THUNDERBIRD X 500

2018

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THUNDERBIRD X 500
BASE MODEL: THUNDERBIRD 500 BSIV
S.NO PART NO PART DESCRIPTION QTY
1 890035 ENGINE UCE ES 500-NT51 TEXTURED BLACK PC 1

2 888238 KIT- CRANKCASE LH & RH ASSY. WITH BEARINGS 1

3 888172 KIT- CYLINDER BARREL & PISTON W/RINGS ASSY - 500CC 1

4 1120015/A FORK OUTER TUBE-RH 1

5 1120016/A FORK OUTER TUBE-LH 1

6 890037 COVER LH ASSY TEXTURED BLACK 1

7 890038 COVER LH SUB ASSY TEXTURED BLACK 1

8 890039 COVER LH TEXTURED BLACK 1

9 890040 COVER RH ASSY TEXTURED BLACK 1

10 890041 COVER RH SUB ASSY TEXTURED BLACK 1

11 890042 COVER RH TEXTURED BLACK 1

12 890037 COVER LH ASSY TEXTURED BLACK 1

13 890043 CYLINDER HEAD ASSY TEXTURE BLACK PC-NT51 1

14 890044 CYLINDER HEAD SUB ASSY TEX BLACK PC-NT51 1

15 890045 CYLINDER HEAD TEXTURED BLACK PC-NT51 1

16 879007 MUDGUARD-FRONT 1

17 855036 REAR MUDGUARD 1

18 855037 SAREE GUARD - THUNDERBIRD X BLACK BS IV 1

19 894003 FUEL TANK WITH STICKER TB X 500 BLUE BS IV 1

20 893003 FUEL TANK WITH STICKER TB X ORANGE BS IV 1

21 867036 TANK DÉCOR-PLATE LH- PC-NT51/VT31 1

22 867037 TANK DÉCOR-PLATE RH- PC-NT51/VT31 1

23 867045 SUB FRAME 1

24 867090 FRAME ASSY 1

25 867042 SIDE STAND MTG COMP 1

26 801530 BRACKET (PIECE MUDGUARD) 1

27 580203/D SWING ARM CAP 2

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S.NO PART NO PART DESCRIPTION QTY

28 890075 FOOT REST HOLDER-RH-MATT BLACK TB X 1

29 801536 SIDE DECOR LH EFI BLACK 1

30 855038 HEADLAMP HOLDER COVER TB X MATT BLACK 1

31 1125001/A INSTRUMENT CLUSTER 500 CC 1

32 1120074/A HEAD LAMP ASSEMBLY WITH BULB 1

33 1120075/A HEADLAMP HOLDER COVER ASSY 1

34 1120090/A BRACKET -HEADLAMP HOLDER AL LH 1

35 1120091/A BRACKET -HEADLAMP HOLDER AL RH 1

36 594310/A HEX_SOCKET HEAD SCREW M8X20 4

37 585481/A HEX_SOCKET HEAD SCREW M8X1.25x25 2

38 1120044/A TRAFFICATOR ASSY WITH BULB FLH/RRH 2

39 1120045/A TRAFFICATOR ASSY WITH BULB FRH/RLH 2

40 1125015 SIDE PANEL RH WITH STICKER-ORANGE 1

41 1125014/A STICKER-SIDE PANEL ORANGE 1

42 1125013 SIDE PANEL RH WITH STICKER-BLUE 1

43 1125016/A STICKER-SIDE PANEL BLUE 1

44 1125022 SIDE PANEL LH WITH STICKER-ORANGE 1

45 1125014/A STICKER-SIDE PANEL ORANGE 1

46 1125023 SIDE PANEL LH WITH STICKER-BLUE 1

47 1125016/A STICKER-SIDE PANEL BLUE 1

48 1125015 SIDE PANEL RH WITH STICKER-ORANGE 1

49 867047 BRACKET LH ASSY-HORN MTG 1

50 867048 BRACKET RH ASSY-HORN MTG 1

51 1120002/A RIDER FOOT REST ASSEMBLY – LH 1

52 1120004/A RIDER FOOT REST ASSEMBLY – RH 1

53 1120005/A PILLION FOOT REST ASSEMBLY -LH 1

54 1120008/A PILLION FOOT REST ASSEMBLY- LH 1

55 890073 FOOT REST HOLDER-LH- MATT BLACK TB X 1

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SEAT – SUB FRAME

KEY PART
DESCRIPTION QTY REMARKS
NO. NUMBER
1 594125 Sub frame 1

2 1120030 Grab Rail- RH 1

3 1120029 Grab Rail- LH 1

4 586004 Flanged Hex Bolt M8 4

5 594833/A Washer Faced Hex Nut M 10 2

6 593010/C Flanged Hexagonal Bolt M 10 x 60 2

7 594660 CSK Socket Head Screw 2

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SEAT ASSEMBLY

KEY PART
DESCRIPTION QTY REMARKS
NO. NUMBER
1120125/A Seat Assembly – Orange 1
1
1120123/A Seat Assembly – Blue 1

2 1120053 Rubber support-Rider 2

3 1120120 Rubber seat 2

4 1120054 Rubber support-Pillion 4

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FRONT WHEEL

KEY PART
DESCRIPTION QTY REMARKS
NO. NUMBER
1120103 Front Wheel Assembly, Disc with Tyre and Sticker-Orange 1
A1
1120104 Front Wheel Assembly, Disc with Tyre and Sticker-Blue 1

A2 1120093 Rim-Hub Sub Assembly-Front 1

1 Tyre - Front 90/90-19" 1 Not

Serviceable
2 594421 Spindle - Front W heel 1

3 594238 Wheel Speed Sensor Assembly `1

4 1120035 Alloy Rim-Front 1

5 560521 Spacer Assembly 1

6 150324 Deep Groove Ball Bearing (6203 17 X 40 X 12) 2

7 141109 Grease Seal, 25X40X7 1

8 594071 Disc, Front (Black) 1

9 560530 Hex. Flange Bolt M10X25 6

10 594422 Spacer Disc Side 1

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FRONT WHEEL

KEY PART
DESCRIPTION QTY REMARKS
NO. NUMBER
11 586070 Plain Washer 1

12 586085 Hex. Nut M16X1.5 1

13 1120064 Valve -Tubeless Tyre 1

1120099 Sticker-Orange Front Wheel 2

14
1120100 Sticker-Blue Front Wheel 2

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REAR WHEEL

KEY PART
DESCRIPTION QTY REMARKS
NO. NUMBER
A1 1120111 Rear Wheel Assembly, Disc with Tyre and Sticker-Orange 1

1120112 Rear Wheel Assembly, Disc with Tyre and Sticker-Blue 1

A2 1120039 Rim-Hub Sub Assembly-Rear 1

1 Tyre, Rear 120/ 80 - 18” 1 Not

Serviceable
2 1120042 Adaptor - RD Sprocket 1

3 146499 Rear Hub Spacer Assembly - PP Collar 1

4 150324 Deep Groove Ball Bearing 6203 (17 X 40 X 12) 2

5 141109 Grease Seal, 25 X 40 X 7 1

6 1120040 Alloy Rim-Rear 1

7 1120064 VALVE Tubeless Tyre 1

8 586085 Hex U Nut M16x1.5 1

9 586009 Hex. Nut, M22 X 1.5 1

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REAR WHEEL

KEY PART
DESCRIPTION QTY REMARKS
NO. NUMBER
10 587395 Rear Disc Plate 1

11 587605 Hex Socket Button Head Screw M6X1X14 6

12 1120133/B Cushion Rubber 4

13 145553 Bearing 6005 (25 X 47 X12) (double side rubber 2

sealed)

14 594562 Dust Seal - RD Sprocket 1

15 594048 Sprocket - Rear Drive 1

16 594851 Low Head Socket Cap Screw M10 X 1 X 16 6

17 594050 Spacer - Disc Side 1

18 594051 Spacer - Sprocket Side 1

19 594087 Spindle Short 1

20 594088 Spindle Long 1

21 593095 Plain Washer 2

22 1120107 Sticker-Orange Rear Wheel 2

1120108 Sticker-Blue Rear Wheel 2

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STEERING STEM

KEY PART REMAR

DESCRIPTION QTY
NO. NUMBER KS
1 890077 Steering Assembly (Matt Black) - Bottom Yoke Assembly 1

2 144581/E Ball Race - Fork Crown 1

3 140201 Ball Dia 6.35 (Dia 1/4”) 38

4 845019 Number Plate Assembly - Front (Milky White) 1

5 586042/A Flanged Hex. Bolt M6 X 20 2

6 140193/B Rubber Head Lamp Holder 4

7 1120090/A Head Lamp Holder LH 1

8 1120091/A Head Lamp Holder RH 1

9 589108/A Top Yoke 1

10 888056 Ignition Switch cum Steering Lock Assembly with Keys 1

11 586031/A Lock Washer M6, Internal Teeth 2

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STEERING STEM

KEY PART
DESCRIPTION QTY REMARKS
NO. NUMBER
12 570030 Hex. Socket Head Cap Screw M6 X 20 2

13 594253/A Rubber Damper Sleeve Handle Bar 4

14 594252/B Cover - Bottom Raiser 4

15 1120070 Bottom Raiser 1

16 594008/A Hex.BoltM10X60 2

17 586008/A Plain Washer M12 2

18 594009/B Hex. Nyloc Nut M10 2

19 1120057 Top Raiser - Handle Bar 1

20 594356/B Domed Cap Bolt 4

21 594288/A Upper Ball Race - Top yoke 1

22 145446/A Cover Ball Race 2

23 594287/A Ring Nut 1

24 594286/A Lock Nut 1

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STEERING STEM

KEY PART
DESCRIPTION QTY REMARKS
NO. NUMBER
25 594215/A Hex. Allen Bolt M8 X 25 4

26 584286/A Head Lamp Stopper (Plated) 1

27 144581/E Ball Race Frame 2

28 591702/A Hex. Bolt M6 X 1 X 12 2

29 586032/A Plain Washer 2

30 585481 Hexagonal Socket Screw M8 X 1.25 7

31 586031/A Lock Washer M6, Internal Teeth 2

32 855038 Head Lamp Holder 2

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EXHAUST SYSTEM

KEY PART
DESCRIPTION QTY REMARKS
NO. NUMBER
1 805017 Exhaust pipe Assembly 1

2 805018 Silencer Assembly 1

3 805025 End Cone Silencer (Cup) 1

4 581122/a Mushroom Head Screw, M6 X 8 X 1 3

5 805024 Bracket - Silencer Front Mounting 1

6 210026 Spring Washer M8 2

7 591534/a Flange Hex Bolt M8 X 16 2

8 573211/a Gasket (Exhaust Pipe& Silencer) 1

9 586022/a Hex Flange Bolt M8X1.25 X 45 1

10 586005/a Flanged Hex. Nut M8 X 1.25 1

11 805020 Guard - Exhaust Pipe 1

12 805021 Clamp - Silencer 1

13 805019 Guard - Silencer 1

14 147896/a Philips Pan Head Screw M6 X 6 5

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HANDLE BAR

KEY PART
DESCRIPTION QTY REMARKS
NO. NUMBER
A1 1125003/A Handle Bar Assembly – 500 cc 1

1 1120089/A Handle Bar Complete 1

2 1120077/A Damper Weight (Nickle Plated) 2

3 1120062/A Hand Grip Comp. (with Rotor) Throttle 1

Assembly – 500 cc

4 590827/A AHO Switch Module RH – 500 cc 1

5 586173/A Cable Tie 4

6 581083/A Lever and Holder Assembly LH 1

7 560632 Clutch Switch 1

8 1041296/A Rear View Mirror - LH 1

9 1041297/A Rear View Mirror - RH 1

10 594426/A Counterweight Screw, M8 X 50 ( White ) 2

11 1120060/A Grip LH FR Counter Weight 1

12 580441/A Switch Module LH – 500 cc 1

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HANDLE BAR

KEY PART
DESCRIPTION QTY REMARKS
NO. NUMBER
13 147270/A Add on Lead Clutch Switch 1

14 594635 Lever Assy. LH - Clutch (P.U. Clear Coated) 1

15 594711/A Lever Front Brake Kit RH-Disc Brake 1

16 592857/A Add On Lead (Disc Brake) 1

17 591521/A Rotor Plate 1

18 591522/A Pan Head Screw M5 X 10 1

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THUNDERBIRD X 500 2018 (EXCLUSIVE PARTS DETAILS)

Add On Catalogue to BS IV Vehicle Catalogue Part No. 888576