PUMPING LIFE SUBMERSIBLE PUMPS‘CONTENT PAGE NO. CONTENT PAGE NO. GENERAL DATA a4 PUMPS Performance RANg@rnrmnnennennee 2 ‘SSP General Data. 102 23 Pump Range.. 1403 3 Motor Range.rcncncsnsrnanennnenncn 408 4 ‘Type Key. 403 4 Pumped Liquids. 403 4 Operating Conditions. 403 4 Features & Benefits. 104 Curve Conditions... 4 Performance Range Material Spectication & ‘SUBMERSIBLE PUMPS ‘Sectional view of SSP 271 Performance Curve & Technical Data 87 ‘SSP 270. 8 ‘SSP 300. ‘SSP 360. SUBMERSIBLE MOTORS. ‘SUBMERSIBLE MOTORS Features and Benefits. 10 “Material Specification & Sectional View ‘Single Phase Performance Data 50 Hz 119 3" MOTOR .. a 4° Premium 400/101.. 4" PREMIUM 100, 4° PREMIUM 10, 1243 ‘Three Phase Performance Data 50 Hz 120 4" MCIP 100, 4" MCIP 104. 1445 4" Premium 400/404. BE MTSE 18 MTSF 6" Rewindable Motors 424 i a7 Performance Data 50 Hz. 8° MTSI 18 MTSF 8" Rewindable Motors 422 10" MSF 49 Performance Data 50 Hz. 'SML 6" Rewindable Motors 123 PERFORMANCE CURVES / TECHNICAL DATA Performance Data 50 Hz. MTSF 10" Rewindable Motors 124 (OF SUBMERSIBLE PUMPS. Performance Data 50 Hr. ‘TABLE OF HEAD LOSSES S88 Head Losses in Plastic Pipes. CABLE SIZING ‘Submersible pumps SP A, SI 128.130 oCO SHAKT. GENERAL DATA ‘PUMPING UE PERFORMANCE RANGE fey tml SOHz 2000 | 499 2 | A ce 1300 | 400 : ee 300 100 I" | 230 | ala 200 | 80 ) -lelala J ate &| Al slab ¢ Ayala A 3 518] alubehl ’ 4) 5} 2)8) & © 0 so 20 | wo! 8 10 2 40 60 60100 «200 500 400. 500 cin /n} as 06 08 1 2 46 80 2 4 6080 100 120 a /4] 02CO SHAKTI GENERAL DATA PUMP RANGE Te a aoe a a aa a | ara] are aro | rs [oro [ar arma me eee eae epee Pe tes: OHS] nd “lelelelel? ele lela tele (ats l-l-lelele NPT Thread mlelaetfvel 2 tate] 2f2fafs]} 2]? 8 a}s]e6 6 ats re z pete MOTOR RANGE QU joasrg.a|ss]aa]s0|ao] [7a] oa] 21] 2a saa 2a [an] v0] =|] |=] vs] zai] aewomes P= [>to [=| f= Direct-on-Line starting is recommended up to 7.5 kW. Soft starter or auto transformer is recommended above 7.5 kW. 03GENERAL DATA CO SHAKTI APPLICATIONS ‘The pumps are suitable forthe following applications : + Raw water supply + Inrigation systems + Groundwater lowering + Pressure boosting ‘+ Industrial applications TYPE KEY Example QF 210-5 -A Type range Nominal ow rate x 40 In Number of impellers First impeller with reduced diameter (A.8 oF ‘Second impeller ith reduced diameter (A,B or ) PUMPED LIQUIDS Clean, thin, non-aggressive liquids without solid particles or fibres. OPERATING CONDITIONS: Flow rate,Q: 0.1-280 m'/h. Head, | Maximum 670m, Maximum Liquid Temperature: Installation Motor | Flow velocity-] Vertical | Horizontal ast motor ‘Shakti syarerast| ot5nvs | 40% 4o'c Operating pressure: Maximum 0.67m (67 bar) CURVE CONDITIONS ‘The conditions below apply to the curves shown on the following pages : GENERAL, + Curve tolerance accordingto1SO 9906, Annex. ‘The performance curves show pump performance at actual speed cf. standard motor range. ‘The speed of the motors s approximately: ‘3 motors, ‘n=2850 min* 4" motors. ‘n=2870min* 6" motors ‘n=2870min* 8"to12" motors: n=2900min* + The measurements were made with airless water at a temperature of 20% The curves apply to a kinematic iscosity of ¢mm’/s. When pumping liquids with a density higher than that of water, mators with correspondingly higher outputs mustbe used. + The bold curves indicate the recommended performance range. + The performance curves are inclusive of possible losses suchasnon-return valveloss. , OF, OF2, OFS, FS, QF12, QF20, QF25 CURVE + Q/H: The curves are inclusive of valve and inlet losses at, the actualspeed. + Power Curve : BPkW/Stage shows pump power input per stage. + Efficiency Curve: Efficiencyshows pump stage efficiency. QF40, OF15, QF30, QF5O, QF75, QF100, QF125, QF160, QF2410, QF270, QF360 CURVE + Q/H: The curves are inclusive of valve and inlet losses at, theactual speed. Operation without non-return valve will increase the actual head at nominal performance by0.5to1.0m. + NPSH The curve is inclusive of suction case and shows. required inlet pressure. + Power Curve: It shows pump power Input at the actual speed foreach individual pumpsize. + Effleleney Curve : Efficiency shows pump stage efficiency. o4SUBMERSIBLE PUMPS GO SHAKTI FEATURES AND BENEFITS AWIDE PUMP RANGE. We offers submersible pumps with energy efficient duty points ranging from 0.1 to 335 m’/h. The pump range consists of many pump sizes and each pump size Is avallable with an optional number of stages to match any duty point. HIGH PUMPS EFFICIENCY Often pump efficiency is a neglected factor compared to the price however, the observant user will notice that price variations are without importance to water supply ‘economics compared to the importance of pump and motorefficiencies. EXAMPLE: ‘When pumping 125 m'/nwith ahead of 200m fora period ‘of 10 years $ 60,000 will be saved if a pumps and motors having a 10% higher efficiency is chosen and the price Is. $0.40 perkWh. ( 100 90 50 70 60 s oo woe 6 48 5B 40 wg = Se 30 h & 20 10 0 01 1 2 4 6810 2 oF 30 ‘APPLICATIONS We offers a complete range of pumps and motors which as a standard are made completely of stainless stee! AISI - ‘304, This provides for good wear resistance and a reduced risk of corrosion when pumping ordinary cold water with a ‘minorcontent of chloride. LOWINSTALLATIONCOSTS Stainless steel means low weight facilitating the handling ‘of pumps and resulting in low equipment costs and reduced Installation and service time. In addition pumps. willbe as new after service due to the high wear resistance ofstainlesssteel. SOHz oF 360 F125 OF 160 oF 210 OF 370 oF 50 oF GF too 40 60 80 100 200 O[m3/n] 05SHAKTT [BEARINGS WITH SAND CHANNELS. All bearings are water- lubricated and have a square shape, enabling sand particles, if any, to leave the pump together with the pumped liquid. INLET STRAINER ‘The inlet strainer prevents particles aver a certain size from entering the pump. NON - RETURN VALVE ‘All pumps are equipped with a rellable non-return valve In the valve casing preventing back flow In connection with pump stoppage. Furthermore , the short closing time of the non-zetum valve means that the risk of destructive water hammer Is reduced to a minimum. The valve casing Is designed for optimum hydraulle properties to minimize the pressure loss across the valve and thus contributes to the high efficiency of the pump.SHA, SUBMERSIBLE PUMPS Leedaintel [AIF and QF 30 pumps are fitted witha priming screw. Consequently, dry running Is prevented because the priming ‘serew will make sure that pump bearing are always lubricated. Due to the sembaxal Impellers of large QF pumps {except for QF 30) this priming is automatically provided. However, it applies to all purnp types that if the water table | lowered to a level below the pump Inlet neither pump nor motor will be protected against dry running, ‘STOP RING ‘The stop ring prevents damage to the pump during transport and in case of uphrust in connection with start-up. ‘The stop ring, which Is designed as a thrust bearing limits axlal movements of the pump shaft. EXAMPLE: QF 125, ‘The stationary part ofthe stop ring (A) is secured in the top bow! (Upper intermediate chamber). The rotating part (B) Is fitted above the collet [spit cone (C).SUBMERSIBLE PUMPS MATERIAL SPECIFICATION EXAMPLE : QF - 125 3a_[ Onna nam 2 [WANE Sear SANLESSSTen [04 36 | UPPER BEARING ‘SANLESS STE | 308 a6 7 NEocRNa NUP ‘es | WASHER FORSTOP RNG | cARBOWGRIPHTE 9 | oumper SONESSSTER__| 904 36 a2 | SAUT ONE SUNLESS SER | 08 ae 15 sTRANER SANLESS Ten. 208 26 19_[ NuTFoRSTRAP ‘SANLESSsTER | 308 a6 70 vAve cue ‘snmuesssrea | 304 26 rawr ‘STuNLeSs grea | 308 316 08‘SUBMERSIBLE MOTORS © SHAK z FEATURES AND BENEFITS ‘A COMPLETE MOTOR RANGE We offer a complete submersible motor range nat motors, single phase up to 2.5 HW (ewindeble) ‘+ ‘tmotors, single phase up to 4 KW. (Encapsulated & Rowndable) + @°moters,threephaee upto 75 KW. (Encapsulated & Rewindsbe) “+ B'motors,throe-phaso rom 2.2 KW to 37 KW. (Rowindoblo) ‘+ Brmotor, three-phase from 44 KW to 220 KW. (Rewindable) HIGH MOTOR EFFICIENCY Within the area of high motor efficiency Staris a market leader. This 1s due to newly developed motor concept which Is introduced with the Premium 400, Premium 403 and Premium 450. SHAFT SEAL The cholce of material Is ceremle/ tungsten carbide providing ‘optimum sealing, optimum wear resistance andlonglite. ‘The spring loaded shat seal Is designed witha large surface and @ snd shield, The result is a minimum exchange of pumped and ‘motor liquids and no penetration of particies. PROTECTION AGAINST UPTHRUST ‘Incase ota very smal counter pressure In connectton wit start.up there |e x ak thatthe entre pump body may rise, Tis Ws called upthrust Upthrust may damage both pump and motor. Therefore, both pumps ‘and motors are protocted against upthrust ss standar, provonting tupthrust from eccuring In the critical startup phese. The protection ‘consist of ether ulin stop rng or hydraulcbalancing. BUILT 4N COOLING CHAMBERS Inall submersible motors an efficient cooling Is ensured by cooling ‘chambers at the top and at the bottom of the motor, and by an Internal creulation of motor quid. AS long as the requlred flow ‘yelocity cooling ofthe motor willbe efficient.SUBMERSIBLE MOTORS FEATURES AND BENEFITS (OVER TEMPERATURE PROTECTION For Shakti submersible motors accessories Pt100 for protection against over temperature Is available. When the temperature becomes too high, the protection device wil cut-out and damage to the pump and motor be avoided. PROTECTION AGAINST UPTHRUST Incase of a very small counter pressure in connection with start-up there Isa risk that the entire pump body may rise. ‘This is caller upthrust. Upthrust may damage both pump ‘and motor. Therefore both Shakti pumps and motors are protected against upthrust as standard, preventing upthrust form occurring In the critical startup phase. The protection consists of a bulltin upthrust ring. EXAMPLE : 6” MTSF 10SUBMERSIBLE MOTORS MATERIAL SPECIFICATION 3 INCH MOTOR [SRO] PART MATERIAL 4 [SAND SUNGER NR 2 [SEAL COVER PPS ol seat NOR SSAISIG04 4 [T0P END BELL c1F6260 5 |UPTHRUST WASHER | PP 6 [BUSH ‘CARBON WITH RESIGN IMPREGATED 7 [ROTOR SHAFT SS AISI 420 8 ROTOR SUB ASSLY NA 9 __|rop Fiance Ms 20 _ [STATOR PIPE $5 ASI308 11 [STATOR SUB ASSIY | W/A 22 [THRUST BEARING PLATE_| ci F260 3 [THRUST PAD SSAISi420 [4 [REVOLVING PLATE ASSLY | NA 15 [BOTTOMEND BELL | c1FG260, 5 [MOTOR BASE c1F6-260 [7 [DIAPHRAGM NBR [48 [BOTTOM FLANGE MS 19 [ADJUSTING STUD ‘SS AISI-410 + MAX DIA 73 }——) 8) 5) 8) 4) 3) 9) 2) D D iSUBMERSIBLE MOTORS C SHAKTI MATERIAL SPECIFICATION 4” PREMIUM-100 SECTIONAL VIEW OF 4” PREMIUM 100 [SRO] PART MATERIAL ja |[SANDSLINGER NBR [2 |SEAL COVER PPS son SEAL EPDM + SS AISI 304 [4 |TOP END BELL COVER | SS AISI304 [S_|TOP END BELL C1FG-260 (6 |SHAFT BUSH NYLON 30% GLASS FILLED 7 [Bush ‘CARBON WITH RESIGN IMPREGATED 8 |ROTOR SHAFT ‘SS (STAINLESS STEEL | SPECIAL GRADE) 9 |ROTORSUBASSLY [N/A [40__|TOP FLANGE MS [a4 |STATOR PIPE [SS AISI304 [a2 [STATOR SUB ASSLY_[N/A [a3_| THRUST DISC [ANTIMONY CARBON [a4 |THRUST PAD SS AISI420 15 [LEVELING DISC ‘MS+ HARD CHROM. 16 [BOTTOM END BELL _|cIFG-260 [a7 [DIAPHRAGM EPDM. jas [BOTTOM FLANGE [MS 19 [BOTTOM END BELL covER|SS AISI304SUBMERSIBLE MOTORS @ SHAKTI MATERIAL SPECIFICATION 4” PREMIUM-101. ‘SECTIONAL VIEW OF 4” PREMIUM 101 SRNO] PART MATERIAL [1 |SAND SLINGER NBR 2 |SEAL COVER PPS: 3 [Ou SEAL EPDM + 88 AISI 304 4 |TOP END BELL COVER |$S AISL304 5 __|TOPEND BELL (ClFG-260, 6 (BUSH ‘CARBON WITH RESIGN IMPREGATED 7 |ROTOR SHAFT ‘SS (STAINLESS STEEL ‘SPECIAL GRADE) (8___|ROTOR SUBASSLY__[N/A 9 |TOP FLANGE MS: 10 _| STATOR PIPE [SS AISI304 11 |STATOR SUB ASSLY_|N/A 12 |THRUSTHOUSING __|ciFG-260 123 |THRUSTPIPE [SS AISIS04 [a4 |THRUSTDISC (clFG-260 [25 [CARBON PLATE REGIN IMPREGNATED. [16 [LEVELING DISC 'SS AISI 420 27 [ADJUSTING STUD __|SSAISL410 18 |BOTTOMEND BELL |CIFG-260 19 [DIAPHRAGM EPDM 20__|BOTTOM FLANGE [MS 21 [DIAPHRAGM COVER |S AISL304 3SUBMERSIBLE MOTORS CG SHAKTI MATERIAL SPECIFICATION 4” MCIP-100 ‘SECTIONAL VIEW OF 4” MCIP 100 [SR.NO.[ COMPONENT MATERIAL ‘1_ | SEND SLINGER Nar 2 __| SEAL COVER PPS: 3 | stu ‘SS AISTSO4 4 | OWSEAL EPDM+ SS AISI304 S| UPPER HOUSING | CIFG-260 6 | BUSH ‘CARBON WITH RESIN IMPREGNATED 7_| SHAFT BUSH NYLON 30% GLASS FILLED 3 | ROTORSUBASSY | N/A ‘9 | STATOR SUB ASSY_| N/A 0_| THRUST DISK "ANTIMONY CARBON T1_| THRUST PAD ‘SS AISH420 22 _| LEVELING DISK HIGH GRADE 13__| BOTTOM END BELL | CIFG-260 14_| DIAPHRAGM EPDM. 25 | ENDBELL COVER | SSAISIS04 287.25 FrySUBMERSIBLE MOTORS GO SHAKTT MATERIAL SPECIFICATION 4” MCIP-101. ‘SECTIONAL VIEW OF 4” MCIP 101. [SR.NO.| COMPONENT MATERIAL 1_| SEND SLINGER NBR 2_| SEAL COVER PPS 3 STUD ‘SS AISTSO4 4_| O1L SEAL EPDM# SS AISI 304 S| UPPERHOUSING | CIFG260 6 | BUSH ‘CARBON WITH RESIN IMPREGNATED 7__| ROTOR SUBASSY | N/A @ | STATORSUBASSY_| N/A 9 | BOTTOM END BELL | CIFG260 0_| THRUST DISK "ANTIMONY CARBON 24_| THRUSTHOUSING | CIFG260 22_| THRUST SEGMENT | SSAISI420 13 _| LEVELING DISK SSAISI304 24 _| ADJUSTING STUD | SSAISI410 25 _| DIAPHRAGM. EPDM. 16 | DIAPHRAGM SPRING SPRING STEEL “27_| DIAPHRAGM COVER | STAINLESS STEEL 12.7 MIN |.FULL SPLINE 15SUBMERSIBLE MOTORS CO SHAKTI MATERIAL SPECIFICATION 6” MTSF ‘SECTIONAL VIEW OF 6” MTSF $ MATERIAL No, | COMPONENT i 30 cira2co | ssaisi3zoa | ssaisi3ie 35 gun Z| SAND SLINGER [NBR NBR NBR «3 2 [stu c1Fe260 | ssaisia0a | ssaisiai6 i 3_[MECHSEAL_[SiC/sic SI0/SIC SIC/SIC wal eee ee ied 5 [BUSH RESIN RESIN RESIN IMPREGANTED| IMPREGANTED| IMPREGANTED carson | CARBON ‘CARBON © [uPTaRUST NYLONSO® | NYLON3O% | NYLONSO% GLASS FILLED| GLASS FILLED | GLASS FILLED 7_[ROTOR SUB ASSY [N/A WA. WA. | STATOR SUB ASSY [N/A MA. NA, ‘9 [END BELL LOWER [c1FG-260 | SSAISI304 | _SS.AISI3I6 10" | REVOLVING PLATE ASSY N/A NA, MA. Z| THRUST HOUSING ese BEARING cire2so | ssaisizo¢ | ssaisiais 72 [DIAPHRAGM [EPDM EPDM EPDM 3 | DIAPHRAGM ‘SPRING ‘SPRING STEEL| SPRING STEEL| SPRING STEEL ia [moron Base _[circ-260 | Ssaisi304 | SSAIsi316 16SUBMERSIBLE MOTORS omar MATERIAL SPECIFICATION 6” SML ‘SECTIONAL VIEW OF 6” SML [SR.No| COMPONENT MATERIAL 1_| SAND SLINGER NBR 2 [stu [ss AISI 304 3 | OL SEAL EPDM + 55304 “4 _ | UPPER HOUSING (clFG-260, 5 _| END BELL UPPER [clFG-260 6 | BUSH RESIN IMPREGNATED jCARBON 7 [UP THRUST BEARING | NYLON 30% GLASS FILLED B_| ROTOR SUB ASSY NA tI ‘@ _| STATOR SUB ASSY N/A 20_| END BELL LOWER (erFe-260 “Z| REVOLVING PLATE ASSY [N/A 2_| THRUST SEGMENT [ss Aisi 304 T3_| THRUSTING BEARING PLATE Cl FG-260 44_[ ADJUSTING STUD DUPLEX 45_| DIAPHRAGM [EPDM 46 | DIAPHRAGM SPRING [SPRING STEEL 17_[ MOTOR BASE [clFG-260 2000 @ 24MIN. 77 73.03, / oe So © 3) | ® / b / @ S FyCO SHAKTI SUBMERSIBLE MOTORS: MATERIAL SPECIFICATION 8” MTSF SECTION VIEW 8” MTSF [SRNo| —coMPONENT MATERIAL [SAND SUNGER aR 4 fa ye 2 [BUST COVER c1Fe360 oui 1 cae oreaor e4 4 | MECH SEAL S10 : 3 [UPPER HOUSING C1FERBO 6 [ENO BELL UPPER 16260 7 BUSH METAL IMPREGNATED ANT:MONY 3 [ENO TAMNATION PPS 3 | STATOR SUB ASSY WA 0 | ROTOR SUB ASSY NAR +E [END BELL LOWER c1FGzBD +2 [REVOLVING PLATE ASSY —[ W/A 4 [THRUST HOUSING BEARING| ci FO-260 74_[ THRUST BEARING SUPPORT ciFG-260 35 [ADIUSTING STUD DUPLEX 36 | DAPHRAGM POM [DIAPHRAGM SPRING | SPRING STEEL 48 [ MOTOR BASE 16-260