S24 |e2s oreontne OVERVIEW Copper tube isa strong and versatile metal that has been used in various applications for thousands of years. With its unique properties and enviable performance records, copper tube is the leading choice of modern contractors for plumbing, heating systems and mechanical systems in all kinds of building and industrial facilities. ‘As the industry rapidly changes and evolves with more efficient products, $0 | opraimrmse rt ‘must the standards, specifications and design equations for copper systems. ‘The gradual phase-out of refrigerants harmful to environmental has ushered in newer, more efficient systems which operate @ higher pressure. It is important not only to be cost effective but also to provide a safe environment for the public. Why choose Copper? 1. Superior performance at reasonable cost. Copper piping systems have proven to ferdurnle and relate for oer 90 yet, Seen reece ina cmon lag, peti sgh, eos Cop ee sw ening teairbwmnw SS eee cay of wt mnie ce seo x wi it gh ang atone] ene asap awe, Cop a bb re se [eran eee eli ee eas eae nee eos pe doe Se a ado eos naa ore pe pars Pe oe ma ct Hel ih cy eet me ee eee eases eet = ees FATE = copriewamentia ppm. i ice ma sey US na Pc Aga wl Co Pore eat lege green hen eee oct tarot me ate eae Fig oto ee cay hori ns em em Pe eee oe Work Hardening «Tevet fou big, ean tog pr wre ‘nstallation time, material an overal cst. When copper stretches or strains (the deformation due to stress) the grain structure is conor safe. copper tube vil vot bur or suppor (lg lla ee ae Cone i ee epee eo te qacer Therefore, | feng. Ae tors eeped, ap fo pet will not carry fire through floors, walls and ceiling. Volatile copper simply get stronger. ‘organic compounds are not required for installation Copper is dependable. Copper tube is manufactured to an well-defined composition standards and marked with ecrmaee permanent identification so you know exactly what itis om” and who made it. It is accepted by virtually every se plumbing code = aren sae 105. ene Sa 0 Copper Is 100% reeyelable. CopPET | ors copper ‘mle ger gin sete can in ea can be recycled over and over | domondis mol Sopa pevtmare Instn, te sot without degradation in content or | by recycled ‘rap capes y ve 26 (ved a 00 properties. copper ‘magnetonZDeEnwII Carrs TECHNICAL DATA Physical and Mechanical Properties DENJI® seamless copper tube is manufactured from phosphorus deoxidized copper alloy 12200. The melting point of copper is 1981°F (1083°C) and it has density of 8,890 kg/m?. DENJI® provide a wide range of seamless copper tubes, supplied in both hard drawn and bright annealed to meet customer's requirements DENII® copper tube is made of pure electrolysis copper, precise in size and smooth on surface. e Mechanical Properties Table Tolerances All DENUI®. copper tubes are manufactured to the set eo highest standard with the av Anneses wall thickness within a eta tolerance of max 10%. = Saeeer Cleanliness cimea_| 1s All DENJI® copper tubes er m0 are 100% carbon free. All tubes are cleaned T oF 3a [onaranen and sample tested to = meet the internal residue requirement of < 0.0388/m. Type Of Copper Tubes and Standards Commercially Avaliable Lengths Te Serdar Appian js "= Nominal or Standard Size Drawn ‘AcR | ASTM280 |AirCondiioring, Retigeraton, Netral Gas, SraghtLengis | Sie to6 | 58m | LUqulied Petoleum Gea, Compressed Air Cote roe | ‘AS1571 __|AirConditioning, Refigeration, Compressed Air Straight Lengths | 1i2"to4 1/6" | 58m Colle 4103 TYPEL. ‘ASTM B88 [Domestic Water Services and Distibuton Fire Protect, Solar, Fuel / Fuel Ol, Natural Gas, LPG, HVAC, Saow Meling, Comprossod Ar, Vacuum ‘System SraghtLengis | 3)e"toa 1 MEDICAL GAS TYPEL. ‘Medical Gas, Compressed Medical Ar, Vacuum asrupers Moto SraghtLengis | gie'toa 1 ee eS aeASTM B-280 Seamless Copper Tubes for Air Conditioning and Refrigeration Field Service BAe) || This copper tube are widely used for heat exchangers, radiators, coolers, electro-heat-up pipe, alr conditioner and refrigerators. The straight pipes can be used for oil transportation, brake pipes, water pipes and gas pipes for construction Standard sizes and data for Annealed Coil Copper Tubes (15 metres /coil) cs Crore 0260 | oars | 982 soo | 1270 sas | 1500 o7so | 12.10 535 ame rey 252 27 1690 910 220 2660 uso 410 5400 66.70 7940 e210 104.0 ‘Safe Working Pressure Safe working pressures for copper tube are calculated on the formula from ANS! B31 Standard Code for Pressure Piping. This formula includes the maximum allowable stress the pipe can be under, the wal thickness and the | ® ‘outside clameter ofthe tubing and also includes a working temperature. ‘The value of S in the formula is the maximum allowable stress (ASME 831) for | continuous long term service of the tube material ‘Annealed Copper Copper begins to anneal at 00°F and becomes soft with Increasing time and temperature. Since the HVAGIR industry joins ‘copper by brazing pieces together between 1150°F to 1550°F, all HVAGIR systems are considered tobe annealed healer CO "0030 oow | ost os | ost 0.035 | 080 0.035 | 089 ae eat ou sa | 5728 2238 3528 rere) eee es ec a 7000 on eo oe os so 085 2.080 oor 2.080 2.000 aco ono ‘Wall Theknes 251m Whe Dmax-081m = alonable resus! ‘3 = minum allowable stress in tersin os Tug # wall lees (i) mm = eu laste (at, em ‘The allowable stress value depends on the service temperature and on the tomper of the tube, drawn or annealed. The ratings for Drawn tube can be used for soldered systems and systems using properly designed mechanical joints. The rating for Drawn working temperature of the copper tubing oan be up to 400°F. Annealed copper tubing can have maximum stress from 3,000 to 6,000 pounds per ‘square inch (psi). Drawn tubing can have stress from 8,200 to 10,300 ps!AS1571 Seamless Copper Tubes for Air Conditioning and Refrigeration Field Service DENJI® copper tube also manufactures another range of copper tube to comply with Australian Standards, AS/NZS 1571 Seamless Copper tubes for Air-conditioning and Refrigeration. Standard sizes and data for Annealed Coil Copper Tubes (15 metres /coil) ne oas), sae Goze) oss) 138. aes) pew | ers so sor | sca be bars, 982 [ooze] og8 | ast | so |seos| eo cote | aor | sae we (aa0 ov ceat| ost | S10 | ses [son sto ae” 50 |S fe ae be |oaus| teas |ooze| ost | saz | ap | aso | as | zo] seo | Zeo| ato | Sose| see | no 3_|o7s|to0s [ooze] o71 | sas_| 3 [asi | sip | zo | se | ser sist Standard sizes and data for Hard Drawn Straight Copper Tubes (5.8 metres /length) ren rs Wall size_| Diameter _| Thickness iia) ours) oeran on een ieee 687 [4048 sis |o625| 1588 485 [ 3208 34 | 0.750] 13.05 1 385 [ 2552 7 |o.rs| 2223 378 [2501 1.000 | 28.40 38: 369 [ 2546, ve |1125| 20.58 ar [ 2284 wa | 1.250] 31.75 er | 293 [2023 38 | 1.375| 36.96 373 360 [ 2280 518 | 1.625| 41.28 ave | 303 [2088 we |2.125| 63.98 230 [1586 si |2625| e658 249 [1710 ie |3.125| 79.38 235 [1618 e_|4.125 | 104.78 it 24 [1515 Expansion Copper tube, lke all ping materials, expands and’ contracts with temperature changes Therefore, in 2 copper tube system subjected to excessive tomporature changes, a long line tends to buckle or bend when it expands unless compensation is bult into the system, The expansion of a length of copper tube may be calulated from te formula Temperature Rs (ogres F) x Length (et) x 12 (inchs per oo Expansion Cetin ches per Inch per dog F) = Exparson nes) Expaton (or Contacon per 100 Featinches Calculation for expansion and contraction should be based on the average coefcient of expansion of copper which is 0.000034 700 125 160 176 200 225 250 276 900 825 350 per inch per degree F, between 70 F and 212 F. Temperature Change FAon) — ne eae ASTM B-88 ‘This specification covers seamless copper water tube suitable for general plumbing, similar applications for the conveyance of fluids and commonly used with solder, flared, or compression type fitings. Standard sizes and data for Hard Drawn Straight Copper Tubes (5.8 metres /length) rl Wall Thickn see “Types L are used et Se ones | 0.99 ree | 1150 seins amo | 102 ruse | 1050 Sa ‘oro | coe | 407 cast | 02 et oss | 16 sorr | 898 eee eso | 127 Bio | 718 tle 0.055. | 4592 64g ceo | fess | Sse oar | 4 | ser | S27 Pere 0.080 | sae | 48 eri 0.090 | 2 sas | 459 | 0.100 | 2 sida | 461 costo | 279 3033 | 425 ASTM B-819 DENJI® copper tube which used for medical gas systems is identified as type L, manufactured by such hot working necessary to convert the billet to @ tubular shape and cold worked to the finished size, furnished in the H58 (Drawn General Purpose) temper. Standard sizes and data for Hard Drawn Straight Copper Tubes (5.8 metres /length) Nominal |__ Safe Working Internal P ee cod = i | “08 97 2060 irr | ttes | ore | sts | 7o20 ‘sao | ooo | 1 2a8 | 1087 | roe | 1050 | 7290 aa foro | oo | 107 | 312 | o40 | exer | ooo | s27 me | oars | 2222 | oo4s | ita | 300 | ar | ser | axe | sre tne | 2425 | 2660 | o0s0 | 127 | sea | rao | stoa | rie | aoe tae | 437s | 3480 | oss | 140 | 752 | ase | sea | ons | eso tee | 405 | 4130 | o06o | 1562 | 21 | ata | asa | soe | does aazs | ss00 | 0070 | 178 | 1500 | ses | over | ser | 2600 peas | 6070 | 0080 | 203 | atat | sos | set | 493 | sxce 3128 | 7940 | 0090 | 229 | 2867 | 475 | 3278 | 459 | s164 + | 3625 | 92.10 | 0100) 254) 9693 | 456 | tae | 4a | 040 [aver | 4125 | 10480] o110 | 270 | 4621 _| a0 | 3039 | 425 | 290 Quality Control sei me oe rte No ly yf rea . esas ny eA copper bem Perc corncon tte Seely ey Es ee ae cong cans, Suet red, 0 er the Sa re cares mare aon of ATH Miter wie se meoce4s) i reel Pre-Insulated Copper Twin Tube SOLUTION : DENJI® Pre-Insulated Copper Twin Tubes are advanced technological products of high added value and significantly superior in effectiveness compared to conventional insulation methods. Suitable for use with new generation refrigerants in the Air Conditioning and Refrigeration fields. DENJI° Twin Tube insulation is manufacured from closed cell polyethylene foam with 10mm thickness, The exterior embossed polyethylene film is stronger and more resistant abrasion than traditional materials,enabling ease to pass through tight spaces without being torn, Benefits of Using Denji Pre-Insulated Copper Twin Tube Significant and continuous savings Safe network operation Reduction of installation time Continuous coil reduces product waste Ease of forming Minimize of condensation because of jointing 10mm insulation thickness to prevent condensation TECHNICAL DATA FOR PRODUCT race nd Pence ecu Copper Alloy No. Copper (min) Phosphorus (%6) Temper Tensile Strength Elongation > 40 Corrosion Resistance ‘No Gorrosion rors i ert) Perey ir 12200 Thermal Conductivity | <0.04 Wim.k 98.90 Tensile Strength 2147 Mpa 0.015 - 0.040 Density 0.023 - 0.038 060 Water Absorbtion <6 > 205 Heat Shrinkage rate [foc <20% 1200 <0% PRODUCT DETAIL : ert ry Imperial (inch) Ue XaIe" a" x12 ue xsie" ae" 56° 3x3 42x 36" gee =—«Features : eas chen - 30 metre coils Ga (om) - Individually boxed Beenie? - High quality annealed (soft) copper 6.95158 - Inverter (R410A and R32) oneni68 52x 19005 27x 1905PRESSURE ~ TEMPERATURE CONVERSION CHART 55°C) SoOeEnuw rs arr 41°F] _140°F|_149°F| 431°F|_140°F| Pressure in psi 116) 22) 1268) 1586) 447 28 1383] 1729) 2095) 2592) 2503| 3093) 2235) arr Ean ooo ee i EEE oe 30.7 207.1 26.4 27.8) 340.0) 406.7) 365.4) Euay ca Ss EE) 321.2) 3589) 415.4) 448.1 EET BZA ro St74 Useful Conversion Factor 1 | o.06s0s |o.o70st| si.715 | 6.205 | 0.6905 1_[ooesss7a| oozes | stae 005881 waeo6| 1 | t0asz | reo [101328] 101925, 2 1 ste | 10073 set82 142293 096784] 1 | 736.550| 98.096 | 0.98087 sost_|_sa81 1 00 27 (0.91934 | 0.00132| o.00136| 1 | 0.1383 | 0.001333) or0806%3) ocooetts | ooezre [4 ‘001 00062137 0.145 [o.009e7| o.cto2 | 700s | 1 | 0.01 sasae | ostise ozrrra | _ 1000 oszis7 714.5028 | 0.98602] 1.01972] 750.062] 100 1 a6 | 167 asros | 10003 1.600 LENGTH See ee from Celsius. teKeWin Ty mle + 27815 to Fahrenheit ¢, =(18 'o)+32 0.03837 | 0.00328 | 0.00108 | 0.0000006 3937 | 3.2808 | 1.0936 | o.c000062 1 [0.08883 [0.02778 |0.00001578 #2 | 1 _| 0.3938 | o.oote0s from Fahrenheit to Kelvin -22 ite 36 | 3 | 1 | ccoosess e360 | 5280 4 from Kelvin toCelsus fe to Fahrenheit ¢- = 18-(T -27315)+32