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SERVICE MANUAL MODEL ‘‘ROYAL 1000’ ALL TRANSISTOR TRANSOCEANIC PORTABLE RECEIVER CHASSIS 9(T4072 To the Sewiceman SENERAL ‘The tansistor portable chassis heterodyne receiver using tn individual mizsr and osc to produce the 455 Ke intermediate frequency. The intermedi ste feequency amplifiers are conventional fase neutralization in the LF. amplifier stages as in circuits tating a triode tabe, The 103-22 diode is used as detector former T4. This is thea fll fand 2 driver stage for the class B push pall outpet, The 121-47 oupuc uansistoce are a matched peic and will be ‘coded with paine does, red, white, yellow and green. Should fone ensistor fail it most be replaced with another 121-47 transistor with corresponding color. Do aot use 121-47 « sistors ia pairs unless their color codes are idesti ‘The icon core slugs of the RF, aixer and oscillator coils have hexholes hough their centers. This will enable the technician to une the top slug thea drop alignment wreach down through the slug to adjust the slug in the ZANL. 134 vole of Standard Flashlight Batceses total 12 volts D.C. Approximate battery Life 300 hours. One Zenith Z2NL 114 vole or Standard Fl light Baceery forthe dial lighe, Frequency Ranges: ‘340 to 1600 Ke M4 to 123 Me 2 ws We 14.6 to 15.8 Me 4 09 We ITA c 185 Me 9.4 t0 101 Me 20.7 to 22.3 Me Intermediate Frequency: 455 Ke Power Ourput Undistored: $00 ‘Speaker: 4 inch Pal. Alaico V, Voice Coil Impedance ~ 3.2 ofms @ 1000 cycles ‘Accessory Earphone 39-22 Impedance IS ohms @ 1000 cycles RESISTANCE WEASUREMENTS When making tesistance messwements in the cieult, it is mort important to remove the unasistors in the circuit under teae otherwise readings obtained willbe incorect, This is the direct result of « tansistor acting as « diode. When making measurements across an electrolytic capacitor, be certain the ohm meter leads are coectly polarized; also be certain the battery voleage of che meter does not exceed the working voltage of the capacitor. Otherwise damage to the capacitor may result, VOLTAGE READINGS Ik ie suggested that «° VIVM with an excellent low range le be need to measure all circuit voltages, All voltages japrams have been me voltage of 12,0 volts, Under these 20 sigaal conditions, 1 check can be made of the batteries. With carbon batteries, the coral voltage should be 12.0 voles ‘COMPONENT REPLACEMENT ‘When soldering components at the base of the wansistor soc- ket, it ia suggested that the transistor be removed to avoid any possibility of excessive heat being uansferred dhrough the socket to the transistor. When soldering the low voltage clecuolytics and germanium diodes, itis suggested chat the wze be held with « pais of long nose plicrs while soldering ‘The long nose pliets will act as « heat sink, ‘TRANSISTORS ‘At the present time we do act tnow of any satisfactory com mercially © lable transistor cester. If the transistor is susyected of being defective for any other reason than a-bastier shore the only rellable chock le C0 oub- stitute a new wansistor and then check perlomance, There is 1 possibility char if transistors are replaced in the IF or RE Circuit, these circuits may need re-alignment as the result of slight differences in transistor character SIGNAL TRACING ‘commonly known a8"'Scrow in which the B+ at the plate of the tube ie fhocred to ground to check for “click” in the speaker, is definitely not recommended. This practice would be compar ble to shorting the collector of # transistor to ground which Could damage the transistor, Seandard point to point signal checking with the proper RF, IF and audio signals, should only be used. REPAIR EQUIPMENT The follow lise of equipment is what we recommend and ‘An RF signal generacor supplying frequencies from 455 Ke to 23 Mew 2. Am aulio generator ot an audi source 10 be ured {for signal tracing after the diode detector. 3. A-VTVM with « good low able cesistance scale. age voltage scale and a reli 4. W209 Dazor floating lamp & magnifier or equivalent. 5. A set of optomesristtools—pliers, cutters, picks, ete 6, A soldering iton with a very fine tip, not t0 exceed 35 watts, ALIGNMENT PROCEDURE CONNECT GEN. TO [INPUT SIG. BAND] SET DIAL OPER. DUMMY ANTENNA — [FREQUENCY aT TRIMMERS. PURPOSE 1 Qensyelsorcmmeled | 495Ke aC | 1600 Ke 71, 72,73,74 | Align LF. easel to Broadens Waveragset +2 ‘pre cur top coupled | G00Ke BC] 600Ke Rock eng, ‘Alignment of BC oosely vo Brosdes Adjust CSD a ovewagee Sin ke 3 1600 Ke BC | 1600 Ke esta Set ove. to ale 4 Ld | REPEAT OPERATIONS 2 & 3 65 Ture Loop cme wc] care | Rock, adinee | Alignment of ie ser coupled Siok 6 on wooke Bc] 1400 Ke ore 7 Broadcast Wavemagnet REPEAT OPERATIONS 5 & 6 @ mk. oC] Mo0Ke ar 7 One cura oop eoupted fiuooKe ac] 4ooKe | ae lace Decachable loosely to Detachable fof s metal Wavenagnet ry 2ame 24Me| 2d Me Rock 2 Feet ESt uy, td ali a u 3.9Me Me | 3.9 Me 26g, C20, | Alisnmeato Averorimately | Gos Silecd Seam 12 1 Foot |_REPEAT OPERATIONS 10 & 11 73 and Parallel asme | eome | 4asne | neck 20126 26] alignment 1“ same | 49m | rene | c26e,cx6c,casa| 15 REPEAT OPERATIONS 13 & 14 | Extended Short Wave «| g7Me [31 mers | 9.7 me | 125, 115, 15 — =} waveroa ‘i a 11.8 Me 25 meters | 11.8Mc | 122, L14, L4 a 2m [19 mew [15.2Me | 121,113,13 _| Mixer and » | wee [16 meters | 17.0Me | 120,112, 12 | Antemna | 20 216M [13 meters [216m | Li, LiyLi | | NOTE: Rock tuning condo when making alignment under Operations 2, 5, 10, 13. | savosmten one contmow! | / aovone scx —! WAVE ROD LEAD: ANTENNA TERMINAL- (ain49 WIKER— GROUND TERMINAL: eas RF tai48 080 LU Toe 134 woxeR ou {a earroM Sw osc cou. Tor 13m a cote 2 eorrow feu toon, uz ToP 16M MoxER co — {20 BarTOM 16m O8c- coi. STOP 31M waxER co (2s Borton SiM ost ct 13 TOP bw ant cot: 1s Borrow 250 ANT COIL {5 109 3m at cal. UG BOTTOM 4-94 ANT, ou, US TOP 19M MIXER mo 121 BOTTOM 18H OSC coi. _- a UZ 10 2-4 Mo wixER co1————/ zs porto 2-4 08¢. COI. Lug TOP 25m MIXER COL Lez Boru 25 OSC. cOlL US Toe 4-98. MER coe {24 OrTOM 49M 050-001. Us TOP BROADCAST MIXER Cl Ur 24we ant colt ——— 2 TURN EACH CORO TAKES ONE: FULL TURN ON BAKELITE BUSHING DIAL CORD DRIVE v2. TURNS: (TI IST. TRANSFORMER | Wavenuoner sooner {U8 ANTENNA LH on. [ERT BROADCAST ANTENNA TRIMMER \ | te eno ur-Teansroruer paiwanr | C15 ano TRANSFORMER seconoARY \ | cra 30 LE TRANSFORWER | 15 none recon assewauy 2 RADIO ONO SwITCR lO WAVEMAGNET ASSEMBLY (OILED 628 BROADCAST ANTENNA TRIMMER (wosiLe) _--J2 Pawo CONNECTOR SOCKET coat | Es ek a — agp aor age a 3 BATTERY CONNECTOR. Pus a \ 26k 4-9 Mo ANT, TRIMMER 9260 24 Mc MIKER TRIMMER \\\ case «-9me mixer ramme \ 26 2-4 wc 0c. TRIMMER, —C26F 4-9 MC OSC. TRIMER \__es20 arosncast_ pander 0824 BROADCAST OSC. TRIMMER \ [318 cas ge TER SECTIONAL BOTTOM VIEW OF TUNER HOUSING ASSEMBLY TRANSISTOR and TRIMMER LAYOUT eepeacst . sien, BEGee 4 fegen Eeeee | [SE ociaSi-are ore ee ‘int eat im = pe or ain Eaacciae = HSHEEHaR & saneeeee &: Fret 2 et i tt as 8 2 = ue GOO a 2 vo * 2 SS a Ll lL oe mR [21-64 IST AUDIO 121-46 DRIVER OUTPUT ean view 2 Front ew Faye earremes AAAI RieLane Ave Chieann 20 111 wl] + 2. ce regs Bie] "as x re = a a8 AL sesistogs 20x macpance, v2 watt, ream incessant SACS 2 RuDIo POND SwTEN SHOWN RADIO TOR | RESISTING VALUES us capAcTANCE Wn Urenorantos owes omenwiseSPCGREO “ALL ouTioes ame 0¢ UNLESS OTHERWMSE Srecrico SBE A0TArs smn at acsuRED WO Blau USncece-oc on cv Tee vu Mgens 1 TRunaes NOCATE YoTAGE TEST NTS set Younes Sie TmaSreFOR soo bin Laut cath i EMEA a otic nee oe ugctaoerTc SUED, ioe Neen Tadd SO Borie tes DEOTES CMSSIS Zenith Radio Corporation

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