2) United States Patent (10) Patent No: US 8,519,672 B2
Kondo (45) Date of Patent: Aug. 27, 2013
(S!) DESULFATION DEVICE AND DESULEATION. 6) References Cited
METHOD
US. PSTENT DOCUMENTS
(71). Applicant T&K Coy Lt, Nagoya UP) 420810 A+ SIDR Kolbowlh 392
‘onda 4S Sloat Kottows ts
(72) Inventor: Toshihike Kondo, Nagoya (JP) 2001/0019257 Al 912001 Bynum etal
Sivoclosss Ale 112004 Balt a wos
Or) Aviano: TAK Cooled Nowy OP Sniioisoo Ale ‘73011 Nses erry
FOREIGN PATENT DOCUMENTS
(4) Notice: Subject to any dlaier.thetem ofthis sp Wosooms yee
pute is etéded or aijued under 35. JP 2olbtamt ‘82010
° Wo toce2 7200
USC. 1540) by 0 day wo. 20040030137 42004
wo amoissoy—— Launo
(21) Appl. Nos 13788367 Wo Houionot S00
OTHER PUBLICATIONS
(22) Filed: Jan, 29, 2013,
Seach Rept Os. 25,201 fom Inno Apion
(65) Prior Publication Data ‘No. PCTSP201 1/004406.
US20130141059.A1 Jun. 6.2013, * cited by examiner
Primary Examiner — Bia Too
Related US. Application Data (74) Attorney, Agent, or Firm — Beyer Law Group LLP
(63) Continuation of application No. PCT/5P2011/004406, (57) ABSTRACT
fed on Avg 3,201 A denilftion device 10 dvs is switching circuit 140 by
Using pulse wave ere sual ving ple wih of 18
0) Foreign Application Priority Data tsscand frequen of 20000 Fz The switching ici 140
ts withed onto allow extaction of elect cuent of 500
Aug. 25,2010 OP) 2010-188043 mA froma batey vina resistor, while being switched off
to sop the extaction of eli ure When he itching
(st) mc, Gieut 140 is sich ofa tck setomotve fore anda
MUM 1044 —— 200601) revere erent of 500 mA are supplied the bate. The
ows in4s (0801) tupplied reverse curet is eeatve current in the form of
(52) US.CL spikes. This electric current acts on electrodes ofthe battery
Usie sania and hereby enbles removal ofsultion onthe electrodes of
the ine, while redacig «temper cease of the
(58) Field of Classification Search
Fil nSearcl 3 135,biG. 16 lision device 10 dring its operation
See application file for complete search history
cencaating |
oRcuT |
ons
ae
| er
-150
PROTECTIVE
‘oRCUT
[waverorn |
SHAPING
| encur
swoon
10 Claims, § Drawing Sheets
= 1
"ro garteay
| oteunais.
pe _|
saree
‘oRCuTUS 8,519,672 B2
Sheet 1 of 5
Aug. 27, 2013
US. Patent
4LINOYIO
SNIHOLIMS:
| aunowto LI
ob ONIAYHS 4
Ss
oer
| ainouto
4 oniLvasN30 |} —~
amod legos
a =
4 oz
o1--7US. Patent Aug. 27, 2013 Sheet 2 of 5 US 8,519,672 B2
Fig.2
ELEOTRIC CURRENT
a
ca
eS
ELECTRIC CURRENT
bP \
-
|
___\US 8,519,672 B2
Sheet 3 of 5
Aug. 27, 2013
US. Patent
Fig.6
(yu) LNSHIND OLOTTSUS. Patent Aug. 27, 2013 Sheet 4 of 5 US 8,519,672 B2
ye
INITIAL | AFTER LAPSE, i AFTER LAPSE
VALUE | OF 34 DAYS | OF 87 DAYS
1,255 | 1.266
MAXIMUM SPEGIFIG GRAVITY | 1.27 | 1.28
MINIMUM SPECIFIC GRAVITY
SPECIFIC GRAVITY DIFFERENCE)
TOTAL VOLTAGE
ff
INCREASE RATE OF SPECIFIC GRAVITY) 1. 0087
INITIAL | AFTER LAPSE
VALUE | OF 20 DAYS
MAXIMUM SPEGIFIG GRAVITY
MINIMUM SPECIFIC GRAVITY
| SPECIFIC GRAVITY DIFFERENCE
TOTAL VOLTAGE
“TEMPERATURE 38.2
—— - na
INCREASE RATE OF SPECIFIC GRAVITY | 1.040 |US. Patent Aug. 27, 2013 Sheet 5 of 5 US 8,519,672 B2
Fig.9
etecTrc | AMBIENT | AMBIENT | TEMPERATURE]
CURRENT | TEMPERATURE|TEMPERATURE| INCREASE
(mA) Coy eo) |
26 34
27 40
BATTERY AMBIENT CASING CASING
VOLTAGE | TEMPERATURE | TEMPERATURE | TEMPERATURE
(vy) i (°C) (cy (°C)
36 25 31
200mA,
MBO DIMENT] COMPARISON
500mAUS 8,519,672 B2
1
DESULFATION DEVICE AND DESULFATION
METHOD
cro
REFERENCE TO RELATED
“APPLICATIONS: s
‘This application is 2 Continuation of Iteration Appl
cation No, PCT/P2011/04406 filed Aug. 3, 2011, which
‘lin benefit of riety to Japanese Apliaton No, 2010-
188083 fled Aug, 25,2010, both of which are hereby incor 10
porated by reference.
‘TECHNICAL FIELD
“The present invention relates to technology of removing.
sulfation (Gesulfation} on eletrodes of a lead-acid battery.
BACKGROUND ART
Sulfation ona positive electrode anda negativeelectmde of 29
lead-acid battery is known as one reason of degrading the
performances ofthe lead-acidbatery. The sulfation occurson
oth the electrodes by the following electrochemical reac-
tions ofa diluted sulfuri acd electrolyte solution withthe
positive electrode (lead oxide electrode) nd withthe negative
electrode (lead electrode) during operation (discharging) of|
the lead-acid battery: The electrochemical eactions proceed
in the revere dioction during charging
Fa
Po,st80,126-¥PSO SILA ;
tr) ‘
P8480, 80,42e ae ede)
Sulfation (lead sulfation) om the surfaces ofthe postive
electrode and the negative clectrode (electrode suriaces 5
inolved in charging) inerferes with the desired electro-
‘chemical reactions between the respective electrodes and the
‘lectroyte solution and thereby degrades the charging per
formance and the discharging performance of the lead-acid
batory
Application of a pulse curent to the lead-acid battery is
known asthe technique of ecavering the performances ofthe
lead-acid battery which are depraded by sulfation
‘This known fechnigue takes account of reduction of per-
formance degradation of the lead-acid battery during dis-
‘charging but des consider removal of sulfation onthe elec-
trodes of the used lead-acid battery or recovery of
performances ofthe lead-acid battery. This known technique
‘also does not take account of shortening a period of time
requied for removal of sulfation or reducing a temperature
increase ofa removal apparatus daring removal of silfation,
‘There is accordingly a requirement to shorten a period of
time requited for removal of sulfation, while reducing heat
regeneration during removal of te sulfation inthe lead-acid
batery.
‘SUMMARY OF INVENTION
I order to achieve atleast part of the above roguzemeat,
the invention provides various aspects described below. 60
Acconding to frst aspect, there is provided a desolation
device applicable to a lead-acid battery, The desulfiton
‘device of the frst aspect includes: an electrode coanector
‘connected with an electrode ofthe lead-acid battory a drive
signal generator configured to generate a pulse wave dive
signal byusingeletic cutent extracted from the electrode of
the lead-acid hatery via the electrode connector; resistor
s
2
configured wo regulate the eletic current extracted from the
electrode ofthe lead-acid batery via the electrode connector
to oletric curent of not less than 300 mA; and a switcher
connected with the deve signal peneratorand withthe resistor
and operated in response to the generated pulse wave dive
signal to supply a back electromotive force and a reverse
current to te lead-acid bantery in synchronism with a falling
edge ofthe pulse wave drive sil
‘The desulfation device ofthe ist aspoct supplies a hack
clectromotive force and a reverse current to the lead-acid
battery in synchronism with a falling edge ofthe pulse wave
drive signal, thus shortening the period of time required for
removal of sulfation
Inthe deslfation device ofthe first aspect, the drive signal
generator may generate the pulse wave drive signal of a
specific pulse width that causes a temperature increase of the
desuliation device to be equal tof less tan a predetermined
temperature value. This aspect shorten the period of time
equred for removal ofsulfition, while reducing heat gene
eration during removal of sulfation in the lead-acid battery.
Inthe desulfation device ofthe fist aspect, the drive signal
generator may generate the pulse wave drive signal ofa pulse
‘wid that is equal to or less than a pulse width Pwmax.
calculated by an equation given below when Thase represents
a known temperature increase corresponding to a known
pulse widkh Pwhase and Tmax represen an allowable tem-
erature increase
Pree
Pre Tx
This spect causes the temperature increase ofthe desullation
device to be equal oof less than the allowable temperature
Inthe deslfation device ofthe fist aspect, the drive signal
‘zenerator may generate the pulse wave drive signal having 8
smaller pulse wid with an increase in output voltage ofthe
lead-acid battery. This aspect effectively reduces heat zenera-
tion during removal of sulfation in the lex-acid battery
sccording tothe output voltage of the lead-acid battery
‘The desulfation device of the first aspoct may further
include wave shaper configured to generatea sawtooth wave
Arve signal from the pulse wave drive signal generated bythe
Arve signal generator. This aspect improves the efficiency of
removal of sulfation,
Inthe deslfation device ofthe first aspect, the drive signal
enerator may generate the pulse wave drive signal having 2
Trequency of 15000 Hz w 20000 Hand a pulse width of 1
see to 2 yee, and the resistor may regulate the electric
current extracted from te electrode a thelead-acid battery
electric curent of 300 to $00 mA. This aspect effectively
shoctens the period af time required for removal of sulfation,
While reducing bea generation during removal of sulfationin
the lead-acid batery.
“According toa second aspect, there is provided a desu
tion method fora lead-acid battery. The desulfation method of
the second aspoct includes the steps of: generating a pulse
wave drive signal by using electric curren extracted from an
electrode of the lead-acid barter: regulating the electiccur-
rent extracted from the eloctode ofthe lead-acid battory to
electric eneat of not fess than 300m; and supplying a back
electromotive force anda reverse current, which ar atributed
to theeletrccurentof not less than 300 mA, tothe lead-acidUS 8,519,672 B2
3
bare syncvonim wit fling eg ofthe pulse wave
dive sana, wherein the respective steps are performed
repataly
“Thedesltionmethadofthe second sspecthasthe ilar
fictions and advantages fart thowf the deoftion
device ofthe fist spect and may be implemented by any of
‘eros apts inthe desolation device ofthe fst sp
“The dessin methodafthessconnpet maybe imple
inened inthe form of aslltionrenoing program orn the
form of computer readable maium in which the ulfaton
snowing progam i Nore
BRIEF DESCRIPTION OF DRAWINGS
FIG. isa block diagram illustrating the fuetional circuit
structure of desulfation device according 10 one emibodi-
rent;
FIG. 2illustrates an equivalent circuit toa waveform shap-
ing circuit provided in the desullation device acconling to the
‘embodiment
FIG. 3 illustrates one example of pulse wave dive signal
‘generated by a pulse generating eireit provide ia the des
Ulfition device according tothe embodiment;
FIG. 4 illustrates one example of a sawtooth wave drive
signal peneate by the waveform shaping eieuit provided in
the desulfaton device sceording tothe embodiment
IG. 3 illustrates one exemplary connection mode of the
leslfation device ofthe embodiment with a lead-acid bat-
FIG. 6 schematically illustestes a variation in electric eur
rent between the desulfiton device ofthe embodiment and
the lead-acid battery,
FIG. 7 illustrates the results ofa test with respect to the
performance recovery of the lead-acid battery by a desulia
tion device of a comparative example;
FIG. 8 illustrates the resulis ofa test with respect to the
performance recovery ofthe lead-acid batery bythe desulia-
tion device ofthe embodiment:
FIG. 9 illustrates temperature change during operation of
the desulfation device ofthe comparative example: and
FIG. 10ilustrtes a temperature change ding operation
‘ofthe desulftion device of to the embodiment.
DESCRIPTION OF THE EMBODIMENTS:
‘The following describes someemibodiments ofthe desl
tion device and the desufition method! according to the
invention with reference tothe accompanied drawings,
FIG. sa block diagram illustrating the fuetional circuit
structure ofa desulfition device (sulfation removal appara-
tus) according to one embodiment. The desulfaton device 10
‘of the embodiment includes a power circuit 110, 2 pulse
generating circuit 120, 2 waveform shaping cievit 130,
Switching eircuit 140, a protective circuit 180, an indication
light 11, a positive terminal TH and a negative terminal T2,
‘The positive terminal TL is connected with a positive le:
trode of lead-acid battery (not shown). The positive terminal
THis also connected with the power circuit 110 via a drive
signal curent ine Ld atranged to supply the electric current
‘extracted from the positive electrode of te lead-acid battery,
to the power circuit 110, while being connected with the
svtehing circuit 140 via a poser cureatline Lp aeranged 10
supply the electric eurent extracted from the positive elee-
trode ofthe lead-acidbatory, tothe switching circuit 140.The
drive signal current line Lal is provided with a diode DL
serving io prevent the reverse flow of electic cursent from the
power circuit 110 to the positive tenminal TI. The power
4
current line Lpis provided with a diode D2 serving prevent
the reverse flow of eletrc curent from the switching cieuit
£140 tthe positive terminal Land with resistor RU serving
‘o regulate the eletric curent that is to be supplied to the
switching circuit 140, to a predetermined value. The indiea-
tion light 11s it on during power supply (during operation)
of the desulfation device 10, For example, a light-emitting
diode may be used forthe indication light 1. The respective
circuits included inthe desulfation dove 10 ofthe emibi-
rent may be provided in the form ofan integrated circuit or
‘may sleratvely be provided in the form of discrete circuits
‘The power circuit 110 is connected with the pulse gener-
sing circuit 120 via a signal line, and te pulse generating
circuit 120 is connected with the waveforn shaping circuit
130 via a signal lie, The wavefomn shaping circuit 130 is
coanected withthe switching circuit L40viaa signal line, and
the switching circuit 140 is connected withthe power current
line Lp as deseribed above, The protective circuit 150 is
coanected to the waveform shaping circuit 130, The negative
terminal T2 is signal-grounded. Although signal-grounding
of only the switching circuit 140 is explicily illustrated in
FIG. 1, the respostve other circuits are similarly signal-
rounded
‘The power circuit 110 provided in he form of a DC-DC
coaverter serving « reduce the voltage level (12V to 48 V)
supplied from the lead-acid bartery to 10V that isthe voltage
far drive signal (contaleieuit voltage). The eurrent for drive
signal subjected tothe voltage step-downby the power circuit
‘10s supplied to the pulse generating czcut 120, The pulse
eneratng circuit 120 is provided as a cect serving to use
the current for drive signal supplied from the power eiruit
110 and thereby generate a pulse signal wave for driving the
switching circuit 140. The pulse generating circuit 120 inter-
nally hasan oscillator ad outputs « pulse wave drive signal
including a predetermined number of rectangular waves of 8
specified pulse width comresponding oa predetermined fre-
queney. In other words, the pulse generating circuit 120 con
tinually ouputs a rectangular wave signal of aspecified pulse
‘id at a predetemnined eyele (I/fequeney),
‘The pulse generating circuit 120 ofthis embodiment gen~
cratesa pulse wave drive sigaal ofa specitie pulse wid that
‘uses the temperature inerease of the desulltion device 10
to be equal io orfess than a predetermined temperature vale,
“More specifically, the pulse generating circuit 120 generates
a pulse wave deve sigal of a pulse width that is equal to.0r
Jess than a pulse width Pwwmax calculated by an equation
given below when Thase represen a known temperature
‘increase corresponding to aknowa pulse width Psbase at the
frequency of 15000 to 20000 Hz. aad Tmax represeats an
allowable temperature increase:
‘The pulse width ofthe generated pulse wave drive signals.
specifically 1 to 2 usec and is more specifically about 1.4 to
17sec. For example, the maximum allowable pulse widths.
shout 3.4 see when the known pose width Pwbase is qual
10 16, the known temperature increase Thase is equal to 28°
CC. and the allowable temperature increase Tmax is equal 19
arc.
‘The waveform shaping circuit 130 shapes the pulse wave
drive signal generated by the pulse generating circuit 120108
sawtooth waveform and outputs as a sawtooth wave dive
signal. FIG. lustrates an equivalent circuit tothe waveform,US 8,519,672 B2
5
shaping circuit provided in the desullation device according
‘otheembodimeat. FIG. Sillustatesoaeexampleof the pulse
‘wave drive signal generated by the pulse generating circuit
provided in the desulation device according to the embodi-
‘meat, FIG, 4 illusates one example of the sawtooth wave
‘drive signal generated by the waveform shaping circuit pro-
Vid inthe deslfation device according tothe embodiment,
The waveloem shaping cieuit 130 sa known circuit and
includes, for example, two resistors R2A and R22 connected
in parallel o eachother, a capacitor C1 connected in parle)
to theresisior 822 anda diode D3 connectedin series withthe
resistor R22, The wavefoem shaping circuit 130 enables the
pulse vwavefonn shown in FIG. 3 tobe shapes the sawtooth
‘waveform shown inFIG. 4,5, waveform having gentle rises
and abzupt alls. Such wave shaping allows a quick switching
‘action of a circuit that is actuated at a falling edge as the
trigger, fr example, the switching cireuit 140.
‘The switching circuit 140 is provided asa cirouit switched
‘on and off in response to the shaped pulse wave dive signal
According this embodiment, the switching circuit 140 is
switched on to allow extraction of electric current from a
battery via the power cueent line Lp, while being switched
‘off to stop the extaction of electric eurent fom the battery.
‘The switching circuit 140 thus enables the pulse curentto be
flowed outof the battery: For example, a field-effect rasistor
(PET) or another switching element may be adopted for the
‘svitcingcieuit 14.
‘The protective circuit 180s provided asa circuit serving to
protect the resistor RI from a poteatial file, such as bura-
Ing-ou, when the pulse wave ceive signal output from the
waveform shaping creuit 130 is kept continuously a a high
level. signal eve! that provides instruction for switeh-on
‘oporation tothe switching cireuit 40), The protective eircuit
150may beiplemeated by acireuit using a Zener diodeand
«transistor as is known wo one skilled in the at.
‘The resistor RI is used to regulate the vale ofthe power
‘curzeat that sto be supplied to the switching circuit 140, The
resisiance value is selected according to the vollage of
battery BT as the processing object, in onder to regulate the
power current to a curent value of 300 t0 500 mA. The
following description is onthe assumption of using the eee
tric eurent of $00 mA,
‘The following describes the operations ofthe desulfation
device Wacconling to theembodiment. 1G, Silistetes one
‘exemplary connection mode of the desullation device ofthe
‘embodiment with 2 lead-zcid battery. FIG. 6 schematically
illustrates a variation in electric curent beeen the desulia-
tion device of the embodiment and the lead-acid batery. The
‘desulfation device 10 is used in connection witha batery BT.
More specifically, a positive cable L1 connected with the
positive terminal T1 ofthe desulfation device 10s connected
to-a positive electrode T+ ofthe battery BT, wheres a nega
tive cable L2 connected with the nogative terminal T2 is
‘connected to a negative electrode T- ofthe battery BT. The
sulfation device 10 operates with the electric curret sup-
plied from the battery BT. In alue Words, he electric current
‘extracted from the battery BT via the positive terminal Tis
‘suppl tothe respective circuits vi the ceive signal current
line La.
Asdescribod above the dosulfation device 10 sconfigured
te extract the electric current inthe form of pulses from the
battery BT in espouse 1 te pulse wave drive signal. More
specifically, the switching cieuit 140 is switched on in
response to the pulse wave drive signa to allow the electri
‘current regulate to 500 mA by the esstor RI to low from
the switching citcuit 140 into the ground. The switching
icuit 140 isswitched off in response othe pulse wave drive
6
signal to stop the flow of the electric current regulated 10 500
‘MA nto the ground. This series of operations enable the
clectrie current in the foam of pulses to be extracted from the
battery BT. Whea the desufation device 10 (switching circuit
140) stops the extraction ofelecticcurent ata falling edgeof
the pulse wave drive signal, there are a back electromotive
force anda reverse current, which areatibuted to inductance
components including the positive cable L1, the negative
cable 2 and te battery BT. The voltage and electric curent
in the form of spikes, which are negative with respect to the
desulfation device 10, are then applied wo the buttery BT (on
the assumption thatthe electric current extracted from the
battery BT is positive). For example, electric curent in the
Jarmo spikes as shown inF1G, 6is applied to de battery BT.
According to this embodiment, the pulse wave drive signal
input into the switching circuit 140 is shaped to have the
sawtooth wavefom bythe waveform shaping iruit 130. The
switching circuit 140 thus relatively gatly shifts to the ON
sate when being switched on, bu instantaneously’ shifting
the OFF state when being switched of. Asa result, the elec-
tei eurent and voltage in the form of spikes having the high
peak (large height) and the small width are provided to the
battery BT. The value ofthe reverse curent inthe form of
spikes supplied tothe battery BT is, for example, 203 And
‘increases with an increase in service current (power current),
The eurrent waveform shown in FIG, 6 s obiined by con
necting a esisior to an electrode ofthe battery BT in series
and measuring voltage waveforms at both ends ofthe resistor
‘The electric curzent and voltage inthe form of spikes acting
‘on the postive eleerode and the negative eletrode of the
battery enable sulfation or suite layers depositing on the
positive electrode and the negative electrode (lead sulfate
Jayers inthe lead-acid battery) to be moleculey peeled off
tnd separate from the respective lecrodes and recovers the
charging area involved in charging out of sulfste-covered
surface are of each ofthe electrodes to is initial charging
‘rca, The molecular sulfite layer separate into an electyte
solution is decomposed during charging ofthe lead-acid bat-
‘ery and is dissolved inthe form of lead ion and sulfate fon
into the electrolyte solution. Generation of H2O, whieh pro-
ceeds during discharging ofthe lead-acid battery, tops dur-
ing charging. Asa result te specie previty ofthe electroyte
in the battery BT, i, lead-acid battery, is recovered to
‘approach a fvorable value of 1.280,
Results of Verification
‘The following describes results of various tests using the
desuliation device 10 according to the embodiment ad 2
desulition device according to «comparative example.
Recovery of Battery Performances
FIG. 7 illustrates the results ofa test with respect to the
perlormunee recovery of the lead-acid battery by the desulfa-
tion device ofthe comparative example. FIG. 8 illustrates the
resulls of atest with respect to the performance recovery of
the lead-acid battery by the desulfaion device of the emiboi-
‘meat, The following conditions were adopted forthe ext
‘Comparative Example: pulse frequency: 20000 Hz, curent
value: 200 mA, batter: 48 volt battery manufactured by GS.
Yuasa Corporation
Embodiment: pulse frequeney: 20000 Hz, eurent valve:
500 mA, battery: 48 vot battery manufactured by GS Yuasa
Corporation
“The resuls ofthis test prove the recovery ofthe specific
rvity bythe deslfation devie 19 ofthe embodiment and
‘verify the mechanism of removing and dissolving the sulfate
layers by using the electric eurent inthe foam of spikes as
described above.US 8,519,672 B2
1
According to the comparative example shown in FIG. 7,
the averge specific gravity of the elaeulyte solution was
1.28Sasitsntalvalueand waschangedto | 266afleralapse
‘of M4 days since the stat of connection and was fuer
‘hanged to 1280 alter lapse of 87 days since the start of 5
‘onnection. The favorable value ofthe speific rity the
Ieaaciattery is gnealy thought to beabout 1.28 which
‘wasachievedafterthe apse of 87 days. The impeovementrate
ofthe average specific pavity to the inal value, Le, the
inereaserateofthe specific aavity, was 1.0087 after the apse
‘of 3 days and was 1.0199 afer the lapse of $7 days. The
increase rate ofthe specific gravity accordingly remained at
the valve of 1.0199 alter a lapse of approximately three
months. According tothe emiboiment onthe oer hand the
sverage specific gravity ofthe eect solution was 1219 1s
‘sits intial value and as changed to | 268aftera lapse of 20,
days since the start of connection The improvement rate of
thoaverage specific gravity tothe initial value Was 1 O40 afer
the lapse of 20 days. The increase rate othe speci gravity
accordingly achieved the valve of 1.040 ater lapse of only
about hal a month
‘The primary dierence between th embodiment and the
comparative example the value of elec curent. The
Aeslfation device 10 of the embodiment using the lager
‘ureat value can reover the performances of te battery
‘within time period of about." of the recovery time by the
eslfation device othe comparative example. When slong,
period of time such as three to four months, required 10
schieve the sufficient improvement ofthe battery perfor
mance, is rather dificult forth user of the appara to 30
ceflectively very the improvement effet. The desolation
device 1 of the embodiment, onthe other hand allows veri
festion of the improvement effet in a relatively shorter
period of ine, such as about hal month to one month and
‘an thus mee the demand ofthe user ofthe apparatus. 38
‘Thesereslsoftheestprovethathelargerlevrc cument
applied tothe battery BT peovides the beter aspoversent
‘flect,The simple increase in value elect curent applied
tothebatiery BT, however causes apreblemo increasing the
‘operating temperature ofthe desulation device (that may
lanage the ict elements, uch es resister).
“Temperature Change
FIG. illstratesa temperature change during operation of
the desulition deve of the comparative example. FIG, 10
ilysttes temperature change diag operation othe des
ulation device ofthe embeliment. For the purpose of veri
fication, the temperature ofthe casing body f the destin
device and the temperature ofthe esistor far repuating the
‘leceiccureat were measured with an ifrrel themaoniler
FIG. 9 shows a tempertie change of the comparative
‘example obsained by ineressng the electric curzet supplied
totheswitchingceuitofthe deslation device rom 20004
to 500 mA under the conditions ofthe pulse frequency of
20000 Hz and the pase width of 4 yse ofthe pulse wave
‘deve signal. The esl of FIG. 9 show thatthe casing tem
perature increased withan increas in value of let eurrnt
an that the easing temperature reached 4° Cand the tem
perature inctese reached 19°C at 50 a. The temperature
‘ofthe sisi asthe heat source each 14° Ct $00 mu.
Inanapplicaion ofthe desulfation device in connection with 60
2 batry located in an engine room of an automobile the
‘operating envionment temperature is about 601 70°C. $0
thatthe temperate the resistor significa exceeds 150°
(C-Thereisaccontngly a igh possibility tht he resistor for
general purpse is damaged
“The destlfaion device 10 ofthe embodiment i, on the
‘otherand driven with he pulse wave drive signal having the
s
8
pulse wid of 1.6 usec andthe frequency of 20000 Hz, s0 as
‘oeliginate this problem, FIG. 10 shows the results of veri=
fication with respect tothe desulfation device 10 connected to
36 vot battery and toa 48 vot battery and measured at 200
‘A and 500 mA asthe valueofeectrccureat suppiedto the
switching circuit 14.
According tothe comparison using the electric current of
200mA, thecasing temperate w2s31°C. and 34°C.and the
temperature increase was 6° C. and 8° C. for the 36 volt
buttery and forthe 48 wot hatery, respectively According to
the embovdiment using the eletric current of $00 mA, om the
other hand, the casing temperature was 32" C,and 35° C.and
the temperature increase was 5° C.and 8° C. for the 36 volt
buttery and forthe 48 volt battery, respectively. The tempera~
tureinereaseof this embodiment is accoedingly reduced 08°
CC, compared with the temperature increase of 19°C. inthe
comparative example of FIG. 9. This level of temperature
increase is substantially equivalent to the temperature
increase ofthe comparative example sing the electric cuerent
f200 ma,
‘The pulse widthof 6 psec is selected only for the purpose
of reducing the temperature increase to level equivalent to
the conventional temperature increase, The smaller pulse
Wid shouldbe selected, in order to achieve a fuer reduc-
tion ofthe remperature increase, The larger pulse width may
beseleted, onthe other hand, fora requirement that satisfies
the less reduction ofthe temperature inerease. At the operat=
Jing curent that i ess than $00 mA, the resistor Rs the
Jess amount of heat generation, so thatthe larger pulse width
is allowable, At the operating current that i not less than $00
‘mA, on the other hand, the resistor RU as the greater amount
ofhet generation, sothat the smaller pulse wid is desirable,
Tho amount of heat generation by the resistor RI increases
with an increase in voltage ofthe battery BT, so thatthe
smaller pulse width may be used with an inereae in voiage
ofthe batery BT,
|As described above, the desulfation device 10 of the
embodiment increases the working current from the conven
tional level of 200 mA to $00 mA, so ast shorten the peti
of time required for recovery of the performances of the
battery BT to 14M of the conventionally required recovery
time. Inother word, the deslfation device 10 af the embei-
‘ment can remove the sullate layers depositing on the elec-
teodes of the batery BT more effectively than the cou
tional desulfation devie.
Increasing the working current to S00 mA causes poten-
til problem of temperature increase ofthe desullation device
410 (resistor RI). Reducing the pulse wid ofthe pulse wave
dive signal o 1.6 psec thts about 12.5 ofthe conventional
pulse width, however, advantageously reduces the tempera-
ture increase of the desulfation device 10 at the working
current of $00 mA to the level equivalent wo the temperature
increase atthe working curent of 200 m..
‘The desulfation device 10 of the embodiment can tans
shocten the period of time required for removal of sulfation,
while reducing heat generation during removal of sulfation.
Modifications
(1) The forgoing description ofthe embodiment includes
verification using the pulse wave drive signal having the
frequency of 20000 Hz. The frequency of the signal may.
however, be les than 20000 Hi or greater than 20000 Hz.
(2) The foregoing description ofthe embodiment includes
verification using the electri curret of S00 mA. The value of
cectriecurent used may, however. be ina range of 30010 500
‘mA or may be greater than 500 mA.
(G) According wo the above embodiment, the pulse wave
Arve signal generated by the pulse generating circuit 120 hasUS 8,519,672 B2
9
fixed pulse width The pulse widih may, however, be vari-
‘bleamong a plurality of dtfeent vals by switching opera-
tion. According othe shove embodiment, the resistor RY has
‘fixed resistance value. The resistor RI may, however, be a
‘arable resistor whee te tesstance value is variable tong.
a plurality of different values by switching operations. In this
modification, varying the resistance value secording tothe
voltage ofthe battery BT enablesone deslfition device 1010
be applicable oa plurality of diferent battery voltages. This
also enables the value of electric current to be adequately
‘changed according tothe voltage ofthe battery BT and allows
the user to determine and set desired parameters suitable for
the operating environment, thus improving the convenience
‘of the dsulftion device 10
‘The foregoing has described the invention with reference
‘o theembodimentandsome modifications. Teembadiment
‘of the invention described above is only for the purpose of|
facilitating the understanding of the invention and is not
intended to limit the iaveaion at al. The invention may be
‘hanged or modified without departing from the ope ofthe
invention and includes such modifications and equivalents
‘The invention claimed is:
1A desuliation device applicable o a lead-acid batter,
‘comprising:
‘an electrode eomector connected with an electrode ofthe
lead-acid battery’
18 drive signal generator configured to generate @ pulse
‘wave drive sina with a specific pulse width that causes
4 temperature inerease ofthe deslfation device to be
‘equal oor less than a predetermined temperature value
by using electric current extracted from the electrode of
‘the lead-acid battery via the electrode connector;
resistor configured to regulate the electric current
‘extracted from the electrode of the lead-acid battery via
the elecode connector to eletrie current of not less
‘than 300 mA; and
‘ siteher connected withthe drive signal generator and
‘with the resistor and operated in response to the gener-
ated pulse wave drive signal to supply backeletromo-
tive foreeand a reverse current othe leased battery in
syachronism witha falling edge of the pulse wave drive
signal
2. The desulftion device ecording to claim 1, wherein
the drive signal generator generates the pulse wave drive
‘signal ofa pulse width that sequal tocrless than pulse
‘width Prymax calculated by an equation given below
‘when Thase represents @ known temperature increase
corresponding to a known pulse widlh Pwhate and
“Tmax represents an allowable temperature increase,
3. The destlfation device according to elaimn 2, wherein
the drive signal generator generates the pulse wave drive
signal having a smaller pulse wiih with an increase in
‘ouput voltage ofthe lead-acid battery.
4. The dosulfation device according to claim 1, furer
‘comprising:
Fa
»
10
‘a wave shaper configured to generate a sawtooth wave
clive signal from the pulse wave drive signal generated
by the drive signal generator
'5, The desullation device according to claim 1, wherein
the drive signal generator generates the pulse wave drive
signal having a fequency of 15000 Fizto 20000 Fz and
a pulse width of 1 psec to 2 psec, and
the resistor regulates the electric current extracted fom the
‘lectrode ofthe Tead-acid battery to electric eurent of
300 to $00 mA,
6, 8 desulfation method for a lead-tcid battery using @
Aesulfation device, comprising the step of
‘generating a pulse wave dive signal witha specific pulse
ida hat causes temperature increase ofthe desu.
tion device tobe equal to or less than a predetertined
temperature value by using electric current extracted
from an electode ofthe lead-acid battery:
‘regulating the electric current extracted fom the electode
‘ofthe lead-acid battery to electeiceurrentof notes than
300 mA; and
supplying a back electromotive force anda reverse current,
‘which are atteibuted tothe eloctic current of not less
than 300 ma, to the lead-acid battery in synchronism
‘with a falling edge of the pulse wave drive signal,
wherein
the respective steps are performed repeatedly.
7. The desulfation method according to any one of esi
whersin
the stepof generating the pulse wave drive signal generates
the pulse wave drive signal havinga frequency of 15000
Hto 2000012 anda pulse width of | psec to 2ysee, and
thestepof regulating the clecticeurent extaeted trom the
‘elecrode ofthe lead-acid batery regulates the eleteie
‘eurtent extracted from the electrode of the lead-acid
buatery to electric current of 300 to $00 mA.
£8, Tho desullation method aecording to claim 6, wherein
thestepof generating the pulse wave drive signal generates
the pulse wave drive signal of pulse wid that is equal
to or less than a pulse width Pama calculated by a
‘equation given below when Thase represents a kaown
lemperatize increase corresponding To a known pulbe
‘width Pwbase and Tmax represents an allowable tem
petature increase
6
49. The desullation method according to claim 8, wherein
thestepof generating the pulse wave deve signal generates
the pulse wave drive signal having smaller pulse with
‘with an increase in output voltae ofthe lead-acid bat-
tery.
10, The desulfaion method aocording to claim 6, further
comprising the sep of
‘generating savitooth wave die signal rom the generated
pulse wave deve signal