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Brayton cycle
The Brayton cycle is a thermodynamic cycle named after George Brayton that describes the workings of a
constant-pressure heat engine. The original Brayton engines used a piston compressor and piston expander,
but more modern gas turbine engines and airbreathing jet engines also follow the Brayton cycle. Although the
cycle is usually run as an open system (and indeed must be run as such if internal combustion is used), it is
conventionally assumed for the purposes of thermodynamic analysis that the exhaust gases are reused in the
intake, enabling analysis as a closed system.
The engine cycle is named after George Brayton (1830–1892), the American engineer who developed it
originally for use in piston engines, although it was originally proposed and patented by Englishman John
Barber in 1791.[1] It is also sometimes known as the Joule cycle. The reversed Joule cycle uses an external heat
source and incorporates the use of a regenerator. One type of Brayton cycle is open to the atmosphere and uses
an internal combustion chamber; and another type is closed and uses a heat exchanger.
Contents
History
Early gas turbine history
Models
Methods to increase power
Methods to improve efficiency
Variants
Closed Brayton cycle
Solar Brayton cycle
Reverse Brayton cycle
Inverted Brayton cycle
See also
References
External links
History
In 1872, George Brayton applied for a patent for his "Ready Motor", a
reciprocating constant-pressure engine. The engine was a two-stroke and
produced power on every revolution. Brayton engines used a separate
piston compressor and piston expander, with compressed air heated by
internal fire as it entered the expander cylinder. The first versions of the
Brayton engine were vapor engines which mixed fuel with air as it entered
the compressor by means of a heated-surface carburetor.[2] The fuel / air
was contained in a reservoir / tank and then it was admitted to the
expansion cylinder and burned. As the fuel/air mixture entered the
expansion cylinder, it was ignited by a pilot flame. A screen was used to
prevent the fire from entering or returning to the reservoir. In early
versions of the engine, this screen sometimes failed and an explosion
would occur. In 1874, Brayton solved the explosion problem by adding the
fuel just prior to the expander cylinder. The engine now used heavier fuels Brayton gas engine 1872
such as kerosene and fuel oil. Ignition remained a pilot flame.[3] Brayton
produced and sold "Ready Motors" to perform a variety of tasks like water
pumping, mill operation, running generators, and marine propulsion. The "Ready Motors" were produced from
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1872 to sometime in the 1880s; several hundred such motors were likely
produced during this time period. Brayton licensed the design to Simone in
the UK. Many variations of the layout were used; some were single-acting
and some were double-acting. Some had under walking beams; others had
overhead walking beams. Both horizontal and vertical models were built.
Sizes ranged from less than one to over 40 horsepower. Critics of the time
claimed the engines ran smoothly and had a reasonable efficiency.[4]
Rudolf Diesel originally proposed a very high compression, constant-temperature cycle where the heat of
compression would exceed the heat of combustion, but after several years of experiments, he realized that the
constant-temperature cycle would not work in a piston engine. Early Diesel engines use an air blast system
which was pioneered by Brayton in 1890. Consequently, these early engines use the constant-pressure cycle.[9]
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Models
A Brayton-type engine consists of three components: a compressor, a
mixing chamber, and an expander.
Gas turbines are also Brayton engines, with three components: a gas
compressor, a burner (or combustion chamber), and an expansion turbine.
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The idealized Brayton cycle where P = pressure, V = volume, T = temperature, S = entropy, and Q = the heat added to or
rejected by the system.[10]
Since neither the compression nor the expansion can be truly isentropic, losses through the compressor and the
expander represent sources of inescapable working inefficiencies. In general, increasing the compression ratio
is the most direct way to increase the overall power output of a Brayton system.[11]
The efficiency of the ideal Brayton cycle is , where is the heat capacity
ratio.[12] Figure 1 indicates how the cycle efficiency changes with an increase in pressure ratio. Figure 2
indicates how the specific power output changes with an increase in the gas turbine inlet temperature for two
different pressure ratio values.
The highest temperature in the cycle occurs at the end of the combustion process, and it is limited by the
maximum temperature that the turbine blades can withstand. This also limits the pressure ratios that can be
used in the cycle. For a fixed-turbine inlet temperature, the net work output per cycle increases with the
pressure ratio (thus the thermal efficiency) and the net work output. With less work output per cycle, a larger
mass flow rate (thus a larger system) is needed to maintain the same power output, which may not be
economical. In most common designs, the pressure ratio of a gas turbine ranges from about 11 to 16.[13]
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Reheat, wherein the working fluid—in most cases air—expands through a series of turbines, then is passed
through a second combustion chamber before expanding to ambient pressure through a final set of
turbines, has the advantage of increasing the power output possible for a given compression ratio without
exceeding any metallurgical constraints (typically about 1000 °C). The use of an afterburner for jet aircraft
engines can also be referred to as "reheat"; it is a different process in that the reheated air is expanded
through a thrust nozzle rather than a turbine. The metallurgical constraints are somewhat alleviated,
enabling much higher reheat temperatures (about 2000 °C). Reheat is most often used to improve the
specific power (per throughput of air), and is usually associated with a drop in efficiency; this effect is
especially pronounced in afterburners due to the extreme amounts of extra fuel used.
In overspray, after a first compressor stage, water is injected into the compressor, thus increasing the
mass-flow inside the compressor, increasing the turbine output power significantly and reducing
compressor outlet temperatures.[14] In a second compressor stage, the water is completely converted to a
gas form, offering some intercooling via its latent heat of vaporization.
Increasing pressure ratio, as Figure 1 above shows, increasing the pressure ratio increases the efficiency
of the Brayton cycle. This is analogous to the increase of efficiency seen in the Otto cycle when the
compression ratio is increased. However, practical limits occur when it comes to increasing the pressure
ratio. First of all, increasing the pressure ratio increases the compressor discharge temperature. This can
cause the temperature of the gases leaving the combustor to exceed the metallurgical limits of the turbine.
Also, the diameter of the compressor blades becomes progressively smaller in higher pressure stages of
the compressor. Because the gap between the blades and the engine casing increases in size as a
percentage of the compressor blade height as the blades get smaller in diameter, a greater percentage of
the compressed air can leak back past the blades in higher pressure stages. This causes a drop in
compressor efficiency, and is most likely to occur in smaller gas turbines (since blades are inherently
smaller to begin with). Finally, as can be seen in Figure 1, the efficiency levels off as pressure ratio
increases. Hence, little gain is expected by increasing the pressure ratio further if it is already at a high
level.
Recuperator[15] – If the Brayton cycle is run at a low pressure ratio and a high temperature increase in the
combustion chamber, the exhaust gas (after the last turbine stage) might still be hotter than the
compressed inlet gas (after the last compression stage but before the combustor). In that case, a heat
exchanger can be used to transfer thermal energy from the exhaust to the already compressed gas, before
it enters the combustion chamber. The thermal energy transferred is effectively reused, thus increasing
efficiency. However, this form of heat recycling is only possible if the engine is run in a low-efficiency mode
with low pressure ratio in the first place. Transferring heat from the outlet (after the last turbine) to the inlet
(before the first compressor stage) would reduce efficiency, as hotter inlet air means more volume, thus
more work for the compressor. For engines with liquid cryogenic fuels, namely hydrogen, it might be
feasible, though, to use the fuel to cool the inlet air before compression to increase efficiency. This concept
is extensively studied for the SABRE engine.
A Brayton engine also forms half of the combined cycle system, which combines with a Rankine engine to
further increase overall efficiency. However, although this increases overall efficiency, it does not actually
increase the efficiency of the Brayton cycle itself.
Cogeneration systems make use of the waste heat from Brayton engines, typically for hot water production
or space heating.
Variants
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A closed Brayton cycle recirculates the working fluid; the air expelled
from the turbine is reintroduced into the compressor, this cycle uses
a heat exchanger to heat the working fluid instead of an internal
combustion chamber. The closed Brayton cycle is used, for example,
in closed-cycle gas turbine and space power generation.
In 2002, a hybrid open solar Brayton cycle was operated for the first
time consistently and effectively with relevant papers published, in
the frame of the EU SOLGATE program.[16] The air was heated from
570 to over 1000K into the combustor chamber. Further
hybridization was achieved during the EU Solhyco project running a Closed Brayton cycle
hybridized Brayton cycle with solar energy and biodiesel only.[17]
This technology was scaled up to 4.6 MW within the project Solugas C compressor and T turbine assembly
located near Seville, where it is currently demonstrated at w high-temperature heat exchanger
ʍ low-temperature heat exchanger
precommercial scale.[18]
~ mechanical load, e.g. electric generator
A Brayton cycle that is driven in reverse, via net work input, and when air is the working fluid, is the gas
refrigeration cycle or Bell Coleman cycle. Its purpose is to move heat, rather than produce work. This air-
cooling technique is used widely in jet aircraft for air conditioning systems using bleed air tapped from the
engine compressors. It is also used in the LNG industry where the largest reverse Brayton cycle is for
subcooling LNG using 86 MW of power from a gas turbine-driven compressor and nitrogen refrigerant.[19]
See also
Britalus rotary engine
Gerotor
Heat engine
HVAC
References
1. according to Gas Turbine History (http://www.turbomachine.com/history/) Archived (https://web.archive.org/
web/20100603225144/http://www.turbomachine.com/history/) June 3, 2010, at the Wayback Machine
2. Frank A. Taylor (1939), "Catalog of the Mechanical Collections Of The Division Of Engineering" (https://arch
ive.org/stream/bulletinunitedst1731939unit/bulletinunitedst1731939unit_djvu.txt), United States National
Museum Bulletin 173, United States Government Printing Office, p. 147
3. "IMPROVEMENT IN GAS-ENGINES (Patent no. 125166)" (http://www.google.com/patents?id=vWlxAAAAE
BAJ&dq=george+brayton+1872). Google Patent Search. Retrieved 2007-07-29.
4. "IMPROVEMENT IN GAS-ENGINES (Patent no. 125166)" (http://www.google.com/patents?id=vWlxAAAAE
BAJ&dq=george+brayton+1872). Google Patent Search. Retrieved 2007-07-29.
5. "Holland Submarines" (https://web.archive.org/web/20070812225944/http://patersongreatfalls.com/0325pg
f/00a.cgi?cr=12a01a00&hd=dhd&ft=dft). Paterson Friends of the Great Falls. Archived from the original (htt
p://patersongreatfalls.com/0325pgf/00a.cgi?cr=12a01a00&hd=dhd&ft=dft) on 2007-08-12. Retrieved
2007-07-29.
6. "Original Selden patent" (http://www.bpmlegal.com/gif/549160-selden.pdf) (PDF). bpmlegal.com.
7. US 549160 (https://worldwide.espacenet.com/textdoc?DB=EPODOC&IDX=US549160) patent.pdf (https://u
pload.wikimedia.org/wikipedia/en/3/31/George_b_selden_road-engine_549%2C160.pdf) Archived (https://
web.archive.org/web/20161014033656/https://upload.wikimedia.org/wikipedia/en/3/31/George_b_selden_r
oad-engine_549%2C160.pdf) 2016-10-14 at the Wayback Machine
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External links
Today in Science article on Brayton Engine (http://www.todayinsci.com/B/Brayton_George/BraytonGeorgeE
ngine2.htm)
http://scitation.aip.org/getabs/servlet/GetabsServlet?
prog=normal&id=JSEEDO000126000003000872000001&idtype=cvips&gifs=yes
http://elib.dlr.de/46328/
Test and evaluation of a solar powered gas turbine system (https://web.archive.org/web/20071223021438/h
ttp://www.sciencedirect.com/science?_ob=ArticleURL&_udi=B6V50-4GP6WDN-1&_user=10&_coverDate=
10%2F31%2F2006&_rdoc=1&_fmt=&_orig=search&_sort=d&view=c&_acct=C000050221&_version=1&_ur
lVersion=0&_userid=10&md5=b7c7869ea69813a7397758263df4667c)
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