Norma Ford Wdx2540m

DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS PRINTED COPY IS

STAMPING - EUROPE UNCONTROLLED
EUROPEAN MATERIAL PROPERTIES

FOR HIGH STRENGTH STEEL AND MILD STEEL.
For Application see "Limit Curve W-DX25-40M Page 5"
ALWAYS USE MAXIMUM VALUE FOR LIMIT CURVE ON PAGE 5
Mild Steel High Strength Steel

Tensile Strength Rm Tensile Strength Rm
Short Hand [N/mm²] Short Hand [N/mm²]
Material Code Ford Specification Material Code Ford Specification
MS4 WSS-M1A345-A4 270 - 330 HSLA260 WSS-M1A347-A1 350 - 430
MS4+EZ100 WSS-M1A345-A4 270 - 330 HSLA420 WSS-M1A347-A5 480 - 590
MS3+EZ100 WSS-M1A345-A3 270 - 330 RP220 WSS-M1A341-A1 340 - 400
MS2+EZ100 WSS-M1A345-A2 270 - 340 RP260 WSS-M1A341-A2 380 - 440
MS1+EZ100 WSS-M1A345-A1 270 - 350 RP300 - 400 - 480
MS4+Z100 WSS-M1A345-A4 270 - 320 BH180 WSS-M1A341-A3 300 - 350
MS4+IZ110 WSS-M1A345-A4 270 - 320 BHZ260 WSS-M1A341-A7 350 - 410
MS3+IZ110 WSS-M1A345-A3 270 - 330 IS220 WSS-M1A341-A10 300 - 380
MS2+IZ110 WSS-M1A345-A2 270 - 350 IS260 - 320 - 400
MS1+IZ110 WSS-M1A345-A1 270 - 400 IS300 - 340 - 420
DP450 WSS-M1A348-A1 450 - 530
DP500 WSS-M1A348-A3 500 - 600
DP600 WSS-M1A348-A5 600 - 700
DP780 - 780 - 900
IF160 - 310 - 390
IF180 WSS-M1A341-A8 340 - 400
IF220 WSS-M1A341-A1 350 - 410
IF260 WSS-M1A341-A2 380 - 440
STAMPING - EUROPE DIE MATERIALS W-DX25-40M

SEP-2005 PAGE: 4
DIE DESIGN AND PRINTED COPY IS
UNCONTROLLED
CONSTRUCTION SPECIFICATIONS
STAMPING - EUROPE
LIMIT CURVES
If Thickness of used Panel Material is above Limit Curve

take following actions:
Change Material Change Material

For Draw Dies use Inserts for Trim Bucks for Upper Trim Steel
Material: 1.2382 (1.2379) from 1.7140 into 1.2333 ( FH / IH ) from 1.2333 into GP4M ( H )
AREA CHANGED
( H and CVD coated) for Upper Trim Steel for Piercing Punches
from 1.2320 into 1.2333 ( FH / IH ) from 1.3343 into Vanadis 4
-----------------------------------------
------------------------------------------ For Lower Trim Inserts use
In special cases GP4M ( H )
For Cutting and Flange Steels Material: Vanadis 4 / PMDM4 ( H )
back up is necessary.
4,0
3,5
3,0
2,5
2,0
1,5
1,0
0,5
0,0
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
Material Thickness [mm]
Tensile Strength Rm [N/mm²]

Always use maximum Value from Table on Page 4
STAMPING - EUROPE DIE MATERIALS W-DX25-40M

FEB -2006 PAGE: 5
WORLDWIDE DIE DESIGN AND PRINTED COPY IS
CONSTRUCTION SPECIFICATIONS UNCONTROLLED W-DX
VEHICLE OPERATIONS
EUROPE ONLY
MATERIALS AND THEIR USAGE
CASTINGS
MAT. No. MATERIAL SEL. No. EQUIVALENT USUAL HARDNESS

DESIGNATION DESCRIPTION STANDARD DESIGNATION HARDNESS AS DE- APPLICATION
IN ROCKWELL LIVERED
STOCK LIST DIN BSI C BRINELL
LOWER DIES, UPPER DIES,
EN-JL 1040 CAST IRON DIN BUCKS AND PADS WITH
(GG-25) EN 1561 BY 1452 THICK SECTIONS,
GRADE 220 BLANKHOLER PLATES,
DRIVERS AND CAM
WORKING SLIDES WITH
WEAR PLATES.
EN-JL 2060 FLAME- DIN FH/IH PUNCHES AND BLANK-
(EGG-25) HARDENING EN 1561 50-54 HOLDER RINGS FOR
CAST IRON DRAW DIES.
EN-JS 1050 CAST IRON DIN DRIVERS AND CAM

(GGG-50) EN 1563 WORKING SLIDES
WITHOUT WEAR PLATES.
LOWER AND UPPER DIES.
PADS AND STRIPPERS WITH
THIN SECTIONS.
LOWER DRAW DIES.
PUNCHES AND BLANK-
EN-JS 2070 ALLOYED DIN IH HOLDERS FOR CRITICAL
(GGG-70L) SPHEROIDAL EN 1563 54-58 DRAW PARTS WHERE
GRAPHITE HEAVY WEAR IS EXCEPTED;
CAST IRON
FOR TRI-AXIS-DIES IN
PRINCIPAL CHECK BACK
WITH DIE DESIGN SYSTEM
DEPARTMENT
EN-JS 1030 SPHEROIDAL DIN BS 2789 PADS AND STRIPPERS

(GGG-40) GRAPHITE EN 1563 GRADE WITH THIN SECTIONS.
CAST IRON 420/12
EN-JS 1060 SPHEROIDAL DIN BS 2789 FH/IH LARGE PUNCHES AND

(GGG-60) GRAPHITE EN 1563 GRADE 50-54 DIES FOR RESTRIKE
CAST IRON 600/3 DIES.
2 CARBON FEMALE FLANGE STEELS

GX155Cr FOR MATERIAL "ABOVE LIMIT
14 CHROME VMo 12-1 IH/H
1.2382 TOOL STEEL
58-62
285 MAX. *
CURVE " OR FLANGE DEPTH
ABOVE 25 mm. INSERTS FOR
CASTING
DRAW DIES AND BARS FOR
DRAW PANEL LIFTER.
ONE PIECE PUNCHES
0,5 CARBON G 47CrMn6 250 MAX.
FOR TRIM DIES AND
1.7140 1,5 CHROME FH/IH HARDENED
LOWER- AND CUTTING
(SG-7) TOOL STEEL 54-56 AND
STEELS FOR MATERIAL
TEMPERED
CASTING
*
"BELOW LIMIT CURVE ".
AREA CHANGED
TRIM STEEL FOR MATERIAL

IH 250 MAX. "BELOW LIMIT CURVE"
1.2320 TOOL STEEL G 60Cr 54-60 HARDENED FLANGE STEEL WITH
CASTING MoV10-7 AND STRAIGHT FLANGE LINE AND
TEMPERED RESTRIKE DIES WITHOUT
RELATIVE MOVEMENT FOR
MATERIAL "BELOW LIMIT
*
CURVE ".
* FOR LIMIT CURVE SEE W-DX25-40M Page 5
DATE DIE MATERIALS SECTION W-DX25-40M

SEPT. 2005 PAGE 6
VEHICLE OPERATIONS
EUROPE ONLY
MATERIALS AND THEIR USAGE
CASTINGS, ( Continuing from Page 6 ):
IN ROCKWELL LIVERED
ONE PIECE TRIM BUCKS IN
LOWER TRIM DIES FOR
250 - 290
FH / IH MATERIAL "ABOVE LIMIT
1.2333 TOOL STEEL G 59CrMoV HARDENED
56 - 60 AND CURVE". FOR DIFFICULT
CASTING 18 - 5 TRIM CONDITIONS
TEMPERED
INDEPENDENT OF THE
MATERIAL THICKNESS.
1) MATERIALS (BARS AND FORGINGS, TUNGSTEN CARBIDE)

IN ROCKWELL LIVERED
1.0038 BLACK MILD RSt-37-2 DIN 17100 BS 970 BASE-; UPPER AND
STEEL PART 1 ADAPTER PLATES; PADS
1983 AND STRIPPERS, WELD
1.0037 BRIGHT MILD St-37-2 DIN 1652 055M15 CONSTRUCTIONS.
STEEL
BS 970 WEAR PLATES

CASE HARDEN, PART 1 CH
1.0401 C 15 DIN 17210
MILD STEEL 1983 56 - 60
080M15
1.0503.01 WEAR RESIST. AIR PINS, BALANCE

C 45 DIN 17210 BS 970
STEEL BLACK PART 1 PINS, RETAINER BOLTS,
1983 SIDE LOCK PINS, ETC.
1.0503 WEAR RESIST.
C 45 K DIN 1652 080M50
STEEL BRIGHT
OIL HARDENING DIN BS 4659 H BACKING PLATES

1.2842 90MnCrV8
TOOL STEEL 17350 BO 2 56 - 63
2 CARBON CUTTING STEELS, FORM

X155CrVMo12-1 DIN BS 4659 FH / IH / H
1.2379 12 CHROME STEELS FOR FLANGE
17350 BD 2 58 - 62
4 VANADIUM AND RESTRIKE DIES,
INSERTS IN DRAW DIES.
TUNGSTEN FLANGE SECTIONS

GT 20 - HP
CARBIDE FOR SPIDERS

SEPT. 2005 PAGE 7
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<-- PREVIOUS PAGE NEXT PAGE -->
EUROPE ONLY
STOCK LIST DETAILS.
THE TYPE OF HARDENING OF THE DIE PART IS REQUIRED IN THE REMARKS

COLUMN OF THE STOCK LIST IN THE FOLLOWING ABBREVIATED FORM: -
IH - INDUCTION HARDEN
FH - FLAME HARDEN
H - HARDEN THROUGHOUT
CH OR EH - CASE HARDEN
ALL OTHER HEAT TREATMENTS SUCH AS STRESS RELIEVING,

NITRIDING, ETC. MUST BE WRITTEN IN FULL.
MATERIAL IDENTIFICATION.
BEFORE A DIE IS HEAT TREATED IT MUST BE STAMPED WITH MATERIAL

IDENTIFICATION OF THE MATERIAL ACTUALLY USED E.G. 1.2379, 1.2842, C-15.
THIS IDENTIFICATION TO BE STAMPED BESIDES THE USUAL IDENTIFICATION
(DIE NO.)
THE DESIGNATION MUST BE STAMPED OR CAST ON A SURFACE NOT
SUBSEQUENTLY REWORKED.
10 DEC. 1997
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CASTING TEST PARTS
DIMENSIONS OF THE TESTPARTS. CAST(EN-JS 2070)
125
15
LO=5XD=70
M20
/ D=14
O
15
150
CAST (EN-JS 2070)
MATERIAL FOR
POLISH SECTION
AND ANALYSIS.
35
50
50
12 JAN. 2001
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HARDENING
1 FLAME HARDENING
INTRODUCTION
1.1 SCOPE
1.2 APPLICATION
1.3 COMPARISON BETWEEN FLAME HARDENING & THROUGH HARDENING
2 PROCESS
2.1 PARTS TO BE HARDENED
2.2 METHOD OF HARDENING
2.21 STEEL 1.2379
2.22 IH CAST IRON EN-JL 2060 (EGG-25)
2.23 SPHERIODAL GRAPHITE CAST IRON EN-JS 1060 (GGG-60)
2.24 CAST STEEL 1.2320
2.25 CAST STEEL 1.7140 (SG-7)
2.26 SPHERIODAL GRAPHITE CAST IRON EN-JS 2070 (GGG-70L)
2.27 HIGH STRENGTH COLD TOOL WORK STEEL Nr.: 1.2333
("BOEHLER CARMO"&"DE-AMO")
2.28 CAST IRON (GG-25Cr)
2.3 SELECTION OF BURNERS
2.4 DEPARTMENTS/SUPPLIERS CARRYING OUT THE WORK
2.5 SAFETY PRECAUTIONS
2.6 HEAT TREATMENT DURING THE MACHINING PHASE
3 THROUGH HARDENING
3.1 MATERIAL DESIGNATION 1.2842
3.2 MATERIAL DESIGNATION 1.2379
4 IONITRIDING
5 CVD-COATING
STOCKLIST DETAILS
SEPT. 2001 15
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1 FLAME HARDENING
INTRODUCTION
1.1 SCOPE
FLAME HARDENING IS A METHOD OF PRODUCING SURFACE HARDNESS ON SUITABLE

STEELS OR IRON CASTINGS. THIS IS ACHIEVED ON STEELS BY PRE-HEATING THE
FINISH MACHINED PART IN A HT FURNACE AND BY HEATING FOR A SHORT PERIOD
WITH SUBSEQUENT IMMEDIATE QUENCHING IN A STREAM OF AIR OR COMPRESSED
AIR. ON CASTINGS, THE FINISHED MACHINED PART IS HEATED ON THE EDGES TO BE
HARDENED AND SUBSEQUENTLY WATER QUENCHED. THE FLAME TO BE APPLIED FOR
THIS IS PRODUCED BY A FUEL GAS/OXYGEN MIXTURE. PROPANE OR METHANE IS
USED AS FUEL GAS.
THERE ARE SEVERAL TYPES OF PROCESSES WHICH DIFFER IN TYPE OF RELATIVE
MOTION BETWEEN PART AND BURNER (HEAD). THE PREFERRED PROCESS FOR DIE
MANUFACTURE HAS THE WORKPIECE STATIONARY. THE BURNER IS PASSED MANUALLY
ACROSS THE SURFACE OR EDGES TO BE HARDENED. BURNER STRENGTH AND FEED
HAVE TO BE WITHIN THE APPROPRIATE RELATIONSHIP TO ACHIEVE CONSISTANT
HARDENING.
1.2 APPLICATION
DRAW DIE AND FORMING TOOL AREAS SUBJECT TO WEAR OR COMPRESSION STRESS
ARE FLAME HARDENED AT THE EDGES AND RADII. LITTLE BENEFIT IS OBTAINED
BY FLAME HARDENING WHOLE AREAS OF THESE TOOLS, BECAUSE THESE AREAS
SCARCELY SUFFER WEAR, AND DIFFICULTIES ARISE ON REWORKING THE TOOL
DURING PRODUCTION.
CRITICAL DRAW CONDITIONS MAY HOWEVER NECESSITATE FLAME HARDENING OF

WHOLE BLANKHOLDER AREAS. THE DECISION WHETHER BLANKHOLDER AREAS ARE
FLAME HARDENED OR NOT IS BASED ON EXPERIENCE AND WILL BE MADE BY THE
PLANT EFFECTED.
CHARACTERLINES ON DRAW PUNCHES AND LOWER DRAW DIES ARE TO BE FLAME

HARDENED IN ALL CASES.
THE EDGES AND RADII TO BE FLAME HARDENED HAVE TO BE IDENTIFIED BY THE TOOL
DESIGNER ON A REDUCED REPRESENTATION OF THE PART (SCALE 1:5) ON THE DIE
DRAWING.
SHOULD IT APPEAR DURING MANUFACTURE OF THE DIE THAT FURTHER EDGES NOT SO
INDICATED BY DIE DESIGN MUST BE FLAME HARDENED, TOOL ROOM WILL PROCEED IN
ACCORDANCE WITH GENERAL STATEMENTS IN FLAME HARDENING EDGES.
DEC.1996 17
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EXAMPLES OF APPLICATION:
xxx HARDEN STYLING LINES
B Section A-A
Section B-B
APRIL 2001 19
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2.22 IH CAST IRON EN-JL 2060 (EGG-25)
PREHEATING: NONE
HARDENING: THE FINISHED MACHINE WORKPIECE IS HEATED AT THE

EDGES OR SURFACES TO BE HARDENED TO ABOUT 840o C.
WATER FLOWS THROUGH NOZZLES PLACED IMMEDIATELY
BEHIND THE FLAME AT THE BURNER, AND QUENCHES THE
HEATED EDGE AS IT PROGRESSES.
THE WATER SHALL HAVE A TEMPERATURE OF 20-30o C.
TEMPERING: TEMPERING RESULTS FROM THE RESIDUAL HEAT (EMITTED)

FROM WITHIN THE PART. THIS SHOULD PRODUCE A HARD-
NESS OF 370 - 450 HB. USE A SUITABLE HARDNESS
TESTING INSTRUMENT.
JAN. 2001 21
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2.23 SPHEROIDAL GRAPHITE CAST IRON EN-JS 1060 (GGG-60)
PREHEATING: NONE
HARDENING: THE FINISHED MACHINED WORKPIECE IS HEATED AT THE

EDGES OR SURFACES TO BE HARDENED TO ABOUT 960o C.
WATER FLOWS THROUGH NOZZLES PLACED IMMEDIATELY
BEHIND THE FLAME AT THE BURNER, AND QUENCHES THE
HEATED EDGE AS IT PROGRESSES.
THE WATER SHALL HAVE A TEMPERATURE OF 20 - 30o C.

NESS OF 500 - 650 HB. USE A SUITABLE HARDNESS
TESTING INSTRUMENT.
22 JAN. 2001
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2.24 CAST STEEL 1.2320
DELIVERING CONDITIONS: ANNEALED MAX. 250HB

HARDENED AND TEMPERED 32-34 HRC
PREHEATING: TO PREVENT STRESSES, THE FINISHED WORKPIECE TO BE

HARDENED IS PREHEATED TO 650o C BY THE BURNER.
HARDENING: THE WORKPIECE IS HEATED AT THE EDGE TO BE HARDENED

BY THE BURNER TO ABOUT 900o -920o C WORK WITH REDUCED
FLAME, I.E. WITH EXCESS GAS AND LONG FLAME CONE.
APPLY FLAME AT ABOUT 15mm FROM THE EDGE TO BE HARDENED
AND PASS IT EVENLY ACROSS THE WORKPIECE. THE WORKPIECE IS
SUBSEQUENTLY QUENCHED IN STILL AIR OR DRY COMPRESSED AIR.
TEMPERING: TEMPERING RESULTS FROM THE RESIDUAL HEAT (EMITTED) FROM

WITHIN THE PART. THIS SHOULD PRODUCE A HARDNESS OF 50-
60 HRC. USE A SUITABLE HARDNESS TESTING INSTRUMENT.
THROUGH HARDENING: HARDENED TEMPERATURE 900o -920o C.

QUENCHING MEDIUM AIR/OIL.
ANNEALING SEE DIAGRAM BELOW.
HARDNESS 50-60 HRC.
65
60
HARDNESS (HRC)
55
50
1.2320
900o C/AIR
45
0 100 200 300 400 500 600
o
ANNEALING TEMPERATURE C
SEPT. 2001 23
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2.25 SPECIAL CAST STEEL 1.7140 (SG-7)
DELIVERING CONDITIONS: ANNEALED MAX. 250 HB

HARDENED AND TEMPERED 32-34 HRC

HARDENED IS PREHEATED TO 650 o C BY THE BURNER.
HARDENING: THE WORKPIECE IS HEATED AT THE EDGE TO BE HARDENED

BY THE BURNER TO ABOUT 850o - 860o C. WORK WITH RE-
DUCED FLAME, I.E. WITH EXCESS GAS AND LONG FLAME
CONE. APPLY FLAME AT ABOUT 15 mm FROM THE EDGE TO
BE HARDENED AND PASS IT EVENLY ACROSS THE WORKPIECE.
THE WORKPIECE IS SUBSEQUENTLY QUENCHED IN STILL AIR
OR DRY COMPRESSED AIR.

NESS OF 54-56 HRC. USE A SUITABLE HARDNESS TESTING
INSTRUMENT.
62
HRC
60
58
56
54
HARDNESS
52
50
48
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
HARDNESS DEPTH IN MM
24 SEPT. 2001
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2.26 SPEROIDAL GRAPHITE CAST IRON EN-JS 2070 (GGG-70L)
DELIVERING CONDITION: 210 - 260 HB
PREHEATING: NONE
HARDENING : THE FINISH MACHINED WORKPIECE IS HEATED AT THE EDGES

OR SURFACES TO BE HARDENED TO ABOUT 820o - 840o C.
WATER FLOWS THROUGH NOZZLES PLACED IMMEDIATELY BEHIND
THE FLAME OF THE BURNER AND QUENCHES THE HEATED
EDGE AS IT PROGRESSES.
THE WATER SHALL HAVE A TEMPERATURE OF 20 - 30o C.
WATER-COOLING DOWN TO ROOM TEMPERATURE.
HARDNESS 54 - 58 HRc.
TEMPERING : NO TEMPERING
JAN. 2001 25
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2.27 HIGH-STRENGTH COLD TOOL WORK STEEL 1.2333

THE USE OF 1.2333 TOOL STEEL IN PRESS DIES
APPLICATION
IN GENERAL THE STEEL WILL BE USED IN LOWER TRIM DIES:
1. FOR ONE-PIECE TRIM BUCKS FOR MATERIAL THICKNESS 1,5 OR MORE.
2. FOR DIFFICULT TRIM CONDITIONS,INDEPENDENT OF THE MATERIAL THICKNESS.

HARDENED IS PREHEATED TO 650o C BY THE BURNER.
SURFACE-HARDENING
FLAME HARDENING OR INDUCTION HARDENING;HARDNESS 58
DELIVERY CONDITION
PRE-HARDENED TO 250-290 HB.
THIS CORRESPONDS TO A TENSILE STRENGTH OF 850-980 N/mm2
THE STEEL MUST BE THROUGH (PENETRATION) HARDENABLE.
TEMPERING GRAPH
CORE HARDNESS (HRC) RETAINED.AUSTENITE (%)

65 50
60 40
o
TA=960 C
55 30
50 20
RETAINED.AUSTENITE
45 10
40
0 100 200 300 400 500 600
o
TEMPERING TEMPERATURE C (2h+2h)
WELDING RECOMMENDATION
SMALL WELDINGS (REPAIRS) CAN BE CARRIED OUT WITHOUT PREHEATING ON SOFT OR
HARDENED WORK PIECES
FOR LARGE WELDINGS THE FOLLOWING TREATMENT IS RECOMMENDED:
- PRE-HEAT THE CAST STEEL TO 200o -250 o C AND MAINTAIN THIS TEMPERATURE
DURING THE COMPLETE WELDING PROCESS
o
- AFTER WELDING ALLOW THE CAST STEEL TO COOL SLOWLY TO 70 C
- TEMPERING IS CARRIED OUT AT 20o C BELOW THE PREHEATING TEMPERATURE
26 SEPT. 2001
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FOR THE WELDED BASE BUILD UP, A SOFT WELD ELECTRODE OF THE 29/9 TYPE
SHOULD BE USED (29% Cr,9% Ni)
FOR THE HARD OUTER SURFACE A WELD ELECTRODE, EXAMPLE:UTP67 S OR CASTOLIN 2R

SHOULD BE USED
CAST DESIGN AND WEIGHT
MAX. CASTING WEIGHT IS 1500 Kg. THE CASTING SHOULD BE DESIGNED

ACCORDING TO 1.7140 (SG-7) STANDARD
CVD COATING IS NOT RECOMMENDED
APRIL 2001 27
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2.28 CAST IRON

SPECIFICATION GG25 Cr
APPLICATION
IN GENERAL FOR DRAW DIES (MATRIX,BLANKHOLDER AND PUNCH)

FOR LOW VOLUME PRODUCTION.
NOT FOR CRITICAL DRAW PANELS WHERE HIGH WEAR IS EXPECTED.
TENSILE STRENGTH (DIN 1691)
Rm = 250 N/mm2 MIN.
HARDNESS
BASE HARDNESS,DELIVERY CONDITION : 190-230 HB 30

FLAME HARDENING OR INDUCTION HARDENING IS POSSIBLE
ATTAINABLE SURFACE HARDNESS >45 HRC
28 SEPT. 2001
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2.3 SELECTION OF BURNERS
FOR CUTTING STEELS, THE SINGLE BURNER SIMILAR TO WELDING TORCH, IS SUITABLE.
FOR EDGES AND RADII ON DRAW DIES AND LIKE, A MULTI FLAME BURNER IS USED.
HERE ARE SOME EXAMPLES OF BURNERS AS ILLUSTRATED, FOR VARIOUS PARTS.
DEC. 1996 29
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2.4 DEPARTMENTS/SUPPLIERS CARRYING OUT THE WORK
ALL CUTTING STEELS, FLANGING STEELS AND RESTRIKING STEELS ARE

HARDENED BY THE MANUFACTURER OF THE DIE.
ALL CHARACTER LINES AND DRAW RADII ON DRAW PUNCHES AND LOWER
DRAW DIES AS WELL AS DRAW BEADS ARE FLAME HARDENED BY THE PRO-
DUCTION PLANT.
2.5 SAFETY PRECAUTIONS
SAFETY REGULATIONS FOR CUTTING AND WELDING MUST BE OBSERVED.
30 DEC. 1996
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HEAT TREATMENT
2.6 DURING THE MACHINE PHASE
MATERIAL NO: 1.2379
TRIMMING STEELS, FLANGING STEELS AND INSERTS OF SIMPLE SHAPE AND NOT
LONGER THAN 450 mm MAY BE MADE TO THE FINAL DIMENSIONS (OR WITH GRINDING
ALLOWANCE) AND THEN BE FLAME OR THROUGH HARDENED.
IN ORDER TO AVOID WARPING DURING HARDENING PROCESS ALL WORKPIECES OF

COMPLICATED SHAPE OR LONGER THAN 450 mm, MUST BE STRESS RELIEVED.
THE STRESS RELIEVING PROCESS HAS TO BE CARRIED OUT AFTER PREMACHINING
LIKE MILLING, PLANNING ETC. - WITH SUFFICIENT ALLOWANCE FOR FINISH-
MACHINING.
AFTER ANNEALING THE WORKPIECE IS TO BE MACHINED TO THE REQUIRED

DIMENSIONS AND THEN BE HARDENED IN DUE FORM.
STRESS RELIEVING
HARDENING AND TEMPERING: SEE W-DX25-40M PAGES 35 - 40
JAN. 2001 31
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THROUGH HARDENING
3
3.1
MATERIAL DESIGNATION: 1.2842

STRESS RELIEVING: PLACE IN THE FURNACE AND HEAT CAREFULLY TO A TEMPERATURE
OF 600 - 650 o C. SOAK FOR 1 - 3 HOURS.
ALLOW TO COOL IN THE FURNACE.
PREHEATING: PLACE IN FURNACE WITH A TEMPERATURE OF 300 - 400o C.

ALLOW TO SOAK AND THEN TRANSFER TO SALTBATH OR
FURNACE WITH A TEMPERATURE OF 650o C.
WHEN WORKPIECE IS HEATED UNIFORMLY TO THIS TEMPERATURE
KEEP AT THIS TEMPERATURE AND SOAK WELL.
HARDENING:
HEAD THE WORKPIECE IN SALTBATH OR FURNACE THOROUGHLY
AND UNIFORMLY TO 780 - 810 o C FOR A MINIMUM OF
20 MIN./25 mm THICKNESS OF MATERIAL.
WHEN HEATING IN THE FURNACE THE PIECE SHOULD BE PACKED

AND HERMETICALLY SEALED IN A BOX.
CHARCOALPIECES ARE ADDED WHICH ARE NOT ALLOWED TO

TOUCH THE PIECE OR IT IS COVERED AT THE SUSCEPTIBLE
SURFACES WITH CAUTERIZED FINE COKE.
IT IS QUENCHED IN SALTBATH OF 180 - 220 o C.

THE PIECE MUST REST IN THE BATH UNTIL A COMPLETE
EQUALIZATION OF TEMPERATURE AND SUBSEQUENTLY QUENCHED
IN AN AIR FLOW.
DEC. 1996 35
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THROUGH HARDENING
TEMPERING: SHOULD BE CARRIED OUT IMMEDIATELY AFTER HARDENING.

PREFERABLY WHEN THE WORKPIECE IS STILL HAND WARM.
HEAT SLOWLY AND UNIFORMLY BETWEEN 180 - 220 o C IN
SALTBATH.
TEMPERATURE TO BE HELD FOR AT LEAST 1 HOUR/25 mm
THICKNESS OF MATERIAL.
COOL IN ROOM TEMPERATURE.
REQUIRED HARDNESS ARE SHOWN ON MFG. STD. W-DX25-40M
PAGE 9.
TEMPERATURE AND HARDNESS CAN BE SEEN FROM THE DIAGRAM
BELOW.
NITRIDING: NOT SUITABLE FOR NITRIDING.
HRC 70
66
62
58
54
50
46
42
HARDNESS
38
34
30
0 100 200 300 400 500 600 700 800
o
TEMPERING TEMPERATURE C
36 DEC. 1996
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THROUGH HARDENING
3.2 MATERIAL DESIGNATION: 1.2379
STRESS RELIEVING: PLACE IN THE FURNACE AND HEAT CAREFULLY TO A TEMPERA-

TURE OF 600 - 650 o C. SOAK FOR 1-3 HOURS.
ALLOW TO COOL IN THE FURNACE.
PREHEATING: PLACE IN FURNACE WITH A TEMPERATURE OF 300 - 400 o C.

ALLOW TO SOAK AND THEN TRANSFER TO SALTBATH OR FURNACE
WITH A TEMPERATURE OF 850 o C.
WHEN THE WORKPIECE IS HEATED UNIFORMLY TO THIS TEMPERA-
TURE KEEP AT THIS TEMPERATURE AND SOAK WELL.
HARDENING: HEAT THE WORKPIECE IN SALTBATH OR FURNACE THOROUGHLY

AND UNIFORMLY TO 1010-1100 o C FOR A MINIMUN OF
20MIN./25mm THICKNESS OF MATERIAL.
GEOMETRICAL SIMPLE PIECES ARE QUENCHED IN THE AIR.
GEOMETRICAL COMPLICATED PIECES ARE QUENCHED IN A
WARMBATH OF 280 - 300 o C (FREE OF SCALE).
THE PIECES MUST REST IN THE SALTBATH UNTIL A COMPLETE

IN STILL AIR.
WORKPIECES WHICH WILL BE IONITRIDED AFTER HARDENED MUST

BE HEATED IN VACUUM FURNACE OR SALTBATH TO A MAXIMUM
AUSTENISATION TEMPERATURE (1100 o C).
THE COOLING MUST TAKE PLACE IN A WARMBATH AT A

TEMPERATURE OF 500 o C.
THE PIECES MUST REST IN THE SALTBATH UNTIL A COMPLETE
IN STILL AIR.
JAN. 2001 37
PRINTED COPY IS
UNCONTROLLED
EUROPE ONLY
TEMPERING: SHOULD BE CARRIED OUT IMMEDIATELY AFTER HARDENING.

PREFERABLY WHEN THE WORKPIECE IS STILL HAND WARM.
HEAT SLOWLY AND UNIFORMLY BETWEEN 550-570 o C IN SALTBATH.
TEMPERATURE TO BE HELD FOR AT LEAST 1 HOUR/25mm THICKNESS
OF MATERIAL.
DOUBLE TEMPER TO SPECIFIED HARDNESS.
REQUIRED HARDNESSES ARE SHOWN ON MFG. STD. W-DX25-40M PAGE 9.
TEMPERATURE AND HARDNESS CAN BE SEEN FROM THE DIAGRAM BELOW.
NITRIDING: VERY SUITABLE FOR NITRIDING.
IONITRIDING: THE PROCESS IS CARRIED OUT BY THE SUPPLIER.
HRC 70
66
62
58
54
50
46
42
HARDNESS
38
34
30
0 100 200 300 400 500 600 700 800
o
TEMPERING TEMPERATURE C
38 DEC. 1996
VEHICLE OPERATIONS
EUROPE ONLY
TOOL STEEL MATERIALS
BLANK DIES
ROLLED MATERIAL CAST MATERIAL
1.2379 IH 1.2382 IH
1.2379 IH 1.2382 IH
DRAW DIES WITH HIGH WEAR CONDITION
SEGMENTED INSERTS
SEGMENTS AND INSERTS

1.2382 H ( CAST )
+ OPTIONAL
CVD-COATING.
OR
1.2379 H (ROLLED MAT.)

+ OPTIONAL
CVD-COATING.

AUGUST 2004 PAGE 43
PRINTED COPY IS
UNCONTROLLED
EUROPE ONLY
TRIM DIES
PRODUCTION PANELS < 1,5mm THICK
INSERTS
1.2358 IH
OR
1.2379 IH
STEELS
1.2320 IH
OR
1.2358 IH (ROLLED MAT.)
CAST BUCK
1.7140 IH
PRODUCTION PANELS > 1,5mm THICK
INSERTS
1.2358 IH
OR
1.2379 IH
STEELS
1.2333 IH
OR
1.2358 IH (ROLLED MAT.)
CAST BUCK
1.2333 IH
44 SEPT. 2001
PRINTED COPY IS
UNCONTROLLED
EUROPE ONLY
SPEC. TRIM STEELS
e.g. INSERT IN LOWER DIE BUCK
SPECIAL WEAK FORMS
INSERTS
PMDM 4
OR
VANADIS 4
1.7140
FLANGE DIES
CONTOUR FLANGE LINE STRAIGHT FLANGE LINE
INSERTS INSERTS
1.2382 H 1.2320 IH
+ OR
(CVD COATING) 1.2358 IH(ROLLED MAT.)
OR
1.2379 H
+
(CVD COATING)
SEPT. 2001 45
PRINTED COPY IS
UNCONTROLLED
EUROPE ONLY
DRAW AND RESTRIKE DEPRESSIONS

e.g. FLOOR PLAN
IH
xxxx
x x
1.2358 IH
x xxxxx
IH
FORD HEAT THROUGH SURFACE

MAT. SEL. NO. STRENGTHNESS
OLD TREATMENT HARDENING HARDENING
NO.
NO. * *
SOFT ANNEALING MAX.250 HB
CAST MATERIAL
1.7140 G 47CrMn6 SG7 PREHARDENING ---- MAX 56HRC

800-950N/mm 2
1.2320 G 60CrMoV10-7 50-60HRC MAX 62HRC
PREHARDENING 800-950N/mm 2
1.2333 G 59CrMoV18-5 SOFT ANNEALING MAX.250 HB 50-60HRC MAX 62HRC
1.2382 GX155CrVMo12-1 SOFT ANNEALING MAX.285 HB 55-60HRC MAX 62HRC

ROLLED MATERIAL
1.2358 60CrMoV18-5 50-60HRC MAX 62HRC

1.2379 X155CrVMo12-1 SOFT ANNEALING MAX.255 HB 58-62HRC MAX 62HRC
PMDM 4 ---- ANNEALING MAX.280 HB 59-65HRC ----
VANADIS ---- SOFT ANNEALING MAX.235 HB 58-63HRC MAX 64HRC

4
* THE HARDNESS IS TO ADAPT TO RESPECTIVE APPLICATION.
SEPT. 2001 47
PRINTED COPY IS
UNCONTROLLED
EUROPE ONLY
IONITRIDING
4
TO ENSURE AN OPTIMAL SURFACE FOR THE DRAW OR FLANGING PROCESS, INSERTS OR

FLANGING STEELS MADE FROM 1.2379 WHICH REQUIRE NITRIDING ARE TO BE HEAT-TREATED
IN THE FOLLOWING MANNER.
THE AUSTENISATION TEMPERATURE SHOULD BE BROUGHT TO THE UPPER LIMIT AS WELL AS

THE TEMPERING TEMPERATURE.
THE IONITRIDING PROCESS HAS TO BE CARRIED OUT APPROX. 30o TO 50o C BELOW THE
TEMPERING TEMPERATURE AS REDUCED TEMPERATURES LEAD TO AN EXTREME INCREASE
IN THE NECESSARY NITRIDING TIME.
AUSTENISATION AND TEMPERING TEMPERATURES TO BE LOOKED FOR IN THE CATALOGUES

OF THE APPROPRIATE STEEL VENDORS.
IN ORDER TO INFORM THE COMPANIES CARRYING OUT THE NITRIDING PROCESS, THE TOOL
MANUFACTURES RESPECTIVELY THE HARDENING SHOPS ARE TO ESTABLISH A HARDENING
REPORT. THESE REPORTS WILL BE DELIVERED TO THE PLANTS TOGETHER WITH THE DIES
AND SHOULD CONTAIN THE FOLLOWING:
1) HARDENING TEMPERATURE
2) TEMPERING TEMPERATURE
3) NUMBER OF TEMPERING PROCESSES
4) HARDENESS IN HRC
INSERTS ON DRAW DIES ARE TO BE IONITRIDED BY THE CORRESPONDING PLANTS AFTER

HOME TRYOUT AND AFTER PRODUCTION OF AT LEAST 10.000 PARTS.
DEC. 1996 51
PRINTED COPY IS
UNCONTROLLED
EUROPE ONLY
5 CVD-COATING
PREPARATION FOR CVD-COATING (RECOMMENDATION COLOGNE TOOLROOM)
A) ROUGH MACHING 1,5 - 3,0MM.
B) STRESS RELIEVING 3-6 HRS, 600o C - 650o C.
C) FINAL MACHINING 0,15 - 0,3MM.
D) HEAT TREATMENT IN A VACUUM FURNACE 1050o C.
E) TWO TIMES TEMPERING 490o .
F) FINISHING (GRINDING OR POLISHING) MAX. 5 UM.
IT IS RECOMMENDED TO ESTABILISH A HEATING RECORD TO ENABLE AN

OPTIMAL TREATMENT OF CVD-COATING.
DEC. 1996 53
PRINTED COPY IS
UNCONTROLLED
EUROPE ONLY
WELDING
11. WELDING OF CAST ITEMS
WELDING OF CAST ITEMS STRESSED BY WEAR EG. BOTTOM DIES, BLANKHOLDER
AND PUNCHES OF DRAW AND FORM DIES.
BASED ON THE EXPERIENCE AND ON TRIALS CARRIED OUT RECENTLY, ESPECIALLY IN

VIEW OF COATED SHEET METAL APPLICATION, WE CONFIRM THE PROCEDURE FOR REPAIR
WELDING AND FOR WELDING IN CASE OF ALTERATIONS.
1.AS SHOWN ON THE SKETCHES ON REPAIR AND ALTERATIONS, THE CAST ITEMS
HAVE TO BE GROUND OR MILLED TO APPROX. 4 TO 6 mm IN DEPTH.
2.THE INTERMEDIATE LAYER HAS TO BE WELDED WITH THE RELEVANT ROD DEPENDING
ON THE CAST MATERIAL (SEE TABLE BELOW) AND TO BE COMPRESSED IMMEDIATELY
BY HAMMERING LAYER BY LAYER AS LONG AS THE WELDED MATERIAL IS WARM.
3.THE INTERMEDIATE LAYER HAS TO BE REWORKED EQUAL DISTANTS OF MINUS 2 mm

TO THE FINISHED FORM.
4.THE COVERING HAS TO BE WELDED IN 3 LAYERS, WITH THE RELEVANT ROD (SEE
TABLE BELOW) AND HAMMERED. CAUTION: A BUILD UP MUCH THICKER THAN 2 mm
OR INCONSISTENT THICKNESS MIGHT RESULT IN CRACKS.
5.REWORK TO THE FINISHED FORM. COVERING LAYER

COVERING LAYER INTERMEDIATE LAYER
2 mm
4-6 mm INTERMEDIATE LAYER
2 mm
REPAIR WELDING ALTERATION WELDING
CAST MATERIAL INTERMEDIATE LAYER COVERING LAYER
STICK ROD:CASTOLIN 2230

EN-JL 2060 ------ALTERNATIVE------ CASTOLIN 27
(EGG-25) MIG WIRE: ENDOTEC DO23
GREEN
STICK ROD:CASTOLIN 2230 CASTOLIN 35200 (AFTER FH APPR.30HRc)
EN-JS 1060 ------ALTERNATIVE------ -----------ALTERNATIVE-------------
(GGG-60) MIG WIRE: ENDOTEC DO23 CASTOLIN 45352 (AFTER FH APPR.46HRc)
ALREADY EN-JS 1060 CASTOLIN 27 (WELDING APPR. 43HRc)

FLAME (GGG-60) -----------ALTERNATIVE-------------
HARDENED CASTOLIN 2R (WELDING APPR. 57HRc)
EN-JS 2070 (GGG-70L) SEE PAGES 82-85
JAN. 2001 81
PRINTED COPY IS
UNCONTROLLED
EUROPE ONLY
WELD OF EN-JS2070(GGG-70L)INSIDE THE TOOL SHOP
DRAW DIE OUTER AND INNER PANEL
GENERALLY: RESPECT TECHNIQUE FOR WELDING CAST IRON AS REMOVING THE CAST SKIN, SLIGHT
PREHEATING (200-250o C) BEFORE AND HAMMERING AFTER THE WELDING PROCESS.
1. NEW DIES: CLEAN SURFACE AND NOT BEING IMPREGNATED WITH OIL.
1.1 PUNCH, MATRIX.
1.1.1 AREA WHICH IS NOT TO BE HARDENED.
1.1.1.1 REPAIR AREA < 100mm AND 5 TO 10mm DEEP.
BUILDING - UP - WELDING.
1 a
IN CASE OF CONNECTION PROBLEMS GO FOR A BUFFER LAYER.
1.1.1.2 REPAIR AREA > 100mm AND DEEPER THEN 10mm.
BUILDING - UP - WELDING.
1 a
DETAIL a
WITH BINDER PROBLEMS USE
INTER LAYER CASTOLIN 27.
1 GRIND INTER LAYER 2 TO
BECOME A CLEAN AND FLAT
SURFACE.
2
EXPLANATION OF 1 AND 2 SEE LIST ON PAGE 85.
82 FEB. 2000
PRINTED COPY IS
UNCONTROLLED
EUROPE ONLY
1.1.2 AREA WITH SURFACE HARDENING.

INDUCTION OR FLAME HARDENING.
1.1.2.1 BEFORE HARDENING.
1.1.2.1.1 SMALL REPAIR AREAS.
3 PREFERRED
MIN. 2 LAYERS
2 ALTERNATIVE
1 INTER LAYER IF MORE THEN 2 LAYERS NECESSARY.
1.1.2.1.2 BIG REPAIR AREAS.
3 PREFERRED
MIN. 2 LAYERS
2 ALTERNATIVE
1H OR FH WITH 54 - 58 HRC. USE FH ONLY EXCEPTION DUE TO BIG TOLERANCE OF THE

HARDNESS.
EXPLANATION OF 1 , 2 , AND 3 , SEE LIST ON PAGE 85.
FEB. 2000 83
PRINTED COPY IS
UNCONTROLLED
EUROPE ONLY
1.1.2.2. AFTER HARDENING.
1.1.2.2.1 ONLY SMALL REPAIR AREAS.
2 OR 4 OR 5 MIN. 2 LAYERS.
1 INTER LAYER IF MORE THAN 2 LAYERS NECESSARY.
HOT SPHERE AREA AS SMALL AS POSSIBLE.

FRINGE AREA WELD WITH LOW EXTENDING ENERGY.
WELD FROM OUTWARD TO INSIDE, CROSSWISE WHEN MANY LAYERS.
LOW VARIATION OF HARDNESS IS NOT AVOIDABLE.

RENEWED IH OR FH IS POSSIBLE.
1.1.2.2.2 BIG REPAIR AREAS.

TEMPER THE WHOLE PUNCH OR LOCAL AREAS.
WELDING SEE 1.1.2.1.
RECHARGE THE PUNCH AND THE NEW KELLERING OF THE PUNCH REQUIRED
+ NEW IH OR FH.
1.2 BLANKHOLDERS.
TO BE TREATED AS THE PUNCH. (SEE 1.1.2).
1.3 SPECIAL CASE DRAW RADIUS.

DRAW RADIUS OR RADII WITH HIGH RELATIVE MOVEMENT OF THE
SHEET METALS.
ATTENTION: NOT ABLE FOR CHROME-PLATING.

DON’T WELD MORE THEN 2 LAYERS.
GOOD SLIDE QUALITY, NO COLD WELDING ON SURFACE.
APPLY ONLY BY RADII WITH EXCESSIVE WEAR.
EXPLANATION OF 1 , 2 , 3 , 4 , 5 , AND 6 SEE LIST ON PAGE 85.
84 FEB. 2000
PRINTED COPY IS
UNCONTROLLED
<-- PREVIOUS PAGE
EUROPE ONLY
2. PRODUCTION DIES BEING IMPREGNATED WITH OIL.
PROCEDURE: A) CLEAN DIES, TEMPER SURFACE WITH TORCH. REMOVE DAMAGED MATERIAL.
B) WELD CASTOLIN 27 WITH HIGH VOLTAGE. GRIND POROUS WELDING MATERIAL.
REPEAT THE PROCEDURE UNTIL NO PORE TREADED.
C) HAMMER THE DIES AND PROCEED AS DESCRIBED IN N0.1.
1. DIN8573 ENIFE-1-BG 13 AWSA5.15 ENIFE-CI ELECTRODE CASTOLIN 2-23.

DIN8573 ENIFE-1-BG 23 AWSA5.15 ENIFE-CI ELECTRODE CASTOLIN XHD 2230.
DIN8573 -MSGNIFE-2 AWS FLUX CORED ENDOTEC DO23 CA.210 HB WITH,
WIRE. EMBEDDED BALL-GRAPHITE.
2. DIN8573 ENIFI-1-BG 23 AWSA5.15 EST WIRE CASTOLIN 27 GROUND HARDNESS,
54HRC.AFTER IH OR FH58 HRC.
3. DIN8555 MSG6-60.GTZ AWS WIRE CASTOMAG 45352 MIDDLE ALLOYED,
STEEL GROUND HARDNESS 40 HRC,
AFTER 1H OR FH 60 HRC.
4. DIN8555 E3-UM-60-S AWS ELECTRODE CASTOLIN 2R HIGH ALLOY STEEL,
GROUND HARDNESS 57 HRC,
5. DIN8555 MF3-55-GPST AWS FLUX CORED ENDOTEC DO15 HIGH ALLOY STEEL,
WIRE. GROUND HARDNESS 57 HRC,
6. DIN8555 E20-UM-300-CKPT AWS ELECTRODE CASTOLIN TOOL TEC 54425
PLASMA NITRIDE
PLASMA NITRIDING - IN CASE OF BIG DIFFERENCES IN HARDNESS A HOMOGENEOUS SURFACE
CAN BE MANAGED.
CHROME PLATING
CHROME PLATING - BEFORE CHROME PLATING THE PUNCH MUST BE PERFECTLY HARDENED.
3. CONTACTS.
GREAT BRITAIN: GERMANY:

CASTOLIN EUTETEC CO.LTD., CASTOLIN GMBH,
DON WIGGINS-ZONE MANAGER. GUTENBERGSTRASSE 10,
TEL: 07970 243 123. D-65830 KRIFTEL.
SIMON CLARIDGE-SALES MANAGER. TEL: 06192 / 403-0.
TEL: 07970 234 117. FAX: 06192 / 403314.
FEB. 2000 85 END

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DIE DESIGN AND

CONSTRUCTION SPECIFICATIONS PRINTED COPY IS

EUROPEAN MATERIAL PROPERTIES

ALWAYS USE MAXIMUM VALUE FOR LIMIT CURVE ON PAGE 5

Mild Steel High Strength Steel

STAMPING - EUROPE DIE MATERIALS W-DX25-40M

If Thickness of used Panel Material is above Limit Curve

Change Material Change Material

Tensile Strength Rm [N/mm²]

STAMPING - EUROPE DIE MATERIALS W-DX25-40M

MAT. No. MATERIAL SEL. No. EQUIVALENT USUAL HARDNESS

EN-JS 1050 CAST IRON DIN DRIVERS AND CAM

EN-JS 1030 SPHEROIDAL DIN BS 2789 PADS AND STRIPPERS

EN-JS 1060 SPHEROIDAL DIN BS 2789 FH/IH LARGE PUNCHES AND

2 CARBON FEMALE FLANGE STEELS

TRIM STEEL FOR MATERIAL

* FOR LIMIT CURVE SEE W-DX25-40M Page 5

DATE DIE MATERIALS SECTION W-DX25-40M

1) MATERIALS (BARS AND FORGINGS, TUNGSTEN CARBIDE)

MAT. No. MATERIAL SEL. No. EQUIVALENT USUAL HARDNESS

BS 970 WEAR PLATES

1.0503.01 WEAR RESIST. AIR PINS, BALANCE

OIL HARDENING DIN BS 4659 H BACKING PLATES

2 CARBON CUTTING STEELS, FORM

TUNGSTEN FLANGE SECTIONS

DATE DIE MATERIALS SECTION W-DX25-40M

<-- PREVIOUS PAGE NEXT PAGE -->

STOCK LIST DETAILS.

THE TYPE OF HARDENING OF THE DIE PART IS REQUIRED IN THE REMARKS

ALL OTHER HEAT TREATMENTS SUCH AS STRESS RELIEVING,

BEFORE A DIE IS HEAT TREATED IT MUST BE STAMPED WITH MATERIAL

<-- PREVIOUS PAGE NEXT PAGE -->

<-- PREVIOUS PAGE NEXT PAGE -->

2.3 SELECTION OF BURNERS

2.4 DEPARTMENTS/SUPPLIERS CARRYING OUT THE WORK

2.5 SAFETY PRECAUTIONS

2.6 HEAT TREATMENT DURING THE MACHINING PHASE

<-- PREVIOUS PAGE NEXT PAGE -->

FLAME HARDENING IS A METHOD OF PRODUCING SURFACE HARDNESS ON SUITABLE

CRITICAL DRAW CONDITIONS MAY HOWEVER NECESSITATE FLAME HARDENING OF

CHARACTERLINES ON DRAW PUNCHES AND LOWER DRAW DIES ARE TO BE FLAME

<-- PREVIOUS PAGE NEXT PAGE -->

<-- PREVIOUS PAGE NEXT PAGE -->

2.22 IH CAST IRON EN-JL 2060 (EGG-25)

HARDENING: THE FINISHED MACHINE WORKPIECE IS HEATED AT THE

THE WATER SHALL HAVE A TEMPERATURE OF 20-30o C.

TEMPERING: TEMPERING RESULTS FROM THE RESIDUAL HEAT (EMITTED)

<-- PREVIOUS PAGE NEXT PAGE -->

2.23 SPHEROIDAL GRAPHITE CAST IRON EN-JS 1060 (GGG-60)

HARDENING: THE FINISHED MACHINED WORKPIECE IS HEATED AT THE

THE WATER SHALL HAVE A TEMPERATURE OF 20 - 30o C.

TEMPERING: TEMPERING RESULTS FROM THE RESIDUAL HEAT (EMITTED)

<-- PREVIOUS PAGE NEXT PAGE -->

2.24 CAST STEEL 1.2320

DELIVERING CONDITIONS: ANNEALED MAX. 250HB

PREHEATING: TO PREVENT STRESSES, THE FINISHED WORKPIECE TO BE

HARDENING: THE WORKPIECE IS HEATED AT THE EDGE TO BE HARDENED

TEMPERING: TEMPERING RESULTS FROM THE RESIDUAL HEAT (EMITTED) FROM

THROUGH HARDENING: HARDENED TEMPERATURE 900o -920o C.

<-- PREVIOUS PAGE NEXT PAGE -->

2.25 SPECIAL CAST STEEL 1.7140 (SG-7)

DELIVERING CONDITIONS: ANNEALED MAX. 250 HB

PREHEATING: TO PREVENT STRESSES, THE FINISHED WORKPIECE TO BE

HARDENING: THE WORKPIECE IS HEATED AT THE EDGE TO BE HARDENED