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Dental Materials Journal 2014; 33(3): 368–372

Comparative evaluation of various miniplate systems for the repair of mandibular


corpus fractures
Sertan ERGUN1, Duygu OFLUOĞLU1, Alp SARUHANOĞLU1, Burçin KARATAŞLI2, Ediz DENIZ3, Sevda ÖZEL4
and Hakkı TANYERI1

1
Department of Oral and Maxillofacial Surgery, Faculty of Dentistry, Istanbul University, Capa, Fatih, Istanbul 34093, Turkey
2
Department of Prosthodontics, Faculty of Dentistry, Istanbul University, Capa, Fatih, Istanbul 34093, Turkey
3
Department of Oral and Maxillofacial Surgery, Faculty of Dentistry, Yeditepe University, Ciftehavuzlar-Kadikoy, Istanbul 34390, Turkey
4
Department of Biostatistics and Medical Informatics, Faculty of Istanbul Medicine, Istanbul University, Capa, Fatih, Istanbul 34093, Turkey
Corresponding author, Sertan ERGUN; E-mail: sertanergun@gmail.com

Miniplates have been used during the last decade to facilitate stability between bony fragments in the maxillofacial region and are
currently the preferred surgical method for the fixation of fractures and osteotomies. The aim of this study was to evaluate and
compare the biomechanical behaviors of six different types of miniplates used to reconstruct mandibular body fractures: Group 1
(straight, 2 holes, 12.0 mm spacing), Group 2 (straight, 4 holes, 9.0 spacing), Group 3 (straight, 6 holes, 9.0 mm spacing), Group 4
(L-shaped, 4 holes, 9.0 mm spacing, right hand plate), Group 5 (Y-shaped, 5 holes, 12.0 mm spacing), and Group 6 (double Y-shaped, 6
holes, 9.0 mm spacing). Thirty bovine hemimandibles and a custom-made 3-point biomechanical test frame mounted on a Shimadzu
universal test machine were used to evaluate the six different miniplate systems. Results revealed that Group 1 (straight, 2 holes,
12.0 mm spacing) and Group 4 (9.0 mm spacing, right hand plate) had the lowest biomechanical stability, whereas Group 6 (6 holes,
9.0 mm spacing) had the highest biomechanical stability. Group 6 also provided statistically greater resistance to displacement than
Group 1 and Group 4.

Keywords: Miniplates, Titanium, Rigid fixation

predisposing factor for both infection and nonunion. It


INTRODUCTION
has been reported that the site of most nonunions was in
Mandibular fractures are one of the most common the mandibular body7).
facial skeletal injuries. They can be caused by road During fracture treatment planning, important
traffic accidents, assaults, falls, industrial injuries or decisions that must be made include determining the
sports injuries, but the relative number of each varies best position, orientation, and plate type and material.
considerably between countries and areas. The body of The first and foremost consideration is the rigidity of
the mandible is one of the most common fracture sites, the repaired fracture section, and the second pertains
followed by fractures at the condyle, angle, symphysis, to the level of stress generated in the miniplates under
ramus, and coronoid process1,2). bite forces8). A variety of miniplates have been used
A mandibular fracture treatment depends on the to repair mandibular corpus fractures. In the original
arrangement of bone fragments in their anatomical Champy version, a 4-hole miniplate without center
position, and its goals are to stabilize the fracture space was used9). Today, although this type of plate
and restore normal function with least morbidity. is still applicable, alternatives that provide similar or
Treatment and repair of mandibular fractures has incrementally higher stability have emerged. The aim of
evolved over the years, and many repair techniques this study was to evaluate and compare the biomechanical
have been introduced: ranging from maxillomandibular behaviors of six different types of miniplates used to
fixation (MMF) and combinations of MMF and reconstruct mandibular body fractures.
wire osteosynthesis to fixation with lag screws and
reconstruction plates. In the last decade, rigid internal MATERIALS AND METHODS
fixation using compression and noncompression plating
systems has gained widespread popularity3,4). Hemimandible specimens
Miniplates have been used to facilitate stability Fifteen mandibles obtained from similar bovines (mean
between bony fragments in the maxillofacial region weight of 220 kg, fed on the same diet, collected from the
and are currently the preferred surgical method for the same abattoir, and slaughtered in similar manner) were
fixation of fractures and osteotomies. The advantages used in this study. The mandibles were stripped of their
of using miniplates include easy handling and easy soft tissues and divided into two pieces in the anterior
plate contouring and adaptation to the bone5). Miniplate midline between the central incisors. The specimens
osteosynthesis ensures adequate fracture stability, were kept moist until all tests were completed. Using
improves bone healing, and allows early functional a diamond disk, a uniform vertical cut was made on
mobilization6). Movement at the fracture site is a known the mandibular corpus, in front of the first premolar, to

Received Nov 5, 2013: Accepted Feb 12, 2014


doi:10.4012/dmj.2013-315 JOI JST.JSTAGE/dmj/2013-315
Dent Mater J 2014; 33(3): 368–372 369

simulate a fracture. force against the load applied at a point 1 cm distally to


the fracture line of the mandible. The load was measured
Miniplate systems as a unit of force in Newtons (N), and data were recorded
The hemimandibles were randomly divided into six from the start of the loading process until failure.
groups of five specimens per group. In each group, Failure was defined as fracture and/or osteotomy
the hemimandibles were fixated by a different type displacement, and the load was applied until loss of
of miniplate. These six groups of miniplate systems
(Trimed®, Elektron Medikal, Istanbul, Turkey) are shown
in Fig. 1 and were of the following configurations:
Group 1 — Straight, 2 holes, 12.0 mm spacing.
Group 2 — Straight, 4 holes, 9.0 mm spacing.
Group 3 — Straight, 6 holes, 9.0 mm spacing.
Group 4 — L  -shaped, 4 holes, 9.0 mm spacing, right
hand plate.
Group 5 — Y-shaped, 5 holes, 12.0 mm spacing.
Group 6 — D  ouble Y-shaped, 6 holes, 9.0 mm
spacing.
To reduce the influence of extraneous variables, all
miniplates used in this study were made of Grade
4 Titanium and were 1 mm thick, and monocortical
titanium screws were of 2 mm diameter and 5 mm
length.
To avoid poor adaptation, the miniplates were pre-
bent and adjusted. Screw holes were prepared using
a drill, and a simulated osteotomy on the mandibular
body was performed using an oscillating saw (Medicon,
Tuttlingen, Germany), at a distance of 10 mm mesially in Fig. 2 Diagram of the masticatory action of human
front of the first premolar tooth. The fractured segments mandible10).
were all repositioned and manually stabilized. After Load placed on the articular surface of mandibular
miniplates and screws were properly positioned, rigid condyle (A) is caused by the action of the major
fixation was performed in all groups. elevator muscles of the mandible acting on the
angle (B) and coronoid process. (C) when the
Biomechanical testing force of a bolus of food is applied on the lower
A custom-made 3-point biomechanical test frame incisors upon mouth closure. Load is transferred
(Tasarımmed) was mounted on a Shimadzu universal test to the mandibular body, where the sagittal split
machine (Autograph®, Trapezium 2 Software®, Version osteotomy (D) was fixed using a miniplate (E).
2.23) using a methodology similar to that designed by
Armstrong et al.10) (Fig. 2). Each hemimandible specimen
was positioned to allow the load resistance of mandibular
body fracture treated with miniplate osteosynthesis
to be evaluated during simulated mastication (Fig. 3).
The hemimandible was subjected to a compression test
with a loading rate of 1 mm/min to simulate quasi-static
conditions. The test machine recorded the resistance

Fig. 3 Position of hemimandible in a custom-made 3-point


biomechanical test frame (Tasarımmed, Istanbul,
Fig. 1 Six different types of miniplate systems (Trimed®, Turkey) mounted on a Shimadzu universal test
Elektron Medikal, Istanbul, Turkey) used for machine (Autograph®, Trapezium 2 Software®,
fixation in this study. Version 2.23).
370 Dent Mater J 2014; 33(3): 368–372

the integrity of bone-screw-plate system occurred.


RESULTS
Maximum load was defined as the highest load recorded
just before any sudden decrease in load level occurred Thirty hemimandibles were analyzed in this study, with
(Fig. 4). five specimens in each of the six groups. Standardization
of all experimental factors was ensured, except for the
Statistical analysis miniplate shape. Descriptive statistics of the six groups
In each group, five hemimandible specimens were are shown in Table 1. Kruskal-Wallis test was used to
tested. Means of compression loads in six groups were compare the differences in median score between the
statistically analyzed using Kruskal-Wallis test (SPSS groups. Group 1 (straight, 2 holes, 12.0 mm spacing)
21.0). and Group 4 (L-shaped, 4 holes, 9.0 mm spacing) had the
lowest biomechanical stability, whereas Group 6 (double
Y-shaped, 6 holes, 9.0 mm spacing) had the highest
biomechanical stability (p<0.05).
Pair-wise multiple comparisons showed that double
Y-shaped miniplate with 6 holes and 9.0 mm spacing
provided statistically greater resistance to displacement
than straight miniplate with 2 holes and 12.0 mm spacing
(p<0.001) and L-shaped miniplate with 4 holes and 9.0
mm spacing (p<0.001). In addition, the mean resistance
score of Y-shaped miniplate with 5 holes and 12.0 mm
spacing was greater than that of L-shaped plate with 4
holes and 9.0 mm spacing (p=0.002).

DISCUSSION
Literature review revealed that many studies have
examined different kinds of rigid fixation methods in
different locations of the mandible. Rigid fixation with
Fig. 4 Point of maximum load when decreasing force titanium miniplates was reportedly a superior technique
begins. when compared with resorbable miniplates11-13).

Table 1 Descriptive statistics of six groups of miniplate systems evaluated in this study
Mini plate systems Kruskal-Wa
Mini plate systems Kruskal-Wallis Test

Mini plateMini
systems Mini Mini
plate plate
plate systems systems
systems Kruska
Kruskal-Wallis Test
Kruskal-Wallis Test K
Mini plate systems Kruskal-Wallis T

χ2
Group 4 (L χ2 p
shape) Group 6
Group 1 (straight, 2 Group 2 (straight, 4 χ2 p
Group 4 (L Group 5 (double -Y shape) χ2
holes) Group 4Group
(L 4 (L
Group 1 (straight, 2
holes)
Group 4 (L shape) (Y shape) Group 6 χ2
Group 6 χ 2
p
Group 2 (straight, 4 shape) Group 6
Group 1Group
(straight,
Group 2 1 Group
1 (straight, 2 Group
2Group 22 (straight,
(straight, 4 Group
Group 3 6 Group
3 4(straight, Group 4 (L
4 Groupshape)
Group 55 (double
Group
Group
Group
-Y shape)
66 5Group (double (double
-Y shape)
holes) holes) shape) Group5 6 -Y shape)
(L shape) (Y shape)
Group 1 (straight, 2GroupGroup 2 (straight,
1 (straight, 4(straight,
2 holes)Group
(straight, (straight,
2 (straight, 4 holes) holes) holes)
holes) shape) Group 5
(Y shape) (double -
(double(Y-Yshape)
shape)
2 holes) 4 holes)
Group 3 6 holes)
(straight, 6 Group 5 Y shape) (Y shape)
(double -Y shape)
holes) holes)holes) holes) Group 3Group
(straight, 6 (Y shape) (Y
Number 5 5 holes)
5 3 (straight,
5 6 5 shape) 5
Number 5 Group 3 (straight, 6
5 Group 5 6 holes) holes)
3 (straight, 5 5 5
Number 5 5 holes) 5 5 5 5
holes)
Number
Mean force Mean force0.09
(kN)Number (kN)5 5
0.09
0.17 5 0.17
5 0.28 0.28
5 5
0.09
0.09 5 5
0.290.29 5 0.37
5 0.37 5 5
Mean 5 (kN)
umberforce 50.09 5Deviation
Standard 5
0.17 5 5
0.28 5 0.09 5 5 0.29 5 5 0.37 5
0.02 0.02 0.01 0.01 0.03 0.02
Mean
Standard of
force
Deviation the
(kN)
of theforce
Mean force (kN) (kN)
0.02 0.09 0.09 0.02 0.17 0.17 0.01 0.28 0.28 0.01 0.09 0.09 0.03 0.29 0.29 0.02 0.37
26.98 <0.001
0.37
Mean force
force (kN) of the
(kN) 0.09force 0.170.09 0.28 0.09 0.28 0.01 0.09 0.08 0.03 0.29
Standard Deviation
0.09 Median0.02 0.17 (kN) 0.02 0.28 0.01
0.17 0.29 0.30 0.37 0.37 0.37
0.02
force (kN) Standard Deviation of the 26.98 <0
Standard Deviation of 0.02
the 0.02 0.02 0.02 0.01 0.01 0.01 0.01 0.03 0.03 0.02 0.02
Minimum force (kN) 0.08 0.15 0.26 0.07 0.24 0.34 26.98 <0.001
Median
tandard force
Deviation (kN)
forceof
(kN)
the (kN)
force 0.09
0.02 0.02 0.02 0.17 0.01 0.28 0.08
0.01 0.03 0.03 0.300.02 0.02 0.37
he 0.02 0.01 0.01
Median Maximum force (kN) 0.11 0.20 0.29 0.10 0.32 0.40 26.98
orce (kN)force (kN) 0.09 0.17 0.28 0.08 0.30 0.37 26.98
Median
Minimum force
(kN) (kN)
forceMedian 0.08 0.09 0.15 0.17 0.26 0.28 0.07 0.08 0.30 0.37 26.98 <0.001
force (kN) 0.09 0.17 0.28 0.08 0.24 0.30 0.34 26.98 0.37 <0.001
Minimum force (kN) 0.08 0.15 0.26 0.07 0.24 0.34
Median force (kN) 0.09 0.17 0.28 0.08 0.30 0.37
0.09 0.17 0.28 0.08 0.30 0.37
Minimum
Maximum force (kN)
forceMinimum
(kN) (kN) 0.08
force0.11 0.08 0.20 0.15 0.15 0.29 0.26 0.26 0.10 0.07 0.07 0.32 0.24 0.24 0.40 0.34 0.34
Maximum force (kN) 0.11 0.20 0.29 0.10 0.32 0.40
Minimum force (kN) 0.08 0.15 0.26 0.07 0.24 0.34
Dent Mater J 2014; 33(3): 368–372 371

Therefore, the present study focused on evaluating larger area coverage with more holes and screws, and
the biomechanical stability characteristics of titanium this advantage provides the effect of double miniplates
miniplates of varied shapes instead of evaluating rigid through a single construct. Additionally, Y-shaped
fixation methods. The six types of miniplate systems miniplates prevent the rotational movements of
were thus selected for this study because of the immobilized fractured segments.
frequency of their use, based on our clinical experience Our results also showed that single straight
and retrospective analysis of our cases. To ensure that miniplate with double holes and single L-shaped
only the biomechanical properties of the miniplates were miniplate presented the lowest biomechanical stability
purely tested in this study, only one miniplate fixation when compared with the other single miniplates.
technique was used. In a report by Matsushita et al.19), the combined use
Mandibular corpus is one of the most frequently of a straight plate with a L-shaped plate presented
fractured sites after a traumatic event. Miniplate with significantly increased resistance force and improved
screw fixation is reportedly a standard approach in rigidity19). Our results could not be compared with their
managing mandibular fractures. In a report by Ellis14), study results19) because the design and methodology of
other examples of rigid internal fixation include locking/ the two studies were different from each other.
non-locking reconstruction bone plates, multiple bone In the present study, the miniplates tested could not
plates of the fracture site, single non-reconstruction be discussed according to their number of holes because
bone plates, or multiple lag screws14). He stressed that of different shape types. Nonetheless, Group 2 (straight,
anything less than rigid was non-rigid, and that these 4 holes, 9.0 mm spacing) and Group 3 (straight, 6 holes,
approaches provided sufficient strength to prevent 9.0 mm spacing) could be compared with respect to the
fragmentary motion during function and allowed number of holes as they were of the same plate shape
primary osseous union to proceed14). with the same spacing between the holes (9 mm).
In the original Champy technique, the use of a single The higher mean resistance score of Group 3 (p<0.05)
stainless steel miniplate (1 mm thick) for the fixation indicated higher biomechanical stability than Group
of mandibular fractures was reportedly sufficient and 2, which was an expected outcome because of a higher
accepted as rigid9). Arbag et al. also reported that one number of holes.
titanium miniplate (1 mm thick) positioned inferiorly In the present study, resistance force was recorded
provided good stability8). Nonetheless, in a two-miniplate and load was applied at a point 1 cm distally to the
fixation technique, where the first plate was positioned fracture line of the mandible. This location was selected
in the superior border as far as possible and the second for two-fold reasons: it was far enough from the dentate
plate in the inferior border, improved stability was region of the mandible and that loading should not be
obtained because of neutralized torsional forces at located within the fracture zone.
the fracture site and primary intraoperative anatomic Various methods have been used in previous studies
alignment was achieved8). to evaluate the biomechanical stability characteristics
Obviously, a two-plate technique is better if there is of titanium miniplates in vitro through the fixation
adequate bony substance on either side of the fracture of fractured mandibles. The wide variety of methods
line15). However, fixation with two miniplates might be ranged from using different types of bone specimens,
a more traumatic procedure than fixation with a single such as human cadaveric mandibles, animal mandibles
miniplate16,17). Ellis and Walker reported that the single (sheep, bovine, rabbit, etc.), bovine and porcine ribs,
miniplate is the simplest and most reliable technique18). to artificial bone models (Synbone, Sawbones) and
To the best of our knowledge, this is the first study which evaluation by finite element analysis. Bredbenner and
compared the biomechanical properties of six different Haug reported that different bone substitute materials
types of miniplates via a 3-point biomechanical test behaved differently from human cadaveric bone in
frame, whereby fractured segments were fixated with maxillofacial studies20). Using the bovine mandible
one miniplate at each fracture region in the mandibular instead of human mandible seemed to be a limitation of
body. the present study.
The universal test machine used in this study Ideally, bone substitute materials should also
recorded resistance force against the applied load until alleviate concerns involving economic, ethical and health
loss of the integrity of bone-screw-plate system occurred. considerations associated with the use of cadaveric
Maximum load was defined as the highest load recorded tissue. On the other hand, Alkan et al. claimed that
just before any sudden decrease in load level occurred. fresh animal mandibles were the material of choice for
Decrease in resistance force could be caused by plastic this type of biomechanical studies as human cadavers
deformation and/or fracture of the miniplates and screws may have natural variations that affect outcomes, and
together with the increasing distance of the fractured formalin fixation alters the physical properties of the
segments. human bone16). Fresh bovine mandibles were chosen for
Our results revealed that single and double this study because they were easy to obtain and their
Y-shaped plates demonstrated the highest biomechanical use circumvented the aforementioned limitations and
stability and provided significantly greater resistance problems. In the present study, the bovine mandibles
to displacement than the other types of miniplates used had no effect on the biomechanical properties of the
evaluated in this study. Y-shaped miniplates allow six types of miniplates under evaluation.
372 Dent Mater J 2014; 33(3): 368–372

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ACKNOWLEDGMENTS
angle and body/symphysis fractures of the mandible: how
This study was supported by Tasarımmed, Istanbul, much fixation is enough? J Oral Maxillofac Surg 2013; 71:
726-733.
Turkey and Elektron Medikal, Istanbul, Turkey.
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