MANUAL CHAIN HOIST SHK EX-10000-4,5 454946-81908 English 25401187785 EXURS-PO-2408 STAHL I ‘STAHL GraneSyiene Gri ese a igh oe oan he above rman wit nte, ‘Oaz013pu This document is @ copy. Read the instructions supplied with the product before installation and commissioning. r Keep the instructions in a safe place for future reference. fe of content 1 1 Guarantee of manual chain hoi 2. What todo. 3 What not to do... 4 Handling - Transport — Storage. 5 _ Installation - Commissioning -§ Utiisation... 7 Precautions 8 Maintenance. ‘Checks. 0 Characteristics and dimensions 1 Hook certificate 2 Chain certificate -13 Spares parts..... 2 Supplement to Ex-chain Hoist User's Manual 2.1 General Introduction... : 2.4.1 Preface: to This Supplement 2.1.2 Symbols Used in This Manual : 2.13. Waring Symbols and Signal Word... 2.1.4 Questions and Comments 215 21.6 2.1.7 Terms Used. 22 Safety first! 22.1 Personal 2.2.2 Owner Responsibilities 2.2.3 Intended Use of the Product 2.2.4 Operating Environment 2.2.5 Satety during Installation... 2.2.6 Operation and Work Saiely.. 2.27 Safety during Maintenance.. 23 _ Specification: 23.1 Product Specifications. 232 Adcitional Ectabel. 7 233. Standards and Guidelines nnn 2.4 Design. a see 2.4.1 Identification of the Most Important Parts of the Product .. 2.42 Main Function... 7 7 - 2.43 _ Available Technical Documents 2.5 Instructions for Operator. 25.1 Operator Responsibilities 252 Handling of the Load.. 2.6 Installation and Initial Stor!-up... QP SONVICEernn ‘STAHL GraneStons GnbH eserves te ilo ler or amend te owe hone Wino roe, 09/2018271 272 273 274 275 27.6 277 278 2.8 DISASSEMbIY cnn 28.1 2.8.2 EC Declaration of conformity (ATEX] eee Why Maintenance is Important Maintenance Personnel Tes! Operation Book and Test Repors .. Inspections .. . Repair... a Spare and wear parts Lubrication Restarting after continued disuse. Disassembly of the Product Waste Disposal ‘STAMI GraneSioms Gre eserves to Agito ar ramen be above ermatin woul ntce. 09/2013mw 1 Manual chain hoist 1.1 Guarantee of manual chain hoist ‘Our equipment is guaranteed for a period of 1 year from the date of delivery for manually-operated equipment. If delivery is delayed for a reason beyond the control ofthe seller, the difference in date cannot be in excess of 3 months. Ifthe utilization (installation) of the equipment is delayed, the extension of the guarantee is limited to 3 months, non-cumulatve, to be requested with writen agreement ‘The seller undertakes to remedy any operating vice resulting from a fault in the design, or implementation, of the components or the materials themselves. The guarantee does not cover wear and tear", nor accidents resulting from a lack of regular and periodical upkeep, it does not cover deterioration due to a lack of surveillance, incorrect manipulations or poor operation of the equipment in particular overloading, pulling sideways. The guarantee does not apply each time dismanting, modification or changing of parts is carried out without our agreement or by @ non-authorized agent. The guarantee only apples to original spare parts from the constructor including chains. During the guarantee period, the seller must, free of charge, replace or repair parts recognized as defective after examination by his qualifed and authorized engineering department, The guarantee excludes all other payment or campensation. Under the guarantee, the repairs are in principle carried out in the workshops of the seller or his agent authorized by the constructor. When work is cartied out on the material outside these workshops. the manpower costs related to the dismantling or reassembly of these parts are borne by the seller when these operations are carried out solely by his staff or his agent authorized by the constructor. ‘The replacad parts become the property ofthe seller and must be retumed to him at his charge. For components of special relate importance and not manufactured by the seller himself, and which carry the trademark of specialized constructors, the guarantee, which can vary depending on the constructor, is that which is issued by the later. * The guarantee does not apply to wearing parts defined by the constructor, see thelist following + Lifting chain + Lifting heag Hooks Friction disc of brake. 1.2 What todo Read these instructions carefully, they will enable you to install and use your equipment correctly, to maintain it in proper working order and to decrease any risks due to incorrect operation ‘The constructor will not accept liability for ary accident or damage caused by misuse or operation of the equipment in a ‘manner other than as desciibed below. GENERAL Read the instruction manual carefully and follow its recommendations at all times. Only use “original parts" |>|>|>[>|+] +] >|] >>) -]-]-]-|-l-]-/-]-l-le)i)efeli lil Be ad sed es I a ste Bl >| >|>| +] >] -] el | +] -l oie) z)sielelsje]e-l-)-)-/-filel-fi life a) >|~]>)-|>l +) el) +) +} >] e] >) e)+)-)-|-]-]/-l-[-]-l-)-felefatifa 8} ~|~|~/>|>]~|>]-/-]-/-/-|-]-]-]-[-/-]-[-]-[-]-[-[- fff B) >| >] ele) >)+|)+)e]+)+|> +) +) -)-/+]-[-)-/-)-)-]-/-/-[e ie] Bl >| >| sl >is] >>] el ep] >] >/ sls] -}el=]-]-]-]-)-]-l-l-)-]-]-] 1 g/~|-|>|>|~+/-]~>/-]~|-]-|-|-]-|-]-|-|-]-]- 2/27 e76 Te 52 al lal |? z zi. Jaalteaslfecihe) laladald sae jag ada HEGGRDAERA HHP RR ATED Haag eege gga be gd gla gglalsli ei 3lala gg aa gael: 2) rj a{ oe} s/o} oe) n)@/o/ el} ec) a) eae) se] 2) e} 5] 2] 2) a) 5) a] a] sla) als] sis 09/2013 ‘STAHL CraneSystems Gti seves eight alter or amend te above ematon wou ase.STAHL CraneSystems AI Designation ost t 15 15 tot ast t8t Lower locking bot Locking components, v Girder with return wheet Locking components Hook set Lowe: hook assembly ela le ls ie ele |* ‘Spacer assembly 38 Split pin 40 Ring a Locking tab 2 Upper hook pin Hook block casing 45, Hood under the girder Hanging plato assombly Screw B Spring washer B Locknut ‘spilt pin Hex screw Screw Spring washer ‘Snap ring ele elele eiele Snap ring ‘Spit pin Locknut Screw ‘Snap ting 3/8/88 /8 iB ale ia\s Locknut Rivet Spit pin Pin alelelelese le ly alelelelelele ‘STAN. Graeyiems Gt eserves he git aero amend he above Homan Whew oe. 09/2018,STAHL CraneSystems AI Nt _| Designation coast | ast | tt] set [2 | st] sus» | st | zs | tor | race | t0t | 20 74_| Locknut viv y 4g SSE) te Bt Set tae 74_| Screw -|- -|-l-} - }-jv[vj wv] y 75_| Washer -|- —l-|-[ - [-|[vfJv[. f-[- 75_| Spring washer -|- -{-|-| - [-/]-[-]- [+] ¥ 75__| Hex screw -|[- -|-l-{ + | vj-|-[- [-]- 90__| Bearing A viv v vfv[vivivi [vy 81_| Bott fastening -|- -|-|yj- |-!-|-| -|]-|- 92_| Bearing 8 viv v vyfv tvivfyjw viv 93 | Bearing © -|- See q ‘STAHL CraneSystems GMBH eewes We ghia mira amend the anove efomaton who ros 7/2013STAHL IN MANUAL 2 SUPPLEMENT TO EX-CHAIN HOIST USER’: 2.1 General Introduction 2.1.1. Preface: to This Supplement ‘This manual supplement extends the PRODUCT USER'S GUIDE for additional wamings, instructions and information for the OPERATION, MAINTENANCE AND REPAIR WORK of these explosion-protected products. ‘The manual supplement may never be referred to alone but always in conjunction with the USER'S MANUAL. You should take the time to look through this supplement in order to avoid damage to the equipment and, above all, injury to people in the vicinity of the equipment. The equipment is designed so that itis safe when used correctly. However, there are many dangers, especially in Ex-areas (potentially explosive areas), which ‘occur due to incorrect operation, but which can be avoided if you recognize and anticipate them. This supplement also shows you tasks associated with the equipment and explains how you can keep it in a safe operating condition for its entire operating life. This supplement is not a substitute for proper training, but it contains methods and recommendations for safe and efficient operation and maintenance. The owner of the equipment must ensure that operators are properly trained before operating the equipment and that they comply with all applicable safety regulations and standards, rules and regulations at all times. 2.4.2 Symbols Used in This Manual ‘The reader should know the meaning of the following symbols in this manual. NOTE: This symbol indicates sections that require special attention of the reader. Notes do not indicate a risk of injury. 2.4.3 Warning Symbols and Signal Words The following symbols are used in this manual to alert you to potential safety risks, A ‘Comply with all safety instructions identified with this symbol in order to avoid injury or death. aA ATTENTION. |TH'S symbol indicates a hazardous situation which, if not avoided, COULD lead to minor or moderate injury. It can also refer to unsafe working practices. ‘This symbol indicates a potentially hazardous situation which, if not avoided, COULD lead to serious injury or death. Pee INDICATES IMMINENT HAZARDOUS SITUATIONS WHICH, IF NOT AVOIDED, 2 LEAD TO DEATH OR SERIOUS INJURY. This symbol indicates situations in which no personal injuries but damage to the jequipment can result, “STANL GraneSyons GmbH rsonesthe ight aero amend Be above Homan wneut oe, 0972013aw ‘Warning of potentially explosive atmosphere Warnings and instructions which are marked with this symbol relate specifically to jexplosion protection, ignoring these instructions endangers the explosion protection. 2.1.4 Questions and Comments Questions and comments about the content of this manual or the operation, maintenance or repair of products of the manufacturer should be addressed to: www.stahicranes.com 2.4.5 Disclaimer THE MANUFACTURER IN NO WAY DIRECTLY OR INDIRECTLY GUARANTEES THE CONTENT OF THIS DOCUMENT, WHETHER BY LAW OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO, GUARANTEES, OF MARKETABILITY OR SUITABILITY FOR PURPOSE. 24.6 Use of This Manual ‘Any person who deals with products of the manufacturer must, before OPERATION, MAINTENANCE OR REPAIR OF THESE PRODUCTS, have worked through and understood the contents of this manuel, must STRICTLY ABIDE BY THEM, AND MUST ORIENTATE HIMSELF ACORDING TO THE INFORMATION, RECOMMENDATIONS AND WARNINGS IN THIS MANUAL, Note: Keep this manual in @ safe, accessible place so that the operating personnel or the staf member concerned with the operation ofthe equipment can refer to the manual eter, before operation, repair or maintenance work onthe equipment wor rough Ad. | [terconttne orth ancal moray. Oternoe,sortus nur or death eon feet The manufacturer is not liable for losses, expenses, claims, demands of payment or damages, regardless of the type that occur now or in the future, obvious or hidden, and the owner and READER accepts this disclaimer ‘AND holds the manufacturer free of liability in regard to all claims concerning operations, causes or actions of any kind which under current law (statutory and customary law, federal or state law) of any kind can be made, including claims of performance or negligence on the part of the over or READER which are connected in any way with this MANUAL or the PRODUCTS referred to therein, including but not limited to use or any other ‘cause mentioned herein or SUFFICIENTLY DEDUCED FROM THIS CONTRACT by the READER or operator. 24.7 Terms Used The following terms and definitions can be used in this manual: TEX Abbreviation for, ATimosphive EXslocble” (explosive atrosphors).ATEX ie aio the abbreviation for European Directive SS/SEC concerning he placing of exposionoroot eectcal and mechanical devices, components and pretcave systems Exore ‘An aes where flammable lauds, gases or combust dusts ae ely to cccurn amounts that ‘3 Sufclent to causoa fre expan 2.2. Safety first! ‘The safety requirements must be known and observed ‘STAHL GraneSytoms Gb eseves a ight al or anesthe above ineaton whos oc, 09/2013STAHL IN 23 2.2.1, Personal Protective Equipment -PPE A [Clothing and equipment must be suitable for use in Ex-areas. 2.2.2 Owner Responsibilities 2.2.2.1 General Safety instructions Tany change radon tothe produc design ar pefomance characterises AA. Arrewnow nutibe docuscedin advance mah ine mnulscure ar avopecentatee ct Imenvocur and approved by tweume, As a result of modifications fo the product that have not been approved by the manufacturer or a representative of the manufacturer, the warranty n invalidated. in addition, the manufacturer assumes no responsibilty for accidents that result from ‘unauthorized modifications. ‘Components bearing this symbol are particularly explosion-proof \(eg., terminal compartments, electrical equipment rooms, engines and brakes). Work on products containing these components may only be conducted by jauthorized persons who are especially trained in explosion protection, «Yoon When working in potentially explosive areas, relevant safety regulations apply. This presupposes that the installation and maintenance personne! are informed about the current rules and regulations in the Ex-area, ‘The product is designed for gas or dust respectively. it meets the structural requirements for gas explosion protection and dust explosion protection in accordance with the directive 94/0/EC and is signposted for gas and dust (equipment category + explosion protection specifications according to EN). ‘The Ex-classification relates only to the specific provisions for gases or dusts. = The product is not intended or suitable for use in which dust and gases loccur together! In such a caso, soparato tests must be performed under the possible conditions. ‘The common occurence of dust and gas (hybrid mixture) is not covered by Directive 94/0/EC. ‘The operator must ensure that the product is only used in potentially hazardous areas that are either classified as gas or dust explosion protected. Hybrid mixtures can already be explosive even if the concentration of gases, vapors and dusts are under the respective explosive limits on their own A changes to the product are not allowed! STAVIL Granesysioms GnbH eceves te ight ater or anne he above irfrmaton woul ates 09/2013pa 4 [Only operate the product in an undamaged and clean condition. Damage may render explosion protection invalid. Incorrect or unauthorized use, as well as non-compliance of the instructions, invalidate any warranty on our part 2.2.3 Intended Use of the Product ‘See USER'S MANUAL ‘According to ATEX Directive 99/92/EC, the user is obliged to verify the suitability of the ATEX equipment for the hazardous area, Ambient temperature range Tas: -20°C to +40°C (+60°C) Equipment category Ignition protection type according to EN 13463-1, EN 13463.5 x26 cic T4 lad 6 T+196°C, Ise elle T4 Exm3D eTH135°C A luse the product only for ts approved purpose! ] 2.2.4 Operating Environment See USER'S MANUAL ‘The product is designed for operation in an Ex-area of zone 1, zone 2, zone 21 or zone 22. 2.2.5 Safety during Installation ‘See USER'S MANUAL A 3 not install in an explosive atmosphere! .6 Operation and Work Safety ‘This chapter describes only the responsibilty of the owner relative to the operator with respect to the use of the ‘equipment See also the instructions for the operator as well as the detailed safety information about using the product 4 [Operator Training [The onner MUST ensure that the operator has been Une’ appropratly. Before using the] lcaspment operators must be faniiar wth te sate operation of ian Ex ea, STAHL GraneSylone GmbH eserves re ptt ater or rend the above information wou oe, 09/2013cai 25 2.2.7. Safety during Maintenance ‘See USER'S MANUAL {The equipment may only be serviced by service personnel who are experienced land trained for Ex-areas and who are authorized by the manufacturer or a AA ATIENTION [representative of the manufacturer. The person who performs maintenance on the| equipment must be a specialist familiar with the maintenance and inspection instructions. ay Pivot cont nsinonins nan otee ameaphor! 2.3 Specifications 2.3.1 Product Specifications See USER'S MANUAL 2.3.2. Additional Ex-label H2GciCT4 | | 2 De T#135°C Konecranes / Vernouillet | | INERIS 1°2037208 Z| | AMBIENTTEMPERATURE 20°C «Ta #50°C READ THE OWNER'S MANUAL! 4. [Exidentification 2 [Filing number in the registration office 3. [Permissible ambient temperature 2.3.3 Standards and Guidelines ‘See USER'S MANUAL ‘The mechanical Ex-protection is designed and produced in accordance with EN standard 12463, The documents have been deposited with a notified body. m wa 09/2013 ‘STAM GraneStens Gmbh eserves he gt ate Fares he above ematon WING receSTAHL GraneSystems 2.4 Design 26 2.4.1. Identification of the Most Important Parts of the Product ‘See USER'S MANUAL 2.4.2. Main Function 24.2.1 Operation of the product ‘Seo USER'S MANUAL 2.4.2.2 Safety Function ‘See USER'S MANUAL 2.4.3 Available Technical Documents For each product, there are a variety of technical documents that are intended for diferent purposes and target audiences. If you need documentation from the following table, please contact your sales office. Mairi Target Group aadUse : é Mangaifdocument 2 User's Manual Manual for Product Owner [Describes the responsibilties of the owner and operator. [Supplement of the User's | Supplement manual for product owner [Manual [Describes the responsibilities of the owner and operator regarding Ex: protection. ‘Work Certificates For authorities, maintenance personnel and the owner. ‘To demonstrate that the product and its components comply with the {uidelines and were prepared in accordance with standards. Also informed about test results. PP wet: setn soneros in l,y ase where ey egy acest eee 2.5 Instructions for Operator 2.5.1 Operator Responsibilities See USER'S MANUAL A Failure to observe the instructions and warnings in this manual can result in ‘sorious injury or death. Operators MUST: because tis can cause sparks, Loads must be conducted by the cperator in coortance wit the work envronment. loperator MUST avon calising with their hocks or load against the machines or equipment ® ‘STAHL GraneSyetons Gro osenves a igh alt or anand he shove ferns Wenout eRe "09/2013STAHL IN 27 2.5.2 Handling of the Load ‘See USER'S MANUAL 2.6 Installation and Initial Start-up ‘See USER'S MANUAL ——________ Installation work may only be performed when there is no explosive lstmosphere present! | lin the case of Ex-hazards, it might be necessary to involve authorized jsecurity representative! Maintenance and inspection work may only be performed in non-hazardous environments. 2.7.1. Why Maintenance is Important ‘See USER'S MANUAL IMaintenance work may only be performed when there is no explosive |atmosphere present! [Parts marked with this symbol are explosion protected. Work on these components may lonly be conducted by qualified persons specially rained in explosion protection. 2.7.2. Maintenance Personnel ‘See USER'S MANUAL Only authorized service personnel who are specially trained in explosion protection, or experienced service mechanics authorized by the manufacturer or a representative of the manufacturer, may perform a complete ‘overhaul. Such inspections must occur in accordance with the manufacturer's inspection and maintenance plan. The original manufacturer or a representative of the manufacturer must appoint authorized service personnel with the maintenance of the product. 2.7.3. Test Operation Book and Test Reports ‘See USER'S MANUAL 2.7.4 Inspections See USER'S MANUAL 2.7.4.1 Routine Inspections See USER'S MANUAL Dust deposits on the product should be avoided - for exampl product, by regular cleaning of the| ‘STAM GraneSystems GmbH reserves the ng ater or amans the above informazon without notice ~ 09/2013STAHL CraneSystems 2.7.4.2 Periodic Inspections ‘See USER'S MANUAL iN 8 The components and parts guaranteeing the explosion protection are to be checked at least every 3 years. In general, these are partially inspected during the annual inspections (e.g., 'stallation, attachments, etc.). Under Unfavorable environmental and operating conditions, the frequency of these periodic tests are to be reduced to a required degree. 2.7.5 Repair ‘See USER'S MANUAL 2.7.6 Spare and wear parts Soe USER'S MANUAL 2.7.7 Lubrication See USER'S MANUAL 2.7.8 Restarting after continued disuse ‘See USER'S MANUAL 2.8 Disassembly 2.8.1 Disassembly of the Product ‘See USER'S MANUAL 2.8.2 Waste Disposal See USER'S MANUAL ‘STAN Cranesyetens Gr serve a gto ale or amend the above efomation wou rae, 09/2013,Sau 29 EC Declaration of conformity (ATEX’ STAHL Crane Systems GmbH DaimlersiraBe 6 D-74653 Kinzelsau Germany Declare the product: Function: Manual chain hoist Order N°: EXL/RS-PO-2408 Type: SHK EX-10000-4,5 Serial number: 454946-81908 Capacity: 10000 kg N2Gcict4 W2DcT#H135°C INERIS 1°20372/08 ‘Complies with the requirements of the following directives and their embodiment in the national law. © 2006/42/EC © PA/9/EC ATEX The following harmonized standard has been used to design the machine: + ENI3I57 © ENI3463-1 EN13463-5 Person who is authorized to compile the technical file: ‘Sébastien KABACHE Titie: Production Director Date of manulacture: 12/09/2013 i ture: - Signature: Ds Sl hex het ‘STAHL CraneSysems Gri earns the ma or ortrond he above fomaton wihaut nae, 09/2013