ELECTRICAL TOOLS Multi-Tool Group, Phase 3 Diagnostic Tools Model Usage: Al Warranty: Worranty:Catepllar*One Year Step 1, Order the basic multi-tool group European Union compliant, CE ranked + Replaces 9 separate diagrostc tools in multifunction unit Rdvos dealer ne also provide technician bycom ng 9 tools into for Used asa blowby/ariow indicator, signal enerato and counter, electronic positon indicator, engine timing incicator, mult tachometer, thermometer, fuel monitor, pressure gage, and flow computer Provides technician with ahand-neld unit with mmutiple diagnostic tals using a menuciven display ath NORMAN Prone 04619 + Ergonomic dos buttons for eas hands ignhas large, dual conte! . use even with gloved + Large, color display is easly readable even in # bright sunlight conditions + Diagnostic Interface Mosul DIM) slugs into * rmul-toolta adapt existing diagnostic sensors and cables ‘+ Muli-tool uses many of the same cables and adapters used by existing tools (for this reason, purchase of new cables and adapters ‘may nat be required) ‘Once a Diagnostic Interface Module (DIM) is used witha mult-too, it should remain in use with only hat multtol interchanging DIM ® Units and mult-tol unit isnot recommended —g without sending both units to the factory for calibration) 368-9910 Mult Par Nomi 7D 785-908 TE-908 Batery 00 Powe 7.0905, Battery E06 75.007 745-0905, E310 701 Group, Phase 3 1368-9910 Multi-Tool Group, Phase 3 Includes: De Pin IN Adapter gender changer) Table Asem with Ground Cp lused wih 286-0800 Smal Bowby Tool Grows) Trivers AIOE Fewer Supply wit 4 Intemational Powe Corde 50-0 VA Diagnoste Interface Module [DTW Multi-Tool iso For identification puposes, corresponding serial numbers are printed onthe back f each OM Modular design allows aditinal functions to be added as now software becomes available All applications are activated and ready to use ‘An interna battery, universal AC power supply, and DC cable for vehicle battery power provides 3 options for supplying power 4 AC power cords are included fr wordwide Carrying Case NEHS1111 Tool Operating Manual 4 ct Et i rs Es abe Assembly 27 VDC) EIN, 26 VO‘ MARCH 2019 Diagnostic Tools 1-1Diagnostic Tools ELECTRICAL TOOLS Memory Card with Software Model Usage: 368-9910 Muti-Too! Inan effort to reduce the costo he software application forthe Cat Mult-T Aiscontinuing the individual and maving to 2 single part number (386-8908) that includes alo re applications. ho price af this now cambinad software card is less exgensive than the combined price of two a the oder individual cards AAs aresult ofthis, the following software license willbe discontinued after current inventory has been deplete Compact Flash Memory Card includes: — NETGSO44 ~ Large & Small Blow. Airflow Indicator NETGSO45 ~ Signal Gonerator/Counter — NETGS045 - Electronic Position Indicator NETGSO47 ~ Engine Timing indicator = NETGS049 - Muifach I NETGE04T — Digital Thermometer — NETG50S3 ~ Fue Monitor + The price ofthis nen isless og ‘wo of the alder ind ‘+ vewusopaitrack bosch automative.com “Phase I Muli-Too! Group ~ 248-5420 ‘This tool willbe fully ac curent applications vated with all combined software card + The suggested method of aldng applications tothe CatPhase! (285-0910) and Phase I (848-5420) Multi-Tool Groups to order the CF Flash Memory Card, 3885908, which will avid activation of hase part rumbers with to same aplication capability asthe 368-9910 Phase I Multi-Tool Group Prase | Muli-Tool Group ~ 285-0810 All new applications wil be active withthe the Digital Thermometer. In vat tho Digital Thermomter Application inthe Phase | Mut-oolG you wil noo to sondit to your supra the following adress. Please contact supplir {to obtain shiping informatio, pricing, and turnaround time. atumber Description Dimensions Weight su6-4901 [Memory Card with Sofware BoA ne (te 1D 12m) | OT kg 0221) 1-2 MARCH 2019 Diagnostic ToolsDiagnostic Tools Step 2. Order the sensors for the desired tool functionalities Blowby/Airflow Indicator * Allows technician to measure volume of Blowby gases released through crankcase breather oir velocity through a component, Blowby measurements provide helpful information when planning engine repairs Allow meacuroments identity plugged or partially ostricted aroas * Large blowby group checks blows on 3500 Series and 2600 Series Engines, including [ACERT™ models as wol as on larger 300 Series | on engines smaller and smaller 300 Series Engines * Displays blowby and airflow, strip chats, and maximum and minimum values with Sample rate is ajustable Solot SAE or moti units Print sero capability * Silanguage support German, Kalan, Pr * Used to simulate speed pickup luse a4 current speed sensors) fo clectranic contals for transmissions a a ‘requency counter for pulsating AC or DC input, and for calibration ofa numberof loctroniediagnsti tools ‘Allows technician to make frequency and amplitude adjustment simply by pushing a 285-0896 Five-Pn IN Adapter, ar of basic rou, must be used ta cannestgonerator agnostic interface module * Print seroon capability * Sixlanguage support English French, German, Kalan, Portuguese, Spanish Engine Timing Indicator + Allows tecrician to measure an injection timing ies fuel uring ting test, mu-tol wil chart engine PMs vs degrees on built-in splay + For dios ongines, mul-tool must be used With existing 8-5301 Engine Timing Diesel Group and 285-0887 Engine Timing Pickup Group * Checks engine timing on natural gas engines sing 285-0897 Engine Timing Pckup Group “Also chocks automatic timing advance unit on onginas so equipped «Prin scrvon capability + Sixlanguage support: Enalish, French German, Italian, Portuguese, Spanish Electronic Position Ini ‘Replaces mechani applications where the c as rack measurements on an operating engine tor anyother apaly changing dynamic reading ' Simukaneousy displays displacement, asp that, and maximum and miimum values with ditferences| See * Sample rateisadustable * Print soon capability SAE or metic: «Six language support: English, French German, Italian, Portuguese, Spanish = Rove and Playback Mutitach 1 + Simukaneousy displays & channels, stip chars, minimum and maximum vals a onco ‘+ Analog gauge or digital display graphic ‘Setpoint indicator measurement «+ Prin screen capability ‘Create channel labels * Six language support: English French, German, italian, Portuguese, Spanish Digital Thermometer ‘+ Simukanoousy displays & channels, stip thers, minimum and maximum vales at once + Analog gauge or digital display graphic ‘+ Two citforential measurements + Bias out smal dilfrences between channels «Prin screan capability ‘Create channel labels ELECTRICAL TOOLS Select SAE or metic units * Sixlanguage support German, Kalan, Pr lish, French, se, Spanish Fuel Flow Monitor + Simultaneously displays 2 engines how meters), bur rate, supply flow, return lo total, grand total, time, average, windowed average, burn rate, and stp chart + Sample rate is austable: slow, modu, oral + Print sereen capably Create channel labels Solot SAE or metric units + Run timo, lapsed tina mode Works with new 308-7271 Dual Turbine Flow Meter Group * Sixlanguage support German, Kalan, Por Burn Rate Computer + Print Screen = create channel label © Sar: © Sixt guages 4 ct Et i rs Es Pressure * 2 pressure pickups with couplers 800,600, 10,000 PS1 Analog/Digital Display += Two diterontial measurements = Print seroon Create channel labels * Select SAE or metic = Sixlanguagos MARCH 2019 Diagnostic Tools 1-3Diagnostic Tools ELECTRICAL TOOLS Sensor and Cable Groups Used with Multi-Too! Part Number | Deserip Pan Wontar 75-0987 Engine Timing Pickup Group a 916 Pressure Group PID Cable Assembly — Signal TDC EAT S00 PST GV.218) —_[Wansdueer— Magnetic TDC Piewp 1lemm[&Sinong sre 000 Pst W188 ‘Adapter — Transducer, Vin NPTE aeaT7 7 oV-8088 ‘Adwpter—Transducor ein NPTF VISE Dplonal:ransaucer— Magnetic IDC Piekip Sem erste (35in ono (ntincluded Te 0 Tape, 125m 05 RLM OM ong aranas | Optoma Tanssucer— Magnet 178 em{T TA Tana wvzie | ExtensionGable Inetineluded a7 Magnetic Mounting Base for 80510 S501 Diesel Engine Timing Adapter Group eva Extension Rod or 6V-357 IGE ‘Adapler Group — Tee SU-5140 iekup — LED Phat 5P- 7656 Raspter iE 764 Malitch 7 Gre SPT ‘Adapter Teas Rack Casle ev.2186 Exension able 10.8805 [Reve Reflective Tape, 125 nm (OS mL MSO A lng wvaie Wen Tachometer Drive Group 75-084 Flocronie Poston Indieator Group SPs laddhional parts in accessory case) wae xension Caale PI Taeh Genertor [200th wtoral gear] 6V-5082 Poi Group — Conteh a2 Extension Cable a2 Postion robe ev5197 Magnetic Mounting Base for 805100 245-0899 Signal Generator Cable Group VISE Extension Red for 6V-2177 (also part discontinued £7520 Signal Generatar/Counter Group) arsHiT Table As. — Rack Adapter 2188 Extension Gaal SUSI iekup — LED Phat srsii2 Signal put Cabla 90-7506 | Magrete Adopter Cable required for TOU Sensor arS197 Talatar Cable and Adagio THE-7257 Digital Thermometer Group STSI85 “Transmission Adagter Cable ‘Adapter Group, 34 in OR ‘Optional ‘Adapier Group, V2 O-ng ear Current Speed Sensor Cable Probe — RID 254mm (nl ong a8 “Cable 12 mm 0125in diameter 225-0500 BowhyToal Group [Small Engine] i Prabe — RID 38.1 mm (1 5in , esaorm | able Assembly with Ground Up (used with 235-1500 0-268 Sal Blowby Tel Group! ane Prabe — RTD 635 mm (251n1, Te Fickup — Blow 11.000 CFT 2mm (0.128 n diameter vay Too! Group (Large Engine] ¢ aE Exhaust Probe ATO TET Clamps — Nose 57-2100 ‘Adagio: Group — Probe, iin NPT [H5ES9TT Gum Rate Grovp. SPITS ‘Adapter Group — Probe, 14in NPT anes 1g Foam inser SP-3581 ‘Adapter Group — Probe, S16 in O-ring SATS Hove Group B18 Evtension Cale e076 Foam inser [HE-ETS Hoss Group (optional) 3629907 Tinal 1210 4 VOC Taveror THEI _[Recessory Case lor cales and sensors frat neladedT 382-915 ever Cable 212-363 Accessory Case ac 380 Carry Case ies] Gave not ineldo ele Ouig a ale Blo ee 00 sin nd ty ov 1-4 MARCH 2019 Diagnostic ToolsStep 3. Order the Accessory Case ‘+ 785-0902 Accessory Case holds and protects 285-0802 Accessory Case Memory Card Usage Instructions for returning the multtool for 3. te-calibration te the supplier; 4. Wrap the Multiool and DIM in acustion- ‘ype packaging material suchas Bubble 7 Wap? Include the folowing information with the Mult-toal and DIM: Company Name * contact Name + Retum Aress + Service Description (Cllrate for Digital Thermometer Application) rail Address + Telaphone Number * Dealer Name Fuel Flow Group ‘+ 202-9683 plastic watrsight contain Bosch Service Solutions 56 Eisenhower Drive watanna, MN S505 Phone: 800-344-4013 Visit the Bosca Repair Track web lnk to and submit. tps /ropai ace analy AS Varn etn Sone et Sansged ingested eon Diagnostic Tools ELECTRICAL TOOLS References alleables and sensor that are require for NEHSM605, Tool Operating Manual all blowby/airflow indicator, signal generator s0up, engine timing indicator, and electrnic postion indicator only + SE58579, Special Instruetion, Use of 487-5200 Signal Generator/Counter Group rot rust serach ke motal be Upon sup, Rocalbation Service will contact, you for credit card payment infomation. Catergilla® will ay forthe calibration. The dealr is responsible fr shiping and handl fees, Allow about three weeks for calibration ce and shipoing, For status requests, contact Teleperfrmance at USA, 1-900-344-4013, information and send to: usa form for proper authorization: ebostautomativecom his program will ond Juno 1, 2010. 4 ct Et i rs Es Pan Namber i ae 308-273 rf HET sV-3073 Far Mates te cabin fa epi Daporman Vist Bor Pop Tr wb in iiparonkbcchasanat com MARCH 2019 Diagnostic Tools 1-8Di ELECTRICAL TOOLS gnostic Tools Battery Analyzer Model Usage: Caterpillar Product Line CE Compliant + Enables any without aoop kno cian to tst batteries Display lod of Bator tYBSS Femara upgradable via PC itane = ‘+ Holps determine battery conditions quickly a sexaes anssecity Specitntins ~ + Prloaded with Ca®batoryrart unter * Battnysies: 100-1600 CCA information—ertering Cat part number Battery ratings: COA, EN, AH, CA, MCA, automatically ets up battery test «Battery type option: + Stores tested battery resuts and downloads starting Standard via USB memory stick = Starting AGM + Test Cat and ron ar battres 1 Toa Group Anabel ago ‘Analyzer Battery asa Tale Red iSenice Pan] ost Table Black Serves Par comin pier Sie Post ais-Comslare as0a107 Caring Case e043 1 St Tan 8 USB Cab Clamp-On Ammeter Model Usage: Al European Union compliant, CE mated + Design with a bultn espa, push button Warranty: Manufacturers One Year 0 contol fr DC operation, spay hol” to freeze splay, “max/in recording” to splay highest and lowest readings, auto power-off luni tus off automatialy after 20 minutes, ad low battery inicator + Used to measure Document “Compact sie and low cost make this unit indispensible + Clamp-on probe replaces standard test ads [allows current measurements without g breaking circuit Shipped with batteries, caring case, and users guide ‘+ Measures currant in cables upto 23 mm (0.9 in aiamoter citications Weight 190 916.7 ox! User selectable forboth AC and D ‘amp and 1200 amp scales t83x6tx ‘Powered by two TU-8833 AA Alkaline an wean Par Nonber Deseipion, ch armets 5286, lamp On Ameter #00, 1250 A ranges) Townend We SersiceRepair Parts ee Ti ane Ste nora Eo 1-6 MARCH 2019 Diagnostic ToolsDiagnostic Tools Fuse Buddy Tester ELECTRICAL TOOLS Model Usage: All Models withthe Mini/ATI Style Fuse Warranty: Manufacturer's Voltage Detector European Union Compliant, CE marked ‘+ Now high-amp Fuse Buddy can test 308 ciruits with smal fuso dlados to fit the DST XE machine's fuse box + Blowing Fuses? Plugin the Fuse Buddy and read the circuit amperage draw * Easy connection Mini Blade fuse s shaped lice fuse fr eletical raubleshooting a the fuse box ‘© Canbe used on any circuit upto 304, ~48 VDC -.18 * Orginal fseis replaced in-ine during testing, resolution ‘hereby maintaining circuit protection. Pare |__Desevipiion Dimensions Weight s88.0641_| Fuse Budcy Tester WAIT x2E5 mm be Sx. 49 (01516) Model Usage: Al Warranty: Manufacture’ Two Year AC/DC Probe (1000 Amp) European Union compliant, CE marked ‘Used to uickly test for energized cuits ust {ouch tip toa terminal stip, out cord) or supply steady state electrostatic fl ced by AC Vokage eventhough wire snot requie contast with ba conductor) ‘Tip wl glow rad if otage is dotecte high intensity ed LED) + Optional besping noise also indicates presence of voltage (can be switched OF ‘Safety rating of CAT N, 1000 V for add protection » Raguires two AMA batteries {included} + Pross “Battery Check Button’ to determine if battres are good tp glows if ood! ach uit is supplied with @ manufacturers operating instruction sheet Specifications i] * Operating range: 80 VAC to 1900 V AC @ Fi temp: -10 to S0°C 14 to 122°F) 3 * Operating atitude: 3000 [850 A = Voltage sensing ey 0405 He 2 Pan Nom Dasa [Description Vonage Detector ‘One Year Warranty: Manuf European Union compliant, CE marked 1 Usod to measure AC or BC current {Used with standard digital muttietor, recorder, digital or analog meters, data loggers/DAS,osciloscopes, or ater test and measurement instruments + Convers high-current to alo level iio signal for input ciretl into a test instrument ‘On/Off switch with rad LED is iluminated whem in On position + Low battery voltage indicated by lasing LED + Zero adjustment knob [adjust output voltage ‘0 220 by pressing thumbwheel and rotting! ‘Current range selection swit for 200 ‘10008 * Includes caso, attached leads, usors manual Specifications * Maximum condustr size: 31 mm(.2inl Lead length: 18 m 59in) Motor nputimpodaneo: 10k Ohms miimut and 100 pF maximum * Current ranges: 200A, 10008 DC and AC peak racy: £1% of reading = 054 © Operating temp: 0 50°C (32 to 122°F + Powor Sy battery, NEDA 1804, JI 008 IEC 722 + Battery lie: 50 hours alkaline) Weight 295 910 02) 1 ize: 85 x 200 x30 mm (22x86 x 1.2in ‘AGIOE Probe (1000 Am) MARCH 2019 Diagnostic Tools 1-7Di ELECTRICAL TOOLS gnostic Tools Analyzer Group, 24-Volt Model Us Ware a ny: Manufacturers ee Boh Some Sone Oran ND Prone 09484019 European Union compliant, CE marked Used to perform battery, electrical systom, and dodo tests Used with 226.866 Amp Probe and 271-8585 Primer Used on 12 and 24 vot electrical systems (sigita circuitry accurately contol testing — requires mnimal interaction) Hanachold Largo, backlit disoly provides more intermation ire loss sealing Long 46 m (150 ft cables allow operator to perform tests fam cab of machine ‘Stop-bystop instructions quickly and easily guide technician fests loaded lead a rmat(AGM attories with $0 to 4000 Cold Cranking Amp ICCA} Cranking Amp ICA, Amp 1 AHR), Japanese Industrial Standard or German- Deutsche Industry Norm capacity ratings fests battery pac algorithm ~ single battery, 6 or 12-volt = 2 battaris in seias,24-vok = 2,3, or 4 batteries in parallel, 12-vot = 2 barks in paral, each tank with Dateien series, 24-velt figurations, through Internal resistance loads are applied forall ‘Arp clamp connections allow use a optional staringlcnarging tsts Features infrared communications compatibility for optional wireless printer with user fer and footer for custom printouts Part 271530 sunt updates 2s new sofa download software for new battery pos, system updates, ana fates Ergonomically designed over molded surround with sottouch keys for easy operation wile wearing gloves during cold weather Security cable conection te to prevent drops oor ss Includes 24-olt analyzer, test cables, battery termina adaptors, manual, and case with foam insart tool in oder ty purposes 'NEHS0973, Tool Operating Manual, 71-8 Analyaer Group (28 Vol) Specifications * Battory toss: Floodad absorbed glass mat (AGM) * Cold cranking ap range: 80 — 4000 CCA 24V » Battery voltage: Single, series, or parallel to ay Eloctcal system tests 12 and 24, starting charging/dioe test. Scales: COA, CA, AHA, MCA JIS, OIN + PC interface: Far ild software updates IR compatible: For optional inirared witeloss erinor ‘Amo clamp ports: Fr + Display: Backlit x 20 char TE Val Analyzer Grou air 2713588 ELIT aaa Taree 215-296, rVa5H5 rabies Cm TEAL ‘Balzer Only Rechargeable Gatery Paper Fa [Paper al Clamp On Ameer 00,1200 ranged ‘Optional Printer Grows 1-8 MARCH 2019 Diagnostic ToolsDiagnostic Tools Digital Battery Analyzer ELECTRICAL TOOLS Model Usage: All Warrany Battery Load Tester ‘+ Replaces 127-8078 Battery Analyzer * Used to auicky and accurately test condition of Band 12 voltbattoras von discharged to as low a8 4 yok) Check for ul state charge, condition of battery, and battery voltage in 20 seconds Test bat disconect sn machire or vehicle without battery cables ‘Battery does nat have tobe fly charged at imo af tasting ‘Saves time and money by allowing dealers to test condition of battery while customers present works great fr waranty claims} Eliminates need to charge and discharge a battery to tet its condition ‘+ Compensates fr cod temperatures when testing batteries in extreme conditions Power-down feature rolongbatory fe in analyrer ‘+ Analyzer has rverse polarity and is protected ‘0 7 volts maximum Pan Namber 177-2530, Reference ' NEHS0764, Tool Operating Manual, Usi 177-7330 Battery Analy Battery rating r Cold cranking amps (CCA: 50 ~ 4000 + Cranking amps (CA: 65 ~ $000 * Argo hours (8 — 800 * DC voltmeter range: 1.014 Specifications Voltmeter accuracy: 30.1 V * Powor source: $V batay or tat battory «Testi: 20 seconds + Analyer cable length 815 mm (22) + Overall size: 210 140 x 38 mm (6.25 x55x 15in) Weight 0.8 kg 1 § 16) Operating temperature range: 0° to $0°C (82° t0120°) * Storage temperatur range: -20° to 70°C (0° * Ovor voltage protection: Up to 18¥V [Dsseripton Tighal Bary Ansivrer, Model Usage: Al Models Wirranty: One Year ‘Used to test 6, 8 and 12,volt heavy equipment and automotive batteries Buitin LoD itl vtmeter and ammeter + Load adustmant battery tbe adjust amperes for eumant drawn tom 19 maximum of 1000 ‘Cooled by internal fan automatically activated wien load applied to prevent carbon pile overheating Large, 15 mm splay digits are Reference 1 SEHS0249, Sp Specifications * Load test 6,8 and 12 V batteries 4 ct Et i rs Es + Load curent: 0 ~ 1000 A carbon pil) * Duty cyte and clama heating Fited only by cable ‘Operating tomperatuo: 0° — 50°C (22° — racy: 0.1% of fill scale pacy: 23% ofteading = digit 1 S26: 33x 3830. m (18x 13312 in 12428 kg (27.375) [pseripton Tatery Load Tester MARCH 2019 Diagnostic Tools 1-9Diagnostic Tools ELECTRICAL TOOLS Battery Tester with Expansion Capabilities Continuity Testing Light Used to test batteries in muli-battery vehicles 7 lest upto batteries in parallel disconnecting Tost 6 and 12V atverias, group 31 and commercial bateries, AGM and Gel test 12V starting and charging systems Ceble-drop test simultaneously calculates across positive and negative des f any circu and ttal circuit drop without runing engl Pan Number ST2SI88 + Digital mukimeter capabilities wth scope and infrared temperature readings + Displays voltage, measured CCA, battery, starting and charging systam condition, SD ‘memory card capable fr record Keeping, data transfer, and software upgrade. * Recall as test or print to optional printer Specifications * Dimensions: 9844x25in Weight 0.43 ka ‘Daseription| Batery Tester wih Expansion Copablies Model Us All Models Warranty: One Year Used to test nor-energize low esistane cre na light ap resistance of ereult exceeds 10 ohms Designed for rugge fe Comes with light bub and2“N" ste bateries 11S vols and instruction decals Pan Nanber T0500 Reference * NEHS0543, Special Instruction, Checking ST Repair Par Tee Baten, Sue TEV eva Bulb Voltage Tester Model Usage: 215,428, 821E, ZTE, T68, 7690, * Cui checks for aresence of vatage + Designed for voltage ange fem 12t0 38 volts 798 Al models Werranty: One Year Insispensable for checking out circuits, relays, bubs, wires, and But lights bighty when connected to 26 volts and gets progressively dimmer with lower voltages Pan Number P1217 + Encased in rugged, high-impact plas ng wich grease and che rosistant + Standard 80-1429 Bulb required for roplacomon ripen Votage Tester 140 MARCH 2019. Diagnostic TolsDiagnostic Tools ELECTRICAL TOOLS Lock Removal Tool, Connector Removal Tool Model Usage: All Warranty: Caterpillar Six Months 1977 Terminal Kit + + Pullout terminal locks by hand or with 8 small, lt base serew driver, + Used to sence fuses [GM style fuse blocks using in ‘+ 197-7875 romaves fso block terminal locks Instructions for use of 197-7876: ‘+ 197-7876 used to rrmove wite and terminal « Remove fuse trom top of ATA. rom RTA, ifroplacament it nace sary + Locate wie terminal on outboard sides of RTA Instructions for use of 187-7875: ‘From rear side of ATA, insert tool fingers ito slots on outboard side of wies * Place long square fingers int square holes above and below slt for fuse bade, + Press removal oo ingers completely into (0 compress terminal locking tabs. ' omave wite and termina ‘Daserip Taek femoval fal TY Connector Remove! Tool Model Usage: Al Cat Engines Warranty: Caterpillar Six Months ‘+ Replaces discontinued 1P-2806 Teminal Kit © Splice comestors have hotmelt adhesive and shrink ends that whan heated wll provide an ‘+ Hand ermping tool has bitin des for crimping insulated and non-insulated enwronmental seal around wire terminals, cutting edges fr euting wio, Used to repair wiring harness terminal notches for stripping 100 22 gauge wire, ends wich have become damaged ot shears for cutting up to 4.7 mm {0.18 in) unseweable ‘ameter bots, -hread chasers fr screws with 24 and 32 threads-oeinch screws, and a scale for measuring screw length ‘iy Shipped] Parte Design Replacement of 1 | 1998s Terminal Ki 1 Terminal and Wire Splice Service [sia Terminal ring Tool T To | 2066 Terina 1s Gauge 1 in Saar 0 Toate Terminal 12-10 Gauge No. 10 Stu 10 to 29067 Terminal 12-10 Gouge 1m Stu) 10 Toa anes Terminal 12-10 Gauge 9bin Sts) 10 to avaart Terminal (1210 Gauge 1/2 Stud) ia To [4-98 Teeminal Blade, Come Type) 0 1s | se:8876 ‘Wire Splice 12-10 Gauge) 1 1s 1aeat77 Wire Splice 16-14 Gauge) 1 1s [ane Wire Splice (2-18 Gaugel 1 15] 24077 Terminal i= 14 Gage 14 n Sta 15 1 | a a079 Terminalli6- 12 Gauge 48m Sts) 5 [a0 Terminal (16= 1 Gauge No.8 Sua) 2 [207 Terminal(16- 14 Gauge Wo. 10 Stud) Et a0 5Ps Terminal {6-14 Gaugel 0 MARCH 2019. Diagnostic ToolsDiagnostic Tools ELECTRICAL TOOLS Piston Cooling Jet Alignment Too! Model Usage: All C175s ‘+ Used to check proper piston coaln ables ruse of piston cooling jets that pass aligament a nozzle alignment check + Prevents engine overheating due to misaligned ecling ja nozzles Pane Description Dineasions Weight 480-4572 | Piston Cooling Jet Alignment Tea! | 12x 100x340 mm (0Sx4xT24in) | 05 KoI'.1 Warranty: Caterpila’ Six Months Wing Repair Kit Model Usage: 04.4 and 08.6 Engines ‘+ Contains sulfisient component to repair» Pullout terminal locks by pins, wires, connector seals and connector smal fx bodies ere(OUETSCH) Part Wunber everipion THESES Wing Repair ParWonber Description oy E35 WEDGE-ACPT LOCK 0 SEH DGE-RECP LOCK 10 327 WEDGERECP LOCK 5 BE WEDGE RECPLOCK 5 Tn WEDGERECPLOCK A aL-580 WEDGE RECPLOCK 5 Ta PLUG-SEAL H ex-30r PIN. CONNECTOR 0 K-32 ‘SOCKET- CONNECTOR H 702-4801 RT-RECEPIACIE z 12-8802 RECEPTACLE KIT ia 102.8802 AECEPTACLEKIT 5. 2-408 RECEPTACLEKIT 5 102.805 RECEPTACLE z 02-8406 RECEPTACLEKIT 3 16-1787 IN-CONNECTOR H 126.1768 ‘SOCKET-CONNECTOR H 1-856 REMOVAL TOOL-WED 7 151-6920 TOOL-REMOVAL @ 155.2255 PLUG KIT-CONN z 15.2058 WEDSE.PLUG LOCK 5. 155.2258 ‘WEDGE-PLUG LOCK, 5 155.2260 PLUG KIT-CONN 5. 155.2061 WEDGE-PLUG LOCK a 15-2082 ‘WEDGE-PLUG LOCK 5 195.2268 WEDGE-PLUG LOCK 5 15-2065 PLUG RI-CONN z 155.2070 PLUG-KI-CONN a 155.2971 PLUG KIT-CONN 5 155.2078 PLUG-KI-CONN z 155.2276 TWEDSE-PLUG LOOK ia S628, SEALGP-2PIN i 208-0681 SEALGP-3PIN i 8-82 'SEALGP-APIN r 28.0685, SEALGP-6PIN i S634 ‘SEAL GP-EPIN r 218.0695, ‘SEAL GP=12 PIN i 1-12 MARCH 2019 Diagnosti ToolsDiagnostic Tools CE/VE Connector Tool Group ELECTRICAL TOOLS Model Usage: All Models with CEVE Connectors Warranty: Caterpillar Six Months «<< \ \. 4 Electrical Connector Repair Kit + Used to service all C/VE Sectors + Contacts canbe removed installed or + 458088, Special struction roacanged witin Tem Deseipon Wire Gauge = arse | Somgctr Tes = — Connector 1 sc-4o74 Femara Teal Black 16,18 2 sc-4073 Sacer Yellow 12.18 7 ‘can | eRe | Geen uate 4 ee Grey 48 Model Usage: Some models with ols Warrenty: Cater ae ee a ae ze * = a, Six Meanths i ‘+ Used to repair electrical connectors mas by Amp Special dusts that ae used in electrical conrls and hamess ratte J 26-5158 Includes: 96-5790 Includes Pant 2 ev00 sya ovale TNS oe 36.5058 65158 36-5780 36-5791 ae a SOTA Terminal uw Contac Heb Plug 12. oss8t Housing 8) 308687 Housing (6) {OITE Hovsng (0) 7501 Heung [HARES Housing SOTTES Socket 8) OITA Housing (1) 4 ct Et i rs Es g98H80 Contact 2) SBETAE Come {HETHT Connect THe6s8 Connector Deseipon Sur Seal Cnping Tel Baracion Yoo Ear ool — 2750 TTD Terma 2 Terminal 3 Pini Caer 4706) Connector) Socket) Tint) Tera ae MARCH 2019. Diagnostic Tools 1-13,Diagnostic Tools ELECTRICAL TOOLS Insulation Tester Group Model Us Ware Seneral and Generator Sets ty: Manufactures One Year AC/DC Voltage Measurement Specifications Accuracy: 50 Ha to 400 He #(% of oad its = [2% of reading +3 digits) ange: 0.1 Vt0 Resolution: 0.1 * Overload protection: 600 V RMS oF DC European Union compliant, CE marked ‘ Roplaces discontinued 248-2134 1KV Insulation Testor * Used to test insulation on generator sos, tables, motors, insulators, and wiring installa + Test voltages of $0,100, 250, 500, and 1000 + Automatic caleulation of Dietetic Ratio (OAR) and Polarization In ‘+ Repetitive or hard-to-reach testing is m easier with 30-8489 Remote Test Probe Pan Number S03688, Hos 850 00987, EOE 8 Earth Bond Resistance Measurement Specifications + RangeyResolution: = 20000001 = 700000 /010 = 7000 0/100 = 2000k0 0.01 kn Accuracy (1.5% of reading + 3 digits ion: 2 RMS or OC >oVaV * Overoad protect ‘Open circuit test “Shor citeit eurent: 200. mA Make repetitive tests si Compare (Pass/all funct * Liv cieut dorectionprovents insulation tot ifvotage of 30 vas or greater is detocted otage for nd easy with ‘Autoischarge of capaci added user protetion + Auto power + CAT IV 600 vot overvokage extends battery life * Read measuremonts easily with larga, basi disolay 4 AA alkaline batteries provide atleast 1000 insulation es Traultion Tester Group pair Par Tealbeade Test Probes [ligt cig Insulation Specifications Measurement range: 0.01 Mito 1060 Vv, 100 250 Test voltage accuracy’ + 20%, Shor-cieit curent: 1 mArominal ‘ua discharge: 0 for =" pF or less ge time <0. seco * Lio cieutinaicator: inhibit tost if erminal voltage >20 V prior to intaliation of test Maximum capacitive lad: Operable with up 11 pF load Measure accuracy = SDV = (2% +8) = 10V-+ (8% 15) = 250 + (1.58% + 5) = BODY #1158 +5) = 1000 V: (7.5% + 5) to 2000 Ma, {10% +3} above 2000 Ma 1-14 MARCH 2019 Diagnostic ToolsDiagnostic Tools Environmental Specifications Maximum vokage appli 600 VAG AMS © Storage temperature: 0° to 6 40°F) (any termina: perating temperature’ -20° 10 55°C 4” to 1307) Tempera >UeCl cootiient: 0.05 x specifi per °C for temperatures <18 or 4 or582°F| lative humiiy = 04410954 at 10° to 10 96°F) = 04% t0 75% at 30° to 0°C [86° to 106°F) = 0% to 40% at 40° to 86°C [104° to 131°F) bration: Ra MIL-PRF-2ee00F * Shock: 1 meter drop ger IEC 81010-1 2nd Edition (1 moter drop test 6 sides, 0k lor) lecomagnetic accuracy (EN 61326-1:1997] ‘ompatibilty- nan BE fil of 3 VM, racy = specified Tester Group, 5KV Insulation ELECTRICAL TOOLS Compliance to Standards + Resistance measurements: ‘+ Complies wih: ANSI/ISA 87.02.01 (61010-1) 2004, CAN/CSA-C22.2 NO. 61010-1-04, a lee category N + Coriicatons: CSA (22.2 No, 61010.1.04, TU 0 EN 1010-1 2nd Edition 12 can perform atleast 2500 earth bond rosistance measurements with fresh alkaline batteries at room temperate. tests of with 2 duty ison and 25 seconds of = These ae sta tele of 5 so00 + standard IEC) General Specifications Size (Hx Wax} 5.0% 10.0203 em {1 97x 3948.0 in) Weight $809{12 Ib) Rating: Pao * Operating attude, 2000 m CAT V 00 2000 m CAT 600 V = Tester can perform a aest 1000 insulation 6 Non-operating storage altitude: 12 tts with fesh alkaline attris at room tempera Power Specifications ‘Batteries; ¢ AAbateres NEDA TBA or IEC 16) Battery Life ‘+ Insulation test use range capability: 110% of range = Those ate standard rst of 1000 V into 1 MQ witha duty cyto ofS soeonds on and 25 seconds of Model Usage: General and G ator Sots Warranty: Manufacture’ Three Years i} ct 3 i + Used otestnslaton ongerratorses, Specifications 2 cables, mtr, ust, and wing + Dimenions Wox2texaa0mm (67098 installations tay + Tost vokages of 100,250,500, 1000, nd « Weight 35k 796 Its) 5000 volts ° Safety: CAT 1000 v, CATV BOO + Automatic caeultionof (DAR) and Polarization Index Selectable test Voltages in £0 V stps from 2750 0 1000 and 100 V steps above * Display 75. 108 mm (3.04 i + Power, Battery: 12, lead-ecd rechargeable Yuasa NP 28-12 ‘+ Moasuromonts can bo trod in upto © Charger it {AC} 15 Vt 250 V S150 HZ tremor locaton wth each sation assigned 0VA Aungue verdtinadlabe or easy acll © Temporaturefperating|-20°C 0 YC °F to122 ‘+ Resistance measurements upto TE ohm) + Temperature (storagel 20°C te 149° Long battery life gives the user over 780 tests between charges CE, CA, and TUY Comelian » Elecrumagnet © Humidity: 80% to Bie 50°C rnpatibilty: EN 8 C decreasing Iincarl to Pan Number HE06 insulation Teeter Group MARCH 2019. Diagnostic Tools 1-1Di ELECTRICAL TOOLS gnostic Tools Camera for Underground Mining Applications Fluke Ti32 Thermal Camera European Union Compliant, CE marked * Inttnscaly sate at Zone O— where ignitable ‘vations of lanmable gases or vapors us} or or long periods * Designed to facilitate global distribution to dealers who do not nave reacily available apton, Cerieation — AIEX: AIG Exia IB T4/13 Ga, 2 6 &x ialte 1413.6 fa +60°C1 MI Ex ial Mao = IEOEK IIT GExia WB T4772 Ga, 12.6 Exia HC T4/T3 Gb, -20°C 20 dB 150 Ra ar SORE Tommon Mode Rejection Rato:>100 48 at OC, SO: er 802 Comman Made Reeoton Rat #5 dB a de to 60 He TH hrough For non-sinusoidal waveforms (5 HoT KR, dd 22% of reading tothe accuracy Par wT A] BIOV FAST fuse A: 15 00 V FAST fave ‘with 310,000 interupt ating CSTE Fan or Th TOE San ETAL aU Fuse ro 5A TORE an TERIA THOR ToAT hous opens TSW Toad wn TRO Deverip Percentage Annunciation nthe Percentage (i mode, he THD 50/60 He mode, and Duty Cele made Milt (Px 107 Aumperes (aps ilamperes (1x 107A Microangeree (1x 10" AD ‘Ohms lan (as Megohn {1x10 ohms) Her yelesee) het (110 yelesone] Warranty: Caterillar'One Year ips slip over standard or deluxe ts ips ta provide long, smaller diameter tp for insorting into conroctors and othor “+ Required when using multmeters wi Electrical Talning Aids 87-9170, 5 SEKVI700, SE respectively! Part te * Insulated with ttn sleeving which may be back to expose more metal orto shorten mal tip ah aroas ith cat? 917% and 72 Ino longer available as form numbers 1800, and SEKV?2100, eo Taedle Tip Group 1-24 MARCH 2019 Diagnostic ToolsDiagnostic Tools ELECTRICAL TOOLS Digital Multimeter Equipment “ie Doser 1 Thomaeouple Adapter and Thermocoue z Test Leads 2 Ti Adapter t TIEHSOGTHO1 Operation Manual Tem a Na Deserigin 5 W600 AS-i Digital Wukimeter 6 aT. Wire — Thermocouple Tat Snow av-707. Land Kit— Test Nat shown De Feplacement Lead Se Optional Equipment Desai THEHSDSHZ1 Special, Tesng, and Maintenance Manual — Pan Nanber Deseripion 7 6-846 Cable Group (Spin, RS-282 Calle 4 ct Fs i Deluxe Lead Kit a 3 Fan Nanber Description Warranty = evn Toast Te One Yat Multimeter with Infrared Thermometer Model Usage: Al Models ‘* Roplaces discontinued 6V-7070 Multimetor © Large, backlit LCD display makes viewing Warranty: Manufacturers One Year Used to measure AC/DC voltage and eument, —_&@sler resistance, capacitance, equency, duty eyela, © 4000-count and tomperature + Provides alow 097 + Designed with a builtin infrared thermometer muhimeters ie and laser ponter st alternative to some other Pan Number Daserpto ISIS ‘Mulimeter with Inrared Thermometer are TH Baia) — Se [at shawl 22158 Replacement Lead Set BITSI2s TOAFise fe non a0: TSAO Fase ea 784907866 MARCH 2019. Diagnostic Tools 1-7Diagnostic Tools ELECTRICAL TOOLS Specifications + Temperature sensor: Requies ype K Fanci Tange [Resotation Tezaracy thermocouple included) ‘ony | ain OTE reacing +g a atv aise reasing + digit). + Rspoutal response: = 16yn DoValtege [wav ary 25% reading Zea) onisssiy 0.95 fined can av 105% reading +? igs) ievteneratio #1 ov i 103% reacng + 3 gts) anc rai “eon | otmw 30-10, 00TH «+ Iputinpecence>78M obm {VOC and VAC) HUSH reading 15g) = [25% renting +15 digit) i 7 TOUT | 11s readng v6dgU = (25% reading + 6Aghs) * AC response: Irue AMS Ac Voltage WV ‘O01 V | a 5% reading +6 digits) = 25% reading + € digits) + ACV bandwith $0 ato tle “wo G1V | S11 5% reading +6 digi) = (25% reading + Bight sv Ty [sf reading 6 sgt), = 9% easing +8 dig] + Display 4000-count backlit uid crystal a0uk [CS Takano «+ verange ication: “OL” is dplye aia yk 1p Hush reaing + Sigs) oer OF dso occ “ama | Oot mA 2i13% reading +3 dit) + Auto power off 15 mints approximate; 2 Curent |-—~“pg ma [sk 113% ending +3 digits) crating trparatura0°t0 50° 22" to aA 001A 25% roatng +5 its) ring tperatum: 0° to SIPC (82 20 EN ainsi reasing 5 sighs) Wie OH, fOoTeto we + Storage temperate: 20" 100°C Ht 0A | O1A | iat reading igh) 20% reading «7 digits) and —| Tp [=f renting 4 agit, 13.0% reading +7 digital AcCurent [toma [Bo ma | aa reading vb dg) 0% reading digi) + Wight: 22 0.7581 inches master “aim [01 mA | reading sighs 20% reading =7 digits) io: 187 x81 x $0 mm (7.9832 x2.0n) aA 0.00 AT| “HR wading ot digi, 85% eating 10d] cludes halter OR Cor A —|—s0% reading = dgis), 185% easing 0 digits) u ‘oom on 2108% reading + 4g) kato oat reacing + 2g) sesstonce [aK [001 a ILO reacing +2 gt) waar 11% ending +2 ig) ‘tia —— oo Lo racing righ wom [wot a 2.0% racing +5 igh) ‘et [00a 20% racing + Pigh) “aon [an 8.0% eating rig) Capactance [age ——| boat pF 1359 easing +5 dig) tour [oor 8.5% racing 5 igh 700 pF | ag 0% racing 5 cigh) oben pF ie reacing +5 igh Sao0ea [our He Lie reasing +5 dig) sooRe [01 He =A renting + 2igt) rreqeney [zai [ota Lz reaing + 2g) sooo aie —[ 001 ke AZ roading 2g) so00u —[ 0. aHe ‘UL reaing + 2g) 5.00 Nile —[O007 we 5% racing 4 digts 00017 — 001 Mir Sie reacng 4 digt) Sensi: DEV RNS mon. @ Oa OOH Gy evel nd lOO SV AMS min 20% to 0% duty eye ara 3100 ie Tia aea% Palke wish uty yee | 100ps- toms | arm M2%reacing +2 igs) Frequency soto sb iis orto rare | FE TBO reading +3 digi Top ype Kifer | PF (probe accuracy noinclie) Tenpin) ems Te 20k ring 2 NOTE: Accuracy i stated at 18° to 28°C (65° to 89°F and loss than 75% RH, Accuracy specification consis of 2 elomonts: [4 reading) — This is the acuracy ofthe measurement (+ cigts| — Ths tho aceuracy ofthe analog to digital convert 1-26 MARCH 2019 Diagnostic ToolsDiagnostic Tools Electrical Test Group ELECTRICAL TOOLS Model Usage: Al Warranty: Manufacturers One Year fia nprBertchos European Union compliant, CE marked Three versatile electical diagnostic tools complete with case, leads, and instructions +2374 30 Infrared Multin * Used to measure AC/DC votago and eument, rasistanco, capattance, quency, duty yee, and tomporature ‘+ Infrared thermometer and laser pointer Large, backlit LCD display 4000count digital multimeter Refer to 287-5120 Mukimeter wit Inar hormometor std inthis Doser Service Tools Catalog for complet inforration or mliant 225-4266 Clamp On Ammeter {Used to measure AC or BC current + Clamp-on probe replaces standard test leads and allows curont measurements withaut breaking circuit ‘+ Moasuros currant in cables upto (0.in aiameter reaper 7HSH00 [beseripton Blciial Tes Smug User-selectable 400 and 1200 ampere se for both AC and DC Powered by wo TU.9599 AA Alaline Batteries Refer to 225-8266 Clamp On Ammeter sted inthis Dealer Senice Tools Catalog for complete information rent Detector Used to det Aco used tod ta eloctrancal solenoid prosence of PWM signal rolled ual ino Non-contact AC eutent range frm 20 milliamperes to 1000 amperes Locates cunt flaw even w detectors cannot voltage Adjustable sonstvity ‘Audible and vib indication of eurent 4 ct Et i rs Es MARCH 2019. Diagnostic Tools 1-27Diagnostic Tools ELECTRICAL TOOLS Fluke 87V Multi eter Warranty: Manufacturer’ Limite Litt European Union compliant, CE marked + Replaces discontinued 90-7380 Flke 87-2 Murtineter Used to test and adjust eleceoie crits Improved measurement futons, troubleshooting features, resolution, and accuracy to solve more problems on motor drives cr electro-mechanical equipment Buin thermomeer allows temperature readings without using addtional equipment [Type K Thermocoupla} Selectable iter for accurate voltage and frequency measurements on motor crives Larg-diit cisplay with bright two-level bacdignt makes it sign icantly easier to read han olor models [Min/Max and average recoesing to capture vaviatins autoatially Removable holster with bult-n test lead and prove storage Pan Nanber B5PSi40 Replacement Fuses * Optional magnetichange for easy setup and ng treing your hands for other tasks Improved sleep mode for long barter life Inputs are procected to Category I 10004, and Category IY 600V to withstand impulses in excess of 8000W and reduce risks related to surges and sites Includes base test leads, alligator clips, end tead-ypo thermocouple probe + Complete with V battery, Getting Started Marval, and CD with detailed ins manual Specifications © Size, 201 x 98 x52 mm(7.9x39x2.1 holster + Weight 624 g 2202) with holster + Battery lie: 400 hours typical using 10-9534 Alkaline 9V _—_———teigtion Take 7 Mi European Union compliant, CE marked Vorage rang ST srrenerating —} Sie diameter Load carving eapacity Tox mn NDT, TID Toad indefinitely opens at 135% ladlwiin TA SeOT Fase TAT Volage rang Too. Curren ating TTA TOS an ameter EE nem VaT ameter Skee inn | “05 Toad thors, opens at TH ond witnn 7 Lo0d carving opacity hour TSR Fase (OAT Watage rag Too Current ating rN Tam domter x49 nem (AD n domer Sie 8 nm cond cumin eapaciy | Toe Toad haus opens aCe sar eveaintoraption | roan 5 fy Smug 1:20 a8 Matinee nts 128 MARCH 2019. Diagnostic TolsDiagnostic Tools ELECTRICAL TOOLS Fluke 355 True-RMS 2000 ‘Model Usage: EPG Installations Specifications Warranty: Manufacturer’ Limited Lifetime continuity and frequency measurements * Dimensions: 300%88x52 mm {12 x3.75 x2 in} ~~ & Extech Mi hm Meter Model Usage: Generators Warranty: Manufacturer's rerio rent Range-O 0 2000 AAC or DC * Voltage Range: Oto ‘000 VDC or © to 600 VAC Rasistanco Range: Ota 400 K ohms [peserption aati Evropean Union Compliant, CE matk ‘+ Measure winding resistances on generators ‘+ Four terminal Kevin measurements ‘* Sranges with 100) Ohm max + Large 2000 count LCD cisplay + Autocholi and auto power off ‘+ Iovate indicators prevent inaccurate + Builtin waterresistant case, shoulder sap ‘Complete with 8 AA batteries, and 2 sets of ast leads (é wira with 4aligatr clip and 4 ito with 2 Kevin aligarreip) NOTE: Please consult with apocopriate EPC Service nginoerng resources for tooling testing. Pan Number ae are TW DT Connector Service Kit, Wedge Removal Tool Model Usage: Al Models with Eletonic Controls Warranty: Caterpillar‘ One Ye “+ Maintan/epair Deutsch syle connacters on tectonic engin contol hamesses 3700 DT Conector Service Kit — connector/cntact assortment for umers of scontnuod 40-2408 Comector Service Kits hich have TU-S804 Crimp Tool or Specifications = Dimensions: 2: 43in} 190" 0mm (98x75x + Resistance Range Gent Aeeuraer =Hostedy zmnom| orm | rina | = 05% =los%rdg oom | tm [toma | “zeigt EC S tags isha mo | ot | ronk | “zag =rosieds mo | [im | eager * Power: 8 AA batteries 3 + Weioht 15933) = es Exeeh Millohn Meter [Test Loads wikehin Gigs ‘AR Aline Bateris (in sarts spsien) Reference + SEH59615,Spocal Instruction — A black plug and connector body has bean released to improve sealing. Refer to SEHS961S fora more details on interchangeably NOTE: 1U-S804 Crimp Tools nat included but ‘+ 147-8488 Wedgo Removal Too included in can be ordered separate, kits — algo availabe separately Tem Pan Number Description 7 753700 Connector Serviee Kt less ering Too z 7-656 Wedge Removal Tol included ini z 152788) ily Boe MARCH 2019. Diagnostic Tools 1-29Diagnostic Tools ELECTRICAL TOOLS Relay Tester Essential Tool + Used to ciagnose fay 12Y and 24 eays ModelUsage: Any Cat®equismentwithrelays _‘Ieharks ore ata time) lst + Dosignd to test sauao “ice cue" style ralays suchas 3.5477, 9f-9962, 285-8025, 146-9429, 242-7841, 140-9878, 158-508, 36-5739, and 115-1615, Test relays with various terminal rangement using an of ford connectors Warranty: Manufacturers Ono Year Part TIES790 Corrosion Cable Group Checks normally OPEN and normally CLOSED rolays, with and witha ordide yerod by two 10-9584 Barteries, 9 Volt * Contos include voltage slide switch, olay rergize test button, and position No. 1 and No, 2 circuit est lamps + Portable design i great for field use eo Relay Tester Used to getermine Model Usage: Marine Engines rmotal parts expasod to in an engine, are subject to Warranty: Catepllar’One Year Used with 257-9149 Mukimeter ) 4 ‘Checks low level voltage by clopng black cable to metal part and placing siver probe into sea water inside the component Pan Namber Za ISt6 Cylinder Position SensorTest Box * Determines fine levels at lew, good, 0 t00 high — proper lvels of zine extend sence Ie ofl parts exposed to sea water Specifications + Probe Red 6 m 20 long * Allgator Pro [Black 3 m {10 f long [_Deseripion Corrosion Cable Group Model Usage: Models using hydraulic einer poston sensors . Used to troubleshoot cylinder position sensors Used with sigital mukimeter to road duty tyele, requency, and voage Compact. plastic design for us in the field Intoral 10.9524 SV battery powors postion Warranty: Caterpillar Or Part Zei2Te Induction Meter R + EHS2552, Guideline for Reusable Parts and Savage Operation * NEHS0993, Tool Operating Manual Specifications Size: 76.2 908 x38.) mm (3x2x inl 183 m{6 A) [___beserigon Cylner Posen Sensor Testo Model Us Warranty: Manufactures ‘This meter measures resistance inthe stator from phase to phase, searching fr iceral ‘+ Used with the optional 212-2188 leads foot Na, Te 8128 a Specifications © Dimensions: 184.87 x41 mm 7.24x3.43x 161 in} + Weight: 0.2 ka Deseripion| Induction Meter 1-30 MARCH 2019 Diagnostie ToolsDiagnostic Tools Cylinder Position Sensor Adapter Cable Model Usage: Tier 4F MWL, MG, TTT, WTS. and LMT Warranty: Caterpillar’ Ono Year A Be Voltmeter Leads Model Usage: Al Models Warranty: Six Months Multimeter MiniTec Model Usage: Al Models Warranty: Caterpillar’ One Year Ca e77 4098 | somone + Used with 27-7278 Cylinder Position Sensor lest to M2 connector on ELECTRICAL TOOLS ‘Ter 4F ML, MG, TTT, WIS and LMT moving to sensor that uses M12 connecter cylinder postion sensors [Desergtion ——“trsien________| “Cynder Poston Sensor Adapter Cable = SXF a SEs * Pushbutton gonarate a load in an electrical ‘iru soa load test (voltage drop test can bo ‘made with component removed ‘Use up 285 volts (or ACh only ‘+ Maximum § to 8 seconds per test + Not or com tor ECM) INPUT circuits rernanber —T 715896 Furopean Union Compliant, CE marked ‘4000 counts on large LCD wit full indication Measures AC/DC voltage and current, resistance, capattance, fequency and temperature ‘Temperature measurement to 1400°F (760°C) Duty pee, continuity and cide test ‘+ Autoranging with manual range override ble Pars Tecapiacle Kt Gold Pin Connection Seal Plug Teopacle Lack Wedge + Not designod for igh voltago circuits * Do not use positive probe in negative side of with a digital voltmeter function with ammeter or ohmmeter Reference = NeHsi270 4 ct Et i rs Es 0A fuse protection tection and indication * Auto power off saves batey life stor + General purpose bead wire * Type K temperature probe model MN28T) * Tio 15 AAA batttios and test leads Pare Description Weiaht 505-1152 | Malimete MiniTee Group T2x61 x40 mm 48x24 1 nd 20g BIT ee) Ne. 212-2188 Lead Group 727188 Fuse 10 np 10-5505 Battery 1.5 Volt AAA weet Fase 800m Amp arose Thermocouple MARCH 2019. Diagnostic Tools 1-3Diagnostic Tools ELECTRICAL TOOLS Fluke 123B Scopemeter, 20 MHz Dual Channel Model Us Ware A Models European Union Compliant, CE 1 This tool replaces 152-7213, * Shilded cost leads foros resistance and continuity m marked . Hoscope, easuroments ‘Resistance, continuity, diode and capacitance meter measurements ‘Save or recall data and instrument setups + Leon rchargeable battery poration (four-hour charge with soven-nous—* Optional wit adapter connected to intemal USB port wirelessly transersinformati 10%, laptop o luce Connect® mobile ape. (WiFi USB radio available tram Fluke, Wii no mite in all counts} hugged design to withstand 3 vibration, 2303 shock, and rated P51 according to EN) Tece0s23 Highest safety ating in the industry: saety rated for CAT IV 600 V oe — a won | Bunsen | arene | alls = = aa PowerCordsincluded: OS SOSC—“CSC“CNSC(CNCNCWC 132 MARCH 2019. Diagnostic TolsDiagnostic Tools ELECTRICAL TOOLS Fluke 741B Calibrator Battery Replacement Model Usage: 3800 Generator Sets, Marine NIMH7.2, 3800 mAh 1 18058 x22 mm (59 x22x08 Warranty: Manufacturer's a 6-097 Fluke 7618 Caray Batiory Replavenent Fluke 753 Calibrator Modo! Usage: 3800 Genaratar Sets, Maine Furopean Union Cola, CF maled «+ catbato 250 Protection Sytoms Warranty: Manufacturer's «+ Used to souree/simulate volts, ma, Marine Menitring Systems, 2800 Engine thermocouplos, RTDs, equncy, ohms, and‘ Managerent Systems, 260 Elxttonic Unit qrevoue calibrate varanitrs Injector Systems, 2600 Custom LC Sytem + Dutomatcally econ and oeuments Specifications calbration resus * Dimensions 245% 194 x62mmIa6x53 Ed ‘+ Measure and souro simultaneously with one 2h é compact ugg, able ta Weigh: 12g 2.7 2 + Stores upto 800 reaings + Baueres:7.2¥,4400mAn, 20h, ermal + Operates in English, French, Seman, alan Baar pack ion Ly and Spanish + operating Temp, «10,0 50°C (1 0 172" A + Comes with th warranty «© Storage Temp. -20 10 60°C 4 to 140°F) 5 * Includes Battery Charge Lien Battery Pack a 2708 ke J al breir Senice Repair Parts ew Satery Charger ox 6ae nm Daa TRISH Sa ion Baers Pack 162x725 nm fx2 Vn] MARCH 2019. Diagnostic Tools 1-33,Diagnostic Tools ELECTRICAL TOOLS Technical Data Specifications Ramp Functions: + Data Log Functions: ~ Measure functions: Voltage, current, resistance, requeney, temperature, pressure ~ Reading rate-1, 2,8, 10,20, 30, oF 60 Trip dot eet ~ Source functions: Voltage, curent, resistance, frequency, temperature ~ Rate: 4 stops/second ct: Continuity o voltage {continuity not available when readings/minute ‘urent ~ Maximum recor length 8000 readings Loop Power Funtion (7380 fr 20 or 60 reacings/inuto} = Voltage Selectable, 26 . = Accuracy: 10%, 18V minimum at 22 mA, = Maximum curren 25 mA, short circuit protected Measurement Accuracy Maximum input vltage:80 VOC Step Functions = Source functions: Voge, curen, resistance, frequency Manual Step: Selestable step, cha arrow buttons ~ Autostop Fully progra star dolay, stop valuo, repeat Safety Speciation: = Agency Approvals: CA tempera with mmablo for fun time por stop, IN/CSA 22.2 No 110.182, ASNV/ISA $82.01-1994, UL31T and ENBIO-1:1298, Tar Tear ooo OOP 05 RV ose COAST Votage 0 ‘ute0v —[ 002i +0900 [0.09% + Ontos V ‘Laooov —[ 002% = cocasv [c.c0% = 000060 ‘on0oV [00st 00s [cari 00507 Range eso Tesoluten Tear Tare Votage AC O00V. ool Tees 000V [1% Boon S00 ‘OL 05% 10m2V—| 10% + ORV. 000 ‘av Os -02v [19070 Tear 2eare Current De WmomA | ove +SuA [Ose + Tak TiddoWA “Lav 7OUA | OTB + BOUA Tear 2eare Toea | ask somo | oor 0m Resistance joao —| “005% +800 [00s Home 7.90001 —| Oo + si mg are 050. 10.0000 ties 100 [012160 Resoliten Reset (2Years) ve Toe ogre | — oor He Tis equeney Fiore rioagHe | OTH OSH 7.10120 1,900 Kx | 007 KR 00s ‘torte sa00 ee | — O01 ke 05 Ke Source Accuracy Tear Teas Toso BOT + O0oS RV | OOS + Oa Votage 00 .00000V aT = on0ods V—|— ors + 20005 V 15, 000007 01% + 00006 V | —opI6% 000617 Tear Tears curert oo TECOO RA Sores —| OUT 00S mA —| OO OT Torrent Sink Simulate | — 000% 907 mA —| 008% + 0.007 mA Tear Pears Tooooe Take tome Tos. 1sno Resistance 100904 01% 20m ELIE SRECTIOT 7 0000 0% 2020 ozs 1030 1000040 ur. 200% +50 Tea Tes | 61 t 1089 He OTHE Frequency 1.0 TOR SSH OH 11.0016 1089.9 ‘Hr 1.1000 7,998 Ke Sons | 7000 o $0 00 Ke 05 eHe———] 1-34 MARCH 2019 Diagnostic ToolsRTDs and Thermocouples ELECTRICAL TOOLS Davies Massure Recuraey ‘Seures Accuracy oCu 7) C 1 Too ti g51e) are are 100 Pr 386) are are 0345) are are 220 PLES ore are 5a PLS] ore are To00 PH) are are TONS 03°C. are E are are N 05°C ase Z are are L orc one E are are T ore aare T are are z ast art f 19 a8. s ast are c 06 ase Rosoltion: 01°C, 0 Teor Cu, Bost case, mid-ango accuracies. Sonsr in included, Foe 2.ie and 2-wire RTD measurements, add 0.4°C. Thermocouple accuracies with external cold ion. For intemal a 0.2°C. ‘Waasure Reeuraey ‘Source Recure (otrentingwvet | SeuceRanse | ec etregding ot (fll sale) ee (tll seale) Be TOLOOORV OE, 5% 1 0015 Traseo nv Tas = 0.008% 10000 Ve 025% 7.100001 Cals = 00059 17,0000 V0 0.005% 1 008% 1.000017 oT 0008 Tiago vO Osh 3 0.005% 0000 VOC 05% 0.005% VAC, 20— «OFF Pi + TOCeunts VAG, 40500 Hr Dis VAG, 500 1 KH 70 WAG, TKS ee okra L000 mADC Dane +0018 | Seurew Maco mA [oT OTST 1.09 mA DC 01% 0.15% Simulate 22005 mA [007+ 003% 1,000.0 0.05% + 80, 1,000 01% + 20m 7re00 0. 05% 80 0.00 aT 60m 7.1000 0.05% 05 7.10001 (002% +05 77.0000 it 10 7.000 Ca +5 a= 10889 SH Tia 10s8 oT ae Tog 19899 Hr OSH 1.00 1089 Hz ike 7.100 = 10.89 sie Ti0.0 10993 ike 7100-21-99 He 1.00 50.00 | Soke see ie 2a 5H MARCH 2019 Diagnostic Tools 1-35Di ELECTRICAL TOOLS gnostic Tools Insulated Tip Test Lead Set Model Us Ware A Models . ny. Caterpillar One Year Spring loaded insulators over metal probe ‘in to prevent is from making acedental clectical contact with wites and terminals during testing: accidental electrical contact can bo a problom when reaching into octal cicuty with normal tos leads hich have as much a 18m 073 in of bare probe exposed; on 1U-8115 Test Lead probes, only vey tp of probe ronally ever, since insulating sleeves are spring ey can be pushed back at anytime 2 expate mate of metal tis allows metal probe tip to ontr small diameter holes wen tstng connoctors insulators canbe pushed back and lcked in postion ta uncover approximately 63 mm [0.25 in) of bare probe ratte J Cable Assembly (GSC Data Cable) + Optional accessory lead set for mukimeters whicn have 85 mm {0.375 in) diameter input connesters;aker meters have larger siameer Specifications Load length: 1378 mm (54 in) * Connectors: 95 mm {0.375 nl dlamotor shielded banana plug * Maximum voltage rating: 700 VAC or VOC * Color 1 red and 1 black lead Probe tip diameter: 1.77 mm (0.070n) + Probe tip lenge: 15 mm (0.8 in) maximum Trgulted Tip Test Lead Sot Model Us Wiarranty:Catorllar Oe Yoar Generator Sets + Used to flash-program Status Control (6SC} m M0P2+ Generator ule + Usod with universal communica cable (138-416 8 adapter USB Adapter Cable, Serial (RS232) Adapter Cable rene 162.71 + Requites Cat® ET and communication adapter + Flash-rogramming only used fr fild updates Daveription Cable Assembly (GSC Oata Cable). Model Us Bunchers For Products — ‘ Adaper cables use to service, rou and reprogram IOAN Parker electronic ‘modules ftom a personal computer (PC) Wirranty: Manufacturers One Year 309-9888 USB Adapter Cable 2 + Used to troubleshoot and reprogram - clestonicconl modules «Used with “IOANtun" software programs ‘PC software available from Mesa Logistics —NeTeSaRe Fx. rena Ss 309-9801 309-5888 qa HSI 1308-9891 Serial Adapter Cable + Used to service electronic contol modules ith “TQANAevelop” software program ware avalable from Media Logistes —Neresos7 Daser USB Adapter Cable Sera (RSE) Adapter Cab 1-36 MARCH 2019 Diagnostic ToolsDiagnostic Tools Trimmer Adjustment Too! ELECTRICAL TOOLS Model Usage: All Models Warranty: Caterpillar Six Months Analog Gauge Tester Group + Allows easier adjustment of small screndriver adjustments found an VRB and VBA Voltage Regulators and 2201 Woodward Regulator Conls ‘Constructed of glassfle, nylon body with stainless steel blades; one ends reves blade to provide captive sereiver for adjustments that are ditfieult to se; other blade o reach ajustments ‘hat ae behind panels and have small access holes Par Number T0008 Regulator are inside regulator case and ifieul to adust when generator sets in poration, inability oso the contol and bration of rogulator mako fin agjustronts vor ificut Prevents broken cotels on Woodward 2301 Controls caused by impropor tool usage and rcessve force requied for adjustment when wrong too is used Tamer Adjustment Teel Model Usage: ll Models Warranty: Caterpillar One Year Electronic Tool Kit ‘Used to test and woubleshoot analog femporature,pressuo, uo or areulation gauges + Fasyto-se, hand-held unit + Tool Operating Manual includes chats for shooting time and reduce by oliinating replacement of good pars * Diagnose temperature, fel or pressure gauge problems tc determine if gauge, wiring or senders faulty ‘+ 11t0 80, 600, 1500 and 24,000 chm dials used in combination to simulate sondars out + Fuse protected fom electrical overload * Not for use with the Cat® Quad Gauge Module * Resistance t 0% at ful scale * Linearity tolerance’ 45% independent * Group includes al tms in igure Reference + NEHS0786, Too! Operating Manual 4 ct Et i rs Es a ‘alg Gauge Tester Group Model Usage: Forestry Products turer's One Year “Used to repair IAN receptacles and pluge used on Part elerronie contol mosiules ‘+ Tool kt includes crimp tools, extraction tools and all terminals necessary fr repalring connector assembles ‘+ 309-2896 Torminal Kis [par of 209-9889 Tool Kit i als available asa sorcoable part [NEHS1073, Crimp Tool Oporating Mansal Items od Crimp Tool: Crimping JPT (Junior Power Timer, uth sal Pan Nambor 38-085 imping JPT unr Timer, no seal Ble Crimp Tool: Crimping Micotimer wth sealno seal Rod Extract tab Junior Powe Timor pins + Yellow Extraction Took: Extract double locking tab Junior Power Timer pins e-ocking Blue Extraction Too: Extracts davblelocking ta Microtmer pins Terminal Ki (See othe char for included items} “ool Kt MARCH 2019. Diagnostic Tools 1-37Diagnostic Tools ELECTRICAL TOOLS Tool Group Specifications ends in electronic engine contra, eng + Dimensions: 487 68x 477 52x 197.16 (19.2 management systems and many ofthe cab 188x54in) harnesses and connectors Allows rplacomort of onl damaged connector without replacing complete harness reaper J pon H998, ool Group Terminal Kit Tem ‘Speen ay, ‘Merotiner (na sea TE 70 AWE (075mm) 10 Miroter wh seal TEADAWE (075 mm 10 ierotimer Cavity Plug = 0 Mierotmer Seal = 100 IPT ino seal TWANG (O75mmT 0 Tne seal TEIGAWG [15m Es JPT wih sal Te16 AWG 15 na 35 Twin seal 1520 AWE [075mm 0 PT wih seal 16-20 AWG (075mm Ea PT Cavity Plug = EA DPT Seal EAN DsmmT Ed SPT Sead TEIBAWG [15a 35 retinas sess Ampseal Connector Perimeter Seal Kit Model Usage: Electron Tool Description: + Replacement perimeter seals are made of Werranty: Caterpillar «Replacement seals for all AMPSEAL cored scone ruber connectors + A damaged perimeter sel can allow moisture and dt to affect mated camnections Pant Wunber Description Tolar any 258-008 pin connector seal Res FA Tee TOaD Tin connector seal Yetow e081 ‘pin connector sel Yalow B FIT Ein connector seal Res 3 eee pin connector sea Yalow Ba Tee TO8E sin connector sea Yalow 5 368-4181 | Aiipseal Connestar Seal KE = ‘a0-a78) —| Uilty Box|s compartnon laste) | Tx 7Sx Latin (ENSB EST mT 1-38 MARCH 2019 Diagnostic ToolsExtension Lead Group Warranty: Manufacture ‘Used to extend leads to provide a longer reach fram mukimeter “Used with 257-9140 Fluke 87V Mukimeter and 157-7213 Fluke 123 Seopemeter ‘+ Includes one pat of clo 3 ted/back) silicone insulted leads 1.5m (5.0 rete O12 Electrical Diagnostic Tools Essential Tool (Worth Amari Only Diagnostic Tools ELECTRICAL TOOLS oded female couples fincluded) (sets of 350-3122 Extension Leads tae connectod together N10 V CAT I, 108 rating © ULListed ee Extnsion eed Group A. Voltbatery powered voltmeter proot Model Usage: 795F ACO Highway Tuck tester th OV cutouts nk Waray Manat’ + Used to measur Voge + Unt coas win wo 720m (in fies long «Digital Veneer with emvable handles has _erlasshotstiks 10.2 mm (4 in) CD back ipay + nclues 9 Volt Aktine batteries, cam case < «+ Volmotr estes timed aut shutolfeo seth foam inet. nalts extend bavery ite manual 1 Uniti shut i tow | a ie Teserien ay Fy 7 Tag ar ean oan aT : r z wares z FH 3 Saat Vana i Fy = Prats 1 5 8 _ SS ee FES TghVooge Norm Anes Oa — fog LE Gscharge Reiter Tol asn878 Tigh Voge Meter Europ Pd Before using any ofthese instruments, make sure to test and ins Failure todo so can cause serious inury or death and may result, the equipment to ensu roneous test measurements that itis working properly and is ins coring condition, MARCH 2019. Diagnostic Tools 1-39Diagnostic Tools ELECTRICAL TOOLS Discharge Resistor Tool ‘Im 9 cable bot discharge sticks + Includes cary case with foam insert * Used to discharge Voltage upto "HASet Fluke Connect ee Discharge Resistor Toa Model Us Wort 3: All Models FLK-S000C Connect ‘Work safely near electrical panels while eating less PPE yourself from harardous measurement situations + Fluke 300 ‘USB adapter collects lo modules + Custom bud group using 46 and £0-9658 Case ‘Includes one pair TL batatias installed, information “Reduce the rik of are lash by separating € Soros Wireless Multimetorean 6 0 3 measurement data to a smarshone ‘Tako measuromonts upto 20 motors away one pair ACT75, 344 FLI-V 3000FC AC Voltage Module * One pair Th224 ne pair ACTED Two AA batteries lnstalec} One magnet strap * Information pack FLA 3001FC AC Current iFlex ne Flex 10" coil and module = To AA battrisfnstale * One magnet sap data from emote * Infomation pack FLUGPC 300FC PC Adaptor + USB PC Adapter + SW3000 Windows Utility Software CD Foam Insertfor Pelican Case 40-9658 + Hard case holds up to 8 movil, USB radios, + Molimetes Par Wonber Deseripa 16-1968 TLR I000FC Connect 157-1958 FIR.V 30006 AC Vekage Module e718 FLKA 3001 AC CurrentiFex 361975 FLK-PC 300F0 PC Adapter wer1976 TRDHETives-Compariment SoftUase ell 167-0978 Foam nee for $0555 cas Pelican Case 140 MARCH 2019 Diagnostic ToolsDiagnostic Tools High Voltage Meter (Europe) ELECTRICAL TOOLS Hamess Braiding Cutter + Used with 257-9140 Fluke 87V Multimeter [not included + Rosistve atonuator 38 em {15} probe ‘Ground lead mounted on 38 em {1S handle with 1} long cable to attenuator = tout + Holder for Fluke 87V Mutimeter C verter ' 20cm in) cable connects attenuator rmukimoter * Includes carry case and instruction manual * NIST traceable cerfcation Tom as t8 Bee High Vetage Meter (Europe) 7 Carrying Case [ater tar 287-30 uke Matimater TEOKW Probe wth m1 Insulated Cable ‘uli nd Handle [Fre Extensions Model Usage: Al Models Warranty: Catorpiltar*One Year Phase Meter Assembly ‘+ Allows operator to vasly cut braiding won repairing harmossos * Braiding Cutorincludos a safety bal and 2 safety Pan Womber Description TTrSI8s Tames Brading Cater Wein Long Model Usage: Generator Sets Warranty: Manufacturers Three Year European Union compliant, CE marked “Used to teat hee functions including open hase, phase sequence, and mator rotation ‘One half of unitmeasures phase sequence ofa vie sytem using power from system under tet amp indicators wil inccate $S;phase sequence or an open phase situation thor half ef unit measures 3-phaso metor rotation on a powered or unpowerad rotor [indicates whathor rotor shaft has locknise or countercleckise rotation) + Supplied with three CAT Il large alligator cis and test leads ‘+ Razed for CAT I1600¥ on bath testing sequence and motor rotation ‘© Confarms to ENE1O10-1 2001; CAT H600\, Pelution Degree 2, Class 2 and ENGI5 ‘+ Zippered carrying case for portbilty aligator clips, soft inl case, Usors Manual and 9V batery Pan Number E18 4 ct Et i rs Es Specifications © Battery Lite: Approximately 200 hours + Battory: Standard 9 1 Size: 169 72.x35 mm (6.0 «2.83137 in} + Weight 218 g{7 0) including battery Operating temperature: O~ 40°C (22 ~ 108+ + Phase Soquorce, — Input Voge. 3 praso to phase inputs 100'V AC to B00 V AC maximum — Frequoncy range: 45 to 70 He = Operating time’ 10 minutes ON maximum {600 VAC; 10 minutes OFF minimum at BOOWAC ~ B-phase: Approximately? mA per phase of ‘AC power source = Motor Rotation = Operating time: 10 mrinstos ON maximum minutes OFF minima = Tester field: 14 mAof$batery [peseripion Phaze Meter Assembly MARCH 2019 - Diagnostic ToolsTOOLS FOR ELECTRONIC ENGINES Deutsch HD Style Connector Field Repair Kit Diagnostic Tools Model Us Ware m the discontinued 40-3406 HO Styl Field Repair Kit(1U-S804 Crimp ool in discontinued 40-3406 has been remaved frm 190-8900 to avoid duplicate rool oxponsos at reorder) ny: Catoilar Si Months “Fach connector ints own sealed plastic bag forcleanliness + Quantities adjusted to better reflect most commonly used connectors connactors to be found easily + Easy-to-use char for pat reordering NOTE: 10-5804 Crimp Tol is not included with group. Order separately, a, Description ye 126-1787 Pings 0 1251786, Socket 70 Et 151-8070, Temoval Tool © 1527957 ily Box 1 1s0-9800, Deutsch HO Sle Connector Fala Ropar KE 1 TSS Receptacle, Fin z ara Plug, Socket 0 srs/a Receptacle, Pi 10 Taras Plug 5-Socket 5 srs738 Tecoplacle, im 5 Taras Plug — Connecter z STs7a6 Receptacle, Pin © ESTST ‘Seal Plug 3 aW.t84T Flug, Socket Z Sx S01 Pinas 30 HO Socket 167 ED 1-42 MARCH 2019 Diagnostic ToolsDiagnostic Tools TOOLS FOR ELECTRONIC ENGINES Blowby Group Model Usage: All Warranty: Caterpillar*One Year European Union compliant, CE marked + Used to trend volume of bowby gases released through engine crankcase breather [maasures inches of water an ifice tube) 1 Input uses convenient quick sconnect iting Large LCD display wit backlight Eleven units of measur (user slestble by rant panel pushbutton} Max/Min/a tion fr offset correction or ring ‘+ Advanced features include DATA IMIN-MAX-AVG RECORD mode, 2ER AUTO POWER OFF arate eases Digg co Pound per square inch ines of mercury MaI-Ear Timers of mercury WsPaecl Toga gor corinter soured Trees fier fost of Centers of wer Bae rata 7 SaEA845 NOTE: Pressure inputs of 0.689 Bar (10 PSI a higher wil damage the instrument. Do ot apply hor than the maximum pressure listed inthe specification chat. + Bulvin USB serial mrt © Tool operating manual includes chars to convert readings from inches of water to cu feot/rinate Uses 28 batery for power + Toconsen off feat battery ff, an Incl INET 1/810 x 1/4 nen OD clear tubing, BV-3073 Carrying Caso, 6V-4094 Foam Inserts, 268 AS Lid Decal Psi Taig mbar aim Ho Ha Ky ent 120 20 em a0 ar Preece) es Blowby Grow Prossuo inputs of 0.589 Bar {10 gs) higher will damago the instrument. Do nat apply pressure higher than the maximum geessur std in the ieaton chat. MARCH 2019. Diagnostic Tools 1-43Diagnostic Tools TOOLS FOR ELECTRONIC ENGINES Blowby Group (Continued) Tomer Finn 2061 E485 or 20 Pe e Fain Sotoston Nandan nets Reference ‘= NBHSI110, Too! Operating Manual ‘User Guide: Heavy-Duty Ditecotial Pressure Manometet, Medel HO700 manufacturer supplied Specifications * Display Fourigit LCD wi +u 20, and int ts of Measure: ba, mbar, PSI af Ha, inches Hg, kPa feet H2O, inches HZ0, em Accuracy: +098 FS (@ 26°C 77°F ‘+ Repeatability Line ‘Combined accurany ‘+ Maximum prssuro: 0.689 bar | 20.2% to 5% FS ity hysteresis: 2 0.3% FS Law ES Pst) ‘Response time: 05s typical * Input cir * Input ports: Two Differential inputs (P1 and P2) metal 48 mm 189 Data hold Freszs displayed roading Sensor: Bilin pieoel Zero / offset Sample rate: 0 sec approx) Compatibility: Aor nor-cartasive and ns ionized gas rot intended for use with liquids) ‘Auto power OFF: Meter tune of after approx 20 minutes to conserve energy (canbe eactivated) ction: Pushbutton activation + PC interface: Buin USB serial interac Storage conditions: 0 0 60°C (14 to 40°F 20 AH Operating conditions: Oto 80°C [22 0 122°, 0% AH Battery power: 8 alkaline battery (BAT Iow ater indicator) Batory fe: 125 hous typical 1 Sizo: 30x28 10cm (12x9x 4in) © Weight 4 54g 8b, 202) 3.17 men 125 in} 1D tubing Specifications ft esolten Pa mbar PST Tare 37372 0010.17 oT om Hn Ta 7072 10.001 ein a ot TOT in OTR FEST CLT yen ab 001 ar ur 001 Ampseal Style Connector Field Repair Kit Model Usage: All «Use to maintain and rept Amoseal style © Connectors availble in quantities most Wiareanty: Six Months tonnestors on ee ham ‘Connectors ndvidully sealed in plastic bag onie engine coil Part Nanber 55 commonly used NOTE: 10-5204 crimp tol is nt included Please andr separately ‘mpieal Sve Connestor Feld Repair Ki 1-44 MARCH 2019 Diagnostic ToolsDiagnostic Tools TOOLS FOR ELECTRONIC ENGINES Wire Removal Tool Model Usage: 12-9588 - 3118/3126 Engines with HEUI Hyraulc Electronic Unit Injection), 151-6820 — All Madals Wit Elostonis 195-7970 ~All Madets wi lotic Engines Warranty: Catopilar Six Months Terminal Extraction Tool Model Usage: 854, Harvester S74 Forwarder, $60, $70,580, Warranty: Cato = Terminal Extraction Tool (JPT) Magel Usage: All models with JT teminals Warranty: Caterpillar" Ono Year 195-7970/151-6320/121-9588, ‘+ Handle sie: 12.7 «254 mm (5 x 1.0 in + Matorat plastic 121-9588 Removal Tool, 16 gauge TAL + Usod to remove wir from 40-pin connectors used on ADEM Il (Advanced Dis Management eontrols * Tool sips over wire retaining 50 allowing wie to wire and compresses ring inside connector removed + If used improperty tal will break away before ‘causing damage to connectars pin or socket 151-6220 Removal Tool, 14,16, 18 gauge SKUGXL ‘+ Replaces discontinued 121-9887 [18 gauge GXL) rear 11-3588 1516820, —5 en ‘Used to remove stamped and formed terminals fom AMP electrical connector bodies rete 7 15-1178 + Replaces 195-1178 Extraction “Used to extract Junior Pawo Timor (PT) ‘erminalson switch connectors inside vehicle tab and otha locations ratte 230-9705 Vorstile now design allows removal of 14, 18, and "8 gauge pins and sockets from Made from a more durable material than former tool reduces breakage} 195-7970 Deutsch DFN Style Connector Service Tool + Used to remove the wire/socket as fram Deutsch DEN style connector * Tool sips ovr 00 of wie and compresses sock rotaining mechanism inside connoctor allowing wie/sockot assembly tobe ramaved ‘Overall Length 66 mn (2.75 1) 315mm 26 in) 370mm 224 ny *# Due to various wie sies, both tool ae required 4 ct Et i rs Es Bataction Tol + Improved design allows for easier extraction af terminals (inser: tool srngs to ralease terminal fram connector) + Durable soring stool construction ral length: 82.5 mm (3.28 in) Eataction Tod MARCH 2019. Diagnostic Tools 1-Diagnostic Tools TOOLS FOR ELECTRONIC ENGINES Removal Tool Essential Tool Warranty: Caterpillar’ One Year § a v Removal Tool 1 Used to remove wire and so ‘4-pin 100 wat delphi connector Part 7668 * Wires are removed by inserting pin completely into hole beside socket unltches socket) Model Usage: All Warranty: Caterpillar’ Six Months ‘Used to remove pins and sockets from Deutsch and AMP syle connectors ‘+ Tool slips over OD of wie and compresses wire, retaining spring inside connector to allo wite ta be removed Pan Namber ES Deutsch Terminal Tool Set (7 Pieces) + Materia Plastic, + Wire gauge: 20,22 tact Sita: 20 Model Usage: All Wireanty: Caterpillar Six Menths Wey tl; Fe, = ° + Used to remove pins and sockets o style electrical connectors. “Provides coverage for wie gauges batwoan 41020 Pan Number SISH74 * Stainless stal shaft constuction and fittod anodized aluminum handles with kruled surface fr improved grip and comol seipion Deutseh Terminal Tool Seti? Pieces) 16 MARCH 2019. Diagnostic Tolsgnostic Tools TOOLS FOR ELECTRONIC ENGINES Crimping Tool, Extraction Tool Essential Tool + hin tol is wed to xn canior eles wis ntl Wairang: Cato One Yar Caer maintenance applications 1 + atonal removes AMP Mateock © Wk with ire se ranging om 200 246-8636 ‘and AMP Mate-N-Lock II pins and socket 14 AWG contacts om canes Fen Naar basen Ta Teed 7a85n0 | Cri To! Used cin gins | reo wes ee Geena mst [ cemects pena Bie SaST Sapa) TRF Taal cng Wedd Fier Usedte crip AMP minal ansese | “SeiUuennzne sro a tron 300 Crimping Tool) TOSSA and TOBBSS Gensets 4 ct Et i rs Es MARCH 2019. Diagnostic Tools 1-47Diagnostic Tools TOOLS FOR ELECTRONIC ENGINES Crimping and Extraction Tools Model Us * Used to crimp and extract terminals used wth © Provides crimp and extraction tals for JPT ‘he BMS ECM connector and MOS terminals Warranty: Caterpita’ Six Months Deseripion Dimes Weight =) {PT Exvaeton Teo! TxD x2 mm (Bx TTA) | Oty 02216) Crimp Handle without Dies | 75% 250x 100mm (Tx 10x in) | _ hg 226) 290-8708 Sosaust | JPTDie Set (use with508-3850) | 25x25x25mm(TxIx1in) | _O.1kg 0221) S0e3622 | MOS Die Setfuse with 508.3890)[ 25x 25x25mm(Ix1x Tint | 0-149 (0218) soeee MOS Extraction Tool TEx x25 mm (Ex TTA) | ORG (OZ) 599.3831 Hand Crimp Tool Model Usage: All Machinos using GT Series Used tocrimppins onto wits for installation, Spee Connectors repair and mainienance aplication: + Dimensions: 265 x95 x 40 mm (104.27 x 18in ght 08 kg (0.81) Warranty: Manufacturer's le crimponDelpri —* W 2s teminals production st 61150 ana 6120 [__baseriion Hang Crimp Tool Extraction Tool, Bosch Extraction Tool Movil Usage: All models that use (3.48 *# Used to a andBosch electrical * Made of plastic and steel Powertain connections for servicing without damage Warranty: Caterpillar’ Six Months Pane Dimensions 388886 Tyco TOPO nm 821 xO7ETa 398-1335 BET Bosch Tid 20 rn (EOS 398-1337 148 MARCH 2019 Diagnostie ToolsDiagnostic Tools TOOLS Connector Pin Extraction Tool Model Usage: All M Warranty: Manufacturers * Allows the removal of pins o sockets from TE clean body series connectors used an next geonoration inf asplays 90-164 Crimping Tool, Extraction Tool Model Usage: All Warranty: Manut * Used to propeny remove and install APEX. 281mm terminals Exvaction tool romaves tinal from connector by isarting the tip into tho soriee FOR ELECTRONIC ENGINES Specifications + Dimensions: 75x 19 18 mm (2.952 x0.768 x0.074 in) + Weight: 0.227 4g (05 b) Deseri Connector Pin Extract + Crimping tools accurately and easily cximps terminals to wie with minimal force = Uso 299 for 14 and 18 gage wires 1 Use 299-1595 for nd 20 gage wires THO TS 00 my (5.66 x 295x157 pot of th 3 and pling the wire and terminal rom the connecter Pate Dever 3981598 Crimping Tool 3 95 Griing Tel a7 Eaacton Tol BD Tox 0 (8.66 «2.95187 120 18mm (6720 NEXG4508 Service Program Module, 3406 B/C Truck Engine Mocel Usage: 2406 PEEC Warranty: Caterpillar’ One Year gine * Software in PROM chip] * Installed in 74-8400 ODT by customer sravid all service funetians fr 3408 By Truck Engine * Version number printed on module and can be displayed on DDT screen under Mode 00 {present version number compatible with all version of 3406 B/C Truck Engine control petsoality modules) NEXG4509 Service Program Module, 3176/3406E Truck Engine Modi Usage: 3176/3406 Truck Engine * Software fin Only Memo able Programmable Read ‘OM chi] * Installed in 74-6400 or X1055 DOT by customer to provide all service functions for 3178 and 3406 Tuck Engines Warranty: Caterpillar’ One Year © Vorsion number printed on module and can be displayed on DDT sera under Mode 00 {presen version number compatible with all version of 3178 and 2406E Tuck Engines control personality modules 4 ct Et i rs Es References ‘+ SEHS8743, Special Instruction 62801, Diagnostic Code Card 2502, Diver's Card References EHS8908, Special Instruction MARCH 2019. Diagnostic Tools 1-49Diagnostic Tools TOOLS FOR ELECTRONIC ENGINES Software Module, Challenger 65/75/85 Model Us Ware lenge 65/75/85 ny. Caterpillar One Year ‘+ Software in Erasable Programmable Read (nly Memory (EPROM) chip} + Installed in 74-8400 or 7X1690 DOT by customer ta provide all service functions for 13176 Engine in Challenger 85/75/85 Service Technician Workbench (STW) Reference + SEHS2205, Special Instruction Essential Too! Model Usago: All Modols Service Technician Workbench (STW is an Umbrella application tying Caterpilla® software based sore tools together with a common look and fel, installation, support, training, and delivery. STW is a platform tat provides, a framework o enable the teemrician to troubleshoot, pai and report on the repair process. Tho applications under the STW Uumbrlla aro: Camporont Basod Troubloshooting {CBT,Cat® Electronic Techrivian (ET, Chalongor Technician, MGDO Technician, Flash File Search [FFS), Technical Analysis TA, Dataview and Data Technician, Upload Utty and Standalone Service Report. All tests and reports generated from these aplizations can be compiled ino one SIW Service Report. STWisavalabo on CD: order NETGSO30 through Catopillar Mecia Logistics. ts to Dealers Service time to access necessary information + Reduces time to correctly troubleshoot oblems and identity best repair ro » Reriuces purchase of printed service Iterature mmplote and accurate serve apart processing ime fr complete and rate work order information necessary for ompt and accurate voicing * Redes processing time fr complete and ate warranty claims Computer Recommendations Desktop Computer The following configuration i recommended to run STW on a deskto ‘+ 24 Gila Pentium-compatible provesso ‘+512 MB RAM minimum {1 GB rocomme 9 computer, ‘40 GB hard disk ive with at east 1.5 6B harddrive space available « File tansfer device such as 225 inch disk drive or USB port and compatible jump div} «Third generation DVD drive 1 TTinch VGA 1024x768, 256 colors adapter and monitor ‘16-bit sound cad for use with Computer Based Training and Multimedia ‘+ Haolot Packard Laserjet Vor comps printer * Pointing device bul in or external such as Micrsot Ballpoint Mouse Windows 2000 oF XP + Wicrosot Internet Explorer version $5 oF 0; browser must support Java Seript and HTML version 2 Micros ‘+ TCPAP Dialup Adaptor nooded only for ommuricating between SIS and Service ‘Advisor or DBS though Parts Integrator Also reed TCPP Dialup Adapter to send and receive feedback in ‘+ 85222,por with 1BS80AF UART or POMCIA card to AS232 adapter or USB to RSZ32 adapter (Cat® part number 270-8059) “+ Ethernet or USB port needed enly for users Dataview i Laptop Computer he folowing configuration is recommended to run STW on a laptop computer. 1.4 Ghz Pontun-compatbl processor 512 MB RAM minimum (1 G8 recommended) + 20.68 hard dis dive with at least 1.563 had rive space avaiable File transfer davis ive or USB port a +n asa 3Sinch disk tile jump dive} F< goneraton DVD drive 1 1 inch orlarger active matrix color sereen + Hewlett Packard Las srinter V or compatible * Painting dovice bultn or extrnal + Emulation or LAN adapter and software suitable forthe dealer host computer Microsoft Windows 98, NT 6.0, 2000 oF XP Microsoft Internet Explorer version §§ or 6.0 rose must support Java Srit and HIM vorsion 2 ‘TCP/IP Dialup Adaptor Incodod only for communiatng between SIS and Service ‘Advisor or DBS through Pars Integrator also need TCP/IP Diahup Adapter to send and ceive feedback in STW 88732 port with 16S80AF UART or PCMICIA card a RS232 adapter or USB to RSZ32 ptr (Cat® pat number 370-8050) Ethemet or USB port needed only for usors with Dataview I) 1-50 MARCH 2019 Diagnostic ToolsDiagnostic Tools TOOLS FOR ELECTRONIC ENGINES Electronic Engine (ET) JERD2129 Model Usage: All models with ele ols Cat® Electronic Technician (ET) isa sonic tol designed to run ona personal computer under Microsoft Windows, With ET you ean display he status ofa group of parameters tempera pressures, tc simultaneously view and clear ative ard logged diagnostics, or display the current configuration of an Electron Conrol ET can perform these as wellas many other tasks, suchas iw events where imegularties occured and ware lagged bythe ECM * View and change configuration ofthe ECM + Perform dagnostc tests + Perform calibrations * View vip information trough Trp Summary. Histagrams, and Custom ports + Print reports and diagnostic results Tis designed to communicate with the ECMs through the communication dat ink ET allows the techrician to obtain dat, analyze it and than diagnose existing and potential probloms. Software Features and Requirements + Each lieansa ie 2 icons fr 1 eamouter * Software subscription includes Caterpillar® lash Memory Software Hamess, Bypass Messenger selecting different function includes a HELP Function Sereen easy to use Diagnoste software hela: technicians make accurate repairs, a short time frame, on rogues that ycomplex ‘Views events where imegulartes occured and were logged ty the ECM ‘+ Views and changes configuration ofthe ECM ‘ Rotrives engine totals for fuel usod, los ayeled, and more ‘+ AnECM summary sreon allows viewing of ‘he ECM version + Other scroens allow dagnostc tests and callrations tobe performed ‘utut dara can be viowed in thar English ot atic units Tho minimum PC Coniguatins shoul rt be used as a standard when buying new personal ‘computers to run ET, Butt you have existing ecuipment that meets ‘these minimum requirements, it wl run E. Recommended PC Configurati + IBN PC compatible with Pentium N'2.4 GHe processor er higher + 512MB of RAM #1 GB avaiable on har isk arive device XGA sereen (800 x 800) + Microsoft Windows 2000, ME, XP + 5232 por with 18850AF UART ore File trans 21a npatile Buln pointing dovce or mouse * Microsoft Iterot Faplorer $5 or higher It your Microsoft Intemet Explorer screen seis 640 x 480, ress the maximize button to fil the Ordering information Cat® ET software is included onthe STW installation CD and can be ordered tra Modi og)stis Systm: + NEXGE030 STW software ficludes ET software) the Licensing Information AAnET license is required to activate the ET ram after installation. Licensing the lnelicensng cat com automatically generates an order in the Media subscription to 4 ct Et i rs Es Essential Tool Model Usage: Matin, Indust, ané On Highway Tuck Engines Warranty: Caterpillar’ On aw (Y {+ Used to flash Messenger whan communication through ser not possible Pan Number 78967 = Used with ET Wintlash + Power pr by soc con Bypass Messenger Hames MARCH 2019. Diagnostic Tools 1-TOOLS FOR ELECTRONIC ENGINES NEXG4514 ECAP Executive/Utility Service Program Module Diagnostic Tools Model Usage: All lested by ECAP Warranty: Cato ite Controlled Engines + Software in Erasable Programmable Read (nly Memory (EPROM) chip} ‘+ Included in discontinued ST-2897 ECAP; does not have tobe ordered separately excopt for vy early ECAP’ witn V1.0 installed ‘+ NEXGA514 runs the ECAP: selects Metric tr English display unis; handles interface Ono Year with SPM in ECAP and interface with adapters connected to port 3; provides basic communication abies with ports 1 and 2 and can be displayed on soon undr SPM Version Number sreen NEXG4522 Truck Service Program Module, All Highway Truck Engines Model Usage: All Highway Truck Engines + Software in Erasable Programmable Read Warranty Caterpillar’ One Year ‘Only Memary (EPROM chips] an subscription or updates « Installed in discontinued 8.8897 ECA? by ‘customer ta provide all service fu all Highway Truck Engines ‘Version number printed on module and can be displayed on ECAP screen under SPM Version Number screen compatible wit all versions of ll Highway Track Engine contol personality modules NEXG4516 Service Program Module, Marine/Industrial Engines References + SEH59949, Special Instruct + NEEG2501,Diagnost * NEEG2502, Driver's Card Model Usage: 2408, 3412 Marina/ndustral ——_—« AllEloctronically Controlled Marine and References Engines Industial Engines + SEHS9T99, Special Instruction, Using the Warranty: Catorpiltar’ Ono Year ‘ Software [in Erasable Programmable Road CAP NEXGASIE Oni Marry EPROM ch] an ston + Mandal SM cued th SIM forupdates P + NEEG2%80, Pocket Card in discontinued 81-8697 ECAP by customer to provide all service functions f all Highway Truck Engines ‘= \Voesan number rintod on module and can be displayed on ECAP scr undor SPM Version Number sez comparible with ll versions of ll Highway Tack Engine contol personality modules 1-52 MARCH 2019 Diagnostic ToolsCable Model Usage: AE lested by ECAP Warranty: Caterpillar’ Ono Year ronie Contoed Engines trae (— “Sareea — oo i 2FaMs + Used to provide power to ECAP through external power source — ECAP rotans power during engine cranking + Used with discontinued B18 AP “Cable assemblies can be connected to AC power adapter or batary — Tharnes allows ‘able leading to electronic control module (ECM to main con ECAP and Fable to ECM * 2 connections for extemal pawer sources ae availanle — 57-7 ‘connection to battery Supely, a ole Assembly for 87-9278 AC Power NEXG4518 Service Program Module, Challenger 75 Model Usage: Callenger 75, Warranty: Caterpitar*One Year NEXG4512 Configuration Model Usag 24068 PEEC, 2176 Engines Warranty: Caterpillar’ One Year + Softwar [in Erasable Programmable Only Memory {2PROM! chip] installed in iscontinyad BT-8687 ECAP by eustomor and subscription for updato jonah, menu ven interface to help determine values for Customer Specified Parameters; ser defines configuration of tuck by selecting values fom Ists of such items as: engine rating, ale rat, ‘tansmission, tse and type; custom ‘valuss no inthe sts ean be entored by user uration defined, rogram steps usar through each Customer Specified Paramoter, does all necessary calculations and checks values entered fr validity and with oher parameters; also displays Faulks to typical values for ea ‘+ Software ln Erasable Programme ‘Only Memary (EPROM) chi «Install in discontinued 81-8697 ECAP by ‘customer to provide al sowie functions for 3176 Engine in Challenger 65/75/85 Tractor ead ‘Version number printed on module and can be splayed on ECAP screen under SPM Version ‘Number screen Service Program Module + Customer piled Parameters, including all ruck configuration information, can be saved in discontinued 87-8697 ECAP internal rmemary for later use, evenif power irom ECAP, canbe reviewed and chang rnocossary: program stop use through any parameters affected by change and pro same checking as when values were fst contorod * List of coniguation and parameter values ean be printed using compatible serial intr printer, Split Chart can also be plated chart shows shift pont for each transmission gear, alongwith engine RPM and vehicle speed limits ot Par Nanber Dosen j 2hans THiS Table Aevombly — heap f era Converter Bs —TAV OC TA Li 19-4 Sees Cable Arseny — Power YL erie 1 spans References + SEH59202, Special Instruction » NEEG2#58, Diagnostic Co + When using NEXG4S2 program, discontinued {7-8687 ECAP can be powered by 2 12-Volt Converter or from electronic engine co using 878275 THaress; the use of program wits dsconinued 87-8597 ECAP in of coor shop area; parameter values Gefined can then be printed o saved to continued 2.8597 ECA? memory, 81-5275 a allows program to road and write Customer Specified Parameters directly from electronic engine coral * Version number printed on module and can splayed an ECAP seraen under SPM Version Number sereen resent version umber V1.1) Reference + SEH580942, Special struction MARCH 2019. Diagnostic Tools 1- Diagnostic Tools TOOLS FOR ELECTRONIC ENGINES 4 ct Et i rs EsDiagnostic Tools TOOLS FOR ELECTRONIC ENGINES Adapter Cable Assembly Model Us Ware 3406 PEEC, 3176 Engines ny. Caterpillar One Year ‘+ Help sevice 3406 PEEC and 3178 eng ‘+ Provide test points fr individual wires in wting hamoss co faitate troubleshooting of engine contol system "cables with idividval tp jacks on pigtail cables; canbe inserted into system harness at connector location: individual tip jacks on pigals abel same as wir to whith they are conractad in harms, Pan 375-1908 Ta63H 73885 87-2695, standard probe tos, ke those on rultimeter leads, canbe inserted into tip jacks ase ‘Adagio Cable Assembly 5-Fin DT Breakout [—"Aaaptor Cable Assembly, Pin reakout ‘Adapter Cale Assembly 8-in Breskout EW Adapter Cable Assembly, 40-Pin Breakout Movil Usage: 21 ‘Used in servicing 3176 Engine Warranty: Caterpillar Or 6 Engines * Provide test points for individual varing hamess to factitte toubl electronic engine conta system SK 1160 Breakout Hamess for 308-5087 Air Fuel Ratio Control Model Usage: G3408C and 62412¢ Natural Gas # Engines with Air Fel Ratio Conta! Warranty: Caterpillar One Year . Software provided ion used t lash thea fuel [Asater Cable Assembly, Pin Breakout ‘cable mith ndvcual tip jackson pital portion of cable; may be inserted into leon engine contal system wiring cannecto lection; on 9X-1160 le Assembly 2 small probes with tipjacks can be insores inca aporoviato ‘onnactor socket 0 lank at signal an ary wire or botweon any 2 wits; standard probe tips ke those on mkimater leas, can be inserted into to lesnoating of ‘Adapter Coble Assembly 0-Pn Breakout Reference REHS7E61, Special Instructions Specifications * O ‘Connects air fl rat contralto main engine wering hamess ‘Breakout harness is required to update tain GB400C Air Ful Ratio Control systems referenced in special instruction nated below Pari L631 + Dimensions: 145. 150 90 mm 7x59x35 in Deveription| 1554 MARCH 2019 Diagnostic ToolsDiagnostic Tools TOOLS FOR ELECTRONIC ENGINES Cable Assembly, Small, 40 Pin Breakout Model Usage: 3406€ and 31768 E ‘Used to provide test pont for inaividual * Probe tis on leads of standard mutimeter Engines ites in wiring harness an be inserted int tin acs of pigtail — contro! allows serceman ta check signal an any wire orient or between any 2 wires * Connectors are A/B koyed Warranty: Catopiltar*Ono Year ‘+ Troubloshootng of syste faster, easier, ana mare ‘+ 2probes attached to pigal portion of hamess —9K-1314 Wire Assembly, Rod and 9X-1315, Wire Assembly, Black Z Tem art Num Description 7 axigie Red — Wire Assenbh z ‘acigis Black — Wee Assemly ey ‘Alene Ds ‘Adagtar Cable Assembh Hamess Assembly Model Usage: AM models with ADEM Mand © Contains addtional ECM prosaction citeiry _* Ingroves sori tals ability to maintain Aa gs Eos + Used to provide communication ink between tuicaions dng engine ranking Warranty: Caterpillar’ One Year (at® ET and ADEM Mor AEA + Replace blown pent fuse with 8K 4644 Fuse ‘Used with 217-0118 Main Harness Assembly {1 Ae + Atatesto erga hamess ECM comecton * Dooku i ars oncattimplomert RS) sevcetsa baton ees H * tie aren ——— _ fg 352082 Engine ECM Bypass Harness s = Hamess Assembly (ADEM IV E2 ECM) Model Usage: ADEM IVE2 ECM ‘Used to provide communication link with Used with 217-0112 Main Harness Assembly Warranty: Caterpillar’ One Year ADEM IV E2 ECM rater 7 ta ascriton i TTTSIa8 ECM Applicaton Hamess Assembly (ADEM IV E1 ECM) Model Usage: A&E ECM ‘Used to provide communication link with Used with 217-0113 Main Hamess Assembly Warranty: Catopllar"One Year ADEM El ECM, Pan Number —_—___PartNamber__ | eseription §-- =e MARCH 2019. Diagnostic Tools 1-Diagnostic Tools TOOLS FOR ELECTRONIC ENGINES Hamess Assembly Essential Tool ‘+ 828-2292 has aditional protections to NOTE: Discontinued 167-9225 change level WodolUsage:217.0113— ADEM ADEM, iaterikot dampngror-engreECMs OD end Ot tol ktbypss hares may demage and ADEM N, 328-225? — ADEMIl and A4E4 —# IMPORTANT! This protoction only provents the intemal ceuiry of nor-engine ECMs wh Hleewonic Control Modules damage te Cat® nan-angine ECM and will he tools are connacted toa 12 of 24VDC power rot allow 378-779? vo work on those CMs S6PPv- This haross should ONLY be used to freeram bebo senvan Cat® engine ECMS. nappropriat use ofthese tools could result na sevice chim ‘+ Harness change wile implemented and feenion. or questions, please contac the available around the endo he second Dealer Senviee Tools Hotline at 1-200542-8885 suarter of 2008 {US} or 3098756277 wore roplacod icon Warrenty: Catepiltar*One Year {all are used in conjunction with 217-913 Ha T Trae Main Harness = z ‘say 2082 | Engine ECM Bypass Harness = t TE FCM AR Bypabsharnesves aval = aes ECM Agliaton| = [ara ECM Appleation TATimpment ang ananiwan ECM =f see ECM Application {rat avatable unl May 203) Hamess Assembly + Used to test implement and transmission * Spin plug connects to 217-0113 Main otro males ‘Used with 217-0118 Main Harness Aesombly in plugs connect to transmission ar “ Used to provide communication Fink Bergen plement ECM Cat® FT and transmieson or mplement FCM: Pan Number 317-2652 FEM Appleaton Adapter Cable Assembly, 40-pin T-hamess Large Engine Model Us Warranty: Caterpillar 2800 and 3600 Engines + Used to adapt 7A-1715 Cab 3800 and 3600 Engines ssembly to» Adapts a square in AB-keyed comector 0 X17 Cable Assembly &0-pin Breakout on 12 inh Small Engine toa square pin CD-keyed -nnactor on 3500 and 3600 Engines peek apt ‘Adapter Cable Recmbl, in harness Large Engine 1-58 MARCH 2019 Diagnostic ToolsDiagnostic Tools TOOLS FOR ELECTRONIC ENGINES Breakout “T” Essential Tool ‘Used to provide test pont fr al ndvial Model Usage: 31763, C-10,C-12, ¢06, 3600 vies in engine wring names of 70-51 Natural Gas Engines and other 70-pn ECA's connector ECM Warranty: Caterpillar’ One Year Breakout “T” Hamess rae 2s + Connects bet © All esting accoss to all 70 wites Essential Tool ‘Model Usage: Al engines with ADEM IV ECM. ‘Used to test engin wiring haress with 120-gn ECM connectors = Comects Warranty: Catopillar*Ono Year Pat Number + Provides testing access to all 120 individual and main wing hamess SS TAT Breakout “T” Hamess Assembly Modol Usage: Al Engines other 54 pin ECM jth 86M ECM and Used tatost engin wiring harass with 54 pin ECM conn “Used with 8-114 Red Multimeter Test and 84-1315 Black Multimeter Test Warranty: Catepllar*One Year a Sa P Part a Breakout “T” Hamess Assembly + Provides testing access to all 54 wires curing poration + Approximate length 800 mm (31.5 in) + Made with 18 AWG wi ‘Connects ECM and main wiring harness [Description Treakout"T” Harness Assembly Model Usage: Al Engines with axa 128 Pin CMs Warranty: Cate sand» Used to test engine wiring harness with 128 One Year + Used with 1814 Red Multimeter Probes ad 9K-1315 Black Multimeter Probes + Provides testing access toa 128 poration during + Approximate length: 800 mm (2.5 in * Made with 18 AWG wire ‘Connects ECM and main wiing harness a ee Breakout T* Harness Assembly MARCH 2019. Diagnostic Tools 1-57 4 ct Et i rs EsDiagnostic Tools TOOLS FOR ELECTRONIC ENGINES Breakout Harness (EGRV) Model Us European Union Compliant, CE marked Now a used onthe 2018 T3L ho EGR vale electrical connector isthe samo asthe 6 Reference + NEHGE20"5-136 Pate Doser Dimensions Weight 50506 Breakout Homess [EGRVI Tax 281 nm x 1Sin) 0227 «051 Cable Assembly, Adapter HEUI Injector Test Model Us Warranty: Cater WN Probe Group 23016 and 3126 HEUI Engines One Year C) + Used to test in Allows wit harness andor ini ial injector to be bypassed helps to isolate problem between injector orhamoss} Pan Number I-88 overall length 1.52 m (5 pion able Assembly, Adapter HEUInjctar Test Model Usago: All Modols Warranty: Catepllar*One Year > = Pin and Socket Probes Used wi th discontinued 6V-7070, Multimeter te measure voltages in wing harasses without aiseonneting them Multimeter leads plug int probe cable jacks; probes then slide along appropriate wires into rear of Pat Wanber THAT THIS TIT + Wire: 18gauge © Length: 18 inches til they contact gin or iminatos need for naw breakout“ cablo for each now connec tor [_beseripion Red Probe Baek Modol Usago: All mols Warranty: Caterpillar One Year Used to abe Deutsch gins andor sockats uring toting Used wi Canals when using abr Multimeter leads pug into probe cable jacks th mal imeter test leads sed to measure “T" harness and probs aro inserted into Doutsch © Long: 48 men 18 i) tominal hander” meth miutimeter to Deut + Red and black color * Wire: 18 gauge od for connecting vwrminals ded for easy conection tomukimeter test leads Tem ParWamber Description i x1 Hed — Wire Assembh 2 ex115 Black — Wire Assorbl 3 HOS 8081 Socket Probe, Red a S08 Secket Probe, Black 158 MARCH 2019, Diagnostic ToolsDiagnostic Tools TOOLS FOR ELECTRONIC ENGINES Cable-Breakout Tee (Engine Throttle) Model Usa 880 ‘Tests the 2015 13L engl probe itlevae R Warranty: Manufacturer's + Eliminates the na + NEHGEZOTS-136 potertial damage wires, reducing Parte Description Dimensions Weight Zz 4i5-4822 | Cable-BreokourTow | _762%2032mm{Sxtin) | 0227 kg O51) Meter Pressure Tester (Coolant Cap) Model Usage: CTS60, ‘+ Usodfortestng the coolant cap for proper —_—Reference Warranty: Manufacturers op of pressure + NEHGE2015-136, Parte. | Deseipion Dimensions Weight i aist825 | Meter Pressure Texter | 10162082 254mm xox 10a) | __2286K9 61 é | dee? g ct 3 i Leak Detection Tool ES Made! Usage: 3500 Marne Applications and Ths diagnostic tol is used to smoke test» Special adapters for C660 3 Various Otho Enginos Sites, ngines nth alto lok ormar-to‘ind 6 Tog group neues: storage cate, two29" intako systom loaks, boost leaks and oxhaust Waranty: Cato Sr Months wy Cat leaks in the engine exhaust systons intake bladders, block-off couple, exhaust stack retention hoop, smoke wand, tip Various sied bladders can be used for wide varily of engine sizes Can aso dete adapter, halogen inspect sensor port adapter, an ps adapter. 110-250 V AC or 1200 used for operator cab leak Cab is prassurized with HAC systm, andthe « wand is maved around the eb to loo fr ai leaks. lick Hore oviw the Chan showing Boost lea Detect Inspection ght allows the vapor tobe mare Visible when looking for leas. 1177 Leak Detector light, temperature Additional bladdor sizes and adaptors nel video using the 692. ‘She |_PanNe, Deserip [EE Compra] Weraht 1 [seni Detector-Leak (Hd Uait Yes | aizko(U.31) Pa ToakBladder 281m ake Yer | 0s | srs Adapter Fixed (S60) Yes | 03k9(07 6) & | sansa ‘Adester-Coolnt (CTS Yes | 05ks (118) 3 | serszas Tool Bladder (1.5in Ike Yer | tata © | nae Tool Bladder. 8 in nial es Tag TB) 7 | sso Toal-Bladder 58m ake) ves | 32g) | sue To Binder (3.9 in Replacement) Yes | tata 2 | sss Light Halogen (nspecton) Yes | 08tg ih MARCH 2019 Diagnostic Tools 69Diagnostic Tools TOOLS FOR ELECTRONIC ENGINES Press Plate Assembly Model Usage: MT4400, CSTA5, CSTSS Six Month Pressure Test Fitting += Second plate assembly may be purchas allow use of two cylinders for pling using 515-4614 modular #-ba, + Used wre ble tose a single cylindar in conter of H-bar suchas winen pulling bearing race from MT4400 wheel hub Made as PariNe,| Description Diameter bx Wx) Wit 5 Bi Metre Ton 517-084 Pres Plate Assembly |165x 185 x 197 mm {65x 65x5.in)|10kg(zz b) | Mee Model Usage: CT660 Warranty: Manuf + Used for engine il pressure test onthe 201 T3Lengine + The engine has a naw thread pitch and location fr testing tho ol prssure 3 Reference Parte, Deseripion Dimensions 1.0924 | Pressure Test ting 75.4508 ne (1x2 in) 0.173 (0.24816) Cable, TDC; Adapter, SITDC Model Usage: AllEngines with Fleetronic Contols Warranty: Caterpillar One Year 71685 \ rx195 \, ECAP and DDT Connectors ‘TK-1695 Top Dead Center (TDC) Cable © Usod on captive engine applizations * Allows magnetic sensor tobe connected to engine to input timing information to ECM (Electronic Control Med} Nu TK Ties “Used with ECAP/ADT = m3 allons 7X1685 Cable to be used on industrial and spark ignited (St engines ee ‘Adaote, $1 TDC [———FrningPenbe Cabve Model Usage: All3176 and 3405 Engines Waray Cpr ne Yar a o—- ~~ a] ecto on dash of truce cabs electronic engine corto instead of having to TH1873 Connector © Usod o replace presont sx-in Deutsch onector an alder 7X-1685 Adaptor Cables (prosont 7%-1686 Adapter Cable manufactur with 74-1873 Connector) ct S527 THamess cable on ECAP or ‘Use 10-8805 Removal Tool green and 1U-8804 Crimp Tool + Locks onto connector hay truck incab dag en engine compartment ‘TH-A686 Adapter Cable * Sowiee Part 2 Harness As — Adagte Plug As — Cones 1-60 MARCH 2019 Diagnostie ToolsDiagnostic Tools Engine Adapter Cable, 3116 TOOLS FOR ELECTRONIC ENGINES Model Usag Engines ically Contvolled 3118 * Used tas contols on Warranty: Catopiltar*Ono Year Adapter Cable Assembly (SAE to CAT* CAN/ATA) est cor-hghway tucks eral Motors * Connects between under dash Packard connector and 87-8275, 1384166, and 2755122 FHamess cable on ECAP or DOT ei Engine Adapter Caale, 3116 egos EU Essential Too! + Used to connec 139-188 Diagost Model Usage: Or Highway Tucks J1888 Under Dash Diagnostic Cornetor Waray: Caer One Year ration Geel re Adapter Cable Assembly 7 Cable Assembly (SAE wo CATS CANIATAT Model Usage: Marine engines + Used to join 2c Warranty: Cate ‘ er to record data One Year a ‘Truck Adapter Cable 3° electronic matin + Used with Cat olectroncteemnicin sea trial engines’ data an same time scale stato and transont data rc ‘+ Allows simultaneous data recording fom both engines using | laptop rn J arrcrigtcn — + Reduces ET recoding time by $0% + Provides easier data reduto by having both 4 ct Et i rs Es ‘apie Cable Asson Model Usage: On-Highway Trucks Warrenty: Cate & Ono Year diagnostic port European Union Compliant, CE marked adapter cable and o-highway trucks 1929 + Works with all orhighway track madels with round 8-pin connectors, including those with 500K baud communication + Roplaces a ‘+ SAE to CAT CAN/ATA- 500K Baus PartNo.) Devevipion Weight ‘7-101 ~~ Truck Adapter Cable 5050 200 mn [2x2 x8) 05 kab) MARCH 2019. Diagnostic Tools 1-TOOLS FOR ELECTRONIC ENGINES Extension Cable Assembly (Monitor) Diagnostic Tools Model Us 307) anes ries Excavators Except # Used to exter Warranty: Caterpillar Ono Year + Overall length Three-Pin Packard Break-Out Cable monitors viewing postion to of operators comparment 11m 20 Pat Number 102-7865 iratis TL 15.4808 18-0951 196-7205 + Can be used in ring of rs by allowing manitr tobe viewed by mare than 1 person ata time [__Daseripon Fanale Terminal Plug Conneetor Male Terminal Plug Lock Weege WT ecplacle Connsetor Not serviced] Extnsion Cable Assemly (Mont) Model Usage: 3116 HEUI Engines in Gonoral ——_# Usod to provide Motors On-ignwvay Tucks Warranty: Caterpillar One Year loetonic a Tool Group Breakout Harness Assembly tost points, fr individual wires in wiring hamess, to lp troubleshoot ane contrl system ‘Sold separately and as part of 125-2580 HEUI Pan Nanber 125665 * Standard multimetor probe tips ean be ingertod into the breakout cable ip jacks allowing sore tochncian to chock voltage on any { wire or between 2 wires of a ccut Daveription| Three-PinPockord BresicOut Cable Model Usage: 21208 and C-9 Engines . Warranty: Caterpillar Or Yt Year 1 Used with aii = Comects harness —— Breakout Cable Used to check actual current te engine ‘mounted hyéraulc pump tal multimeter that has 3 muimetor nta machine Pan Wamber T6282 * Cable has red and black banana plugs for multimeter conection ponent with 2p, signed with both plug a Breakout Horness Assembly Essential Too! + Checks gover Model Usage: 320¢ Excavator Warranty: Catopiltar*Ono Year proper voltage supply Pan amber 284198 Deseripion Breakout Cable 1-62 MARCH 2019 Diagnostic ToolsDiagnostic Tools TOOLS FOR ELECTRONIC ENGINES Sensor Bypass Cable Model Usa Warranty: Cate 3116 and 3126 HEUI Engines One Year Ampseal Cable Assemblies + Isolates sensors wh sting for faults Pa Nanber 15-3662 * Alo use to test for bad sensor wiring in wining harness ee ‘Sensor Bypass Coble Model Usage: All Ampseal connector applications Warranty: Caterpillar’ Six Months Cable Assemblies + Usod to troubleshoot sensors, solonlds, or contolers that use ampseal connectors to be monitored while Allows ct operation us 1 2,3,4,8,8, and 12 pin coniguations available Pan Nanber 315-0605 S601 315.0605 S06 5.607, S608 multimete or scopemeter Universal key allows use on Key 1 (Red, Key2 ) ampseal connectors Iaboled for easy * ath cable has a 800 ym {11.8 n cable length, a 900 me (25. in breakout length, and is made from 18 AWG wir [Fin Contigaration 2posivon poston E-positon postion T2-positon 4 ct Et i rs Es Model Usage: All Deutsch connector aplizations Warranty: Cater * Used to troubleshoot sensors, solenits, or contolers that use Deutsch connectors ‘Used with a mukimater or seopemeter * Allows cut to be monitored while in poration + 2,3,4,6.8, 12, and 18 pin contiguations * Cables ae color coded and labeled identfiation asy + Koy 1 type Doutsch connectors usod on many applications Pa Nanber 7264003 EAT S6A505 TA = e807 T2-PinComestor TAO TEPin Connector BODE Fin Connect Cable, M300 to PC RS-232 Model Usage: M300 Excavators “Used to setup and test electronic hydraulic * Connects to hydraulic contls and AS-232 Warranty: Caterpillar’One Year contols using 2 personal computer MARCH 2019. Diagnostic Tools 1-83Diagnostic Tools TOOLS FOR ELECTRONIC ENGINES Test Cable Group Model Us ao. >" Repair Tools for 3- Model Usage: 3176, 34068 Warranty: Caterpillar Or Top Dead Center Tool Movil Usage: €2.474 Final Engines used in the 342, 305E2, 205 52 Mini Hex Warranty: Caterpillar Six Months Se Used to test th 1 Used with Cat® Ek = One ste ative analog ccuts ric Technician ET} So assembly and two adapter table assemblies allow testing of sensor Ceuits on varius Caterpillar engines ‘+ Process of elimination helps to diagnose bad veting quickly Test Cae Bee Pan Wamber 118-4875 Amp Connector ‘Makes simple repais possible on pin Amp creularcomector on 61-5275 Adapter Cable bly and on got #1 of aca ia * Locks the eranksha into the TOC posi various service procedures Noms 2 and3 Adapar cable assemblas connect 2-in Deutsch or2-pin Amp connoctrs to tst cable assembly Deve Assembly with LED Indicator and Conneetor [——“"Wwe-Canrector Adapter Coble Avsemely Thvee-Connector Adapter Cable Assembly es Test Cable Group ‘+ 40-4704 used to insert and remove contacts from connectors when hey are being repacs + Installs in place of erankshal postion sensor Par Nom meter Weight Dest HS 058 Tx 17 mn 088 x2] O15ka Top Dead Center Teal 1-64 MARCH 2019 Diagnostic ToolsDiagnostic Tools TOOLS FOR ELECTRONIC ENGINES Communication Adapter 3 Group Essential Tool European Union compliant, CE marked * Flash program allows adapter firmware Model Usage: AN Cat® modols with elestoric _# Used tomanitar communication, between parades s acitona features become contols engine and PC using sence tol programs ovailale such a Cat? EletronicTeebizian on + Uses 11999/11, hgh-spaed data lnk art Warranty: Caterpillar One Year " 11939/11high-spood dating, Cat® Datalink, of ADEM I contol, substantially rduci ‘or J1708 (ATA) vehicle networks, or Dual flash times Datalink ‘Automatically selects J1839/11 when flashing the reduces the flash ti * Comes complete with cables, soft 7 80%, from 14 minutes to 3 SS crm vey ‘Lightweight and portable minutes} x «APTA conotan Reterence Os «Group incles litem nga + NEHS002, Tool Opurating Manual OS + Mined cal wos wih and 0 Speteton Seanesti com * Data Links: J1708 American Trucking Software Association (TA), Cat® Data Lik (DL), and .J1998-11 highspeed data ink * PC Connection: USB 1.1 Full Speod kage: 9-32 VOC ture: -18° Fue ‘+ Works with Mierasot Windows + Ready to use, just instal sft tonto PC using provided CD ae program B5°C(0" to Communication + Allows communication between sori tals in hese tBoxsin) and ongine controls using various data inks ° ‘Site: 470x396 x 127 rm{18.5x 18.6xSin} such as J1939/11, Cat? Datalink andJT708 «Wi IATA vehicle networks, of Dual Data ink Tem | PartWomiber =| ste 5051 Communeaton Asspter3 Group 7 ws Slave Case with 17-7515 Protective Foam Pad 2 | —a10s617 PCUSE Coble 2 ara Data nk Cae, ST om Din) — use with ATR COL, and TREAT ¢ | areas Hoctonie Control Group 5 = THETGEIST CO ROM (not avaiable separate Opional Cables (Sold Separately : Tn-Cab Aaper Cable, ATA, COL, ond TSB =| ses (sin t gin applications typically found in Frighinel =| Tr-Cab Adaptor Cabo (ATA oly — | aise CaS Eee Cb used erachnes with fn dagrnie Cable, Software Flash Model Usage: AP200D Asphalt Pavers Allows the existing 426-3873 cable assembly and 436-2874 software to bo flashad to the rachine ECU thats install an cartain -API000 pavers PartNo. Description Dimensions Weight 508-7110 | Sofware Fash Cable | 1018 x2R2"508mm|ex¥x2in) | _O726K (0510) Warrant: Manufacturar’s Ono Yoar MARCH 2019. Diagnostic Tools 1-85Diagnostic Tools TOOLS FOR ELECTRONIC ENGINES Product Link Diagnostic Tool Group Model Usage: All Cat models with Product ink * Used to setup, test, and toubeshoot Product © 312-808 Main Hamess connects to 312-5641 ‘Attachment Lik system Switch Box and 312-5608, 312-5810, or ¥ . or 24 voe 2312-8611 Stub Harnesses connect main Wareanty: Coola? Oro Yoar + Usod with extemal 12 VDC or 24 VOC bate seca pam to Product Link component being : power sourze names 2m & Wy *%) —+ 3128641 Switeh Box uses with various = - hamessassombles to perform specific Reference aK 3 diagnosis on ni bv ng sevice + NESTON, 212.5842 Product ik Diagnose PY), ax * Comes complete with switch box, min Too Group {power supph namess, ee stub harnesses, 4 and caso wth foam insert 5 em Pari Nanber Desc »m. 1 12564 Sach Bax Asem z T7608 Tain fares Asse z i708 Tai Sub Hamess Assent 5 a S12 5610 TENOT Stub Harness Assembly a size 300/321 Sub Harness Assent = a2 Frodut Unk Diagnose Tol Group Tahoe i Te, Tase = Tirso Foam ser for 67 TB Case Cable Assembly Model Us roc + Comects laptop computers without serial NOTE: Because ofits length, this cable wll Contels por’ te Communication Adapter lise ote] work ith Communication Adape ony with Wrany Cte « newer PC's without a serial pot. Older laptops Warranty Caterpillar 0 + Uses composters parallel port yeren peters will operat only with a shortr pale cabe + 25 pi, maletomale, 76 (26 ng 2m [6 org maximum [__—aseripton Cable Assembiy Serial Cable All mado with electra adapt DB25 (25-pin) (8-pn}eomoctor connector to OB8 «Used with 275 Group 20 Communications Aéaptar Pan Naber HAG31 * Larger individual wices and more robust cable provides longer sere lite * Overall length: 7.8m (25) 1-65 MARCH 2019 Diagnostic ToolsDiagnostic Tools Data Link Cable Assembly Model Usage: All Models Using Controls roi Warranty: Caterpillar’ Ono Year Wireless Communication Model Usage: All Warranty: Caterpillar’ One Year Datalink Cable Assembly Essential Too! Warranty: Catopllar*Ono Year TOOLS FOR ELECTRONIC ENGINES ‘Used to connect Communication Adaptor 3 to + Werks on ATA, CAT, J1898-11 an ‘he machine diagnostic interface ata links swith themet and 14pin cor 8 Specifications Weight 15g 1331) © Length: 880 men «+ Provides Ethernet connector for machines With 14 pin ciagnostic connec rear rai Data Link Coble Asser Evropean Union compliant, CE marked + Used with 317-7485, Communication Adapt 3 towitlossly mantr communication botwoon engine and PC + Uses sence tol programs, Cat Eletroni Technician on 1839/11 highspeed data lnk, CAT Darang, or 1708 (ATA vehicle otwerks, or Dual Datalink * USB dvice connectivity options Includes cables, software CD, manual on CO ‘Completely sealed connectors and enclosure Pa Namber STE Wireless Conmunieaton + Used to connest engine contra madule (ECM) eral length communizaton botwean service tools and engine controls using various data links suchas J1989/91 alin, and J1708 {ATA} vohile notworks SS Datalni Cable Assembly mm (75.0 in) 4 ct Et i rs Es MARCH 2019. Diagnostic Tools 1-87Diagnostic Tools TOOLS FOR ELECTRONIC ENGINES Comm Adapter Il Cable Model Usage: All Models Controls ith Warranty: Caterpillar’ Ono Year Ss @ ‘Replaces discontinued 7X-1412 (ATA) and 7X {S70 (CA) Adapter Cable Assembles {Overall Teng: 3 m (18) Pant Number 134166 Adapter Cable Assembly (ATA/CAT BreakoutT) Model Usage: Engines wit service connector Warranty: Catooillar"One Year om USB Serial Adapter Model Usage: Al Warranty: Cater’ Six Months Power Cable Assembly Model Usage: 3408, 31768, 3115HEUI 3126HEUL, C-10, and C-12 Engines Warranty: Catepllar’One Year y> a diagnostic ‘Used on machines whose engines a aciagrostie service connector thou = Connects ataling to Adapter ATA datarlink or the Cat® 7%-1700 Communication rr + Uso to connect communicat tomachine datalink ptr eable — wna ‘Aaagiar Coble Assembly (ATATAT reakoutT) * Used to provide a 9282 communication lnk or personal computers PC's) equipped only vith USB ports ‘+ Canbe used with 275-5120 Communication Adapters Pan Naber 0 Uso to gain access to ADEM I ECM data in ‘event that serie tol willat communicate at OEM connector ‘+ Also provides means of powering serice tol il king engine ‘+ Roplacement fuses available (SM-8948 Fi 1Samp) reaper Be * Cane used to tlash DataViow designe to work with 2000, Miroseft WindowsXP, Vista Windows and Windows 7 Includes software CO USE Serial Ata Allows sorviee tool tobe connected diretly {to ECM to verity ECM operation — can also isolate a communication problem due to OEM wing harness Cable assembly has fuse protected power clips to allow dest hookup to battery [_peseripton Power Cable Aceembly 1-68 MARCH 2019 Diagnostic ToolsDiagnostic Tools TOOLS FOR ELECTRONIC ENGINES Cable, RS-232 Model Us controls All models with electronic Warranty: Catoriltar Ono Year v¢ Connector ptr {91025 pin, part of inued group. is sold separately for use with older computers Pat Nomber eis ‘9 coment a discontinued 7X-1701 n Adagte Ito RS-232 computer ot discontinued 7X701 Communicaton rchased soparately) RS-222 Cable Model Usage: 2406 and 3176 Enginos Warranty: Caterpillar" Ono Year Cable, EIS Loopback + Usod to replace ECAP paste Port 1 socket and mating connector wit stool parts to eliminate broakage = E00 1 installa nto ECAP ‘+ Rework can be done by dealer or sent tothe Dealer Service Tools Division Instructions for Reworking ECAP at Dealership + Enlarge diameter of by 0.41 mn{00'6 in) ‘+ Hote enlargement canbe easily completed with file nector mounting holes ‘Move wires fom plas 80-146 Connactor to steel 36-2423 Connector 1 wire at a ine + Move ‘The other ond of the wi ‘lowing actions — Wi is atached tothe Pre-Regulator ar aber sition Board or (Without Fine Cae] a a x 7 Tpacconne TW connector —| 4 ct Et i rs Es 1 Tapa Pre-RegiB) z Grd Pre-Reg 5) z 4 = © 7 DLe (Oleh z Tx(Td Free Prag Connecier Model Usage: All Engines with EIS (letroric Igetin System) Wirranty:Caterpllar'One Year ‘Used to allow EIS (Electronic Inition Syston) contol to test tell rater J THATS es ES Loopback Cable sparen cere ag Tomector Fin v0 MARCH 2019. Diagnostic Tools 1-89Diagnostic Tools TOOLS FOR ELECTRONIC ENGINES ADT Payload Flash Cable Model Usage: Articulated Dump Tuck 728¢, 7306, 7380, 7450 Warranty: Caterpillar’ Ono Year Communication Cable Assembly ne ADT + Allows payload system to be reprogrammed Description ‘Overall angi Table Ascembh, ADT Payload Fash 0 rm (5 inl Essential Tool Model Usage: Most Paving Products Warranty: Catooillar*Ono Year Communication Adapter Cables ‘+ Used for lash, upload, dovnload, parameter adjustment, status communication with Sauer Danfoss Cantal flectrcsereed heat Part * Used with a laptop computer and WebGPl softwar ee Communieavon Cable Arsembly Model Usage: CS-562E, CS-S73E, CS. (8-69, CS-689F, CSS, CSB4, C574, (CS78XT Soil Comy Warranty: Cater lar'One Year ‘+ Used to service varaus electronic components and sensors on soleompactos Item ‘+ CAN DBS) to USB adaptor Used on all models that contain 2 Saue Danfoss Plus 1 ECM ‘Used with Saver Danfoss Pus Service Tool software + Software available on ou site + Replaces 200 htem2. + 089 PC serial port adapter ‘Used with 300-7824 to cannge PC serves nol to machin (088 connaets to 200-7824 Communication C pin receptacle Deutsch + S:pin Deutsch plug comects to CAN por or COM port an machine [CAN/COM ports sometimes located behind fuse panel Item. + Used to service variour electronic components and sensors on sol compactors laces 309-5857 with 40-8264 and 300-7825 for machines with thao pin sonvice por connector instead ofthe Spin can ort Combination 3- and 14-pn saves Use EHS3202 Service Manual Tem | Pari, Description Dimensions Weigit | aut-s64_| Communication Adopter Cable 5 2|400-7595-| Communication Adapir Cable z | 4et-8672 [Communication Adapter Cable [700% 700% 100 nm x@x in) | PGICATET USB Cable Model Usage: 735, ‘+ AMale to A-Male USB cable supports ‘+ CMPO's USB cable must be plugged into a Warranty: Cater Mult-Purpose Display [CMPO} ECMs used on Articulated Tucks in vanst tion using + The new method of tasking ha flash fle over a USB eo Microsoft Active Syme Pan Number 71400 USB port on tne PC Specifications + USB A-Male to AM © Length: 3 meter (10 + Type: USB 20) 1-70 MARCH 2019 Diagnostic ToolsDiagnostic Tools TOOLS FOR ELECTRONIC ENGINES Cable, Touchscreen Interface Communication Model Usage: Machines ines Equipped * Used an Information Display Information Displays += Uses USB conectio © Overall Length: Sm {15 Warranty: Caterpillar’ Ono Year * Usod ine now sata 7 = aE en junction with CAT ET to upload 381-5182 USB to AmpSeal Displays with AmpSeal connector Attenuator ‘Model Usage: All with DPF ‘Used to perform the "DPF Soot Loading ‘Temperature range -40 to 75°C -40 to 187°] Warranty: Caterpilar*One Year ‘Sensor Functional Test’ © TING jack (female} on both ends + 204/05 dB ined resistive attenuation fom tng 075: (295 in) 1 Miia 102 Gee + Attenuator used for testing diesel particulate fier DPF or racks, leaks, and recovery from ‘+ 50.Ohms impedance power handing capaility gine ol contamination atime Ec 4 ct Fs Vacuum/Pressure Gauge 3 ‘+ Compete withOSm(2fWothighqvalty -* €8Smm(31/2inicompoundgaugerass I hse, ls fitngs mutator dul sale dal with anges tomo SY 10682473010 10PSI, Oto 07kg/en? (to om ‘+ Hook-on gauge enables tocaician to hang gauge ard hose assembly to free his hands {8.94 PSI pressure and Oto 70 em (0 t0 28} Hg vacuum reaper it = P5582 VeeuunPressue Vacuum/Pressure Gauge ‘+ Complete with 08 m (2 of high quality + 288mm [3 1/2 in compour: hose, plus (3 fitings rmuicalor dual sale aal with ranges fam 0 1088.93 (010 10 PSI), Oto 0.7 ka/er (Oto + Hookon gauge enables technician to han a % {384 PSI pressure and Ot 70cm Ot 28 in} gauge ard hose assembly to ree his hands Hg vacuum 2 TT P5502 VecuunPressue i MARCH 2019. Diagnostic Tools 1-Diagnostic Tools agnostic Plug ENGINE TOOLS Model Usage: 2126 HEUI Engines Warranty: Caterpila’ Six Months + Used to troubleshoot HEU! pumps 1 Usod with 1484 Soal Kit Reference EH81281, Service Manual a re ee igen 78268 Tiagnste Flug & HEUI Engine Tool Group Model Usage: 3116 HEU and 2126 HEUI Engines * HEU dagnosti tooling — includes all + Injector and IAC vale removal and Warranty: Caterpltar’One Year Pressure Gauge necessary cables, harnesses, and electrical pin omoval tals to oubleshoot the ‘lectrical sytem, conveniently packaged ina separate plastic box within the group «Hydraulic ciagnostc tooling — includes all necessary tings, pressure gauge an hos, and a special breakout ee to roubleshont the hydraulic system — including the injection installation tools Modified injector clamp to aid in proper assombly and tightoning of tho jumper tube Necessary bit drivers and socket to work on rard-t-reach components blended offset valves + gauge for setting actuation pressure urn combination sor ana contalvalve/ oup Includes: * Plug, Clamp Assembly Dexeripion EUTEngine Too! Group Paris Tt TBAT Tate Seiing Gauge 25 508 Hex Ball Or 25 7588 Tox Wiench, Teta 75 7588, Diagnoste Fiting 758902 Foam Insert GP 10-5157 ose Assembly U:)587 Fry Bar 6inlont 3eaTaE Baplor — STRINETE 31352 Comecior BU Seal — Drag — STOR for 80-T eae ueaT SP Tusluine Socket P0058 Crawfoat P5008 av-745 sv-8397 6v-8508 Tuba $0710 Tie Tougling—Pise Texan: S482 Gouge Group — Pressure 35-2007 O-ring Plug 2. Ware Lite Tem Pam Number Dasari = T0840 Pressure Gauge T net Gauge GP— Pressure BT z TU. Panel Resor 1-72 MARCH 2019. Diagnostic ToolsDiagnostic Tools Engine Pressure Group ENGINE TOOLS Model Usage: All Models Warranty: Cate One Year * Usod to eheck sorarmance of turbocharged iosol and natural gas engines and, with ‘optional 15554 Panel and 27-1840 Pressure Gauge, to make operating adjustments to naturally aspirated gas engines Replaces discontinued 8V-2150 Engine Pressure Groups and 45-6853 Engine Evaluation Test Group; contonts of &V-3180 stl sorvced, but cantante of 48-8883 no longer serviced; V-3150 can be upgraded to essentially same functional specications af 1U.5470 by installing optional 1U-5854 Panel with ether 0-200 KP [0-60 inch mercury (Hg 10-5489 Pressure Gauge 0-80 inch Ha) ‘or T00-0-100 kPa (30-030 inch Hg) 87-080, Prossue Gauge ed with 4 dierent pressu gaugos that indicat prosurerlative to ambient atmospheric prossur; require no measurement corrections due to atmosphetic pressure enanges cooling vor balance diesel T-0846 Pressute Gauge used to measure ol pressure and ar compressor cutin and cut ‘out pressures (0-145 PSI Char incase i inches of mercury as shown in Fuel Seting and Relaed Information miratiche ‘+ 8V-8045 Accessories Case contains fitings that canbe installed inal 1/8 inch NPT ports on Cat® Engines for seting up pressure raps for 1U-S470; 81.0821 Tubing is easy connected to and dsconnacted trom 15470 panel ad engine got fitings; internal O-ing ‘eas tubing outer ciameter and internal collet ‘mechanism locks tubing int + Optional B-08D Pressure measure intake manifold press 42s and gasoline engines and to power balance natural gas engines in multiple engine applications, mounts on optional 11-5554 Panel Assembly whch ean be pormangot installed in 1U-5470 Engine Pressure Group 64045 cannot be stored in 1U-5#70 with optional gauge installed ' Optional slack tube ST-0882 Water Manometer avail measures stat oF dtferetial pressure over range of 500 mm to $00 mn 20 for total range of 1000 mm H20; storad in optional 81-2153 Foam Blo placed in lid of 87-0881 Specifications ‘+ 87-088 Preseure Gauge range: 400 KPa (685i ‘+ sT-086 Pressure Gauge range: 1000 kPa as Psi) ‘+ 1U-5469 Pressure Gauge range of engine boast or pesitiva intake manifold pressure: 0— 200 ka (0—60 inches Ha} + 87.0839 Dtferenal Pressure Gauge Up to 124Pa [50 inches water (H2 as other 12 KPa (1.74 PSI) pressure or vacuum All other gauges in group read cect in: kPa and PSI + eran (0-30 * Vacuum range: 0-100 kPa (0-30 inenes Hg) essure Gauge rang ches Ha 0-100 13 (Operating tamparature range: -1° 60°C (30° 10 140°F| fo diferotal pressure gauges. 18° 0 71°C (0° to 180°F| for all other gauges *# Gauge accuracy 42 percent of ull scale for ssure gauge. SAE Grade A onto ful scale for all ther Operating position: Postion has no effect on

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