The dream that

became a reality
Since its establishment in 1960, Mecalor has been focused on providing
the best cost-effective solutions for thermal control applications. The
trust of our customers in an outstanding service and high quality products
legitimate our proven leadership in the markets we operate.
 WHAT The Reason to Exist
HOW
If you want a partner who will settle down only when
delivering the best, you have come to the right place.
WHY Love to innovate, boldness to challenge the status quo and pleasure to solve complexissues
are part of our brand. We believe that our greatest legacy will be the trust shown by customers
in our work.

Competence Pillars

Operational Happy and

Excellence Loyal Customer

Expertise in THERMAL Start to

Finish
Design and ENGINEERING Quality
Execution
SOLUTIONS

Innovation Pride and

Culture Pleasure in
the Work
Aerial of Mecalor facilities
São Paulo - SP
 BRANCH

Leader in Thermal Engineering since 1960 HEADQUARTERS

Over 20,000 Chillersin operation

Countries withMecalor equipments in operation.
our
customers
Plastic Industry

Automotive Industry
Hospital Market

Pharmaceutical Industry

Food Industry
Electric Appliances

Mechanical and Metallurgical Industries

Data Centers

Others
Engineering Department
of the Mecalor in São Paulo
First World Engineering
Made in Brazil
Our commitment
The passion to overcome limits is our driving force. We are determined to
offer products and services with the best available technology and with
first world quality standards. To make this dream a reality, we count on
the commitment of an exceptional team consisting of professionals with
decades of years of experience in the company guiding the youths with a
lot of energy and willingness to learn.

Our operation is based on the Declaration of Values and Principles elaborated

democratically prioritizing reinforcing the six pillars of competence of
Mecalor. Demanding customers that honor us with their critiques and
suggestions help align our efforts with the market needs.

Also, we cannot forget the suppliers who have contributed decisively to

achieve our challenging quality goals. The natural result of our management
system is always a satisfactory outcome – even in times of crises; it is
necessary for the continuity of our investments.

Directive Group – May 2018

Quality Policy

Professional
Happiness
Seek the development of the
Customer people and make them have
Satisfaction pride in their work.

Only relax after obtaining

the best solution for the
success of our customers.

Continuous Innovation
To be recognized as a
technological company of
reference in innovation and
pioneerism.
Table of Contents
Products by Application

Process Cooling 20

Plastic Transformation 30

DryCooler 38

Diagnostic Medicine 44

Drug Stability 50

Precision Air Conditioning 56

Climatic Tests 62

Integrated Projects 84

Services and Post-sale 88

COOLING
OF PROCESSES
Indústria Bandeirantes
controlled cold and industrial water
for plastic injectors and blowers
Chillers
Chillers operate in a refrigeration cycle to cool down the water. The heat removed by water from the process,
added to compressor power, is then dissipated through room airflow or industrial water.
Fan

Microchannel

Condensation by air condensers

Room air
maximum temperature

Expansion Valve
42ºC Water
filter

Replacement

Cold water

Evaporator Tank Pump

Water condensation Plates Condenser

Industrial water

Industrial water
maximum temperature
Expansion Valve

35ºC Compressors Water

filter

Replacement

Cold water

Evaporator Tank Pump

22
MiniChiller MCA Compact Chiller MSA
Refrigeration capacity of 3 to 5,000 kcal/h Refrigeration capacity of 5 to 75,000 kcal/h
Easy-to-operate micro-processed control PLC with touch screen and complete diagnosis of failures
Economic and easy installation Double refrigeration circuit from 30,000 kcal/h

Adjustable cold water temperature from 5 to 25°C

R-410A ecological refrigerant that does not damage the ozone layer
Integrated stainless steel tank and pump
Air condensation with high efficiency microchannel heat exchangers

Rated Ca- Operation Installed Water res- Condensation Piping

Dimensions in millimeters Process Pump Weight
pacity (2) Power (3) Power (4) ervoir Air Diameter
Model (1)

kcal/h kW kVA Width Length Height m³/h mca Liters m³/h Process kg

MCA-3 3,000 2.1 3.0 483 656 868 0.8 24 20 2,400 3/4" 150

MCA-5 5,000 2.6 3.8 483 666 868 1.4 30 20 2,400 3/4" 165

MSA-5 6,000 3.5 6.0 670 920 1,285 1.5 30 30 7,500 1" 180

MSA-9 9,500 4.6 7.5 670 920 1,285 1.5 30 30 7,500 1" 200

MSA-15 16,500 6.3 10.5 802 951 1,381 3.2 30 30 8,000 1.1/2" 300

MSA-22 22,500 8.8 13.7 858 1,257 1,538 6.2 30 60 8,000 1.1/2" 370

MSA-30 30,400 10.5 18.6 831 1,360 1,945 6.2 30 60 9,200 1.1/2" 430

MSA-45 43,600 17.6 27.7 831 1,660 1,945 16.4 30 90 17,700 2" 500

MSA-60 63,800 23.4 37.8 831 1,660 1,945 16.4 30 90 17,700 2" 525

MSA-75 74,200 25.6 43.3 831 2,230 1,945 16.4 30 110 26,400 2" 600
1. A dual independent cooling circuit is standard in model MSA-30 and above.
2. Refrigeration capacities apply to chilled water leaving at 10°C and returning at 14°C, with 27°C room temperature.
3. Active power with chiller operating at full capacity, and chilled water at 10°C.
4. Total power for electric supply sizing purposes shall not be considered as power consumption. For data of customized equipment, please contact Mecalor's engineering department.

Process Cooling 23
MSW Compact Chiller
Refrigeration capacity of 5 to 75,000 kcal/h Integrated stainless steel tank and pump
Adjustable cold water temperature from 5 to 25°C PLC with touch screen and complete diagnosis of
R-410A ecological refrigerant failures
Double refrigeration circuit from 30,000 kcal/h

Water condensation
with high efficiency plate
heat exchanger

Rated Capac- Operation Installed Water Condensation

Dimensions in millimeters Process Pump Pipe Diameter Weight
Model (1) ity (2) Power(3) Power(4) reservoir water

kcal/h kW kVA Width Length Height m³/h mca liters m³/h Process Condensation kg

MSW-5 6,000 2.4 5.1 670 920 1,031 1.5 30 30 1.4 1" 1" 180

MSW-9 9,500 3.4 7.2 670 920 1,031 1.5 30 30 2.3 1" 1" 200

MSW-15 16,000 4.8 9.4 802 900 1,406 3.2 30 65 4.2 1.1/2" 1.1/2" 300

MSW-22 23,000 6.9 12.5 802 900 1,406 6.2 30 80 5.7 1.1/2" 1.1/2" 370

MSW-30 32,000 8.7 17.7 828 1,250 1,573 6.2 30 110 8.4 1.1/2" 1.1/2" 500

MSW-45 45,000 13.8 24.8 828 1,250 1,573 16.4 30 110 11.4 1.1/2" 1.1/2" 700

MSW-60 66,000 19.0 33.3 828 1,250 1,573 16.4 30 110 15.2 2" 2" 800

MSW-75 76,000 21.5 40.2 830 1,250 1,573 16.4 30 110 15.2 2" 2" 850
1. A dual independent cooling circuit is standard in model MSW-30 and above.
2. Refrigeration capacities apply to chilled water leaving at 10°C and returning at 14°C, with industrial water at 30°C.
3. Active power with chiller operating at full capacity, and chilled water at 10°C.
4. Total power for electric supply sizing purposes shall not be considered as power consumption. For data of customized equipment, please contact Mecalor's engineering department.

24
RLA Industrial Chiller
Refrigeration capacity of 80 to 850,000 kcal/h Integrated stainless steel tank and pump
Adjustable cold water temperature from 5 to 25°C PLC with touch screen and complete diagnosis of failures
R-410A ecological refrigerant Double refrigeration circuit from 30,000 kcal/h

Maximum
power
efficiency

Rated Capac- Operation Installed Water Piping

Dimensions in millimeters Process Pump Condensation Air Weight
ity (2) Power(3) Power (4) reservoir Diameter
Model (1)

kcal/h kW kVA Width Length Height m³/h mca Liters m³/h Process kg

RLA-80 75,500 23.5 44.1 1,146 2,604 2,619 16.5 30 290 43,000 3" 1,100

RLA-100 98,000 35.4 58.5 1,146 2,604 2,619 28.0 30 290 43,000 3" 1,300

RLA-130 127,500 47.6 73.9 1,146 2,604 2,619 40.0 30 290 43,000 3" 1,500

RLA-170 163,000 55.9 89.7 1,146 3,154 3,003 40.0 30 290 64,500 3" 1,600

RLA-210 208,000 72.1 112.4 1,146 3,154 3,003 60.0 30 290 64,500 3" 1,700

RLA-260 258,500 88.3 142.9 2,400 2,580 2,760 70.0 30 420 86,000 4" 2,000

RLA-330 324,000 107.9 176.6 2,400 3,740 2,760 86.0 30 420 129,000 4" 2,500

RLA-400 404,500 139.0 219.0 2,400 3,740 2,760 103.0 30 420 129,000 4" 3,900

RLA-500 481,500 161.6 292.3 2,400 5,071 2,760 145.0 30 730 172,000 6" 4,400

RLA-620 622,000 205.2 338.8 2,400 6,240 2,760 148.0 30 730 215,000 6" 5,200

RLA-750 762,000 266.8 429.2 2,400 7,401 2,760 170.0 30 730 258,000 6" 6,000

1. All models of the RL line have a dual, independent cooling circuit.

2. Refrigeration capacities apply to chilled water leaving at 10°C and returning at 14°C, with 30°C room temperature.
3. Active power with the chiller operating at 100% of the capacity with cold water at 10°C.

Process Cooling 25
RLAC air conditioning chiller
Complies with ARI standard for air conditioning Air condensation with microchannel heat exchangers
units Refrigeration capacity of 100 to 420 TR PLC with touch screen and complete diagnosis of
Integrated process water filter failures
R-410A ecological refrigerant Washable air filters for condensers
Independent double refrigeration circuit

Maximum
power
efficiency

Inverter
Rated Capacity (1) Condensation Compressors Cooling fluid Hydronic Kit Adiabatic Kit Soft start
Model (1) Compressor

TR kcal/h Air (A) Water (W) Scroll (S) Bolt (P) Scroll (S) Bolt (P) - - - -

RLAC-100 100 302,400 X X 4 1 R-410A R-134A optional optional optional optional

RLAC-120 120 362,880 X X 4 1 R-410A R-134A optional optional optional optional
RLAC-150 150 453,600 X X 4 2 R-410A R-134A optional optional optional optional
RLAC-170 170 514,080 X X 6 2 R-410A R-134A optional optional optional optional
RLAC-200 200 604,800 X X 6 2 R-410A R-134A optional optional optional optional
RLAC-250 250 756.00 X X 6 2 R-410A R-134A optional optional optional optional
RLAC-280 280 846,720 X X N/A 2 N/A R-134A optional optional X optional
RLAC-300 300 907,200 X X N/A 2 N/A R-134A optional optional X optional
RLAC-360 360 1,088,640 X X N/A 2 N/A R-134A optional optional X optional
RLAC-420 420 1,270,080 X X N/A 3 N/A R-134A optional optional X optional
1. Refrigeration capacity according to the conditions of the ARI 550/590 standard

26
RLW industrial chiller
Refrigeration capacity of 80 to 850,000 kcal/h Water condensation with plate heat exchanger
Compact and low noise level Integrated stainless steel tank and pump
R-410A ecological refrigerant PLC with touch screen and complete diagnosis of failures
Maximum power efficiency Integrated water filter for evaporator and condenser

Robust
build with
fairing

Rated Capac- Operation Installed Water Condensation

Dimensions in millimeters Process Pump Pipe Diameter Weight
Model (1) ity (2) Power(3) Power (4) reservoir Condensation

kcal/h kW kVA Width Length Height m³/h mca liters m³/h Process Condensation kg

RLW-80 76,000 21.5 40.2 1,327 1,801 2,107 16.5 30 280 20.3 3" 3" 1,100

RLW-100 100,000 29.0 55.5 1,327 1,801 2,107 28.0 30 280 23.9 3" 3" 1,300

RLW-130 137,000 38.4 68.9 1,327 1,801 2,107 40.0 30 280 34.2 3" 3" 1,500

RLW-170 170,000 46.8 84.7 1,327 1,801 2,107 40.0 30 280 40.2 3" 3" 1,600

RLW-210 220,000 60.0 108.8 1,327 1,801 2,107 60.0 30 280 49.3 3" 3" 1,700

RLW-260 268,000 74.3 131.9 2,160 2,606 2,425 70.0 30 720 63.2 4" 4" 2,000

RLW-330 336,000 92.3 167.6 2,160 2,606 2,425 86.0 30 720 79.5 4" 4" 2,500

RLW-400 420,000 117.4 211.8 2,160 2,606 2,425 103.0 30 720 100.0 4" 4" 3,900

RLW-500 491,000 138.0 271.2 2,160 2,606 2,425 145.0 30 720 116.7 6" 6" 4,400

RLW-620 630,000 174.0 317.5 2,160 2,606 2,425 148.0 30 720 151.4 6" 6" 5,200

RLW-750 786,000 237.0 389.1 2,160 2,606 2,425 170.0 30 720 193.4 6" 6" 6,000

1. All models of the RL line have a dual, independent cooling circuit.

2. Refrigeration capacities apply to chilled water leaving at 10°C and returning at 14°C, with industrial water at 30°C.
3. Active power with the chiller operating at 100% of the capacity with cold water at 10°C.

Process Cooling 27
Tailor-made solutions
With over 50 years of experience
in thermal engineering, Mecalor
is able to meet the most stringent
customer demands, both in product
customization and integration
of engineering and installation
services to its supply scope.

RLW screw compressor

Stainless steel tanks of 2,500L

Pumping station

28
Process Cooling 00
 ElectroPlastic
Integrated solution for the
plastic industry

Plastic
Transformation
Thermal control in the plastic forming process
An accurate temperature control is crucial in the plastic industry For each application and processed raw material,
there is an ideal cooling or heating solution.

USES

Bubble Flexogra- Tube ex- Plate extru- Cut and Thermo-

Injection Blow Rolling
extrusion phy trusion sion Weld forming

Chiller

DryCooler

ThermoRegu-
lator

ThermoChiller

Cold Air

Dry Air

ThermoChiller

140ºC

Modular and Compact DryCooler Thermoregulator Chillers Line ThermoChiller Dry, cold air units Heat Exchanger
(TC)

32
DUO TermoChiller
Water condensation with plate heat exchanger Low (ΔT) for higher precision of the items produced
Water filter for evaporator and condenser Temperature control in two zones, from 10 to 90°C
High water flow and pressure for injection and Water refrigeration and heating
blow Integrated stainless steel tank and pumps R-410A ecological refrigerant

PLC with touch screen

that communicates with
the injector or blower

Rated Operation Installed Process Condensa- Pipe

Heating Dimensions in millimeters Weight
Model Capacity (1) Power(2) Power (3) Pump(4) tion Water Diameter

kcal/h kW kW kVA Width Length Height m³/h mca m³/h Process Condensation kg

DUO 9/6 9,000 2x6 5.4 17.4 450 900 1,100 1.6 40 2.5 1" 3/4" 250

DUO 15/6 15,000 2x6 7.2 19.2 450 900 1,100 3.2 40 4.0 1" 3/4" 300

DUO 22/9 22,000 2x9 12.0 30.0 560 1,250 1,380 7.0 40 6.0 1.1/2" 1.1/4" 350
DUO 28/9 28,000 2x9 13.5 35.1 560 1,250 1,380 7.0 40 7.5 2" 1.1/4" 375

DUO 35/9 35,000 2x9 19.6 37.5 560 1,250 1,380 12.5 40 10.0 2" 1.1/4" 400

DUO 45/12 45,000 2 x 12 24.3 48.3 800 1,750 1,870 12.5 40 12.5 2" 1.1/2" 600

DUO 60/12 60,000 2 x 12 28.3 52.3 800 1,750 1,870 12.5 40 15.0 2.1/2" 2" 900

DUO 100/18 100,000 2 x 18 39.5 75.5 800 1,750 1,870 23.9 40 24.0 2.1/2" 2.1/2" 1,200
1. Capacities apply to water leaving at 10°C and condensation water at 35°C.
2. The operating electric power applies to equipment operation at full capacity, without any heating resistances, and chilled water leaving at 10°C.
3. Total power for electric supply sizing purposes shall not be considered as power consumption.
4. These data apply to each one of the two process pumps.

Plastic Transformation 33
Thermoregulator

Direct or indirect cooling Water or oil heating with power of 9 to 50 kW

Stainless steel electric resistance Adjustable oil temperature to 200 °C (optional to 300°C)
Accurate control with stability of ±0.5°C Adjustable water temperature to 90°C (optional to 150°C)
Hydraulic pump and circuit in stainless steel High reliability two-way proportional valve

PLC with touch screen

that communicates with
the injector or blower

Heating Operation Installed

Dimensions in millimeters (3) Process Pump Piping Diameter Weight
Model (1) Power Power(2) Power 4

kW kW kVA Width Length Height m³/h mca Process Cooling kg

TMR-9 9 0.8 11 300 820 591 2.0 30 1" 1/2" 50

TMR-12 12 0.8 14 300 820 591 2.0 30 1" 1/2" 50

TMR-18 18 1.1 20 300 820 591 5.5 30 1.1/2" 3/4" 50

TMR-21 21 1.1 23 329 672 1,173 5.5 30 1.1/2" 3/4" 80

TMR-30 30 1.1 32 329 672 1,173 5.5 30 1.1/2" 3/4" 80

TMR-42 42 2.6 47 550 850 1,100 16.5 30 2" 1" 200

TMR-50 50 2.6 55 550 850 1,100 16.5 30 2" 1" 200

1. The cooling capacity depends on the operating conditions. The TMR model has been sized to reach a T of 2°C between the cold source and process water.
2. This power value applies when the equipment is operating/cooling without the heating resistance.
3. Dimensions apply to the water-based TMR only. Contact us for the oil-based TMR.

34
Flexo Thermochiller

Adjustable temperature from 5 to 20°C for calenders and 25 to 50°C for the central drum
Single model of 20,000 kcal/h for flexographic printers of 4 to 12 colors
Air condensation with higefficiency microchannel heat exchangers
Accurate control of the central drum with stability of ±0.5°C
Hydraulic pump and circuit completely in stainless steel
Temperature control in two independent zones

Optimized flow to ensure

printing quality and speed

Operation Piping
Cooling (1)
Heating Dimensions in millimeters Process pumP(3) Weight
Model Power(2) Diameter

kcal/h kW kW Width Length Height m³/h mca Process kg

FLEXO-20/9 22,500 9 9.3 863 1,258 1,539 5.8 20 1.1/4" 450

1. This capacity applies to process water leaving at 15°C and room temperature at 40°C.
2. The power applies to equipment operation at full capacity, and chilled water at 10°C.
3. These data apply to both process pumps.

Plastic Transformation 35
Cold Air Unit CAU

Remote air condenser option (split type) Air temperature control with precision of ±0.5°C
Independent units for air ring and IBC Serves one layer extruder or COEX extruder up to 7 layers
Water condensation with plate heat exchanger Air temperature from 5 to 25 ºC to ensure productivity
It can be installed on the structure of the Bubble extruders with production up to 1000 kg/h of PEAD/
extruder PEBD

Heat Exchanger TC

Maximum power efficiency

without use of
external cold water

Maximum Condensa- Diameter of

Cold Air Operation Diameter of air
plastic pro- Dimensions in millimeters Chilled water tion water connec- Weight
Model Flow(1) power (3) inlet and outlet
duction (2) water tions

(m³/h) kg/h kW Width Length Height inches m³/h m³/h inches kg

TC-50 500 80 - 695 1,110 550 6" 2 - 1.1/2" 50

TC-200 z2.000 250 - 900 1,235 740 8" 7 - 1.1/2" 80

TC-400 4,000 500 - 1,175 1,235 965 8" 15 - 2" 110

TC-700 7,000 700 - 1,330 1,330 1,155 10" 19 - 2" 200

TC-1000 10,000 1,000 - 1,305 1,400 1,305 12" 25 - 2.1/2"" 350

UAF-A-1500 1,500 150 8.1 950 1,276 1,765 8" - - - 350

UAF-A-2500 2,500 250 14.4 950 1,276 1,765 8" - - - 450

UAF-A-4000 4,000 500 22.2 1,250 1,282 2,185 10" - - - 800

UAF-A-6000 6,000 700 29.0 1,250 1,282 2,185 10" - - - 950

UAF-W-1500 1,500 150 6.4 950 1,276 1,765 8" - 7 1.1/2" 350

UAF-W-2500 2,500 250 11.0 950 1,200 1,765 8" - 11 1.1/2" 450

UAF-W-4000 4,000 500 16.9 1,250 1,282 2,185 10" - 14 3" 800

UAF-W-6000 6,000 700 21.9 1,250 1,282 2,185 10" - 24 3" 950

1. The Cold Air Unit (UAF) operates with an adjustable air temperature between 5 and 20°C. The heat exchanger (TC) operates with air temperature 5°C above the available chilled water temperature.
2. Sizing based on the average LDPE plastic film production, with air at 15°C, valid for the air ring.
3. Active electric power with UAF operating at full capacity.

36
Dry Air Unit (DAU)

Power efficiency of 40 to 50% superior when compared to the use of desiccant rotor (chemical)
Allows cold water up to -5°C in the injection and blow molds without generating condensation in the cavities
It can be an individual unit per mold or a dry air central unit for one line of machines
Dehumidification technology by refrigeration with dew point of up to 4°C
Increases productivity and eliminates stains on the injected or blown items
Regeneration (reheating of dry air) through the condenser itself
Specially developed for injection and blow molds

It does not require

cold water installation (chiller)
for pre-cooling

Dry air flow rate Operation Power (1) Dimensions in millimeters Air outlet diameter Weight
Model
m³/h kW Width Length Height Inches kg

UAS-1000 1,000 8.3 850 1,246 1,803 8" 450

UAS-2000 2,000 18.5 1,150 2,020 2,100 12" 600

UAS-3000 3,000 24.4 1,160 2,020 2,100 12" 850

1. Active electric power with UAS operating at full capacity.

Plastic Transformation 37
MODULAR
DRYCOOLER

Modular DryCooler 1600 kW

DryCooler
Ecological substitute of the conventional evaporative cooling towers
Does not cause damage to the environment with the disposal of water and chemical products
Ultra resistant aluminum alloy heat exchangers with exclusive technology
30% less space occupied in the plant compared to similar solutions
German fans with automatic rotation control due to thermal and temperature load

Modular DryCooler Pumping station

Rated Capac- Operation Piping Diam-

Dimensions in millimeters Process Pump Weight
Model ity (1) Power (2) eter

kW kW Width Length Height m³/h mca Process kg

DC - 70 - Compact 70 5.3 1,340 1,090 2,385 10.0 30 1.1/2" 250

DC - 200 200 7.2 2,199 1,350 3,050 30 30 4" 200

DC - 400 400 13.7 2,199 2,700 3,050 60 30 4" 400

DC - 600 600 20.3 2,199 4,050 3,050 90 30 4" 600

DC - 800 800 26.8 2,199 5,400 3,050 120 30 4" 800

DC - 1000 1,000 33.4 2,199 6,750 3,050 150 30 6" 1,000

DC - 1200 1,200 39.9 2,199 8,100 3,050 180 30 6" 1,200

DC - 1400 1,400 46.5 2,199 9,450 3,050 210 30 6" 1,400

DC - 1600 1,600 53.0 2,199 10,800 3,050 240 30 6" 1,600

DC - 1800 1,800 59.6 2,199 12,150 3,050 270 30 6" 1,800

DC - 2000 2,000 66.1 2,199 13,500 3,050 300 30 6" 2,000

1. Capacity for São Paulo (base: ASHRAE Annual Evaporation Conditions 1%) process water leaving at 35oC and returning at 41oC. Please consult us for other cities and conditions.
2. Active electric power with DryCooler operating at full capacity. It does not include the power of the pumping station, which is provided on a separate basis.
3. Active electric power with DryCooler Compact operating at full capacity, including the process pump.

40
Water and power saving
Payback of 12 to 36 months
Reduces water consumption and treatment by 98%
Eliminates maintenance and cleaning costs of the heat exchangers and pipes
Zero waste of water with continuous humidification water recovery

Fans with
variable
speed

Hot and
wet air

Cold and wet air

Pumping
Station
Evaporative panel
Heat exchanger Process
Water filter
Expansion
Humidification Pump vessel
Replacement float

Drain Filter Replacement

130 µ
Return

Modular DryCooler 41
Return on Investment
The operating cost of the DryCooler is much lower when compared to cooling towers. This means a very attractive
payback, even considering a higher initial investment.

Return on investment (payback) calculation

Installation site São Paulo - SP Remarks

Required cooling capacity kW 1,200 Each 120 kW unit with industrial water serves around four 300-ton injectors.

Cooling water flow rate m³/h 188 Based on T. bulbo úmido = 24oC e (T.entrada - T.saída) = 5oC

Operation mode hours/month 617 Six 24-hour days a week

Water provided by the utility company R$ /m³ 7.21 Average rate Brazil

Sewage rate of the utility company R$ /m³ 5.43 Average rate Brazil

DryCool-
Cost variable Unit Tower Remarks
er

Replacement water % flow rate 1,9% 0,06% DryCooler operating with humidification during 8 hours/day, 200 days a year

Cost of replacement water R$/month 27,815 878 Based on water and sewage cost, along with replacement water volume

Water treatment R$/month 3,300 104 Survey conducted with water treatment companies

Maintenance R$/month 42 124 Replacement of DryCooler's evaporation panel and tower's insulation/fans

Cleaning of heat exchangers R$/month 3,000 0 Required manpower to remove the scales created by water at the towers

Electric power R$/month 2,072 7,776 Electric power of R$ 0.30 / kWh and utilization factor of 70% for the DryCooler

Total operating cost R$/month 36,228 8,882 Monthly overall cost to operate each piece of equipment

Estimated initial investment R$ 60,000 570,000 Price of equipments in operation

Payback Term months 18.6 Recovery time of investment difference between Tower and DryCooler

42
High efficiency in hot days
Accurate temperature control of the industrial water of 30 to 35°C
Automatic air humidification system for hotter days

The chart below is based on the factory measurements, and it illustrates this effect. This result is possible only
thanks to the evaporation panel with large contact area (which enables low air speed), and also to the recirculation
pump, which retrieves the non-evaporated excess water, thus assuring the least possible water consumption.

Modular DryCooler 43
Diagnostic
MEDICINE

Dr. Consulta Rebouças Clinic

São Paulo
Certified by the best

The certification granted to Mecalor attests the trust granted to us by worldwide leaders in radiology equipment.

46
IHA Medical Chiller

Exclusive for application in magnetic resonance (MRI), linear accelerator, PET-CT and Tomography (CT)
Stainless steel AISI 304 structured prepared for outdoor installation
R-410A ecological refrigerant does not damage the ozone layer
High durability and reliability in the most adverse conditions
Includes water filter and automatic safety by-pass
Low noise level for application in clinics and hospitals
Integrated stainless steel tank and pump
Robust and super compact design
Maximum power saving

PLC with touch screen

enables 24 hours
monitoring via web

Effective Operation Water Pipe Diam-

Circuits Dimensions in millimeters (4) Process Pump (5) Weight
Capacity (2) Power (3) reservoir eter
Model Refrigeration
Circuits (1) (
kW kW Width Length Height m³/h mca liters inches kg

IHA-9-RI single 13 4.7 670 920 1,270 2.2 30 30 1" 200

IHA-15-RI single 22 6.6 860 1,258 1,540 4.7 35 60 1.1/2" 300

IHA-22-RI single 30 9.2 860 1,258 1,540 4.7 35 60 1.1/2" 370

IHA-25-RI dual 26 7.3 860 1,258 1,540 4.7 35 60 1.1/2" 400

IHA-40-RI dual 40 11.3 831 1,363 1,943 7.0 40 50 1.1/2" 430

IHA-45-RI dual 59 18.3 831 1,663 1,945 12.0 40 90 2" 500

IHA-60-RI dual 84 24.3 831 1,663 1,945 15.0 30 90 2" 525

IHA-75-RI dual 102 25.6 831 2,233 1,945 15.0 30 110 2" 600
1. The dual refrigeration circuit features two independent refrigeration circuits (compressors, evaporators and condensers).
2. Refrigeration capacities apply to chilled water leaving at 15°C and returning at 19°C, with 27°C room temperature.
3. Electric power with chiller operating at full capacity, and chilled water at 15°C. Consumption will be proportional to the actual thermal load.
4. Cabinet dimensions do not include the projection of external hydraulic, filter and bypass connections.

Diagnostic Medicine 47
Cooling and Air Conditioning Redundant Ch
Smart relay

In Mecalor's Integrated System, the chillers provide chilled water both for the
MR equipment and the rooms' air conditioning system.

Independent temperature and humidity control for each environment

Air renewal complies with resolution no. 9 of ANVISA
Air conditioning of the tomography, X-Ray and PET-CT rooms
Installation of the integrated system in 9 business days

Emergency Exhaust Accord-

ing to the specification
of all manufacturers

Built-in Fan Coils

Minimum space occupied

Command Room

48
hillers Quench Pipe
Complies with all the specifica-
tions

Flow Pipe Flow,

temperature,
and pressure sensors

Control panel
Simplicity and access
via internet

Technical Room

Examination Room

Diagnostic Medicine 49
Drug
Stability
Climatic Chamber
Integrated system
Climatic Chamber
Tailored solutions
Design and installation
Compatible with the regulatory standards

Conjugate climatic chamber for

accelerated and long duration
tests with drugs

52
The scope may include: Conception
Mounting of the insulation panels
Installation of the air conditioner, air distribution ducts and racks
Installation, operational and performance qualifications (IQ, OQ and PQ)

Climatic chambers with redundant

air conditioning system and
automatic rotation.

Drug Stability 53
Stability Study

Tested under conditions of 25°C/60%RH, 30°C/75%RH and 40°C/75%RH

Low water consumption through condensate recovery
Certificate of calibration of the sensors and controllers
Stability better than ± 0.5ºC and 3%RH
Wide temperature and humidity range
Complies with ANVISA resolutions

Typical stability studies

Type Temperature RH

Long Duration 30°C ± 2°C 75% ± 5%

40°C ± 2°C 75% ± 5%

25°C ± 2°C 60% ± 5%

Accelerated

50°C ± 2°C 90% ± 5%

30°C ± 2°C 75% ± 5%

Tracking

Volume Current Installed Replace- Water

Dimensions in millimeters Racks Drain Weight
Internal Capacity (1) Power (2) ment Water consumption
Model
liters Width Length Height Qty. A kVA inches liters/hour inches Kg

EC / 0,5 / AR-URC 500 1,325 877 1,762 4 19.2 4.2 350

EC / 0,75 / AR-URC 750 1,325 877 1,762 4 19.2 4.2 390

3/4" BSP 1.0 1/2" BSP
EC / 1,2 / AR-URC 1,200 1,325 1,027 2,012 6 19.4 4.3 460

EC / 2,4 / AR-URC 2,400 1,325 1,027 2,012 12 20.0 4.4 870

1. All models are powered with 220 V, two-phase, 60 Hz electric supply.

2. The power for electric supply sizing purposes shall not be considered as power consumption.

54
Photostability

The photostability climatic chamber ensures high precision during the visible light and UV radiation exposure
tests, complying with the recommendations of the National Health Surveillance Agency (ANVISA), Food and
Drug Administration - FDA and International Conference on Harmonisation - ICH, specifically ICH-Q1B

Typical photostability studies

Visible light 1.2 million lux-hours

UV Light 200 watt-hours/m2
UV Spectrum Between 320 and 400 nm
UV Power Emission 350 to 370 nm Maximum
Temperature 25°C ± 3°C

Inner Volume (3) Exposure Areas Dimensions in millimeters Rated Current (1) Installed Power (2) Drain Weight
Model
liters Qty. Width Length Height A kVA Inches kg

EC / 0,2 / AR-URC 200 12 1,027 582 1,796 11.4 2.5 3/4" BSP 250

1. All models are powered with 220 V, two-phase, 60 Hz electric supply.

2. The power for electric supply sizing purposes shall not be considered as power consumption.
3. Total inner volume of the chamber, one for visible light and the other for UV radiation.

Drug Stability 55
Precision
Air Conditioning
Hostdime
Complete solution
for data centers
Self Contained Precision Air Conditioner

The Self Contained Precision Air Conditioner – CPAS is an evaporation unit that includes compressor, evaporator,
fan and protection and control instrumentation.

Suitable for data centers and telephone centers

Consisting of an evaporator (installed in the data room)
interconnected to a remote air condenser (external)

Remote Condenser CPAS-24 Inner View

Sensitive cooling Airflow Dimensions in milli- Discharge

Fans SHR (3) Installed power (kVA) (2) Liquid line Weight
Model capacity (1) rate meters line

kW ton (TR) Qty. m³/h Width Length Height Coefficient Compressor Fan Resistnece Humidifier Inches Inches kg

CPAS-12 13.4 3.8 1 5,000 740 740 1,977 0.96 4.9 1.2 4.5 2.3 5/8” x 1/32” 5/8” x 1/32” 250

CPAS-16 16.6 4.7 1 5,000 740 740 1,977 0.96 6.4 1.2 4.5 2.3 5/8” x 1/32” 5/8” x 1/32” 250

CPAS-20 21.6 6.1 1 7,500 740 740 1,977 0.96 8.8 1.2 4.5 2.3 5/8” x 1/32” 3/4” x 1/32” 250

CPAS-24 25.1 7.1 1 7,500 740 740 1,977 0.95 9.8 1.2 4.5 2.3 5/8” x 1/32” 3/4” x 1/32” 250

CPAS-30 30.0 8.5 1 9,000 1,500 740 1,977 0.91 12.3 1.2 4.5 2.3 3/4” x 1/32” 7/8” x 1/32” 350

CPAS-50 50.0 14.2 2 14,000 1,500 740 1,977 0.96 21.0 2.4 4.5 2.3 3/4” x 1/32” 7/8” x 1/32” 500

CPAS-70 64.0 18.2 2 18,000 1,500 740 1,977 0.87 28.0 2.4 4.5 2.3 7/8” x 1/32” 1.1/8” x 1/16” 500

CPAS-90 84.0 23.9 3 24,000 2,260 740 1,977 0.91 35.8 3.6 4.5 4.6 7/8” x 1/32” 1.1/8” x 1/32” 700

CPAS-120 110.0 31.3 4 30,000 3,000 1,200 1,977 0.91 41.6 4.8 4.5 4.6 1.1/8” x 1/32” 1.3/8” x 1/32” 900

CPAS-150 150.0 42.7 4 35,000 3,000 1,200 1,977 0.88 55.2 4.8 4.5 4.6 1.1/8” x 1/32” 1.3/8” x 1/32” 900

1. Sensible cooling capacity with condensation temperature at 45°C, air return temperature at 24°C and 45% relative humidity.
2. Resistance and humidifier power shall be considered only for units that include relative humidity and air heating control.
3. SHR (Sensitive Heat Ratio) or FCS (Sensitive Heat Factor). The best energy efficiency is indicated by values next to 1.0 in this coefficient.
4. Models CPAS-70 and above have two refrigeration circuits.

58
Fan & Coil type Precision Air Conditioning

The CPCS air conditioner is a fan & coil unit that insufflates air with controlled temperature and relative humidity
with precision in environments with high sensitive heat factor.

Includes heat exchanger, fans, proportional

valve and protection and control instrumentation
Suitable for data centers and telephone centers

CPCS - Fan & Coil Chiller RLA - 100TR

Sensitive cooling Dimensions in Chilled water Chilled Chilled wa-

Fans Airflow rate SHR (3) Installed power (kVA)2 Weight
Model capacity(1) millimeters flow rate (7°C) water inlet ter outlet

kW ton (TR) Qty. m³/h Width Length Height Coefficient Fan Resistnece Humidifier m³/h Inches Inches kg

CPCS-12 12.4 3.5 1 5,000 740 740 1,980 0.96 1.2 4.5 2.3 2.4 1" 1" 200

CPCS-16 16.6 4.7 1 5,000 740 740 1,980 0.96 1.2 4.5 2.3 3.0 1" 1" 200

CPCS-20 19.3 5.5 1 7,500 740 740 1,980 0.96 1.2 4.5 2.3 3.7 1.1/4" 1.1/4" 200

CPCS-24 23.5 6.7 1 7,500 740 740 1,980 0.95 1.2 4.5 2.3 4.4 1.1/4" 1.1/4" 200

CPCS-30 27.4 7.8 1 9,000 1,480 740 1,980 0.91 1.2 4.5 2.3 6.7 1.1/2" 1.1/2" 250

CPCS-50 48.0 13.7 2 14,000 1,480 740 1,980 0.96 2.4 4.5 2.3 9.9 1.1/2" 1.1/2" 400

CPCS-70 64.0 18.2 2 18,000 1,480 740 1,980 0.87 2.4 4.5 2.3 13.4 2" 2" 400

CPCS-90 84.0 23.9 3 24,000 2,220 740 1,980 0.91 3.6 4.5 4.6 17.2 2" 2" 500

CPCS-120 110.0 31.3 4 30,000 2,960 1,200 1,980 0.91 4.8 4.5 4.6 24.8 2.1/2" 2.1/2" 600

CPCS-150 150.0 42.7 4 35,000 2,960 1,200 1,980 0.88 4.8 4.5 4.6 28.7 2.1/2" 2.1/2" 600

1. Sensible cooling capacity with chilled water at 7°C, air return temperature at 24°C and 45% relative humidity.
2. Resistance and humidifier power shall be considered only for units that include relative humidity and air heating control.
3. SHR (Sensitive Heat Ratio) or FCS (Sensitive Heat Factor). The best energy efficiency is indicated by values next to 1.0 in this coefficient.

Climatização de Precissão 59
CPCO container

The CPCO Air Conditioner is

a split system consisting of an
evaporator that includes a fan,
electronic expansion valve, finned
evaporator, air humidification and
reheating system (installed inside
the container) and
a condenser (external) comprising
compressor, microchannel Evaporation unit
DATACENTER
condenser and protection and CONTAINER

control instrumentation. Server

Rack

Cold Cold
Designed for air conditioning of Corridor Corridor

Datacenter Container Condenser Unit

Sensitive cooling Airflow Dimensões em Linha de

Fans SHR (3) Installed power (kVA)2 Liquid line Weight
Model capacity(1) rate milímetros sucção

kW ton (TR) Qty. m³/h Width Length Height Coefficient Compressor Fan Resistnece Humidifier Inches Inches kg

CPCO-17 17.0 4.8 2 5,000 1,300 1,800 490 0.96 6.5 1.8 4.5 2.3 5/8” x 1/32” 5/8” x 1/32” 250

CPCO-35 38.0 10.8 3 9,000 1,900 1,800 490 0.91 14.1 2.7 4.5 2.3 3/4” x 1/32” 1.3/8” x 1/32” 350

1. Sensible cooling capacity with condensation temperature at 45°C, air return temperature at 24°C and 45% relative humidity.
2. Resistance and humidifier power shall be considered only for units that include relative humidity and air heating control.
3. SHR (Sensitive Heat Ratio) or FCS (Sensitive Heat Factor). The best energy efficiency is indicated by values next to 1.0 in this coefficient.

60
CPM Mini Precision Air Conditioner

High energy efficiency when compared to split type devices

Ideal technology for great thermal load variations
Robust design with easy access for maintenance
Operational reliability 24/7

Condenser

Conditioner

Temperature and humidity control

For small-sized critical environments, like
server racks, production line CPD’s, modular
data centers and containers.

Airflow Rate Dimensions (W x L x H) Operation

Sensible heat(1) SHR (2)
Model (m3/h) in millimeters power (3)

kW TR Condensation Condensation Condensation Condensation Coefficient kW

CPM-7 7.0 2.0 2,400 7,500 800 x 1.100 x 500 670 x 670 x 710 1.0 3.2

1. Cooling capability through sensible heat, with room temperature at 45°C, air return temperature at 32°C and 30% RH.
2. SHR (Sensible Heat Ratio) is an energy efficiency indicator The closer to 1.0 the better.
3. Active power with the conditioner / condenser set operating at full capacity.

Precision Air Conditioning 61

Climatic
Tests
Continental
Climatic chamber for vehicle per-
formance tests
Climatic Tests

The reliability and durability of products of the automobile and electric appliance sector, among others, should
be confirmed before being placed in the market. The possibility of repeating tests accurately, according to strict
standards, is a requirement easily met by Mecalor's climatic chambers.

Extreme cold and heat conditions

Controlled temperature with precision of ± 1 °C within the range of -80°C to 200°C.

Dry climate, humidity, rain and wind

Relative humidity up to 98% ± 3%, in a broad temperature range.

Cyclic tests
Programming of temperature/humidity ramps and levels.

Vibration
A amostra montada em um shaker é submetida a ensaios climáticos.

Energy efficiency
Calorimeter testing to determine PROCEL seal class.

Solar radiation
UV Tests to evaluate the combined effect of solar radiation and a variety of climates.

64
Airbag Testing

Airbag is a series item, thus it is

important to ensure that it will be
triggered in extreme temperatures
and it will open as specified.
This requires the manufacture of
dedicated Climatic Chambers.

Triggering the airbag in less than 10 seconds

High speed cameras record the opening

Climatic Tests 65
Temperature and Humidity

Complies with national and international standards

Wide temperature and humidity range
Installation of special devices
Varied dimensions
Tailored designs

66
Climatic Tests 67
Walk-in Chambers

Tailored design for climatic tests with vehicles or large subsets.

Tray for cables or devices in single block diagram or mounted at the installation site
Operation of -70°C to 150°C, with relative humidity control
Stainless steel internal finishing
Displays with multiple glasses
Access Ramp

68
Climatic Tests 69
Thermal Shock Tests

The time of stay, transfer speed and number of cycles can be scheduled.
The test component moves between a cold compartment and a hot compartment
Possible use of one of the compartments as an independent chamber
Temperature and humidity control within the range of -70°C to 180°°C
Special internal dimensions
Cable tray

-70°C 180°C

70
Vibration Tests

Designed to operate with the shaker purchased by the customer or as a normal climatic chamber
Specified amplitude and duration combined with climatic conditions of temperature and humidity
Customer defines the conditions to which the test body is to be submitted

Shaker

Climatic Tests 71
Thermal Comfort in Aircrafts

Reconstruction of the aircraft cabin

Reproduction of real flight conditions
Variation of temperature, humidity and air flow in both the cabin and in the liner and gaspers

Manual Valve Well for insert

of the flowmeter

DRAIN ROOM AIR

WATER OUTLET

WATER INLET

DRAIN Water
Replacement

LINER TEMPERATURE
CONDITIONING SYSTEM DOGASPER TEMPERATURE AND
HUMIDITY CONDITIONING SYSTEM REMOTE CONDENSER

72
Climatic Tests 73
Water Spray Test

Perfect seal for tests with water

Controlled temperature and pressure and positioned in tilting arc
Complete independent system or mounted inside the climatic chamber
Wind simulation can be included in the chamber

74
Explosion Tests

Tests under controlled extreme temperature, pressure, flow, vibration and pulse conditions of up to 150 bar of pressure
Parameters can be simulated in chambers built to operate in classified explosion-proof areas.

Climatic Tests 75
Engine Testing

Admission air flow with pressure, flow, temperature and humidity maintained precisely constant
Possibility of simulating altitudes and the rapid response in tests with acceleration and deceleration cycles

BYPASS

Air to the Engine

76
 Thermal Shock Tests
for Radiators

Testing Laboratory for Air Conditioning Devices

Climatic Tests 77
Automotive Air Conditioning Tests

Customized tests for car air conditioning, including air conditioner, heater and radiator
Control of temperature, humidity, flow and air pressure, as well as cooling fluid

Electric Fans
Hot Air System
Air Diffuser

Condenser
Compressor
Accumulator-Drier Filter

Evaporator Box
Control Panel Evaporator

Aerothermal Test
Bench

78
Solar Radiation Simulation

The resulting thermal load from the heating of frame and glasses, and the inner side of the vehicle too, will
affect its performance. Additionally, high temperatures and the light spectrum distribution can shorten the
lifetime of plastic and painted parts. Solar panels provided by Mecalor can be equipped with infrared lamps (for
radiation heating only) or metal halide ones (for sunlight-like spectrum).

Climatic Tests 79
Vehicle Performance Tests

Performance tests to determine power, torque, consumption and compliance with pollution standards (emission
tests) are performed in chambers, foreseeing the vehicle's thermal load in operation, along with air replacement
and exhaustion of gases. A similar situation occurs in durability tests, with the vehicle mounted on hydraulic
pistons, which simulate road conditions. A simulation of sunlight and rain can be incorporated to the chamber
design.

80
Climatic Tests 81
Air Measurement Chambers

Accurate measurements of flow rates and dry bulb / wet bulb temperatures allow determining the cooling
capacity of evaporators in air conditioning devices, drawing the characteristic curve of fans and performing
tightness tests in vehicles. The end-mounted fan compensates load loss in the tunnel automatically.

82
Appliance Tests

Air conditioning appliances,

refrigerators, stands and freezers
have to be tested to evaluate
their performance and power
consumption. Mecalor produces
chambers and calorimeters
(psychometrics, calibrated and
balanced) to comply with all existing
standards and specifications. Test chamber for
beverage stands

Calorimeter for energy

efficiency tests

Climatic Tests 83
Complete solution with
equipments and
hydraulic installation
Integrated
Projects
 Integrated Projects
Quality equipment can have its operation
impaired with the incorrect installation.

Some customers, with the purpose of keeping

an excellence standard in their facilities,
asked Mecalor to deliver turnkey projects. The
challenge has been accepted and today, shortly
after, our company is a reference in the market.

With our highly qualified technical team, we

already have dozens of turnkey designsturnkey
in operation.

86
After Sales
Services
 PIT
STOP
As f as t as y ou need

The Mecalor has the best treinad profiessionals on the market.

Internal Team

Mobile Workshop

Field Technicians

90
Safety. Tranquility. Quality

Costumer Satisfaction
The average grade achieved
Market Leader
in the last months it was 9.1 + 20.000 chillers in
operation around the world

Preços
Melhor custo
benefício do mercado

Free Lifetime Support

No cost to solve any Mobile Workshop
inssue by phone
Experienced Professionals Equipped with parts
and high tech tools
Trained professionals with vast
experience in thermal engineering

After Sales Services 91

 when
theteam is first
rate, the brand
is the leading

brand!
 Any technical information included in this catalog
may be changed without previous notice.

Printed in 2019.

Portuguese version

Versión en español

HEADQUARTERS
vendas@mecalor.com
+55 11 2188 1700
Rua da Banduíra, 219 - São Paulo | SP

BRANCH
contacto@mecalor.com
Carretera Estatal 431, Km 1+300, Ejido El Colorado,
El Marqués Conjunto PkCo, Bodega 30 Norte,
C.P 76246 . Querétaro, Qro. México

www.mecalor.com