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Article history: As the supply chain has an important impact on product carbon footprint (PCF), it is a crucial issue to
Received 30 January 2019 estimate PCF across sustainable supply chain (SSC). As the current researches always focus on the
Received in revised form calculation approaches for carbon footprint at the design and manufacturing stages, they lack the pre-
3 September 2019
scriptiveness and carbon-specific accounting guidance needed to produce consistent PCF, and most of the
Accepted 5 September 2019
Available online 9 September 2019
existing PCF models fail in the SSC. The contribution of this paper is a systematic PCF model for all the
activities across SSC. After the introduction of the supply chain operations reference (SCOR) model, SSC
^ as de
Handling editor: Cecilia Maria Villas Bo activities are discussed one by one in detail. As the decisions made during the SSC network have
Almeida extensive impacts on PCF, it is important to estimate PCF with SSC stage. This paper also proposed the
detail calculation model for each stage of SSC, including plan, source, make, deliver, return, and enable
Keywords: stage. PCF in SSC of a water and fertilizer irrigation machine is given as an example to demonstrate the
Product carbon footprint proposed methodology.
Sustainable supply chain © 2019 Elsevier Ltd. All rights reserved.
Product life cycle
SCOR
Sustainable design
https://doi.org/10.1016/j.jclepro.2019.118320
0959-6526/© 2019 Elsevier Ltd. All rights reserved.
2 B. He et al. / Journal of Cleaner Production 241 (2019) 118320
Nomenclature LijSR1:5 transport distance of the jth transport object in the ith
transport mode of Source-Return
AklM1:3 quantity of the lth energy consumed in the kth test MsM1:3 respective number of l in the kth test process
CijtS1:2 emission coefficient (EC) of the tth greenhouse gas MijM1:7 quantity of the jth energy consumed for recycling the
(GHG) with the jth energy source for receiving the ith ith material
product NsS1:2 respective number of j in the ith product of Receive
Cijt S1:3 EC of the tth GHG with the jth energy to verify the ith Product
product NsS1:3 respective number of j in the ith product of Verify
CijtS1:4 EC of the tth GHG with the jth energy source to tranfer Product
the ith product NsS1:4 respective number of j in the ith product of Transfer
CijtM1:3 EC of the tth GHG with the jth energy source in the ith Product
manufacturing process NsM1:3 respective number of j in the ith manufacturing
CkltM1:3 EC of the tth GHG with the lth energy source process of Produce and Test
consumed in the kth test NsM1:4 respective number of j in the ith packaging process of
CijtM1:4 EC of the tth GHG with the jth energy source with the Make-to-Stock
ith packaging process NsM1:7 respective number of j in the ith material of Waste
CijtM1:7 EC of the tth GHG with the jth energy source Disposal
consumed for recycling the ith material NsD1:X respective number of j in the ith packaging process of
CijtD1:X EC of the tth GHG with the jth energy source Deliver Stocked Product
consumed in the ith packaging process NsD1:12 respective number of j in the ith transport mode of
CijktD1:12 EC of the tth GHG with the kth energy source Ship Product
consumed by the jth transport object in the ith NsSR1:2 respective number of j in the ith Disposition Defective
transport mode of Deliver Product
CijtSR1:2 EC of the tth GHG for the jth energy source used to NsSR1:5 respective number of j in the ith transport mode of
handle the ith defective product Return Defective Product
CijktSR1:5 EC of the tth GHG with the kth energy source NsDR1:3 respective number of j in the ith Receive Defective
consumed by the jth transport object in the ith Product (includes verify)
transport mode of Source-Return NsDR1:4 respective number of j in the ith Transfer Defective
CijtDR1:3 EC of the tth GHG with the jth energy source used to Product
receive and check the ith defective product PsS1:1 respective number of i in the ith Schedule Product
CijtDR1:4 EC of the tth GHG emitted by the jth energy source Delivery
used to transfer the ith defective product PijS1:2 quantity of the jth energy for receiving the ith product
EIijkD1:12 energy intensity of the ith transport mode, that is, the PsS1:2 respective number of i in the ith Receive Product
energy consumption per unit of distance produced by PijS1:3 quantity of the jth energy consumed to verify the ith
the transportation of the jth object using the kth product
energy-powered transport in the ith transport mode PsS1:3 respective number of i in the ith Verify Product
EIijkSR1:5 energy intensity of the ith transport mode PijS1:4 quantity of the jth energy to tranfer the ith product
GWPT global warming potential (GWP) of the tth GHG PsS1:4 respective number of i in the ith Transfer Product
GitS1:1 the tth GHG for scheduling the ith product delivery PsM1:1 respective number of i in the ith Schedule Production
GitM1:1 the tth GHG from the ith product planned for Activities
production PijM1:3 quantity of the jth energy consumed in the ith
GitM1:5 the tth GHG for promoting the ith product manufacturing process
GitM1:7 equivalent emission of the ith material relative to the PsM1:3 respective number of i in the ith manufacturing
tth gas process of Produce and Test
GitD1:X the tth GHG for planning the ith product delivery PijM1:4 quantity of the jth energy consumed in the ith
route packaging process of Make
GitD4:2 tth GHG for receiving the ith products PsM1:4 respective number of i in the ith packaging process
GitD4:3 the tth GHG for picking the ith products from PsM1:5 respective number of i in the ith Stage Product
backroom PsM1:7 respective number of i in the ith material of Waste
GitD4:4 the tth GHG for stocking the ith products into shelf Disposal
GitD4:5 the tth GHG for filling the ith products in shopping PsD1:X respective number of i in the ith product delivery
cart route of Deliver Stocked Product
GitD4:7 the tth GHG for delivering the ith products and/or PsD1:X respective number of i in the ith packaging process of
installing the ith products Deliver Stocked Product
GitSR1:1 the tth GHG for validating the status of the ith PijD1:X quantity of the jth energy consumed in the ith
defective product packaging process of Deliver
GitSR1:4 the tth GHG for scheduling the transportation of the PsD1:12 respective number of i in the ith transport mode of
ith defective product Ship Product
GitDR1:2 the tth GHG for planning to receive the ith defective PsD4:2 respective number of i in the ith Receive Product at
product Store
LijD1:12 transport distance of the jth transport object in the ith PsD4:3 respective number of i in the ith Pick Product from
transport mode of Deliver backroom
PsD4:4 respective number of i in the ith products into shelf
B. He et al. / Journal of Cleaner Production 241 (2019) 118320 3
PsD4:5 respective number of i in the ith products in shopping SsD1:X respective number of t in the ith packaging process of
cart Deliver Stocked Product
PsD4:7 respective number of i in the ith products and/or SsD1:12 respective number of i in the ith transport mode of
installing the ith products Ship Product, j in the ith transport mode of Ship
PsSR1:1 respective number of i in the ith identify defective Product and k in the ith transport mode of Ship
product condition Product
PijSR1:2 quantity of the jth energy consumed for handling the SsD4:2 respective number of t in the ith Receive Product at
ith defective product Store
PsSR1:2 respective number of i in the ith Disposition Defective SsD4:3 respective number of t in the ith Pick Product from
Product backroom
PsSR1:4 respective number of i in the ith Schedule Defective SsD4:4 respective number of t in the ith products into shelf
Product Shipment SsD4:5 respective number of t in the ith products in shopping
PsSR1:5 respective number of i in the ith transport mode of cart
Return Defective Product SsD4:7 respective number of t in the ith products and/or
PsDR1:2 respective number of i in the ith Schedule Defective installing the ith products
Return Receipt SsSR1:1 respective number of t in the ith Identify Defective
PijDR1:3 quantity of the jth energy consumed for receiving and Product Condition
checking the ith defective product SsSR1:2 respective number of t in the ith Disposition Defective
PsDR1:3 respective number of i in the ith Receive Defective Product
Product(includes verify) SsSR1:4 respective number of t in the ith Schedule Defective
PijDR1:4 quantity of the jth energy consumed for tranferring Product Shipment
the ith defective product SsSR1:5 respective number of i in the ith transport mode of
PsDR1:4 respective number of i in the ith Transfer Defective Return Defective Product, j in the ith transport mode
Product of Return Defective Product and k in the ith transport
RAiM1:7 proportion of the ith recycled product in the raw mode of return defective product
material SsDR1:2 respective number of t in the ith Schedule Defective
SsS1:2 respective number of t in the ith Receive Product Return Receipt
SsS1:3 respective number of t in the ith Verify Product SsDR1:3 respective number of t in the ith Receive Defective
SsS1:4 respective number of t in the ith Transfer Product Product(includes verify)
SsM1:1 respective number of t in the ith product planned for SsDR1:4 respective number of t in the ith Transfer Defective
production Product
SsM1:3 respective number of i in the ith manufacturing TsM1:3 respective number of k in the kth test of Produce and
process of produce and test, j in the ith manufacturing Test
process of produce and test, k in the kth test of TsD1:12 respective number of k in the ith transport mode of
produce and test and l in the kth test process Ship Product
SsM1:4 respective number of i in the ith packaging process TsSR1:5 respective number of k in the ith transport mode of
and j in the ith packaging process of Make-to-Stock Return Defective Product
SsM1:5 respective number of t in the ith Stage Product TijD1:12 quantity of the jth transport object in the ith transport
SsM1:7 respective number of t in the tth gas of Waste Disposal mode of Deliver
SsD1:X respective number of t in the ith product delivery TijSR1:5 quantity of the jth transport object in the ith transport
route mode of Source-Return
environmental footprint (PEF), including PCF and product water identified key factors for its successful implementation. He et al.
footprint, etc. Gharaei and Pasandideh (2017) proposed optimiza- (2016) also proposed low-carbon architecture of products. An
tion approach to SSC. Moradinasab et al. (2018) discussed a multi- effective SSC structure could be obtained through QFD (Rajeev et al.,
objective SSC. How and Lam (2018) proposed multi-echelon 2017). He and Hua (2017) proposed feature-based integrated
biomass supply chain synthesis with economic, environmental product model for low-carbon conceptual design. The low-caron
and social dimensions. He et al. (2019c) used underactuated product design (He et al., 2015), design evaluation for PEF (He
mechanisms to achieve low carbon footprint with less energy et al., 2018c), digital twin-driven sustainable manufacturing (He
through less actuators. and Bai, 2019) have been proposed. Go mez-Luciano et al. (2018)
Büyüko€ zkan and Berkol (2011), Büyüko € zkan and Cifci (2013) reviewed SSC management for supplies markets. Gao et al. (2018)
proposed quality function deployment (QFD)-base SSC, and proposed underactuated mechanism for light weight to reduce
examined the components and elements of SSC management and PCF. He et al. (2019a) put forward product sustainability assessment
how they served as a foundation for an evaluation framework. for PLC. He et al. (2019b) discussed PEF assessment for PLC.
Taticchi et al. (2015) reviewed the existing literature related to In summary, these approaches are used to deal with PCF for SSC.
decision-support tools and performanced measurement for SSC. Those SSC activities involve the transformation of resources into a
Sitek and Wikarek (2015) described a hybrid framework for product and to the customer. It is an important strategy for
modeling and optimization of decision problems in SSC manage- manufacturing to integrating PCF into SSC. The current approaches
ment. Bazan et al. (2015) proposed repairable inventory integrated always focused on the aspects from designer and manufacturers,
with PCF. Bing et al. (2015) put forward reverse logistics for supply while supplier aspects are rarely explored (Lenzen et al., 2007),
chain redesign. Blanco et al. (2016) discussed issues in the green which always lack the prescriptiveness and carbon-specific ac-
manufacturing and product recovery. Gopal and Thakkar (2016) counting guidance needed to produce consistent PCF. As a result,
analyzed SSC management practices of automotive industry and the above methods could not provide specific guidance on
4 B. He et al. / Journal of Cleaner Production 241 (2019) 118320
PX
(1) sS3.1, sS3.2
X
sS1:1 NsS1:1
Customers
Suppliers
sE1 Manage Supply Chain Business Rules sE7 Manage Supply Chain Network
sE2 Manage Supply Chain Performance sE8 Manage Supply Chain
sE3 Manage Supply Chain Data and Regulatory Compliance
Information sE9 Manage Supply Chain Risk
sE4 Manage Supply Chain Human sE10 Manage Supply Chain
Resources Procurement
sE5 Manage Supply Chain Assets sE11 Manage Supply Chain
sE6 Manage Supply Chain Contracts Technology
Fig. 1. SCOR model (Adapted from (Supply Chain Council (SCC), 2017)).
shown in the section of sS1.1, sS1.2, sS1.3, sS1.4, and sS1.5, sM1.6, and sM1.7, as shown in Fig. 4.
respectively.
(1) sM1.1
2.3. Make
The PCF EsM1:1 is
The process of converting raw materials into a state to meet
customer needs. PX
sM1:1 SX
sM1:1
sP1.1: Identify, Prioritize and sP2.1: Identify, Prioritize and sP3.1: Identify, Prioritize and
Aggregate Supply Aggregate Product Aggregate Production
Chain Requirements Requirements Requirements
sP1.2: Identify, Prioritize and sP2.2: Identify, Assess and sP3.2: Identify, Assess and
Aggregate Supply Aggregate Product Aggregate Production
Chain Resources Resources Resources
sP3.3: Balance Production
sP1.3: Balance Supply Chain sP2.3: Balance Product
Resources with
Resources with SC Resources with
Production
Requirements Product Requirements
Requirements
sP1.4: Establish and
sP2.4: Establish Sourcing sP3.4: Establish Production
Communicate Supply
Plans Plans
Chain Plans
where Git M1:1 is the tth GHG from the ith product planned for pro- (2) sM1.2
duction, and PsM1:1 and SsM1:1 are the respective number of the
respective elements. It is always negligible PCF, since there are little PCF during this
B. He et al. / Journal of Cleaner Production 241 (2019) 118320 7
sM3 Engineer-to-
sM1 Make-to-Stock sM2 Make-to-Order
Order
stage.
PX
sM1:5 SX
sM1:5
The PCF EsM1:3 is where GitM1:5 is the tth GHG for promoting the ith product, and
PsM1:5 and SsM1:5 are the respective number of the respective
0 elements.
SX
sM1:3 PX X
sM1:3 NsM1:3 TX
sM1:3
of the tth GHG with the lth energy source consumed in the kth test, EsM1:7 ¼ @ @ MijM1:7 *CijtM1:7 GitM1:7 *RAiM1:7 A
and PsM1:3 , NsM1:3 , TsM1:3 , MsM1:3 and SsM1:3 are the respective t¼1 i¼1 j¼1
1
number of the respective elements.
AGWPt
(4) sM1.4
(9)
The PCF EsM1:4 is
where MijM1:7 is the quantity of the jth energy consumed for recy-
cling the ith material, CijtM1:7 is the EC of the tth GHG with the jth
PX X
sM1:4 NsM1:4 SX
sM1:4 energy source consumed for recycling the ith material, Git M1:7 is the
EsM1:4 ¼ PijM1:4 *CijtM1:4 *GWPt (7) equivalent emission of the ith material relative to the tth gas, RAiM1:7
i¼1 j¼1 t¼1
is the proportion of the ith recycled product in the raw material, and
PsM1:7 , NsM1:7 , and SsM1:7 are the respective number of the respec-
where PijM1:4 is the quantity of the jth energy consumed in the ith
tive elements.
packaging process, CijtM1:4 is the EC of the tth GHG with the jth
energy source with the ith packaging process, and PsM1:4 , NsM1:4 and
SsM1:4 are the respective number of the respective elements. 2.3.2. Make-to-order (denoted as sM2 model)
The activity sM2 includes sM2.1, sM2.2, sM2.3, sM2.4, sM2.5,
(5) sM1.5 sM2.6, and sM2.7, as shown in Fig. 4.
For sM2.1, sM2.2, sM2.3, sM2.4, sM2.5, sM2.6, and sM2.7, the PCF
The PCF EsM1:5 is EsM2:1 , EsM2:2 , EsM2:3 , EsM2:4 , EsM2:5 , EsM2:6 , and EsM2:7 are similar with
8 B. He et al. / Journal of Cleaner Production 241 (2019) 118320
sD1.1: Process Inquiry sD2.1: Process Inquiry sD3.1: Obtain and Respond
and Quote and Quote to RFP/RFQ
sD1.2: Receive, Enter, and sD2.2: Receive, Configure, sD3.2: Negotiate and Receive
Validate Order Enter and lidate Order Contract
sD1.3: Reserve Inventory sD2.3: Reserve Inventory sD3.3: Enter Order, Commit
and Determine and Determine Resources & Launch
Delivery Date Delivery Date Program
sD1.4: Consolidate Orders sD2.4: Consolidate Orders sD3.4: Schedule Installation
sD1.7: Select Carriers and sD2.7: Select Carriers and sD3.7: Select Carriers &
Rate Shipments Rate Shipments Rate Shipments
sD1.8: Receive Product from sD2.8: Receive Product from sD3.8: Receive Product from
Source or Make Source or Make Source or Make
EsM1:1 , EsM1:2 , EsM1:3 , EsM1:4 , EsM1:5 , EsM1:6 , and EsM1:7 , respectively. The PCF EsM3:2, EsM3:3 , EsM3:4 , EsM3:5 , EsM3:6 , EsM3:7 , and EsM3:8 is
The formulas are shown in the section of sM1.1, sM1.2, sM1.3, sM1.4, similar with EsM1:1 , EsM1:2 , EsM1:3 , EsM1:4 , EsM1:5 , EsM1:6 , and EsM1:7 ,
sM1.5, sM1.6, and sM1.7, respectively. respectively. The formulas for calculation are shown in the section
of sM1.1, sM1.2, sM1.3, sM1.4, sM1.5, sM1.6, and sM1.7, respectively.
(2) sM3.2, sM3.3, sM3.4, sM3.5, sM3.6, sM3.7, sM3.8 (1) sD1.2, sD1.4, sD1.15
B. He et al. / Journal of Cleaner Production 241 (2019) 118320 9
It is always negligible PCF, since there are little PCF during these The PCF EsD2:3, EsD2:9 , EsD2:10 , EsD2:11 , and EsD2:14 are similar with
stages. EsD1:3 , EsD1:9 , EsD1:10 , EsD1:11 , and EsD1:14 , respectively. The formulas
for calculation are shown in the section sD1.3, sD1.9, sD1.10, sD1.11,
(2) sD1.1, sD1.5, sD1.6, sD1.7, sD1.8, sD1.13 and sD1.14, respectively.
PX
sD1:X SX
sD1:X
(4) sD2.12
EsD1:X ¼ GitD1:X *GWPt (10)
i¼1 t¼1
The PCF EsD2:12 is similar with EsD1:12 . The formula for its
As an instance of equation, in PCF for sD1.6, where GitD1:X is the calculation is shown in the section of sM1.12.
tth GHG for planning the ith product delivery route, and PsD1:X and
SsD1:X are the respective number of the respective elements.
2.4.3. Deliver engineer-to-order product (denoted as sD3 model)
(3) sD1.3, sD1.9, sD1.10, sD1.11, sD1.14 The activity sD3 includes sD3.1, sD3.2, sD3.3, sD3.4, sD3.5, sD3.6,
sD3.7, sD3.8, sD3.9, sD3.10, sD3.11, sD3.12, sD3.13, and sD3.15, as
PX X
sD1:X NsD1:X SX
sD1:X
shown in Fig. 5.
EsD1:X ¼ PijD1:X *CijtD1:X *GWPt (11)
i¼1 j¼1 t¼1
(1) sD3.1, sD3.2, sD3.3, sD3.4, sD3.15
As an instance of equation, in the PCF calculation of D1.10, where
PijD1:X is the quantity of the jth energy consumed in the ith pack- It is always negligible PCF, since there are little PCF during these
aging process, CijtD1:X is the EC of the tth GHG with the jth energy stages.
source consumed in the ith packaging process, and PsD1:X , NsD1:X ,
and SsD1:X are the respective number of the respective elements. (2) sD3.5, sD3.6, sD3.7, sD3.8, sD3.13
(4) sD1.12 The PCF EsD3:5, EsD3:6 , EsD3:7 , EsD3:8 , and EsD3:13 are similar with
EsD1:5 , EsD1:6 , EsD1:7 , EsD1:8 , and EsD1:13 , respectively. The formulas for
The PCF EsD1:12 is calculation are shown in the section of sD1.5, sD1.6, sD1.7, sD1.8,
0 and sD1.13, respectively.
SX
sD1:12 PX
sD1:12 NX
sD1:12
EsD1:12 ¼ @
(3) sD3.9, sD3.10, sD3.11, sD3.14
t¼1 i¼1 j¼1
1
TX
sD1:12 The PCF EsD3:9, EsD3:10 , EsD3:11 , and EsD3:14 are similar with EsD1:9 ,
TijD1:12 *LijD1:12 *EIijkD1:12 *CijktD1:12 AGWPt EsD1:10 , EsD1:11 , and EsD1:14 , respectively. The formulas for calculation
k¼1 are shown in the section of sD1.9, sD1.10, sD1.11, and sD1.14,
(12) respectively.
where TijD1:12 is the quantity of the jth transport object in the ith (4) sD3.12
transport mode, LijD1:12 a is the transport distance of the jth trans-
port object in the ith transport mode, EIijk D1:12 is the energy in- The PCF EsD3:12 is similar with EsD1:12 . The formula for its
tensity of the ith transport mode, that is, the energy consumption calculation is shown in the section of sM1.12.
per unit of distance produced by the transportation of the jth object
using the kth energy-powered transport in the ith transport mode,
CijktD1:12 is the EC of the tth GHG with the kth energy source 2.4.4. Deliver-retail-product (denoted as sD4 model)
consumed by the jth transport object in the ith transport mode, and The activity sD4 includes sD4.1, sD4.2, sD4.3, sD4.4, sD4.5, sD4.6,
PsD1:12 , NsD1:12 , TsD1:12 , and SsD1:12 are the number of the respective and sD4.7, as shown in Fig. 5.
elements.
(1) sD4.1
It is always negligible PCF, since there are little PCF during these PX X
sD4:2 SsD4:2
stages. EsD4:2 ¼ GitD4:2 *GWPt (13)
i¼1 t¼1
(2) sD2.1, sD2.5, sD2.6, sD2.7, sD2.8, sD2.13
where Git D4:2 is the tth GHG for receiving the ith products, and
The PCF at this step EsD2:1 , EsD2:5 , EsD2:6 , EsD2:7 , EsD2:8 , and EsD2:13 PsD4:2 and SsD4:2 are the respective number of the respective
are similar with EsD1:1 , EsD1:5 , EsD1:6 , EsD1:7 , EsD1:8 , and EsD1:13 , elements.
respectively. The formulas for calculation are shown in the section
of sD1.1, sD1.5, sD1.6, sD1.7, sD1.8, and sD1.13, respectively. (3) sD4.3
PX X
sD4:3 S sD4:3 PX
sSR1:1 SX
sSR1:1
where Git D4:3 is the tth GHG for picking the ith products from where GitSR1:1 is the tth GHG for validating the status of the ith
backroom, and PsD4:3 and SsD4:3 are the respective number of the defective product, and PsSR1:1 and SsSR1:1 are the number of the
respective elements. respective elements.
PX X
sD4:4 S sD4:4 PX
sSR1:2 NX
sSR1:2 SX
sSR1:2
EsD4:4 ¼ Git D4:4 *GWPt (15) EsSR1:2 ¼ PijSR1:2 *CijtSR1:2 *GWPt (19)
i¼1 t¼1 i¼1 j¼1 t¼1
where GitD4:4 is the tth GHG for stocking the ith products into shelf, where PijSR1:2 is the quantity of the jth energy consumed for
and PsD4:4 and SsD4:4 are the respective number of the respective handling the ith defective product, CijtSR1:2 is the EC of the tth GHG
elements. for the jth energy source used to handle the ith defective product,
and PsSR1:2 , NsSR1:2 , and SsSR1:2 are the number of the respective
(5) sD4.5 elements.
PX X
sD4:5 S sD4:5
It is always negligible PCF, since there are little PCF during this
EsD4:5 ¼ GitD4:5 *GWPt (16)
stage.
i¼1 t¼1
where GitD4:5 is the tth GHG for filling the ith products in shopping (4) sSR1.4
cart, and PsD4:5 and SsD4:5 are the respective number of the
respective elements. The PCF EsSR1:4 is
PX
sSR1:4 SX
sSR1:4
(6) sD4.6 EsSR1:4 ¼ GitSR1:4 *GWPt (20)
i¼1 t¼1
It is always negligible PCF, since there are little PCF during this
stage. where GitSR1:4 is tth GHG for scheduling the transportation of the ith
defective product, and PsSR1:4 , and SsSR1:4 are the respective number
(7) sD4.7 of the respective elements.
PX X
sD4:7 S sD4:7
The PCF EsSR1:5 is
EsD4:7 ¼ GitD4:7 *GWPt (17)
i¼1 t¼1 0
SX
sSR1:5 PX
sSR1:5 NX
sSR1:5
EsSR1:5 ¼ @
where GitD4:7 is the tth GHG for delivering the ith products and/or
t¼1 i¼1 j¼1
installing the ith products, and PsD4:7 and SsD4:7 are the respective 1
number of the respective elements. TX
sSR1:5
Source Return
Deliver Return
EsSR1:3 , EsSR1:4 , and EsSR1:5 , respectively. The formula for its calcula- (2) sDR1.2
tion is shown in the section of sSR1.1, sSR1.2, sSR1.3, sSR1.4, and
sSR1.5, respectively. The PCF EsDR1:2 is
PX
sDR1:2 SX
sDR1:2
2.5.1.3. Source Return Excess Product (denoted as sSR3 model). EsDR1:2 ¼ GitDR1:2 *GWPt (22)
The activity sSR3 includes s SR3.1, s SR3.2, s SR3.3, s SR3.4, and s i¼1 t¼1
SR3.5, as shown in Fig. 6.
For sSR3.1, sSR3.2, sSR3.3, sSR3.4, and sSR3.5, the PCF EsSR3:1, where GitDR1:2 is the tth GHG for planning to receive the ith defective
EsSR3:2 , EsSR3:3 , EsSR3:4 , and EsSR3:5 are similar with EsSR1:1 , EsSR1:2 , product, and PsDR1:2 , and SsDR1:2 are the number of the respective
EsSR1:3 , EsSR1:4 , and EsSR1:5 , respectively. The formulas for calculation elements.
are shown in the section of sSR1.1, sSR1.2, sSR1.3, sSR1.4, and sSR1.5,
respectively. (3) sDR1.3
(4) sDR1.4 The PCF at this step EsDR2:1 , EsDR2:2 , EsDR2:3 , and EsDR2:4 is similar
with EsDR1:1 , EsDR1:2 , EsDR1:3 , and EsDR1:4 , respectively. The formulas
The PCF EsDR1:4 is for calculation are shown in the section of sDR1.1, sDR1.2, sDR1.3,
and sDR1.4, respectively.
PX
sDR1:4 NX
sDR1:4 SX
sDR1:4
2.6. Enable
2.5.2.2. Deliver return MRO product (denoted as sDR2 model).
The activity sDR2 includes sDR2.1, sDR2.2, sDR2.3, and sDR2.4, as The process is used to manage and regularize the affairs in the
shown in Fig. 6. supply chain, such as Business Rules, Performance, as shown in
Fig. 7 and Fig. 8. It is always negligible PCF, since there are little PCF
(1) sDR2.1, sDR2.2, sDR2.3, sDR2.4 during this stage.
sE1.6: Retire Business Rule sE2.6: Approve & Launch sE3.6: Verify Information
In the methodology section, each module has a corresponding benefit of the crops. It is foreseeable that the application of water
PCF calculation formula. This paper optimizes each formula. Cor- fertilizer irrigation machine would be more and more extensive in
responding weight coefficients are added in the formulas to make the future. Although the water-fertilizer irrigation machine is a
the calculation results more accurate. single product, it contains mechanical transmission, control parts,
etc. It has more complicated processability and various types of
3. Application parts. It needs to consider various processes such as processing
plan, raw material collection, manufacturing, etc. With the idea of
3.1. Background intelligent agriculture and green agriculture, cleaner and efficient
water and fertilizer irrigation has received more and more atten-
In this paper, a water and fertilizer irrigation machine for agri- tion from people and requires corresponding hardware support.
cultural engineering is used to demonstrate the effectiveness of the Therefore, it is necessary to study PCF across SSC for the water and
proposed methodology. The water and fertilizer irrigation machine fertilizer irrigation machine.
is an intelligent irrigation machine to mix water and fertilizer at the
proper ratio with the real-time status from sensors. It is one of the 3.2. Plan
most effective ways to improve the utilization ratio of water and
fertilizer. The entire Plan module has very little PCF. PCF of each stage of
As shown in Fig. 9, these products generally adopt EC/pH sP1 could be obtained by calculation. Although the PCF are small,
comprehensive control and time control technology to achieve the PCF could be still retained to preserve the accuracy of the model, as
purpose of automatic fertilizer matching, uniform fertilizer and shown in Table 1.
fertilizer application, and improve the yield, quality and economic Similarly, PCF of sP2, sP3, sP4, and sP5 are shown in Table 1,
14 B. He et al. / Journal of Cleaner Production 241 (2019) 118320
Table 2
Spray agitator PCF (kg CO2e) of source in SSC.
Water and
fertilizer pump Acid pump Lye pump Table 3
The electric energy consumption (kW$h) of verifying these thirteen productions.
Solenoid valve Step V-EEC Step V-EEC Step V-EEC
Fig. 10. The percentage of PCF of accessories for water and fertilizer irrigation machines in the verification process.
Fig. 11. The percentage of PCF required to consume electrical energy during the production of a water and fertilizer irrigation machine.
Fig. 12. The percentage of PCF required to consume gasoline during the production of the water and fertilizer irrigation machine.
Table 6
PCF (kg CO2e) of deliver in SSC.
electrical energy during the testing of the water and fertilizer irri- 3.5.2. sD2, sD3 and sD4
gation machine. According to Fig. 13, the assembly of the pipes The PCF of the entire sD2, sD3 and sD4 modules are relatively
requires the most PCF. The assembly and testing of the pH sensors small. The PCF of each stage of sD2, sD3, and sD4 could be obtained
and the assembly and testing of the EC sensors require the least PCF. by calculation. The PCF are small and could be ignored. Its PCF is still
retained based on the accuracy of the data.
The PCF of sD2, sD3, and sD4 are shown in Table 6, respectively.
3.4.2. sM2 and sM3
The PCF of the entire sM2 and sM3 modules are relatively small.
3.6. Return
The PCF of each stage of sM2 and sM3 could be obtained by
calculation. The PCF are small and could be ignored. But here, the
For water and fertilizer irrigation machines, Source Return
PCF is still retained to preserve the accuracy of the model. The PCF
Excess Product and Deliver Return Defective Product need to be
of sM2 and sM3 is shown in Table 4.
Table 7
PCF (kg CO2e) of return in SSC.
3.5. Deliver Process Sub-process Item PCF
calculated in the modules involved in the Return process. There- 3.8. Comparisons
fore, PCF in sSR3 and sDR1 are mainly calculated. PCF in sSR1, sSR2,
sDR2, and sDR3 are small compared to PCF in sSR3 and sDR1, and Fig. 14 shows the PCF required and their percentage for the six
the impact is small. steps of Plan, Source, Make, Deliver, Return, and Enable. Among
them, the Return link requires the most PCF. PCF required for the
Plan and Enable links is minimal and negligible.
Fig. 14. PCF required and their percentage for each link.
B. He et al. / Journal of Cleaner Production 241 (2019) 118320 19
Based on the above calculation data, the total PCF of SSC of water to facilitate communication. It is a useful tool for senior manage-
and fertilizer irrigation machine could be calculated as 474.306 kg ment of a firm to design and reconfigure its supply chain to achieve
CO2e. In the future mechanization and intelligent agricultural pro- desired performance. From the perspective of quantitative analysis,
duction, water and fertilizer irrigation machines would play an PCF in SSC guided by SCOR model is also optimized a lot. Take the
important role. Assuming that the world demand for water and water and fertilizer irrigation machine in this paper as an example.
fertilizer irrigation machine is 107 , the total PCF of SSC is 4:743 Among the three main PCF modules, the corresponding PCF de-
109 kg CO2e. Such a huge amount of CO2 would have a great impact creases significantly after the introduction of SCOR model. It is very
on the environment. We need to study the production of water and important to research PCF of the supply chain model, which helps
fertilizer irrigation machines. to reduce resource waste and environmental protection.
In the above description, a new PCF calculation model for supply
chain is proposed based on supply chain planning, raw materials,
manufacturing, transportation, return, and enable in PLC of the 4. Conclusions and future works
water and fertilizer irrigation machine supply chain. A total of five
programs has been formed. In the planning module, reasonable As GHGs emissions could arouse climate change, manufacturing
scheduling of production procurement plans could help reduce have the responsibility to reduce product carbon footprint. It is the
ineffective work. In the raw material modules, reasonable pro- foundation to modeling PCF across SSC for the reducation of PCF.
curement plans could reduce the number of purchases. For The contribution of this paper is a systematic product carbon
example, in the above production and test modules, PCF of the new footprint model across sustainable supply chain for product life
solution were reduced by 18.29%, 20.90%, 21.96%, and 16.86% cycle. After the introduction of SCOR model, the specific SSC ac-
compared to the original four solutions. In the marine product tivities are established one by one in detail. As the decision-making
module, the production machine and production tester are prop- during the SSC network have extensive impacts on PCF, it is
erly allocated, making the planning and management of enterprise important to estimate PCF across SSC. This paper proposed the
management more reasonable. In order to increase production ef- detailed PCF model for each stage of SSC, including plan, source,
ficiency, PCF of the new program are reduced by 11.67%, 12.14%, make, deliver, return, and enable stage. The water and fertilizer
12.57%, and 10.31% compared with the original four of the above irrigation machine is used to demonstrate the proposed
production and test modules. In the marine product module, it methodology.
could effectively reduce PCF by arranging reasonable transportation Many future works are necessary in the following research. The
plans, transportation routes, and clean energy. In receiving defec- calculation accuracy of PCF is necessary to SSC. It is difficult to deal
tive products (including verification), the PCF of the new program with the uncertain information in SSC, with many aspects uncertain
were reduced by 9.44%, 10.25%, 10.78%, and 8.89% compared with information in PLC, for example, the energy consumed for receiving
the previous four options. In the return and enable modules, the product. It is also needed in the future to focus on the research
reasonable plans have less energy consumption. In summary, of SSC design itself, as PCF could be deeply influenced during the
rational allocation of manpower and material resources could design stage. As PCF is one of the factors in PEF, which is a
improve machine production efficiency and reduce energy con- comprehensive evaluation to the environmental impact, it is also
sumption. Reasonable and efficient production management plan, necessary to focus on the SSC for PEF in the future.
clean energy would help design better life cycle of products pro-
duction program and reduce PCF of SSC.
As shown in Fig. 15, by comparing PCF of the original four sce- Acknowledgements
narios with the data of scenario 5, the PCF were reduced by 14.92%,
15.80%, 16.20%, and 13.96%. Scenario 5 is the optimal one. From a This research was supported by the National Natural Science
qualitative perspective, the SCOR model provides a standard format Foundation of China (No. 51675319) and Shanghai Science and
Technology Commission Project (No. 16391902502).
20 B. He et al. / Journal of Cleaner Production 241 (2019) 118320
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