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Starting instruction of PMM with Triol AK06 VSD with

UMKA03 controller
Contents
Document purpose ...................................................................................................................................... 3
Starting PMM in vector control mode with Triol AK06 ...................................................................... 4
Preparation processes ................................................................................................................................. 7
Download PMM library to the controller: .......................................................................................... 8
Step by step instructions to start PMM in vector control mode .................................................... 11
Entering the main parameters .......................................................................................................... 11
Setting the control mode.................................................................................................................... 15
Appendix A – «Rs» motor parameter .................................................................................................... 16
Appendix B – auto-detection «Lsd», «Lsq» installation parameters .............................................. 17
Appendix C – auto-detect «Torque» parameter ................................................................................ 21
Appendix D – Troubleshooting .............................................................................................................. 25
Document purpose
This instruction allows you to successfully start PMM using Variable Speed
Drive Triol AK06 in vector control mode.
Triol vector control mode allows you to maximize the energy efficiency by
keeping the motor power factor close to 1, thereby minimizing heat dissipation
in the equipment caused by the exchange of reactive energy between the plant
elements.
As the vector control algorithm is a mathematical model of the entire
installation (VSD + step-up transformer + cable line + motor + pump), and
entering of accurate characteristics / parameters of the equipment allows to
ensure the correct operation of the installation.
Special algorithms integrated into Triol AK06 VSD allow you to automatically
determine motor parameters. In combination with the optional Triol Drive tool,
maximum efficiency and stable motor and pump performance are achieved by
precision setting of the vector control algorithm in the VSD.
Starting PMM in vector control mode with Triol AK06
Triol AK06 VSD allows you to start PMM in vector control mode knowing the
basic parameters of the equipment, which are given on the nameplates.
Unknown motor parameters such as: «Rs» is the stator winding resistance of
PMM, «Lsd» is the stator inductance of the motor along the d axis, «Lsq» is the
stator inductance of the motor along the q axis, Psi rotor is the stator winding
flux linkage with the rotor flow; are determined automatically.
A tool to reduce equipment startup time is PMM lib. This library is present in
Triol AK06 VSD with the UMKA03 controller starting from software version
33.58. A feature of this functionality is the ability to select PMM model from a
list of preloaded into the controller. When choosing a motor model, the VSD
controller automatically records the nominal motor parameters necessary for
the operation of the vector control algorithm. The list of recordable parameters
is given below:
«ESM rated power» parameter — motor rated power.
«ESM rated voltage» parameter — motor rated voltage.
«ESM rated current» parameter — motor rated current.
Count poles — the number of PMM poles pairs.
«Motor rated freq.» parameter — motor rated frequency.
«Motor rated PF» parameter — value of motor rated power factor.
Rs — motor stator winding resistance.
Lsd — motor stator inductance of the d axis.
Lsq — motor stator inductance of the q axis.
Psi rotor — flux linkage of the stator winding with the flow of the rotor.
It is recommended to configure the algorithm to work with a specific motor
model in the following sequence:
1. Determine the parameters of the motor «Rs», «Lsd», «Lsq» in the
workshop, if necessary, start on with no load test (having previously
determined inertia moment);
2. Determine the installation moment of inertia and start operating.
The PMM setting algorithm in the vector control mode is given in table 1.
Table 1 - startup algorithm.
Following General How to
№ What to do First start* Runtime
starts time perform
quickstart
1 Connect the VSD to the supply voltage. In workshop not required User data
manual
Enter installation parameters:
- motor (passport values of current, voltage,
frequency, cosfi, number of pairs of poles,
power, «Rs», «Lsd», «Lsq»);
2 - VSDs (inductance, capacitance, sinus filter in workshop not required 7 min
resistance of the VSD according to the data
in the instruction);
page 11 – 14
- mains supply (mains voltage and
frequency).
Set the frequency range of regulation: Up to
- set the maximum and minimum motor 34 min
3 control frequencies; in workshop not required 2 min
- establish a smooth start-up mode and
acceleration and deceleration rates.
Measure the resistance of the stator
4 windings of the motor and transfer the value in workshop not required 10 min page 16
to the controller using a multimeter.
Determine the value of motor inductances
5 using a special algorithm in Triol AK06 VSD in workshop not required 15 min page 17 – 20
without a step-up transformer.
Install the VSD at the facility, connect
quickstart
6 equipment in accordance with the required in workshop onsite User data
manual
scheme.
7 Chose motor from PMM lib. not required onsite 2 min page 11
Enter installation parameters:
- cable line (length (or descent depth), cable
cross-section, formation temperature;
7 in workshop onsite 4 min
- step-up transformer (power, frequency,
impedance, voltage of the primary winding page 22 – 25
and secondary winding). Up to
Determine the moment of inertia of the 23 min
8 installation using a special algorithm of the in workshop onsite 7 min
VSD.
Set up the necessary technological
quickstart &
equipment protection (overload, underload
9 In workshop onsite 10 min programming
etc..), connect downhole sensors,
manuals
peripherals and SCADA to the VSD.
10 The VSD is ready for operation in workshop onsite User data -
* equipment can be started immediately onsite
The total time for the first start of the VSD in vector mode is up to 57 minutes.
Also, there may be time for connecting additional equipment performed by
Customer’s staff. The next runtime is reduced by more than half. This is
achieved by loading the values of the parameters «Rs», «Lsd», «Lsq» of each
motor into the PMM lib. The library file is generated on a PC and can be
downloaded to any VSD.
To start a new motor model, complete all steps 1-10 in the workshop again and
add the new motor model to the library.
It is allowed to start the equipment immediately onsite. In this case, all the same
actions are performed as in the workshop. Parameters «Rs», «Lsd», «Lsq» can
be saved to the library only if they were determined without a cable line
connected to the motor.
Otherwise, the resistance of the cable line is taken into account in the
parameters «Rs», and the inductance of the cable line in the parameters «Lsd»,
«Lsq».
There may be the need for the user to update the VSD software, followed by
restoring the settings and calibrations of the VSD. This operation takes up to 25
minutes. This action applies to the VSD made prior to this manual.
ATTENTION! All personnel must use the product properly and safely
to prevent any injury or any kind of damage.

Preparation processes
In order to start using this functionality, it is necessary that the software version
33.58 or higher is installed in the controller of the VSD, and the IND lower level
controller must be flashed with software version 37.134 or higher.
The ability to select PMM from the list is available for both the «LF PMM VC»
operating mode and the «HF PMM VC» operating mode.
To check and update the current controller software version:
1. Follow the next steps:
«Status display» → « LEFT» → «System» → « RIGHT» → «VSDC parameters»
→ « RIGHT».
1. Check the software
version of the controller and
the VSD:
• The parameter «VSDC
software version»
informs about the
controller version
UMKA03. Version must
be 33.58 or higher;
• The parameter «Drive
software version»
informs about the drive
version IND. Version
must be 37.134 or
higher.
2. If you need to update
the software, follow the steps
below, otherwise go to the
section «Download the PMM
library to the controller».
3. The software update
must be performed according
to the algorithm described in
the document
«Troubleshooting Manual
AK06 UMKA03» in the
section «Instruction for
updating software UMKA and
IND». First you need to get
the latest software versions
from the Triol Customer
Service, as well as the motor
library file.

Download PMM library to the controller:


4. Сheck if the PMM
library file is loaded into the
UMKA03 controller, to do this
go to:
«Status display» → « LEFT» → «System» → « RIGHT» → «Operation with
USB» → « RIGHT».
5. The presence of a
loaded motor library is
indicated by the
«Specifications of ESM file»
parameter. If the message
«Not available» is displayed
on the UMKA controller, you
must load the library file into
the controller. Otherwise, skip
the steps below and go to the
«Entering the main
parameters».
6. Before starting the
download, you need to make
sure that the user has the file
«PMMlib1.0.bin». If
necessary, the file can be
obtained from Triol Service
Department.
7. Copy the library file to
a USB flash drive into the
«UMKA03» folder. The USB
flash drive must be formatted
for the FAT32 file system and
have a capacity of 4 to 32 GB.
8. Energize the VSD,
insert the flash drive into the
USB port.
Go to:
«Status display» → « LEFT» → «System» → « RIGHT» → «Operation with
USB» → « RIGHT».
9. Сhange the state of
the «Download specific. of
ESM» to «Yes».
10. In the window, select
the desired file and press the
«Enter» button. Wait for the
information message that the
download completed
successfully.
Step by step instructions to start PMM in vector control
mode
In order to successfully start PMM in the vector control mode, it is necessary:

Entering the main parameters


Go to:
«Status display» → « LEFT» → «Installation parameters» → « RIGHT».
1. Set parameters:
• «Drive type» to «LF PMM
VC» value;

The controller displays a message about the need to reload the controller. You
must press «Enter» and wait until the controller automatically reboots.

• Change the state of the


«Way of setting specific.
Of ESM» in «Choose from
list»;
• In the window that
appears, select the
required one from the list
of motor manufacturers,
press «Enter»;
• In the window that
appears, select the
necessary one from the
list of motor brand press
«Enter»;
• After completing these
steps, the brand and
manufacturer of the
selected motor is
displayed in this menu,
and the rated motor
parameters are entered
automatically. If any of
the motor parameters is
manually changed by the
user, the «Way of setting
specific. of ESM»
transfer to the «Manual
state», and the brand and
motor manufacturer is
hidden.
If the required motor is not in the list, exit the motor selection menu by
pressing the «Esc» button and return to the «Instalattion parameters» menu.
Set parameters which are given in table below:
UMKA parameter Value
Field No Enter oilfield number
Cluster No Enter cluster number
Well No Enter well number
Motor rated current enters automatically if motor has been chosen from list
ESM rated current
Or enter motor rated current manually if required motor is absent in list
Motor rated power factor (cosfi) enters automatically if motor has been chosen
from list
Motor rated PF
Or enter motor rated power factor (cosfi) manually if required motor is absent in
list
Step-up tr.power Enter step-up transformer rated power
Motor rated power enters automatically if motor has been chosen from list
ESM rated power
Or enter motor rated power manually if required motor is absent in list
ESP head Enter pump rated head
ESP rated efficiency Enter pump rated efficiency
Setting depth Enter well depth (cable line length)
Motor rated voltage enters automatically if motor has been chosen from list
ESM rated voltage
Or enter motor voltage manually if required motor is absent in list
Motor rated frequency enters automatically if motor has been chosen from list
Motor rated freq.
Or enter motor rated frequency manually if required motor is absent in list
Idle motor rated cur. Skip
Power system Set supply frequency according real one
Filter Capacity Manual Skip
Work voltage Set supply voltage value to real one
Fan On temperature 34 °C (factory setpoint)
2. Go to:
«Status display» → « LEFT» → «Drive settings» → « RIGHT» → «U/F
characteristic» → « RIGHT».
Set «Min. freq.limit» = 1 Hz,
«Max. freq.limit» = 120% of
motor nominal frequency.

3. Go to:
«Status display» → « LEFT» → «Modes of start» → « RIGHT».
Set parameters:
• «Startup mode» = Soft;
• «Acceleration rate»,
«Deceleration rate» = 2
Hz/s.
4. If motor hasn’t been chosen from list go to menu:
«Status display» → « LEFT» → «Drive settings» → « RIGHT» → «PMM Vector
mode» → « RIGHT » → «Set vector control» → « RIGHT», otherwise skip this
point.
Set «Count poles» according
to the motor poles pairs
number or it can be
calculated by formula below:
𝑓𝑚𝑜𝑡𝑜𝑟_𝑛𝑜𝑚𝑖𝑛𝑎𝑙 ∗ 60
𝐶𝑜𝑢𝑛𝑡 𝑝𝑜𝑙𝑒𝑠 =
𝑟𝑝𝑚
5. Go to:
«Status display» → « LEFT» → «Drive settings» → « RIGHT» → «PMM Vector
mode» → « RIGHT » → «Line and PMSM» → « RIGHT».
Set parameters according to
the VSD type:
• «L sin Filter»;
• «C sin Filter»;
• «R sin Filter».

L sin C sin R sin


VSD Series Comments
Filter Filter Filter
AK06-UD-250-480-12-131 VSD with 2 sinwave
33 0,092 138 6,1
(AK06-MM-250-310231-480) capacitors 3х23 uF

AK06-UD-400-480-12-131 VSD with 4 sinwave


33 0,047 276 2,1
(AK06-MM-400-310231-480) capacitors 3х23 uF

AK06-UD-630-480-12-131 VSD with 7 sinwave


33 0,036 483 1,3
(AK06-MM-630-310231-480) capacitors 3х23 uF

6. If the motor hasn’t


been chosen from list – do
p.7-p.9, otherwise go to p.9.
7. Define «Rs» parameter
according to Appendix A.
8. Define «Lsd», «Lsq»
parameters according to
Appendix B.
9. Define «Torque»
parameter according to
Appendix C.
Setting the control mode
10. Go to:
«Status display» → « LEFT» → «Modes of operation» → « RIGHT» →
«Manual/automatic» → « RIGHT».
Set «Operation mode»
according to the
technological process
requirements.
Set «Rotation direction»
according to the well
equipment configuration.
Set required «Frequency
setting».
11. Go to:
«Status display» → « LEFT» → «Alarms» → « RIGHT».
Turn ON the «Overload»,
«Underload», «Overtorque
protection», «Phasing
failures», «Current
unbalance», «Insulation»,
«High line voltage», «Low
frequency».
«Overload», «Underload»,
«Insulation», «Low frequency»
protections must be set
according to the oilfield
regulations.
Now the VSD is ready for
START.
TO START A MOTOR PRESS TO STOP A MOTOR PRESS

If you cannot reach the set speed, go to Appendix D.


Appendix A – «Rs» motor parameter
The definition of the «Rs» parameter can be performed both with and without
connected cable line:
• In workshop it is allowed to define «Rs» only without cable line;
• It is allowed to determine «Rs» at the well, both with a cable line (if this
equipment is operated with this cable line), and without it;
• To determine the «Rs» parameter, it is necessary to have a milliohm
meter available, which allows measuring resistance in the range
0 - 10 Ohm with an accuracy of ± 5%.
To define «Rs»:
N a1. Disconnect motor from
A control source / mains.
B Motor a2. Perform resistance
C
measurements between
S
phases AB.
a3. Perform resistance
measurements between BC
phases.
a4. Perform resistance
measurements between CA
phases.
a5. Calculate the
resistance «Rs» according to
the formula below:
𝑅𝐴𝐵 +𝑅𝐵𝐶 +𝑅𝐶𝐴
𝑅𝑠 =
6

a6. Enter the calculated


value of the parameter «Rs»
in the UMKA03 controller in
the menu «Status display» →
«Drive settings» → «PMM
Vector mode» → «Line and
PMSM».
Appendix B – auto-detection «Lsd», «Lsq» installation
parameters
Before performing auto-detection of the parameters «Lsd», «Lsq», make sure
that p.1-p.7 of this instruction are carried out.
Note: Violation of the algorithm actions may lead to failure to start the
equipment.
To auto-detect the parameters «Lsd», «Lsq» it is necessary:

b1. Remove line voltage on


the feeder.
b2. De-energize the VSD by
changing circuit breaker
handle to «OFF».
b3. Wait 5 minutes for the
DC link capacitors to
discharge, the UMKA03
screen and the Backspin light
fade.
b4. Connect equipment
according to figure b1 (option
«a» or «b»):
«Auto set» connection «Auto set» connection
scheme with line scheme without line
N N
Triol Cable Motor& Triol Motor&
AK06 line Pump
AK06 Pump
S S
Input voltage Input voltage
380 or 480 V 380 or 480 V
a) connection with cable line b) connection without cable line
Figure b1 – Equipment connection for «Lsd», «Lsq» parameters set-up
b5. Apply voltage to the
line.
b6. Energize the VSD by
changing circuit breaker
handle to «ON».

b7. Go to:
«Status display» → « LEFT» → «Alarms» → « RIGHT».
Turn ON the «Overtorque
protection» and «Phasing
failures». In «Overtorque
protection» set «Overtorque»
parameters to «On».
In «Phasing failures» set
«Phasing Iu Iv Iw» and
«Phasing Ia Ib Ic» parameters
to «On».
Turn OFF next alarms:
«Overload», «Underload»,
«Current unbalance», «Low
frequency».
Go to each protection’s menu
and change «Protection»
parameter to «Off» in every
protection menu.
b8. Go to:
«Status display» → « LEFT» → «Calc. of step-up transf.tap voltage» →
« RIGHT».
Set parameters:
• «Setting depth» equal to
the cable line length of
submersible units. If
there are no cable line
set 0;
• «Prim winding voltage»
equal to the supply
power network (380 V or
480 V);
• «Step-up tr. Tap U» equal
to the supply power
network (380 V or 480 V).
b9. Go to:
«Status display» → « LEFT» → «Drive settings» → « RIGHT» → «PMM Vector
mode» → « RIGHT» → «Line and PMSM» → « RIGHT».
Set parameters:
• «Psi rotor» according to
motor nameplate.
If the value of «Psi rotor» is
unknown, it can be calculated
using the formula below:
𝑈𝑚𝑜𝑡𝑜𝑟_𝑖𝑑𝑙𝑒 ∗ 1,41
𝑃𝑠𝑖 𝑟𝑜𝑡𝑜𝑟 =
1,73 ∗ 2 ∗ 3,14 ∗ 𝑓𝑚𝑜𝑡𝑜𝑟_𝑛𝑜𝑚𝑖𝑛𝑎𝑙
Where:
- 𝑈𝑚𝑜𝑡𝑜𝑟_𝑖𝑑𝑙𝑒 - linear Back-emf of the motor idling at the motor rated frequency. If
this parameter is unknown, then it can be calculated as:
𝑟𝑝𝑚𝑚𝑜𝑡𝑜𝑟_𝑛𝑜𝑚𝑖𝑛𝑎𝑙
𝑈𝑚𝑜𝑡𝑜𝑟_𝑖𝑑𝑙𝑒 = OR 𝑈𝑚𝑜𝑡𝑜𝑟_𝑖𝑑𝑙𝑒 = 𝑟𝑝𝑚𝑚𝑜𝑡𝑜𝑟_𝑛𝑜𝑚𝑖𝑛𝑎𝑙 ∗ 𝑘𝑒
𝑘𝑉 𝑜𝑟 𝑏𝐸𝑀𝐹

𝑘𝑉–motor rated value, measured in rpm / V,


𝑘𝑒 – is the nameplate value of the motor, measured in V / min-1, if the
value is given in mV, you must use the ratios below to recount:
𝑚𝑉 𝑚𝑉 𝑉
= = .
𝑚𝑖𝑛−1 𝑟𝑝𝑚 1000∗𝑟𝑝𝑚

𝑟𝑝𝑚𝑚𝑜𝑡𝑜𝑟_𝑛𝑜𝑚𝑖𝑛𝑎𝑙 – rated motor speed in rpm;


In case the back-EMF (bEMF) parameter is given in the motor passport in units
𝑚𝑉
of measurement −1
, it is necessary to use the ratios below to recount:
𝑟𝑎𝑑∗𝑠
𝑚𝑉 𝑉
= 2∗3.14 .
𝑟𝑎𝑑∗𝑠 −1 1000∗ 𝑟𝑝𝑚
60

- 𝑓𝑚𝑜𝑡𝑜𝑟_𝑛𝑜𝑚𝑖𝑛𝑎𝑙 – rated motor frequency in Hz.


If the above parameters are also unknown, 𝑈𝑚𝑜𝑡𝑜𝑟_𝑖𝑑𝑙𝑒 can be taken as equal to
90-95% of the rated motor voltage.

Change «Autocalc» parameter


to «On» or if there is no cable
line, the value of «Resistance
of a long line» must be equal
to «0».
b10. Set «Autoset»
parameter to «Inductance»
state.

Now the VSD is ready to auto-detect «Lsd», «Lsq» values.


Follow the steps to begin auto set process:
• press « Start» button;
• no need to change «frequency setting» parameter;
• wait until auto set process finish;
• if «Auto-set» procedure is completed successfully, message «Autoset»
appears at UMKA03 display;
• if «Auto-set» procedure isn’t completed successfully, message «Failcacl»
appears at UMKA03 display;
• if the VSD stops the auto-detection process by any alarm, find the reason:
- check if the entered parameters data are correct. If data incorrect fix it
otherwise contact Triol Service Support;
- to restart the definition algorithm «Lsd», «Lsq» - set «Autoset»
parameter to «Inductance» state and press « Start» button.
Appendix C – auto-detect «Torque» parameter
Before performing auto-detection of the «Torque» parameter, make sure that
p.1-p.8 of this instruction are carried out.
Note: Violation of the algorithm actions may lead to failure to start the
equipment.
To auto-detect «Torque» parameters, you must:
c1. Remove line voltage on
the feeder.
c2. De-energize VSD by
changing circuit breaker
handle to «OFF».
c3. Wait 5 minutes for the
DC link capacitors to
discharge, the UMKA03
screen and the Backspin light
fade.
c4. Connect the
equipment according to the
figure с1.
N
Triol Cable Motor&
AK06 line Pump
S
Input voltage Step-up
380 or 480 V transformer

Figure с1 – PMM start power scheme


c5. Apply voltage to the
line.
c6. Energize the VSD.
c7. Go to:

«Status display» → « LEFT» →«Installation parameters» → « RIGHT».

Set parameters:
• «Step-up tr. power»
according to the step-up
nameplate;
• «ESP rated efficiency»
according to the pump
characteristic;
• «ESP head» according to
the pump characteristic.

c8. Go to:
«Status display» → « LEFT» → «Calc. of step-up transf.tap voltage» →
« RIGHT».
Set parameters which are
given in the table below:

UMKA parameter Value


Motor rated voltage enters automatically if motor has been chosen from list
ESM rated voltage
Or Enter motor voltage manually if required motor is absent in list
Motor rated current enters automatically if motor has been chosen from list
ESM rated current
Or Enter motor rated current manually if required motor is absent in list
Enter cable line cable cross section equal to the real cable cross between step-up
Cable cross section
transformer and motor
Setting depth Enter well depth (cable line length)
Reservoir temp. Enter reservoir temperature equal to real one
Prim winding voltage Enter primary step-up transformer voltage
K.Transform Enters automatically
Enter value equal to the transformer tap at high voltage side. This parameter must be set
equal to the real connected tap and must be not less than the recommended tap
(«Recommended U step-up trans.» UMKA parameter). If the operating frequency of the
installation is higher than the rated frequency of the equipment, the step-up transformer
Step-up tr. tap U
tap must be increased proportionally higher. For example, the rated frequency = 60 Hz,
the operating frequency = 70 Hz. In this case, it is necessary to set the set-up
transformer tap = (70/60) * «Recommended U step-up trans.».
Note: make sure the equipment is designed to work with increased frequency!
Nominal frequency Enter nominal step-up transformer frequency according to nameplate
Impedance Enter nominal step-up transformer impedance according to nameplate
c9. Go to:
«Status display» → « LEFT» → «Drive settings» → « RIGHT» → «PMM Vector
mode» → « RIGHT» → «Line and PMSM» → « RIGHT».
Enter «R long line» and «L
long line» values according to
Begin the algorithm below:

yes Has the motor been chosen from no


the PMM lib?

yes Has the «Rs» parameter been no


measured with the cable line?

yes Have the «Lsd and Lsq» no yes Have the «Lsd and Lsq» no
parameters been defined with parameters been defined with
the cable line? the cable line?

Set «AutoCalc» Remember «L long line» Remember «R long line»


to «Yes» parameter value parameter value

Set parameters: Set «AutoCalc» Set «AutoCalc»


«R long line» = 0; to «Yes» to «Yes»
«L long line» = 0.
Set parameters: Set parameters:
«R long line» = 0; Restore «R long line»;
Restore «L long line». «L long line» = 0.

Set «AutoCalc» Set «AutoSet»


to «Yes» to «Torque 2»

c10. Go to:
«Status display» → « LEFT» → «Drive settings» → « RIGHT» → «PMM Vector
mode» → « RIGHT» → «Set. vector control» → « RIGHT».
Set parameters:
• «Setting start frequency»,
«Setting switching»,
«Step-up transformer
satur. control» to «On»
state.
• «Switch I/F – U/F» =
«I/F».
Now the VSD is ready to auto-detect «Torque» value.
Follow the steps to begin auto set process:
• press « Start» button;
• no need to change «frequency setting» parameter;
• wait until auto set process finish;
• if «Auto-set» procedure is completed successfully, message «Autoset»
appears at UMKA03 display;
• if «Auto-set» procedure isn’t completed successfully, message «Failcacl»
appears at UMKA03 display;
• if «Torque» parameter has value 32.767 it means that auto-detection is
not completed successfully;
• if the VSD stops the auto-detection process by any alarm, find the reason:
- check if the entered parameters data are correct. If data incorrect fix it
otherwise contact Triol Service Support;
- to restart the definition algorithm «Torque» – set «Autoset» parameter
to «Inductance» state and press « Start» button.
Appendix D – Troubleshooting

Accident / non-
Reasons Remedy
compliance
1. Verify that the following settings are configured
correctly:

• VSD rated current;


• overcurrent setting;
• adjustment number Iout, Iin;
1. Error in settings.
• calibration Ia, Ib, Ic.
2. Error in the 2. Turn off the motor, check the operation of the VSD on
Overcurrent at the start scheme. no load test.

3. Pump wedge. 2.1. Perform a short circuit test.

3. Perform the installation in the following sequence:

• start the motor at a frequency of 10 Hz in the


forward direction;
• swing the motor at a frequency of 10 Hz in the
opposite direction.
The VSD does not reach Increase the step-up transformer tap. Repeat action in p.
Motor undervoltage
the set frequency c8 before start.
1. Increase the starting frequency by 1 Hz. Repeat the
start, in case of a negative result increase the starting
frequency by 1 Hz and repeat start. Repeat this action
until the positive result but the starting frequency
mustn’t exceed 5% of nominal motor frequency. In this
case, restore the starting frequency and go to step 2.
Transformer Saturation Boost Transformer
Failure Saturates 2. Increase the step-up transformer tap. Repeat action in
p. c9 before start. In case of a negative result increase
the starting frequency by 1 Hz and repeat start. Repeat
this action until the positive result but the starting
frequency mustn’t exceed 5% of nominal motor
frequency.

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