Has
® HydraRig.
CERTIFICATE OF HYDROSTATIC OPERATIONAL TEST
DATE: January 9, 2015 Panes Conia
JOB NO. 31122/111934 Reve. Pa sans
(CUSTOMER: OILSERV OILFIELD SERVICES LTD pot
EQUIPMENT TESTED:
EQUIPMENT:
SPECIFICATIONS:
METHOD OF TEST:
3322 REEL ASSEMBLY- CD402574 (Rev. A)
Internal Plumbing - CD422247
External Plumbing: CC422261
30,000 PSI Gauge S/N 030505
Calibration Due Date: 3/31/2015
30,000 PST Chart Recorder S/N 242E-441263
Calibration Due Date: 7/31/2015
Hydro Test No. CA980070 (15,000 Operational Test)
1. Install all required test plugs and/or caps.
2, Attach Hydro-test pump and purge plumbing completely of all air,
3. Slowly raise pressure to 5,000 PSI, and check for leaks, If leak
cours, fix and return to step 24. If no leaks occur, continue.
4, Slowly raise pressure to 10,000 PSI, and check for leaks, If leak
occurs, fix and return to step 24. If no leaks occur, continue,
5. Slowly raise pressure to 15,000 PSI, hold for three minutes and
check for leaks. If leak occurs, fix and refurn to Step 24, If no leaks
occur, continue.
6. Relieve pressure, and then slowly raise pressure to 15,000 PSI, hold
for 15 minutes and check for leaks. If leaks ocour, fix and return to
step 24, If no leaks occur by end of 15 minute hold period then the
Plumbing has successfully completed the Hydro-test.
No leaks observed. Hydro-Operational Test accepted.
STATEMENT
‘The above equipment has been tested as described above, and has met all performance and material
specifications stated according to our testing standards.
Hydra Rig
‘Company Name
“ Bowers oh
Quality Assurance
Cdl — 1 fa Joos
‘Testing Activities>
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aii2x [III 934Operational Test
15,000 PSI
Hydrostatic Test Procedure
Customer OILSERV
Sales Order Number 31122
Symix Job Number 141934
Description of equipment to be tested TUBING REEL HR 3322 WIINT.& EXT, PLUMBING
DrawingiPart Number CD402574/8
Pre-Startup Safety Checklist
(Initial each item when accomplished)
1. Received the following documents
JE Router
JE Drawing of item to be tested
2. JE Appropriate Job Hazard Analysis (JHA) has been selected or created
JHAnumber 404
3. JE Router recelved matches the drawing received
JE Drawing received matched part received
5. JE Test procedure matches the test procedure cailed out on drawing
6. JE Reviewed JHA with all personnel involved with the test
7. JE All personnel involved with test have appropriate PPE.
8. JE Tummed on Yellow warning light
9, JE Test area has been properly secured and corded off
410. JE Proper barricades are in place and in accordance with JHA
Operational Test
15,000 PST
Document Date: July 26, 2002 Next Assembly: N/A
Revision: .
Page 1 of3 Drafter: DJH - Checker: DWM - Engineer: JG Part Number: CA980070Operational Test
15,000 PSI
Hydrostatic Test Procedure
11, Check all test plugs, caps and other subs fo be used for the following
JE Good working condition
JE Certifications are current
12. Check al bolted connections for the following
JE Proper bolting materials and ratings per design drawing
JE Proper torque requirements per design drawing
13. Check testing equipment forthe following
JE Test gauge has current cafibralions
Test gauge serial number 030505
Test gauge calibration due date 03/31/2015
LE Chart recorder has current calration
‘Chart recorder serial number 444263,
Chart recorder calibration due date 07/31/2015
JE Equipment in good working condition
14, Checked indicating pressure gauge for the following
Range of gauge to be approximately 30,000 psi (Double the test pressure]
xu Range of gauge not less than 22,600 psi [1-1/2 times test pressure]
JE Range of gauge not more than 60,000 psi [4 times test pressure]
AE Connected directly to a component ofthe item to be tested
JE Visible to the operator controlling the pressure
16. JE Chart recorder connected parallel to indicating pressure gauge
16. JE All fest plugs, caps and subs are installed
17. JE Bleed ports exist at all high points of testitern
18. JE Attached test pump and bied all air from the test iter
19. JE Air bled from all high points on test item
20, JE Test item is void of air pockets
|
Pressure Test
Before starting the pressure test described below, the above checklist must be completed
and all noncompliant issues resolved
21, JE Sounded test warning horn
22. JE Turned off yellow warning light
23, JE Turned on Red warning light
Next Assembly: N/A
Revision: Original
Drafter: DJH - Checker: DWM - Engineer: JG Part Number: CA980070
Document Date: July 26, 2002
Page 2 of 3Operational Test
15,000 PSI
Hydrostatic Test Procedure
24, JE Raise pressure slowly to 5,000 psi
25, JE No leaks at 6,000 psi
ita leak occurs, reduce pressure to zero and fix leak.
Return to step 24
26. JE Raise pressure slowly to 10,000 psi
27, JE No leaks at 10,000 psi
Ifa leak occurs, reduce pressure to zero and fix leak
Return to step 24
28, JE Raise pressure siowly to 18,000 psi
28, JE No leaks at 15,000 psi after 3 minute hold period
Ifa leak occurs, reduce pressure to zero and fix leak,
Return to step 24
380. JE Reduced pressure to zero
31. JE Raise pressure slowly to 15,000 psi
32. JE No leaks at 16,000 psi test pressure after 18 minutes,
Ifa leak occurs, reduce pressure to zero and fix leak,
Return to step 24
‘83, JE No pressure variations during 16 minute hold period
34, JE Reduced pressure to 260 |
35. JE System has successfully completed the above test |
36. JE Sound warning horn
37. JE Turn off red warning light
38. JE Remove all test plugs and disconnect test item from test pump
The above hydrostatic test was successfully completed by
Certified Testing Activities Technician
Date 1/9/15,
Document Date: July 26, 2002 Next Assembly: N/A
Revision: Original
Part Number; CA980070
Page 3 of 3 Drafter: DJH - Checker: DWM - Engineer: JGeee eee
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