellow, ana the avaible buzzer ‘Should sound and be able to be enced by pressing reset, © switen offthe main switch. © Uncover both diodes cn the motherboard (@) © Switch onat the main switch. @) & Signat 3's ituminated yellow, the audible buzzer sounds anc cannot be sienced by pressing the reset button. By the requirements of Module 2 suction should now not be posse. © Switch off at main switch © Connect cetituge plug Sv2 backinto the socketin the motherscar (Replace module 2. (Co Undertake the routine operating test as described in Crapter 29. eo3 yearly inspection 39. syearty Inspection: Incecordonce with German waste management regulations, amalgam separators ust beat intervals. of longerthan 5 years. © carry out the annual inspection as described In Chapter 8, © Check the amalgam separators correctly mounted and connected. © Rinse both the basin and suction hose with one litre of clean water and an aporopriate disinfectant, HEB Visual control of the Centefuger Wear protective glovest ‘Switch offat the main switcht © Remove Module 2 © Remove the centrifuge housing clips. © Pullthe contifuge housing dewawarcs, © HEB Remove the centrifuge iid (but not the transparent ini seal) © MBM swing tne centrifuge outwards. © Remove the centrifuge cap [3A] © Loosen the four Fixing serews on the centrifuge flange [SE] and remove the lange. © Remove theenciosed chambers uowards om tre centifuge [330] © Separate the inner and outer centefuge chambers from each other. © Hold each cnamber separately up toa light beam and check visually for any solting, paying special attention to the probe ‘openings on the floor ofthe chambers. Blocked or heavy sofied centfuge chambers should be repiaced Immediately. © The centrifuge shouldbe assorbled by following the above procedu- relnreverse. Pay special attention tothe fixing pins and holes ofthe chambers! - Undertake the routine inspection as descrined in Chapter 20. ‘The 5 yeor Inspections must alwoys be recorded in the equioment logbook! Routine inspection «a Routlne tnspectiont Undertoking the routine Inspection isthe easiest tocheck the servicablity ofthe ameigam separator and “should be undertaken afer very repak or maintenance procedure. © Switch on the matn si > MEW Signal a on the external visvel display should be o> The contelfuge should run tice fava short time before stopping abruptly © Suction hose free © WER Signal s (support signal) and signal 2 (magnetic valve! should be llumirated on the internal visual gisplay and suction omer should be avaliable. © Rapid woter suctfon untlt suction power cuts out. This provesthat wren there's more materin the collection cortsinerthan the puma can cone with (minimum 15 itre/-ln the seculty prabes activated and suction power's catimmediatey. EGR see diagram (75D on the internal visual display both signal a (suaport however signal 3 (magnetic valve) isnot, This s because the valve is closed anc therefore suction poweris bicker. = Within 2-9 seconds the solenoid valve reogens and suc power should be avaliable. (7521 on the internal visual display all signals are on, + = After approximately 25 seconcs the centrifuge and pump should switch on, => [B51 onthe internal visual display only signals zand 2 should now be fiuminated. > After a shart ceset shase the centfuge should begin co rar ‘again fora period of approximately 5 seconds pumping tie waste and some backwater inte the collection conta © Suction plpe fitting > HEM No signal is liuminated on the internal visual dispia © Rinsing the rinsing basin HED see diagram => (BE only signal 4 should he flluminated on the visual display. ‘The centefuge runs for as longas the rinsing basins io / operation, then stops abruntly before starting up once again fora ghort pumping cycle > (EE) nosigatstavete luminated on thetnternal visual aisalay eee mccccsccamccaae®: i. eee eee oxo Ya 2 a | cen =.TETASYS [abel Austria NEDSYS MesnecrikGbe Flvionstase 3 6063 Rm el insbruck rsp 0st2/2054200 {a3 (0)52/2056207 Germany METAS Meine Gb ‘howstabe | ying Frehseeon 149101891 613875-0 149 (0)89 6195829 France 5 france San de leet 9008 Lyon l@al37 90.2215 oi) 37902247 infoometasy 2 Imerys ofo@metasys.com Jevwnmetasys.com aly DENTAL S SERVICE Dent fo eres i. arent tyes soviobaanr= 407s I METAS Bette our METASYS agent rl0s, Satzfehler vorbehalten; Tk 2003-1 hnisehe Anderungen, Duck: ut +3 79x00020; Te