este ppt Tony ight tre dean ook te designs tong ime to gest, Tho vale simple, yet ‘arangerents took re tongest musa ‘Sige out angry tha ‘i rerio was to have a iston eres ‘alve which woul ita put ‘texas team out But Gould ot teas sie and rect rangement donced {ogre tout rereepectives ‘nce nd ata lt the trod Thad alo Sided that the engine wou bs onal ing thu cou ce vey tah any rewuremarts fr para motion ae the piston Fascoud move the she of snuGongre meds good proreas inne bad, wen had Exrote moment. had been feading about the cevlopment fa for sone UC engine tere the whole onder ‘ates to give thevave A Simple B Engi imple Beam Engine... ° . att itt itha lwist << vert, thought woukd do now tring ne stun? the sane! Back tothe crowing 8 obvious om how to more Towa! tied fgureeuta thecyinder- is now you = Mrotod ofotang the cyncee. t BLA wast cbvious at he Yotacan my mind went blank. ine) Thencame ie smplestof_Themsin problem vas he Gongn satin: makethe sight movement of te vl Ghindorosclte nthe vrteal rin relaton to he eccente. Ghe'How simple? As the. Ids wored tha the eccentric. cyte tits the ports would would bind, Rac envisaged pen and shut usta they do pivots at bot ends of the San ceiling enane ver agin was not ‘Saving sprcbiem, Rowevar, Fappy wth the arangement siwaysleads to ancther andi So opt us to pve the ihiscase twas the question rod athe Cynder ene Stow to cnethecyinaee | Tharninule manent onthe Sook ang forth, (Yes | kewl eoantre caused no prebiem Sryoureasrg insartleare 0 youbuld ts engine ‘Model Engineer 29 May 2018eotgoerawing tonite tcoenic cnt pave ferinverted the aheal do ‘apoogie but have saarchod Sn te niemat ana can see any ing maa. Ways racer know rere? (On with the but ‘Stat ith he base part Nand marth ot os accra {8 posabde photo 1) few “sors forbear ght be fppeoprate ore. Cutt base Th Bas a are fo bean rat tosh bt remember wren {citing brass het you winged Yom etching, Make sre {oveeloos thathavenct been You athe pate down wth Geedonstea You ind clamps. DONT HOLD THE thatthey wont cutoaty but PARTS INYOUR BARE HAND - ‘wilt Aso, becavel natures yu fancy ato the ‘onencrilng trace artes hos Ths fp being moure {osnaleh uhienienetatig (part2 andthe por lock part froblem vinta smalernae yuo be aropared a Eutiyou'nien cing geri ina, Ung double ses ols youeanuseina olsaccge tape or Superga Pas puting asa ator tho lace parts othe bas. ee them as ctthedHl be Latme ean sgt markout he matting Hoe tre oat vera tin, ales tbe base. Mak ough ck nipthetacs of te cuting ‘The vate column ara fcga The smal fot overt pexton hes parts 4 an 8 Lo) Sow 2;Top Beam Mount us 2 word ey + Lele FYE 8 | enenas i 4+ e Self [fase Making nose 2 simp and ‘eyoyable turning Job. Cut the {our fon ones ane four shorter bse loge fo enath ur late has a cept stop #'s lal sallng fo et te lengths a the are. Foti ov with a le fd 2 earba, Face al ends i and ao 8A ‘The nex pars to make ae the craneanat esringe ert 6. Take a length of Sox's eh brass are mak ou two Doaings. Betore cutting ta length erin rear inch Cut length Now, uness you d) t+ BeSordoem’ inkshaft Bearings A BEGINNER'S ENGINE he main eam bearing roan abeolte wierd witha fio} would suggest you cut a shart length a ne round land mount the two beargs So lac nthe our a Shuck and facet se, Yet fe four aw isc you mgt a8 trl set ease cring ‘nd tapping te end of the earings fone at tie}. The ‘main beam bearing part as ‘made in te same way a he ‘Sacha bearings, avoopt {atta ast or he Dears {photo 2, There are severst ways to cut this Sot. You could fit TeeTe eye se sting saw inthe lathe {tl cut by hand or with ‘band saw which isthe way aii nto the parts that move Seep rat cyte sandy pan eat Seer corneas inet nt res Ruschepmes wrces seu son fron apa Reuse aver, fom nel ‘of he 20k. The yr ead it Don't il any ofthe hols st yet Theeylnder and te ond fe ater aoisere toot Not, a doteat operat bscae ofthe sve sot the onde lb ite so 52, wm put he cinder Straight ino the three a chuck ‘we are going to end up wih swnissiaaeay guns) 8 i ‘ i a i maith ee a arf] PQ s.Piston ® ee, sm sot Rati Boer Tmecran asso. reandta the nde Boe, Fast abt push, Pat inthe {jade then we can chk re prin the lite, Dont go mad ‘he enc ey wwe an mark tthe lovee nol thease of the Cynder ih the oye se orotate speak, seabe line using alate too across {ha Boom of te vind ‘New tart up te tt. With (he amaloet carte al you rave, jst ihaly mak the Cente of he basa, We can row we Yes asa releonce owt to mark the aoetion tte steam port ard me linkage Role. Nex arian tap te pot hoe SBA. The ot tes ust alength af Inch later starians rune, thraaced each end SEA With ha ener veoved rom mate, dri 6 scam rt ol and tap eae demosh REN Bwe oma Pivot ESRB re sites set Gudgeon Pin ‘6a, Beam Pivot oasis. Manheay ee 4 pal 3) 2, Connecting Rod Model Enginoor 29 May 2018‘A BEGINNER'S ENGINE 13. Crankshaft And Pin Te Seaman BS te e302 = 2258 pnpros e = 415, Valve Rod a ae TH eee Vrs ho = 17. Flywheel Bush: ; 1S Maa oa Pt hoo. Not. tho ton (pat (Chick sutabe argh of brass ‘ound Face oft ne sie dri ‘We can now apen up the piston rade witha ch de, theoute et ‘finder bor. Fh ut ery fora tng 1. Par oft Jang dt no forte ‘gxspeen 9 “Te piston and conmecting ‘es part 9 canbe ured ftom tne sok or obriates, Dil and sot as coeeribeg in ‘we craigs. “The guageon pi par 10) Is ust engin of rch found sn notre comment Isrocesssry ‘The bear part) 62 empl job to mark out dit ‘and cut to shape isting Hort wit le. Wit the ‘inch round isto hand you might 28 wal prepare the beam piots wich are simply thveetngtns wits 2 7B tte at each ene wwrmmodel-engineerco.uk “he warkohat part 13) 'eanoter length 3 nh ‘ound sareas stat wth one fd headed Ys 0 {photo Cur the crank web froma sutable rece of mig Stool and el and tap forthe trakahaft. The hoe forthe tran pn feild % nc fora oct ft or sighy under fora esa ft. After the crankshaft Fite tthe eran wed you can iy up the ound pants the re the ae bat cuts at high Spon You can now ta "The scoontic part 14) 6 single uring job, Startog witha piece ofround bar inthe ths a, tra o 20th par ff Theil or the eran Shou be tackled nest Aer Carty marking the postion ofthe ole you could ion ‘our ei ress but he mine Inthe tour jaw. Con forget to protect he “wong par ot Ie eccentie when Jou gD It Tre eosanne naa 0 be led and tapped BBA (seven oe aw asm Forthe valve rod assembly (part 15) the cocenic sheave ‘Srmade for ne set brass cut to shane. Ween mado bor: would sungest Youdo inthe four an. Cente {thn ta rash of with 2 sal boring ool ust ance rung on he ecco. ‘Neoure of ou eewrance sok. Note te ole othe scones fo he BBA grb seem ‘The universal joint isa smal ‘ok of bras. Take a length of ea squire lt anc hen futtotengtn fy ob fo make you ait te length "ust (ounave been warned) We vat have oa ut ‘he angie tected botore ‘ne make the nk rom tho ‘Sonntetothe universal Dock (phot 5 eare e A Simple Beam Engine.. With a TWist.... 222 Teck ‘materal wil doused. shot the poston ofthe when uttoma pecs! sndot {inch dameter brant sponse. Set the umber one Toy Wiig Inch thick aumninum. id see. Tum a iinch spigot jaw hvizontly 10 the lathe designs @ Win your dividers et see onto which you can mount heed. Massure he distance ‘simple, yet the dameterrequited; dl the ywheel and puta cinch x 40 between and cut length of unusual, Cente ofthe Dani cinch. ME theaclon the eng of ke wood sul ho gap, We now fanaa Now eutthe cele by whatever spigot Sacre he fret favo ving Nas. Soube ‘mane. Iusbd my rosty Sanwa sabe nut retreades across thee wh a athe Siw Weil be drassng the Yinch'x40 ME, Tum the ah contr? ‘yest on te lathe 0 you ouside lamar and form the Remove the length of wood ME 100, 29a 2018 on'thave tobe too accurate. recess ot and back. We can and oate by hand the tree Temount te fel nthe Use the tres aw cruck 29a jaw chuck Using the lant of lathe we nood @ manare Any Simple avi head te mark Wood, put number 2 jw the Fotaontl postion. You ean Te] ‘eas host Remove the (6 ‘wea om te pig ane fish mereng out he spakes. ‘Toremove the waste between ‘ho spokes lean dled hem ‘hon eat fo vith fe (photo {8A good fort To ment te ‘yest ono the crakshalt {photo 7) el need 0. tum amounting bush (port 17) Ohuske length of nen arias ad aoe of ‘Farge chee yc rg Th fd pa turn Inch clamater tothe « Model Engineer 26 June 2015A BEGINNER'S ENGINE 18, Fywneot tel Le lon or Moos E © engine ov copper steam pps ane ee Mat Horaeced MOF a Foqurod length Tread 4x40 Me. Conve on, towed wih ‘inch er then pt off to length, Dew and ta forthe 6A, gub sor it We shoulé have enough parts to blld our beam engine now, ‘par frm the vals rod ink which we wi come t ster Fret the por book (= wi fe steam pipes lt) followed by the crankshat | bearings. Now, we aya inch rule on the Fat we can measure he distance ‘between the po black pivot ole and the mide of he ‘crankshaft bearing hole: Note this down, This is the fished ‘ze required between the ‘ocentne sheave centre and the unwereat block, upriaht hole conte hope that makes (Cu a pce of brass sheet | forthe vale rod ink. Tis | now screwed or riveted 16 the } ‘Si ofthe coer, Mark ‘he poston ofthe Ye nck ‘The saves way to st tho hole ate oer end 2o the va events a flows distance caresponcs wth _tghtan up tha grub screw. ‘emeasurement you took connect he valved tthe frevusly Wecan now buts universal Block then tothe ‘he engine. cyirir with a srouisred Blt ‘Sta by ting ha cyinder Ear orgat ttl you to pivot secure and seal with make that part but rm sure t ‘Trreadock. nod tothe you've got tsa that wert far block tsk place bye fo xing for you produce. cinanx enon sping and’® Fee connecting ed the Suitable mt. Next tthe upper thee and that's Aandiowercolurins. Totheton Now, Fve done my job Dring moun adhe beam corety in deserbng this Dearing, secuting tothe engines construction end Sper eoimns Now wean the rig Save appar ony {tthe piston rd tothe pston drawings you foul be ae ‘win ne gacgoon pin Spt _inerhe engine and oat te ioe ginder tthe beam pane he ports will open ‘wth one fh %sirch pra and close at the come tie tour 12. With te ston al TOS the Connect roto thelbeam exhaust port wi ust about to whanater neh ph fart” open. Sly wih Be ston 12. Assamble tte centanek,_S{6DC tho steam pot wilbe cccenfeeccari sheave ards about open, the eel bah part 7) Te ‘scene posien shouldbe Lt bull a how cant sey? thefatera bolle (part 18) fheulc be area cpposte he With he pice of materia shy crank hgh at ements soi wo can kop the costs dow Ive buy a set of copoe 6 ‘2inohe we ean make fu Dol witout buyng alert cof ung. We can ollou our’, fas ey ay. snot hat cut {elon aban Youcan, of ‘ours, se ready formed {bing bat am tying to reduce the coats. Anyway it's boain. “satis he heating recuirements, wo DF torches ‘wi sufice as long 28 you use the mised ga type (propane ‘butane You wil need a couple fie bricks o support he bole you contact any of the ‘modal engnoenng eupplers and ask for Easy No.2 replacement | am sre they ‘wilcome up wih the goods, ‘ogotor with suitable fscto ‘book. You wl alco reed afew Selnch copper rvte and a5 Inch length of inch amter bones ro Fist fra yousalfa suitable formar about 2 mene ‘ameter An old ling pin ‘wouldde nice. Guta peceot => wurwmedel-engineer.co.‘copper x about 6 nches {ay foxbiotape moasure ‘nung he former to choc. Heat toa ps then quench Inwatac The copper shoul thn be soft enough to bend sound the former In, revheat. You may noed ‘encourage te copper wih ‘namemer where ho two fSdgee meet. Newt cut astp ‘teapper 34% 3c This ‘lace wil be used to reinerce {ne seam. Clsan up te Couper swith emery and secure wth {irae rivets ener ide "The end plats are next. You ‘wi nee to make a former to flange tre ends. Any scrap etl oft wil door oven a lace of hard wood. Logically. the camater ofthe former shouldbe He inside dameter ‘ofthe barat minus twice tbe thickness ofthe copper. ‘Gato cleo of coppar ho ‘damater ofthe formar pus ha ‘anion Now sto wih the Blow torch heat the pales up tw chery red thon quench in cok waar: This wl anneal the ‘copper. Clamp the copper dik inthe vice wih the farang foxmex We can now proceed to tap the fangs over with ‘hammer. utod an Boz. Stoel hammer Vor your way ‘und, rotting the pace in {he veo. The copper ll work harden so you wit ed 0 ‘e-anneal the capper several times bere the fanga Is complete. The thickness cf he flange wil inrease 0 you wll reg to Geos Itup inthe athe ‘nts the bare. Tako ight ut a ig sped with 2 squirt ‘ot OAD ar scone spray for vcation Whit he Range inthe you might as wel dil ore stay. turing othe bare, ar ‘he postions of he safety vane fd the seam outst Os fr he ley vale but don't a frre Soar cut ust yt. Tur up the sey vavo bush (par 18} wich ‘Sou be ether of copper or bronze ht not bass because ‘bras wil evertualy come «dio to the chemical reaction ‘between the fo lore mete ‘omnes wih at ana Wat “he say is jst argh of inch charter bron oun wth {9 5BA Dyes on cach one, Assembling the boiler Tine now to assemble the ‘oll Using coarse emery to cleanup the parts that wil be Joined. Thar no neod to ‘ln th parts ald lowe the fu wil remove any ‘urtace oxdants ‘garg the tha, ic tothe consistency of thick ream and spnly witha eral pars ‘Assemble the boll as shown on the orawina Nov forte rain event niece tho weather outside Isr, dul arc t,o have to alvr solder out bole ‘rors (po natn the Kener. ‘Setup the bor onthe fre Dicks oe st shy apart (so the bor cannot al bout top Sido up. You wi need rekbe Patnerto asset you wh other blowtorch. Expan to ‘hom what you ae going to. "Note: Do mato sue you ae Doth wearing eutadi thing no fp-fops or shl sus! Use ‘ita common sense and you ‘wont go wrong. Ga he siver ‘alex ready ona wih the oto ry fla a ane tholdeg th Pet boter use ple ype acustable pipe ranch. Ar youready. 2 ‘Set to with he bow torches conceriraing on the safely ‘ae bush and the end closest {oi Bring up toa dulled Feat The wi turn ino @ lassie state. Now put the {of the svr acl nto the fame, oip tint the ay fax than toon the bot Bush ‘wn he sider sous ash ‘ound the it dows isnot hot enough. Continue to hat tho barel unl te solder ‘takes. Move to the flanged end plate and apply more solder (ont forget o solr the stay tthe sare ime). Do te same forthe oor end ee ue 4 Al. wea, [lol - = on ef be 43464 018 bronze toy 582212 sing at shoot 20. er e O09 I AT 90a tote & pts odooe ny cane Mahlaeestet x Valve |, Sree ‘Mode! Engineer 26 June 2015A BEGINNER'S ENGINE Now, wing your tongues orvraioweryouarusng, ED o tim to boter sam sou By now the bate lb ce fr hat oy wl ave no frcclm sedarng te bla Mckee of he Brac tonforong ap aon foe toad atouenotsaldarse Toten ofthe oat er {loaning i re be Stoo and suring paws) we musts Tes tar comet Tabet ss nts mtb Bolle testing satay ave win an BBA Brass ‘The simple method |useie to srr Tit the screw to {wat pug the bole, then crop remove any te lay tan ack Info a potothot water The an extahalf atu. Look the ‘Srinside ull expand wih the serew wth aleck nut ontop of heat Wyounave.aleak you the bal you have followed ‘lis0e mata of bubties the nsructons to Us tor the Inthe water you ng leak, vave wl i at about 10 Ibs okie -butthe crances ich ‘3, wah ts simp bol. you ‘wonthave any sucn prosiens Almost there now Now for anfydrau eet The bole eaing part 20) GGotyoucafabeyeis inns fekst a simple sheat mata {beard cut eff the vane stom. Box photo Bf yu follow New tke apiece oftrass,_thedrawings you cannot go found len dametarsinen rong. Fareeling the ve long, turn one-end enc'head” oles uted inch conte Wien CAO ME. Revers the ait you supp the pat Metta po inthelae ae aot you are ailing ona psc of ovest the ube ave. Cnt wood as you dil rough you {trough oe ines x0 webend up wih found oles. can of courso, use anything then youve bul he fond. Glue tre vave nin youuseat twist dil holes Youlike. The fra stage she engine fo ese rstructone Gjanosenfate Susergue Fil walbeetything Ouround. On plumbing ut euepect at you enol have a runner {hetoier iin water sorew me one atthe end pieces you wil Youve goth faryou wont Photograph 11 shows the {ube vais inta‘me ota wen Nave to solder Me bing nuts Read meta tel youhow ta do completed engine and bole ‘taufabie sealing washer) place atthetop because there tha ‘hope you have ago at ‘Then, wih acar‘ootpume, Isat Iitleroom, even Now the best: oad up _buleng Ifyou do ana you fake bap to sbou! Opa thetest ingers foal the the burner ay wth wee have ary problems please potting drematic happens you nutan place Tre burr tray tablets and hah the baler contact meat thepufangow hve a cate bose {Bare 21) requires no furher” wih hot water Se thal co gmalLeom Sescrton iphoto 10) wand waa few minutes. Nex tine! wi be descebing Safety valve (part 19) The base commy modelig2 Gv the thwhoolafow uns a simple maine plat Now if you don’ fe! consent piece of varnhed wood. You torameva tne condancats. Me making your own safety vale toe a Mario safety vas You wil of cures, nea 2 titer te thread inthe Dole tush buts very easy 0 rake your own, starting with the valve body. Rlefer tothe draw, ‘Chuck a sher length ot bras hon face, then te te fata Winch» 40 thread x incitong, Deland ar Inch and par oft length. ‘Grp the ballin te tee aw nd st hy face of aha Yyoucan cere cal then ar End ap 884. The sping = 2 ‘a Sas soe och ono, ‘hinch ameter Assemble a won model-engineer.co.uk 6 —_——————$ $$