PT, ALFA METALINDO INDONESIA SPECIALTY METALS & WELDING CONSUMABLESNIHONWELD Electrodes for SI ided Metal Arc Welding of Stainless Ste General Description Nsw.204 AWS £304.16 IS 0304-16 A lime titania type electrode depesiting a weld metal similar to AIS! 304. Has high resistance to corrosion. Application Data or Type Services Widely used in fabrication of tanks, pipes and stainless stoo! products using AIS! 304 stainless steel materials. Also in food, chemical and furniture industries. Current AC or DC + NSW.307 AWS E307-16 IS 0307-16 [A lime titania electrode depositing 19Cr/9NY/SMn ‘austenitic stainless stool deposit. Excellent heat and crack resistance. Weld deposit is not magnetic and work herdening Suitable for work hardening steels of high Mn, AISI 301 and Welding of stainless steel to dissimilar metals, Currant AC or DC+ Nsw.308 AWS £308.16 JIS D308-16 18C/BNi stainless steol electrode with basic coating for porasity.free welds. Corrosion resistance equal to.or greater than that of parent metal For stainless steo! AISI types 301, 302, 304, 308. Widely used for welding and lining of tanks. vats. pipings and other equipments used In food and chemical industries. Also suitable for certain ‘grades of armour plates. Current AC or DC+. NSW.308L ‘AWS E3081-16 JIS D308L-16 {A lime titania electrode of excellent weldabilty which ives on extra low carbon 19%Cr/ 9¥Ni austenitic stainless weld metal. Because of the extra low carbon content, the deposited metal has excellent resistance to intererystaline corrosion than ordinary 308 type Recommended for welding AISI type 201, 302, 304, 308 where Fesistance to severe corrosive environment is required. Mainly used for welding AISI 204L stainless eteel. Current AC or DC +. NSW 309 AWS 309-16 JIS D309.16 22Cr/12Ni stainless steel electrode with deposited matal of 25%Cr-12%Ni austenitic stainless steel Suitable for welding two metals of different kinds such as mild steel to stainless steel or welding clad steel. Current AC or BC+. NSW 309L, AWS 3091-16 JIS D309. A lime titania stainless steel electrode which gives an extra low carbon 22%Cr-12Ni austenitic stainless stecl weld metal. The weld deposit is highly resistance to corrosion and heat attack. It Is suitable for welding part which is susceptical to dilution of base metal. Also suitable for joining of dissimilar metal such as 18C;/@Ni stainless steel to mild metal and welding on surface of stainless clad steel. Current AC or DC+ NSW 309Mo AWS E309Mo-16 JIS D309Me-16 A stainless steal electrode depositing weld metal of 25HCr-12KN-2%Mo, Its corrosion and heat crack resistablity are better than NSW.309 weld metal. Suitable for AIS! 309 $ and AISI 316 to mild stee! welding, Applicable to clad steel side welding of AIS! 316, AISI 316L stainless cled steel and for corrosion resistance lining of mild stool and Cr-Mo steel. Current AC or C+ NNsw.310 AWS E310-16 JIS D310-16 [A 25Cr/20NI stainless steel electrode for fabrication ‘and repair of stainless steel types AIS! 310 Avesta 254E, Sandvik 15 RE 10, ete.The deposited metal has ‘excellent corrosion, heat resistance and exhibits good ductity because the Ni alloy contents are higher than that of 309 type stainless steel Suitable for welding pipes, storage tanks, valves. furnace linings ‘and stee! of high hardening properties such as 13% Cr steel, Cr Mo steal ete. which is difficult to preheat. Current AC or DC+. NSW.310L, ‘AWS E3101-16 JIS D310L-16 ‘An extra low carbon lime-titania type stainless steel tlectrode which gives a deposited metal of 25%Cr-20% Ni stainless steel with perfect structure of austen Because ofthe extra law carbon content, the deposited metal has more resistance to intercrystaline corosi than ordinary NSW.310 Mainly used for welding AISI 310 and 310 S steols and welding of ad steel of dissimilar metal such as mild steel to air hardening, CrMo steel and ete, Current AC or DC+. NSW.312 AWS 312.16 JIS D312-16 All purpose welding electrode for dissimilar materials. ‘Also used for making underlaying welds prior to hardfacing. The weld metal contains large quantity of Ferrite with weld deposit of 29%Cr-99Ni Welding of dissimilar metal such as stainless steel to mild steel or alloy steel. Welding of stainless stool clad steel. Under-aying or Build-up of hard surfacing. Current AC or DC++NIHONWELD Electrodes for Shielded Metal Arc Welding of Stainless Steel (Con't) NIHONWELD AWSClass JIS Class General Description Application Data or Type Services NSW 316 AWS 316-16 JIS D316.16 Designed for welding 18Cr/18Ni/Mo stainless stoot AISI types 316 and 317. Weld deposit contains 2.39% molybdenum , besides sufficient chromium and nickel as in parent metal, giving improved macharical Properties Used for welding AISI 316, for joining differant matals such as mid steel to stainless steel and underiaying for surfacing. Also used in welding of tanks and pipes exposed to non-oxidiaing acids such as Sulphuric acids, and welding parts subjected to creep abrasion ‘Current AG or BC+ NSW.316L, AWS E3161-16 JIS D316L-16 Aime titania type stainless stea! electrode which gives fan extra law carbon content of 195%Cr 124Ni- 23%Mo austenitic stainless deposited metal. Because of the lowcarbon content. the deposited metal has good resistance to interorystaline corrosion caused by the separation of chromium carbide. Also has excellent creep strength Mainly used for welding AISI T6L stainless steels. Current AC oF BC+ Nsw 317 AWS £317.16 JIS D317-1 A stainless steel electrode which gives @ weld metal of| 18KCr-12KNi-34Mo austenitic stale ‘molybdenum content produces high corrosion resistance {o-organic acid such a8 sulphuric ac, nitric ae, acetic ‘acid and formic acid Wielding of AISI317L, SUS 317L stainless steels and stainless steels subjected to organic acid environments such as sulphurie, nitric, acetic and formic acid, Current AC or DC+ NSW 318, ‘An austenitic stainless steel electrode containing Mo and Nb, It has excellent corrosion resistance, and has igh resistance to intergranular corrosion Used in chemical plants and parts expose to non oxidizing acid such as sulphurie, sulphurous phosporie acid ete, Also used in welding AISI 316 where precipitation of chromium carbide is not desirable. Current AC or D+ NSW 347 AWS £347.16 JIS 347-16 ‘A spacially Formulated electrode for welding austenitic Cr/Ni corrosion resisting steels which have been stablized against. intergranular carbide recipitation such as AISI 321, 347, ete For fabrication and repair of austanitic steel equipments used in chemical and drug industries, food processing ete. Also. for surfacing to resist severe impact and corrosion, Current AG or DC+ NSW 410 AWS E410-16 JIS D410-16 {A stainless steel electrode fo ll position welding, Weld deposit has good oxidation end corosion resistance. Used in surfacing of parts where corrosion resistance is required, ‘examples in chemical and petroleum industry. Also used in welding fof 135Cr steel such as AIS! 410, SUS 420 Ji, SUS 420 J2. (Current AC or BC+ NIHONWELD Electrodes for Shielded Metal Arc Welding of Copper Alloys. NIHONWELD AWSClass JIS Class General Description Application Data or Type Services NPB AWS E CuSn ais {An AC and DC electrode of smooth are which produces dense porosity free deposits n all positions with minimun spatter Welds have excellent color match to bronze. Sigg is easy to b> removed. “Joining of copper. copper alloys, phosphorus, tin bronzes, cast iron, ‘nd steel. Common application ineludes repair and surfacing of ‘gear heels, bronzes pumps, impeller, turbine velve bodies and defects in new castings. Current AC oF OC+ NAB AWS E CuALA High alloyed bronze electrode which contains aluminium Pickel and manganese. This unique formula and special coating make this electrode outstanding for @ wide range ‘of applications. Preheat copper base metals to 300°C, Current AC or DC+ Structural joining, repair and surfacing of high Mn steels, nickel {and iron which contain aluminium bronze, tin bronze, phosphor bronze, brass and copper. These are commonly found in ship propellers, turbines, valves, thrust bearings, steer blades, guides, suction ells, and parts of hydraulic equipment. Also for fitings, instruments and pumps for the chemical and paper industries. NPB-B AWS E CuSnA Deposit is sea water resistance. Good weldabilty and are stability guarantee a porosity free deposit For joining and surfacing of copper, coppe-alloys, phosphor and. tin bronzes. Current AC or DC +. NNIB AWS E Cu Ni Titanium stanilized 70/30 copper nickel electrode with porosity free deposit and excellent resistant to Corrosion. For joining and surfacing of similar and dissimilar alloys, for welding pipings in heat-exchangers, water bores for condensers, sea-water evaporators ete. Current AC or DC#+NIHONWELD Electrodes for Shielded Metal Arc Welding of Cast Iron [itonweto AWSClass JIS Class General Description Application Data or Type Services NNc.50 AWS ENiFe JIS DFCNIFe ‘An iron-nicke alloy electrode for high strength joints on cast iron, Alga for cold welding of cast ion. Best suited {or nodular cast iran and with excellent bonding even on dificult to weld cast ion, Weld deposits is machinable and crack proof For repair of cast iron housing blocks, machinery parts, frames, for building up worn out parts and correcting machines cuts and casting flaws, Algo for joining cast iron and stool NC-100 AWS E Nic JIS DFCNI Cast iron electrode with commercially pure nickel core wire, Perfectly machinable welds. No hard zones. Free from cracks and porosity. Tensile strength and ductility adequate forcast iron, Lov curent requirements For auto block and heads, cylinder wall defects, motor exhaust ports, impeller rings, valve seats, cast ion dies, repair of defective castings, correcting. machining errors, joining steel to cast ion, ete Curent AC or BC+ NIHONWELD Electrodes for Shielded Metal Arc Welding of Hardfacing NIHONWELD AWSClass JIS Class General Description NHF Asucal 80 DIN £10.65-2 For sugar mil ‘The essential feature of NHF-ASUCAL 80 which is 2 high alloyed electrode, is that itis designed to maintain ‘2 constant self regulating arc for the bonding ofthe hand metal globules to the cast ron rol in the presence of ‘verose juice and cane Fiber Application Data or Type Services The NHF-ASUCAL 80 process for surface treatment of sugar mill feod rolls depositing wear resistant cane gripping glabuar pointe oF protrusions into the sides and tips of rall teeth on a three rolifeed and crushing assemble. NHF-200 JIS DF 28-6. ‘A low hydrogen type electrode which has good usability fand deposits weld metal of good machining property itis very suitable for reclaiming the wor out parts ‘Quenching after machining i possible For intermetalic abrasion, Hardfacing of couplings, power shovel, rollers etc . Preheating not necessary except on low alloy and high carbon steel which need to prehaat over 150°C. NHF-400 JIS DF2B-B. ‘A low hydrogen type electrode which has stable hardness and toughness. It is suitable for intermetalic ‘abrasion. Machining is possible in general Its hardness fcan be increased by quenching after machining For intermetaic abrasion and soll abrasion of rollers, bucket edges. Preheating is unnecessary in general except on large size weldments, low alloy and high carbon stee! which need preheating at 150°C and ‘over, For high cooling rate, preheat or postheat to avoid difficulty of ‘machining caused by hardening, NHF-600 als DF2I ‘A low hydrogen type electrode which deposits weld metal of typical martensite structure. In as-welded Condition, it shows high hardness suitable for soi ‘abrasion and light impact abrasion. Machining is impossible in as-welded condition. For intermetalic abrasion and soil abrasion of ‘bulldozer links, bucket edges and dipper teeth where hardness of 56 HRC is required with preheating 'NHF-800 JIS DF 30-8 ‘A low hydrogen electrade depositing martensitic structure which contains C, Cr and B as principal a0 y tlements. Ithas extremly high hardness caused by: precipitation of chromium boride. Its most suitable for ‘overlaying of parts subjected to heavy oil abrasion. Machining is impossible, For heavy sol abrasion of pump casting . cutter knives, preheating ‘ver 200°C is necessary. Under -laying with N-701B is necessary, Pst heating at 500-600°C and slow coaling are recommended tO ‘avoid cracking. Take care of racking tendency when use over ‘wippe layer welding NHF-950 JIS DFWAT00S ‘A low hydragan electrode depositing large quantity of dispersed tungsten carbide to withstand heavy sol impact. free abrasion. Machining in the as-welded condition is impossible For sevore soll abrasion of shovel teeth, cutter knives of dredger, speed miles etc. Praheating over 300°C is required and postheating after welding is desirad at 600°C. Build up in latice shape oF string In genera NHF-HMn JIS DFMA.200.8 Ite wold metal ie 13% Mn steel and becomes austenitic by water cooling during welding, Accordingly it has ‘excellent toughness and high workchardening property. 50 N-HMn ig suitable for surfacing the parts aubjected to heavy impact abrasion For high manganese steel and high impact wear of various crusher jaws, high Mn stee! rails and hign Mn cast stews. Avoid continuous welding and water cooling during welding is recommended. Under: laying with austenitic stainless stee! like NSW 312 ie advisable for rmuitrlayer weldingBAR. 7 SRN 4 a NIHONWELD Wires for TIG Welding of Stainless Steel NIHONWELD Application Data or Type Services AWSClass JIS Class a Nr-208 ‘AWS ER 900 is ¥308 Same as NSW.908 but used for 1G Nr308t [AWS ER 300 sts Yaoet Same a NSW208L but vsed for 1G Nr 200 AWS ER309, sis_y300 ‘Same as NSW:909 but used for 1G Nr300L - AWS ER 3001. sis Ya00t Same as NSW300L but used for TIG rato AWS ER 310 sis_ya10 Same as NSW.310 but used for TIG rate AWS ER 312 is_ya12 Same as NSW 312 but used for 1G nrate AWS £31 ais_yan Some as NSW-316 but used for TIG Nrai6L AWS ER 3t6L ais vate Some as NSW-316L but used for 1G Nrsa7 AWS ER 347 sis_ Yaar Some as NSW-347 but used for IG Nraio AWS ER 410 ais_yar0 Same as NSW-410 but used for TG NIHONWELD electrode selector guide for Stainless Steels Be ER El of Chart ismssiee ex wnissare ee Grotove NSS 319 NSS 0 NS 1 Use fis soeeninoe nice awit Sou wa he feroueeD ie Soa Rin sad NSS ono sco nebo 0 get NHONELD ro EeveeTYPICAL CHEMICAL COMPOSITION OF STAINLESS STEEL COVERED ELECTRODES PRODUCT | SPECIFICATION] C | Mn | Si | Cr | Ni | S TYPICAL CHEMICAL COMPOSITION OF STAINLESS STEEL WIRES PRODUCT | SPECIFICATION] ¢ | Wn] Si | Gr taws