Professional Documents
Culture Documents
THROUGH E-TENDERING
((THROUGH NIC PLATFORM)
MTPS-II/SE/MECH-II/CHP/OT 06/2020-21
CE/MTPS
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I NSTRUCTI ONS TO TENDERERS
I NSTRUCTI ON TO BI DDERS FOR SUBMI SSI ON OF ONLI NE BI DS I N E- TENDER
1.0 The bidding under this contract is electronic bid submission through website
https://tntenders.gov.in/ only. Detailed guidelines for viewing bids and submission of
online bids are given on the website. Any citizens or prospective bidders can logon to this
website and view the invitation for Bids and can view the details of works for which bids
are invited.
2.0 Registration:
2.1 The prospective bidders can submit bids online. However, the bidders are required to
have enrolment/registration in the website by clicking on the link “Online bidder
enrolment” which is free of charge.
2.2 As part of the enrolment process, the bidders are required to choose a unique
username and assign a password for their accounts.
2.3 Bidders are advised to register their valid email address and mobile numbers as part
of the registration process. These details would be used for any communication from the
e-Portal.
2.4 Upon enrolment, the bidders are required to register their valid Digital Signature
Certificate (DSC) (Class II or Class III Certificates with signing key usage) issued by any
Certifying Authority recognized by CCA India (e.g. Sify/nCode /e-Mudhra etc.), with their
profile.
2.5 Only one valid DSC should be registered by a bidder. Please note that the bidders are
responsible to ensure that they do not lend their DSC’s to others which may lead to
misuse.
2.6 Bidder then can login to the site through the secured login by entering their user ID /
password and the password of the DSC/e-Token.
3.0 Contact persons:
For queries related to registration and online bidding ( NI C) :
e-mail : support.etender@nic.in
Contact No.: 044 – 24466495
24902580 Extn.: 332
2491785
4.0 System Requirement:
4.1 Operating System - Windows XP-SP3 & above
4.2 Internet browser - IE7 and above.
4.3 Signing type digital signature (class III)
4.4 JRE 7 update 79 (Preferred file- Windows X-86 Offline) and above to be downloaded
and installed in the system.
To enable ALL active X controls and disable „use pop up blocker’ under Tools→Internet
Options→ custom level. For detailed guidance about browser and Java configuration the
bidders are advised to go through the video guide available under “Bidders Manual Kit” at
“https://www.tntenders.gov.in/nicgep/app?page=BiddersManualKit&service=page”
5.0 Searching for Tender Document:
5.1 There are various search options built in the Website, to facilitate bidders to search
active tenders by several parameters. These parameters could include Tender ID,
organization name, location, date, value, etc.
5.2 Once the bidders have selected the tenders they are interested in, they may
download the required documents/tender schedules. These tenders can be moved to the
respective „My Tenders’ folder. This would enable the Tamil Nadu Govt. e-Procurement
Portal, to intimate the bidders through SMS / e-mail in case there is any corrigendum
issued to the tender document.
5.3 The bidders should make a note of the unique Tender ID assigned to each tender, in
case they want to obtain any clarification / help from the Helpdesk.
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6.0 Process of Bids:
6.1 Bidders should take into account any corrigendum published on the tender document
before submitting their bids.
6.2 Bidders are requested to go through the NIT and the tender document carefully to
understand the documents required to be submitted as part of the bid. Please note the
number of covers in which the bid documents have to be submitted, the number of
documents including the names and content of each of the document that need to be
submitted. Any deviations from these may lead to rejection of the bid.
6.3 Bidder, in advance, should get ready the bid documents to be submitted as indicated
in the tender document and generally, they can be in PDF / XLS / RAR / DWF / JPG
formats. Bid documents may be scanned w ith 100 dpi w ith black and w hite
option w hich helps in reducing size of the scanned document . Since the uploaded
documents shall be downloaded for evaluation of bid, bidders are advised to upload clear
scanned copies. One hard copy of the electronically submit ted bid documents
except the price schedule shall have to be submitted upon intimation by
TANGEDCO after opening of the e- tender.
7.0 Electronic Submission of Bids:
The bidders shall submit online the requirements under qualification criteria and
Technical Documents required and Price Schedule/BOQ. All the documents are required
to be signed digitally by the bidder. After electronic online bid submission, the system
generates a unique bid reference number which is time stamped. This shall be treated as
acknowledgement of bid submission.
7.1 Bidders should log into the site well in advance for bid submission so that they can
upload the bid in time i.e. on or before the bid submission time. Bidders will be
responsible for any delay due to other issues.
7.2 The bidders have to digitally sign and upload the required bid documents one by one
as indicated in the tender document.
7.3 Bidders have to select the payment option as “offline” to pay the EMD amount
through RTGS/NEFT or by way of account transfer as applicable and enter details of the
instrument.
7.4 The scanned copy of payment made through RTGS/NEFT or by way of Account
Transfer towards EMD amount has to be uploaded. TANGEDCO shall not be responsible
for any delay in uploading the proof of EMD by any mode.
7.5 A BOQ format for the price bid has been provided with the tender document to be
filled by all the bidders. Bidders are requested to note that they should necessarily submit
their financial bids in the BOQ format provided and no other format is acceptable. Bidders
are required to download the BOQ file, open it and complete the coloured (Unprotected)
cells with their respective financial quotes and other details (such as name of the bidder).
No other cells should be changed. Once the details have been completed, the bidder
should save it and submit it online, without changing the file name. If the BOQ file is
found to be modified by the bidder, the bid will be rejected.
7.6 The server time (which is displayed on the bidders’ dashboard) will be considered as
the standard time for referencing the deadlines for submission of the bids by the bidders,
opening of bids etc. The bidders should follow this time during bid submission.
7.7 All the documents being submitted by the bidders would be encrypted using PKI
encryption techniques to ensure the secrecy of the data. The data entered cannot be
viewed by unauthorized persons until the time of bid opening. The confidentiality of the
bids is maintained using the secured Socket Layer 128 bit encryption technology. Data
storage encryption of sensitive fields is done. Any bid document that is uploaded to the
server is subjected to symmetric encryption using a system generated symmetric key.
Further this key is subjected to asymmetric encryption using buyers/bid openers’ public
keys.
7.8 The uploaded tender documents become readable only after the tender opening by
the authorized bid openers.
7.9 Upon the successful and timely submission of bids, (i.e. after clicking “Freeze Bid
submission” in the portal) the portal will give a successful bid submission message & a
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bid summary will be displayed with the bid no. and the date & time of submission of the
bid with all other relevant details.
7.10 Department or Service Provider is not responsible for any failure such as a bad
internet connection or power failure outside of their control. The bidder is responsible to
ensure they have sufficient time to submit an electronic bid prior to closing date and time
including the payment of any fees including the Bid security and getting e-receipt. In
case of a failure in the system within the control of the service provider that may affect a
bidding process, the contracting authority on his sole discretion will postpone the closing
time at least 24 hours from the time of system recovery to allow bidders sufficient time to
submit their bids.
7.11 The TANGEDCO may, at its discretion, extend the deadline for the submission of
bids by amending the bidding document, in which case all rights and obligations of
TANGEDCO and bidders subject to the previous deadline shall thereafter be subject to
the deadline extended.
8.0 Late Bid:
The Electronic bidding system would not allow any late submission of bids after due date
and time as per server time.
9.0 Modification and w ithdraw al of bids:
The Electronic bidding system would not allow any late submission of bids after due date
and time as per server time.
9.1 Bidders may modify their bids online before the deadline for submission of bids.
9.2 In case a bidder intends to modify his/her bid online before the deadline, the bidder
need not make any additional payment towards the cost of bid processing. For bid
modification and consequential re-submission, the bidder is not required to withdraw his
bid submitted earlier. Modification and consequential re-submission of bids is allowed any
number of times. The last modified bid submitted by the bidder within the bid submission
time shall be considered as the bid. For this purpose, modification/withdrawal by other
means will not be accepted. The bidder may withdraw his bid by uploading his request
before the deadline for submission of bids, however, if the bid is withdrawn, the re-
submission of the bid is not allowed.
9.3 No bid may be modified after the deadline for submission of Bids.
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TAMI L NADU GENERATI ON AND DI STRI BUTI ON CORPORATI ON LI MI TED
METTUR THERMAL POWER STATI ON – I I
ABSTRACT OF TENDER SPECI FI CATI ON
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10. Availability of tender Specification The tender specification will be placed at the
at website following websites
i) TANGEDCO web site (www.tangedco.gov.in)
ii) Tamil Nadu Government Website
(www.tenders.tn.gov.in)
iii) NIC website
(https://tntenders.gov.in/nicgep/app)
11. Documents to be uploaded by the e-Receipt / Evidence for PEMD / Evidence for
tenderers during e-submission exemption, Schedules B to H and Annexures and
other documents whichever is applicable to be
uploaded (Part - I)
Prices should be quoted online in Schedule ‘A’
only. ( Part- I I )
12. Place at which tenders will be Office of the Superintending Engineer/M-II,
opened Mettur Thermal Power Station-II(1x600MW),
Mettur Dam-636406.
Through online
13. Clarification to be sought from The Superintending Engineer/M-II,
Mettur Thermal Power Station-II(1x600MW),
Mettur Dam-636406.
Sd/-Dt. 20-06-2020
CHIEF ENGINEER/MTPS-II
METTUR DAM-6.
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SPECI FI CATI ON NO.CE/ MTPS- I I / SE/ Mech-I I / CHP/ OT.No.06/ 2020- 21
Name of Work:E- tenderfor MTPS-II – Mechanical -II circle – CHP-I & II Division –
Operation and Maintenance (Mechanical & Electrical), of Coal Handling Plant, Wagon
Tipplers 5 & 6 connected with MTPS-II and Locomotives of MTPS-II including handling of
coal rake right from shunting of load wagons, marshalling of load wagons from load lines
and placing the load wagons on Tippler and decoupling of load wagons and tipping
through Wagon Tipplers, collection and coupling of empty wagons in outhaul side of
wagon tipplers and formation in MTPS linesfor a period of three years from the date of
taking over of site.
DESCRI PTI ON
SECTI ON - I : EARNEST MONEY DEPOSIT
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SECTI ON- I
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(II) SSI units having provisional registration certificate are not eligible for
exemption.
8) Those tenderers who are exempted from payment of EMD shall upload in lieu of
EMD an undertaking in a non-judicial Stamp paper of value not less than Rs.80/-
(Rupees Eighty only) in the form as per Annexure-I to the effect to pay as
penalty an amount equivalent to EMD in the event of non-fulfilment or non-
observance of any of the conditions stipulated in the contract consequent to
such breach of contract. The State Government, Public Sector Undertakings who
are exempted from payment of EMD/Security Deposit should also pay as penalty
an amount equivalent to the amount fixed as Security Deposit in the event of
non-fulfilment or non-observance of any of the conditions stipulated in the
contract.
9) Small Scale Industries registered with the Tamil Nadu small Industries
Development Corporation or with National Small Industries Corporation or holding
Entrepreneur Memorandum Part-II oracknowledgement for the Entrepreneur
Memorandum Part-IIissued by DIC, for small scale industrial unit for subject
materials specifying capacity for which they are permitted to manufacture and the
period of validity of the certificate shall upload attested Photo copy of Registration
Certificate/ Acknowledgement as proof of eligibility for exemption from payment
of EMD.
10) Others viz. Central and other State Government Departments/ Undertakings and
Corporations other than those in Tamil Nadu shall have to pay Earnest Money
Deposit and Security Deposit.
11) The tenderers shall upload the audited attested copy of Profit and Loss
account/Balance Sheet along with the proof for exemption from payment of EMD
in order to ensure the SSI status of the firm based on the investment held in
Plant and Machinery for extending exemption from paying EMD.
In case the investment held by them in Plant and Machinery as per their
financial statement of Accounts exceeds Rs.5 Crores, the General Manager,
District Industries Centre concerned will be requested to verify the SSI status of
the firm. Till receipt of confirmation from General Manager / District Industries
Centre concerned, the exemption from paying EMD for SSI Units shall not be
extended.
12) i) The following proof documents should be uploaded by the Tenderer during
submission of Techno-commercial bid for payment of EMD failing which the offer
will be SUMMARILY REJECTED.
- The e-receipt of payment of EMD through NEFT/RTGS (or) The proof of
Permanent EMD Holder
ii) In case, if the Tenderer claims for Exemption from payment of EMD, the
following proof documents should be uploaded failing which the offer will be
summarily rejected
a) Company’s Registration Certificate with the tendered items mentioned in
the Registration Certificate.
b) An undertaking in lieu of EMD, with all pages duly signed/or authenticated
by the bidder and signature of witnesses affixed at the end of undertaking
along with details of name and address.
c) The documents in support of investment held in plant and machinery.
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iii) If the document evidences produced for Exemption from payment of EMD are
not attested by the Gazetted Officer / Notary public,the bid will be summarily
rejected.
13) The Earnest Money Deposit/Permanent EMD made by Tenderer will be forfeited
after e-tender opening if:
(a) thetenderer withdraws his/her tender or backs out after acceptance.
(b) the tenderer withdraws his/her tender before the expiry of validity period
stipulated in the Specification or fails to remit the Security Deposit.
(c) the tenderer violates any of the provisions of these regulations contained
herein.
(d) the tenderer revises any of the terms quoted during the validity period.
(e) in the event of documents furnished with the offer being found to be bogus
or the documents contain false particulars, the EMD paid by the tenderers
will be forfeited in addition to blacklisting them for future tenders/contracts
in TANGEDCO.
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SECTI ON – I I
BI D QUALI FI CATI ON REQUI REMENTS ( BQR)
The Bidders shall become eligible to bid on satisfying the follow ing Bid
Qualification Requirements and uploading of the required documentary
evidences.
1) The Bidder should have minimum experience of 2 (Two) years as on the date of
tender opening in successful Operation of Coal Handling equipments, Wagon Tipplers,
Locomotives and Mechanical & Electrical maintenance of Coal Handling Plant in any
thermal power station of TANGEDCO/TNEB/PSU/Other State Electricity Boards/ Govt.
Organization/ Govt. Undertakings in India/Private Sector Unit/Cement/Steel Industry,
etc., in their own name for a value of not less than Rs.17,73,37,000 ( Rupees
Seventeen Crores Seventy Three Lakhs and Thirty Seven Thousand only) in
single order within the last ten years.
2) The bidder should furnish satisfactory Performance Certificate of above executed order
for the mentioned period of 2 (two) years. In case the bidder has executed the order to
TANGEDCO, the performance certificate from the end user will be obtained by tender
inviting authority.
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SECTI ON I I I
REJECTI ON OF TENDERS
01) Received by Post / Courier / telex / telegram / Fax / E-mail/ any other mode other
than e-submission.
02) Received with EMD in any other mode of payment other than NEFT /
RTGS/Account transfer.
03) Not paid the requisite EMD amount
04) Not accompanied by the e-receipt of payment of EMD or Proof of PEMD or Proof
of exemption from payment of EMD
05) Not accompanied by Undertaking / Agreement where EMD is to be exempted.
06) From the approved tenderer whose permanent EMD is not adequate for this
tender.
07) If price is indicated anywhere in Part – I
08) Not accompanied with copy of evidences for meeting the Bid Qualification
Requirement.
09) Does not meet Bid Qualification Requirement.
10) Received from a tenderer whose past performance / Vendor Rating is not
satisfactory.
11) Received from a tenderer who is directly or indirectly connected with Government
service or TANGEDCO Limited Service or Service of Local Authority.
12) Offer received from Joint Venture / Consortium
13) Received from any blacklisted Firm or Contractor.
14) If the declaration form for tender acceptance letter as specified in Schedule F is
not signed and enclosed.
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SECTI ON – I V
I NSTRUCTI ON TO THE TENDERERS
1.0. Tamil Nadu Transparency in Tenders Act 1998 and the Tamil Nadu Transparency
in Tender Rules 2000 and subsequent amendments thereof are applicable to this
tender
2.2. The Tender Offer consisting of Schedules-B to H should be filled up and signed by
the Tenderer or any person holding Power of Attorney authorizing him to sign on
behalf of the Tenderer before submission of the Tender. The date of signature
should invariably be indicated.
2.3. In the event of tender being submitted by other than a firm, it must be signed by
a partner (copy of partnership deed should be enclosed) and in the event of the
absence of any Partner, it shall be signed on his behalf by a person holding a
Power of Attorney authorising him to do so, Certified copies of which shall be
enclosed.
2.4. Tender submitted on behalf of companies registered under the Indian Companies
Act, shall be signed by person duly authorised to submit the tender on behalf of
the company and shall be accompanied by certified true copies of the resolutions,
extracts of the Articles of Association, special or general Power of Attorney etc to
show clearly the title, authority and designation of persons signing the tender on
behalf of the company.
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event, TANGEDCO may make any changes, modifications or amendments to the
tender documents and same will be intimated to the concerned Vendors through
corrigendum which can be downloaded from the Vendor login .
3.0.2. In case any tenderer asks for a clarification to the tender documents before 48
hours of opening of tenders, the CE/MTPS-II or SE/M-II/MTPS-II, TANGEDCO,
Mettur Dam-636 406 will clarify the same.
3.0.3. If any tenderer raises clarifications after the opening of the tender, the clarified
reply issued by the Chief Engineer/MTPS-II, or SE/M-II/MTPS-II, TANGEDCO,
Mettur Dam-636 406on the clarifications will be final and binding on the Tender.
3.1. All tender offers shall be prepared by typing or printing in the formats enclosed
with this specification.
3.2. All information in the tender offer shall be in ENGLISH only. It shall not contain
interlineations, erasures or over writings except as necessary to correct errors
made by the tenderer. Such erasures or other changes in the tender documents
shall be attested by the persons signing the tender offer.
4.4. The tender offer shall contain full information asked for in the accompanying
schedules and elsewhere in the specification.
4.5. Tenderers shall bear all costs associated with the participation in the e-Tender
and the purchaser will in no case be responsible or liable for these costs.
4.6. No offer shall be withdrawn by the Tenderer in the interval between the deadline
for submission and the expiry of the period of validity specified / extended validity
of the tender offer.
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considered for further processing and will be rejected.
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SECTI ON - V
COMMERCI AL TERMS AND CONDI TI ONS
1.0. SCOPE:
The scope of work is Operation and Maintenance (Mechanical & Electrical), of Coal
Handling Plant, Wagon Tippler 5 & 6 connected with MTPS-II and Locomotives of
MTPS-II including handling of coal rake right from shunting of load wagons,
marshalling of load wagons from load lines and placing the load wagons on Tippler
and decoupling of load wagons and tipping through Wagon Tipplers, collection and
coupling of empty wagons in outhaul side of wagon tipplers and formation in MTPS
linesfor a period of Three Years from the date of handing over of siteofMTPS-
II,Mettur Dam-636 406.
2.0. LOCATI ON:
The work is required in the Mettur Thermal Power Station-II located at Mettur
Dam-636 406, Tamil Nadu.
However, the TANGEDCO at its discretion can extend this contract,if required, for a
further period of 1 year on the Contractor’s consent at the same terms and
conditions.
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7.0. MANNER OF EXECUTI ON OF CONTRACT:
The Agreement, unless otherwise agreed, shall be signed within thirty (30) days of
the date of issue of order, at the Office of Chief Engineer/MTPS IIon a date and
time to be mutually agreed. The Contractor shall provide for signing of the
Contract, appropriate Power of Attorney and other requisite materials. Unless and
until a formal agreement is prepared and executed, the order issued by
TANGEDCO LIMITED read in conjunction with the Tender / Bid documents will
constitute a binding Contract.
It is expressly understood and agreed by and between the Contractor and the
TANGEDCO that the TANGEDCO is entering into this agreement solely on its own
behalf and not on behalf of any other person or entity. In particular, it is expressly
understood and agreed that the Government of India/Govt. of Tamilnadu is not a
party to this Agreement and has no liabilities, obligations or rights here under. It is
expressly understood and agreed that the TANGEDCO is an independent legal
entity with Power and Authority to enter into Contracts solely on its own behalf
under the applicable laws of India and the general principles of Contract Law. The
Contractor expressly agrees, acknowledges and understands that the TANGEDCO is
not an agent, representative or delegate of the Government of India/Govt. of
Tamilnadu. It is further understood and agreed that the Government of India/Govt.
of Tamilnadu is not and shall not be liable for any acts, commissions, breaches or
other wrongs arising out of the Contract. Accordingly, Contractor expressly waives
releases and foregoes any and all actions or claims, including cross claims, imp
leader claims or counter claims against the Government of India/Govt. of
Tamilnadu arising out of this Contract and cove Nance not to sue the Government
of India/Govt. of Tamilnadu as to any manner, claim, and cause of action or thing
whatsoever arising of or under this agreement.
The Agreement will be signed in four (4) originals and the Contractor shall be
provided with one (1) signed original and the rest will be retained by the Owner.
8.1 The successful tenderer will have to furnish Security Deposit for contract
Performance for 5% of the total accepted value of the contract less EMD amount,
if already paid. The Security Deposit for contract Performance has to be paid in the
form of Demand Draft or banker’s Cheque or in the form irrevocable Bank
Guarantee from any Nationalized Bank or Scheduled Banks or Foreign Banks with
branches in India. Alternatively, the Earnest Money Deposit remitted by the FIRM
will be refunded on request, if the Security Deposit for contract Performance is
paid in full without adjusting the EMD amount.
8.2 The Security Deposit for contract will be refunded to the contractor only if the
contract is completed as per the agreed conditions. If the TANGEDCO incurs any
loss or damages on account of breach of any of the clauses or any other amount
arising out of the contract becomes payable by the supplier to the TANGEDCO,
then the TANGEDCO will in addition to such other dues that he shall have under
the law, appropriate the whole or part of the security deposit and such amount
that is appropriated will not be refunded to the supplier.
8.3 The above security deposit for contract Performance has to be paid within 15 days
from the date of receipt of work order. The security deposit for contract
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Performance will not carry any interest. Alternatively, interest charges at 22% per
annum or as fixed by TANGEDCO will be levied for belated payment of Security
Deposit for contract Performance from the due date of payment till the date of
receipt of DD/ Banker’s Cheque/ irrevocable Bank Guarantee towards security
deposit for contract Performance plus interest up to the date of receipt of their first
bill will be deducted from their first bill(s). The GST will attract on penal interest for
belated Security Deposit payments.TANGEDCO reserves the right to cancel the
work order notwithstanding the levy of above interest charges.
9.0. MOBI LI ZATI ON ADVANCE:
No mobilization advance will be given for this contract & no advance payments will
be made for any item of work.
10.0GUARANTEE:
10.1Work Portion : Not applicable
10.2Supply portion: The spares materials supplied under the contractor’s scope for
the work shall be guaranteed for satisfactory performance for a period of 12
Months from the date of commissioning or 18 Months from the date of supply
whichever is later, subject to an overall period of 24 months. Any defect in
supplied material/workmanship shall be replaced/ rectified by the contractor at free
of cost during the above guarantee period. The defective materials will have to be
taken back at their own cost and risk”.
11.0. PAYMENT:
Payment would be made on tonnage (MT) basis for every month on actual quantity
handled as per contract terms (refer clause 14.0).The Payment will be made by
DFC/ Central Payment, TANGEDCO, Chennai – 2.
12.0 SUPPLY OF SPARES ON CHARGEABLE BASI S :
In case of any delay in arranging the required spares each costing uptoRs.32,000/-
(Plus GST extra as applicable) by the contractor, the contractor shall draw the
required spares as per direction of site Engineeron chargeable basis (Requisition
Duplicate rate), if they are available at TANGEDCO’s stores. The cost of such
spares shall be recovered from the contractor’s bills. The contractor should ensure
the availability of required spares, which are covered in theirscope after receipt of
the order.
If spares under TANGEDCO’s scope are not available at Central stores/MTPS -II,
the contractor should arrange to supply the spares on reimbursable basis from the
market directly to ensure availability of conveyors and all other equipments under
their scope for operationas per the direction of site Engineers. The spares shall be
used with regularisation at central stores of MTPS II. The cost of these items of
spares shall be paid by Board based on previous PO or prevailing market
rate,whichever is lower.
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and the State/UT to final consumption with credit of taxes paid at previous stages
available as set off. In a nutshell, only value addition will be taxed and burden of tax
Governments on goods and services. GST is a destination based tax on consumption of
goods and services. It is proposed to be levied at all stages right from manufacture up
is to be borne by the final consumer. GST has been rolled out w.e.f. 01.07.2017, across
India.
ii.The GST to be levied by the Centre on intra-State supply of goods and / or services
would be called the Central GST (CGST) and that to be levied by the States/ Union
territory would be called the State GST (SGST)/ UTGST. Similarly, Integrated GST
(IGST) will be levied and administered by Centre on every inter-state supply of goods
and services.
iii. Any supplier of goods and service Provider of services who makes a taxable supply
with an aggregate turnover of over Rs.20 lakhs in a financial year is required to obtain
GST registration. In special category states, the aggregate turnover criteria is set at
Rs.10 lakhs. in simple words Every business whose taxable supply of goods or services
under GST (Goods and Service Tax) and whose turnover exceeds the threshold limit of
Rs. 20 lakh / 10 Lakh as applicable will be required to register as a normal taxable
person.
i. GST Registration Number: TANGEDCO has migrated into GST regime on 15.06.2017
by duly uploading various mandatory data as required by the GST portal. The
provisional ID issued to TANGEDCO is 33AADCT4784E1ZC. The details are also posted
in TANGEDCO web portal.
GST Registration Number or GSTIN is 15 Digit identification number which is allotted to
each applicant who applied for GST Registration. GST Number is completely based on
the PAN Number and State code. First two digit represent the state code and another
10 digit represent the PAN number of the client, one digit represent the entity code
(Like proprietorship or partnership etc), one digit is blank and last one is represent
check digit.
ii. Transaction Value: The value of a supply of goods or services or both shall be the
transaction value, which is the price actually paid or payable for the said supply of
goods or services or both where the supplier and the recipient of the supply are not
related and the price is the sole consideration for the supply. Sec 15(1) states that
value of supply of goods and service shall be the transaction value i.e. the price actually
paid or payable. The conditions for accepting the transaction value area) Supplier and
the recipient of the supply are not related. b) Price is the sole consideration for the
supply.
iii. Composition Scheme: Composition scheme specifies that registered person whose
turn over in the preceding financial year is below certain specified limit (Currently 75
lakhs) may intimate the proper officer to pay in lieu of tax payable by him an amount
calculated at such rate may be specified.
Eligibility for composition scheme: Sec10(2) of the central Goods and Services Tax Act,
2017 states that the registered person shall be eligible to opt under sub- section (1), if-
he is not engaged in the supply of services other than supplies referred to in clause
(b) of paragraph 6 of Schedule II;
he is not engaged in making any supply of goods which are not leviable to tax under
this Act;
he is not engaged in making any inter-State outward supplies of goods;
he is not engaged in making any supply of goods through an electronic commerce
operator who is required to collect tax at source under section 52; and
`21
he is not a manufacturer of such goods as may be notified by the Government on the
recommendations of the Council.
iv. Supply of Service and Goods: When there is a combined supply of many goods /
services, it has to be determined whether it is a Composite supply or mixed supply of
goods or services
(a) COMPOSITE SUPPLY: A composite supply is the one where all the goods or services
or a combination has to supplied together i.e., naturally bundled and there would be a
Principal Supply that could be identified (Ex. Supply of Machinery with packaging,
insurance and freight – the principal supply is machinery). In this case, the rate of
principal supply will be applied on entire value.
(b) MIXED SUPPLY: A mixed supply is where the goods or services or the combination
thereof which could be individually supplied (like Pizza and Coke) but sold together at a
single price. In this case, the highest rate to the good in that mix is applied on all the
goods. The GST shall be applicable at appropriate prevailing rates as notified by GST
Act. In the event of delay in execution of contract, the GST rate prevailing on the
scheduled period or on the actual date of execution, whichever is less only will be
admitted.
The bidders should have registered under GST Act and furnish GSTIN. In the event of
contractor is within TN, SGST & CGST shall apply and if the contractor is outside TN,
IGST shall apply.
Any Increase/ decrease in the Taxes & Duties within the delivery schedule period will be
in account of TANGEDCO. If the materials/ works supplied/ executed beyond the
schedule period taxes/ duties will be worked out both for the actual date of delivery and
schedule date of delivery and the amount whichever is less only will be allowed.
Since ITC is available on direct and indirect costs associated with fly ash generation,
GSTR2A verification is required. While passing the invoice of subsequent month /
subsequent quarter as the case may be, it can be verified whether the GST on the
previous month’s invoice /previous quarter has been paid, through verifying GSTR2A.
In case of non-filing of GSTR by the supplier/contractor, further bills shall not be
admitted. Necessary GST ITC undertaking (Annexure VI) as per TANGEDCO’s standard
specification is to be submitted by the L1 tenderer after evaluation of price for compliance
of section 171 of CGST Act.
`22
have to be additionally recovered from the supplier in addition to the stipulated LD
rates in the contract. Forfeiture of EMD / SD will attract GST @ 18%. GST amount
recovered on LD / Forfeiture of EMD/SD are eligible as Input Tax Credit to the
Supplier / Contractors.
Taxable supply means supply of goods or services or both which is leaviable to tax
under GST. Thus, TDS under GST is to be deducted only on the Taxable supply of
goods or services or both and not on Exempt supply (supply of any goods or
services or both which attracts nil rate of tax or which may be wholly exempt from
tax under section 11 of the CGST/SCGST Acts or under section 6 of the IGST Act)
and non-taxable supply. Similarly, TDS under GST rate need not be applied on GST
component in the invoice. TDS under GST is also applicable for suppliers/
contractors registered under composition scheme also.
Applicability of TDS:
Where the location of the supplier and the place of supply are in the same state, it
is an intra-state supply TDS@ 1% under CGST Act and 1% under SCGST Act will be
deducted. Where the location of the supplier is in state A and the place of supply
is in state B, it is and interstate supply and TDS @ 2% under IGST Act will be
deducted.
1. Total value of taxable supply more than Rs.2.5 Lakhs of contract.(GST not
included)
2. Contract Value of Rs.2.5 Lakhs for both taxable supply and exempted supply,
but the value of taxable supply the said contract Rs.2.5 Lakhs.
3. Receipt of services which are exempted. For Example, services exempted
under notification No.12/2017 - Central Tax (Rate) Dated 28.06.2017 as
amended from time to time.
4. Receipt of Goods which are exempted. For example, Goods exempted under
notification No.12/2017 - Central Tax (Rate) Dated 28.06.2017 as amended
from time to time.
5. Goods on which GST is not leviable. For example, petrol, Diesel, Petroleum
Crude, Natural gas, aviation turbine fuel (ATF) and alcohol for human
consumption.
6. Where a supplier had issued an invoice for any sale of goods in receipt of
which tax was required to be deducted at source under the VAT law before
01.07.2017, but where payment for such sale is made on or after 01.07.2017
`23
(Section 142(13) refers).
7. Where the location of the supplier and place of supply is in a State(s)/UT)s)
which is different from the state/UT where the dedicator is registered.
8. All activities or transactions specified in schedule III of the CGST/SGST Acts
2017, irrespective of the value.
9. Where the payment relates to tax invoice that has been before 01.10.2018.
10. Where any amount was paid in advance prior to 01.10.2018 and the tax
invoice has been issued on or after 01.10.2018, to the extent of advance
payment made before 01.10.2018.
11. Where the tax will be paid on reverse charge by the recipient i.e.,thedeductee.
12. Where the payment is made to an unregister supplier.
13. Where the payment relates to "CESS" component.
13.2.1I NCOME TAX :Income Tax will be recovered from the contractors every running bill at
the prevailing rate of tax in force with amendments issued from time to time as per the
Income Tax Act.
`24
f) The contract shall produce the proof of payment of contributions – both Employer’s
and Employee’s contributions made to EPF Organization in order to claim the bills for
the respective work.
g) The contract shall be fully liable to meet and fulfill at the relevant provisions of the
EPF & MP Act 1952 in respect to the execution of the tendered work.
h)The Contractors shall register their establishment under (PMRPY) Pradhan Mantri
Rojgar ProtsahanYojana with the Employees Provident Fund Organisation.
i) In case the contractor fails to fulfil any of the statutory provisions of the EPF & MP Act
1952 and consequently it happens that MTPS II/TANGEDCO Ltd., has to meet such
requirements of the said Act or statutory provisions in the capacity of principal Employer,
MTPS II/TANGEDCO Ltd., shall make good such requirements out of money due and
payable to the said contractor and further the performance of the said contractor in this
regard will be noted for all future contracts of TANGEDCO.
j) The Contractor shall give an undertaking in a stamp paper for a value of Rs.80/- for
having remitted EPF & ESI, Employee and Employer Contribution while claiming the
part/final Bills.
k) No reimbursement of Bonus will be made by TANGEDCO.
l) The contractor has to absorb the Employers contribution towards EPF for theminimum
staff to be maintained in the rate quoted.
`25
attributable to the contractor, then LD will be levied at the rate of 25% of the accepted
Rate/MT in Schedule Sl.No.1, 2 &3 for the actual shortfall in availability.
2. In case of any delay in unloading of Coal from the railway wagons over the time
allowed by Railways due to the reasons solely attributable to the Contractor, then the
Demurrage charges applicable to TANGEDCO payable to the Railways shall be recovered
from the Contractor. In case of any dispute in the assessment of Demurrage charges
payable by the contractor, the TANGEDCO’s decision is final. (For Sl.No.4 of schedule).
The calendar day shall mean 00.00 hrs to 24.00 hrs.
`26
TANGEDCO shall be recovered as arrears of land revenue under ’The Madras
Revenue Recovery Act 1864" or by other legal terms.
*****
SECTI ON VI
TECHNI CAL SPECI FI CATI ON
`28
1.BRI EF DESCRI PTI ON OF THE COAL HANDLI NG PLANT/ MTPS-I I ( 1X600MW) /
Mettur Dam.
The Coal wagons will be brought to the Wagon Tippler through Locomotives.
One wagon at a time will be placed on the table of Wagon Tippler. The wagons will be
tipped into the hopper/Apron Feeders-5&6. From the Apron Feeders the coal will be
fed to the underground Conveyor-1A/1B. The Conveyors-2A/2B will receive the coal
from the Conveyor-1A/1B and pass on to further downstream conveyors. The integral
weigh bridge will record the gross and tare weight of the wagons before and after
tipping the wagons.The coal rakes are unloaded through Wagon Tipplers.The
unloading activities involves shunting and placing the coal wagons on tippler table
for tipping after decoupling and coupling the empty wagons after tipping ,for which
tippler operator, loco diver, points man ,coupling man and decoupling man are
required to operate one tippler.The Railways are placing the coal rakes in bunching
at Mettur Thermal Power Station even after repeated requests to regulate the coal
rakes and place in regular interval.
In the event of Stacker cum Reclaimer machines are not in operation and non
receipt of coal rakes, the crushed coal can be reclaimed and fed to the bunkers by
Emergency Reclaiming System. Bull dozers will doze the coal into the Emergency
Reclaiming Hopper and Conveyor No.15 will receive the feed from the Emergency
Reclaiming Hopper thro’ Vibratory Feeders and feed the crushed coal to the main
stream Conveyors-6A & 6B.
In the event of Stacker cum Reclaimer machines are not in operation and coal
is not required for bunkers, the coal have to be stacked through Emergency Stacking
`29
arrangement via Conveyor No. 14 and Telescopic Chute.
`30
Motor Capacity : 30KW/415V
17 Sector Gate PCH Motor Capacity : 3.7KW/415V 1 No
18 Belt Feeder-1 & 2 PCH 1000 MTPH each 2 Nos.
Motor Capacity : 30KW/415V
19 Flap Gate-3/4 PCH Motor Capacity : 5.5KW/415V 2 Nos.
20 Rack & Pinion Elevator- PCH 1 Ton 1 No.
1 Motor Capacity :
7.5KW/415V(2 Nos.)
21 Suspension Magnetic In Conveyor- 2 Nos
Separator-1 & 2 3A/3B
22 Conveyor-3A/3B Between PCH and 1000 MTPH each 2 Nos.
JT-7 Length:263.300 m each
Motor Capacity : 155KW/415V
23 Flap Gate-5 & 6 Junction Tower-7 Motor Capacity : 5.5KW/415V 2 Nos.
24 Conveyor-4A/4B Between JT-7 and 1000 MTPH each 2 Nos.
SCH Length:215.030 m each
Motor Capacity : 155KW/415V
25 Inline Magnetic SCH Motor Capacity : 11KW/415V 2 Nos.
Separator 5&6
26 Flow Divider-1 & 2 SCH 850 MTPH each 2 Nos.
Motor Capacity : 2.2KW/415V
27 Roller Screen- SCH 850 MTPH each 4 Nos.
1A/2A/1B/2B Motor Capacity : 30KW/415V(8
Nos)
28 Ring Granulator-1A/2A SCH 850 MTPH each 4 Nos.
& 1B/2B Motor Capacity : 550KW/3.3KV
29 Reversible Belt Feeder- SCH 1000 MTPH each 2 Nos.
3&4 Motor Capacity : 30KW/415V
`31
Chute Length:211.909 m
Motor Capacity : 110KW/415V
42 Sump Pump Conveyor-15 Tail Motor Capacity : 11KW/415V 2 Nos.
End
43 Telescopic Chute Conveyor 14 Head 1 No.
end
44 Conveyor-6A/6B Between JT-6 and 1000 MTPH each 2 Nos.
JT5 Length:218.841 m each
Motor Capacity : 155KW/415V
45 Reversible Belt feeder 8 JT-5 1000 MTPH each 3 Nos.
/9/10 Motor Capacity : 22KW/415V
46 Flap Gate 9/10 JT-5 2 Nos.
47 Yard Conveyor # 7 Between Drive Cap:1000 MTPH 1 No.
House-I and Length: 1201.774 m
Junction Tower-5 Motor Capacity : 220KW/3.3KV
48 Stacker Cum Reclaimer- Coal Yard Reclaiming mode
I 2) Average:700MTPH 1 No.
ii) Peak:1000 MTPH
Stacking mode
Stacking:1000 MTPH
49 Conveyor # 8A/8B Between Junction Cap:1000 MTPH 2 Nos.
Tower -5 and Length:141.401 m each
Junction Tower-4 Motor Capacity : 110KW/415V
50 Reversible Belt Feeder Junction Tower-4 Cap:1000 MTPH 2 Nos.
11/12 Motor Capacity : 22KW/415V
51 Flap Gate 11/12 Junction Tower-4 Motor Capacity : 5.5KW/415V 2 Nos.
52 Conveyor # 10A/10B Between Junction Cap:1000 MTPH 2 Nos.
Tower-4 and Length:240.154 m each
Junction Tower-3 Motor Capacity : 155KW/415V
53 Reversible Belt Feeder Junction Tower-3 Cap:1000 MTPH 2 Nos.
13/14 Motor Capacity : 22KW/415V
54 Flap Gate 13 Junction Tower 3 Motor Capacity : 5.5KW/415V 1 No.
55 Yard Conveyor # 9 Between Drive Cap:1000 MTPH 1 No.
House-II and Length: 1548.891 m
Junction Tower-3 Motor Capacity : 325KW/3.3KV
56 Stacker Cum Reclaimer- Coal Yard Reclaiming mode
II 3) Average:700 MTPH 1 No.
ii) Peak:1000 MTPH
Stacking mode
i)Stacking:1000MTPH
57 Conveyor # 11A/11B Between Junction Cap:1000 MTPH 2 Nos.
Tower -3 and Length:166.818 m each
Junction Tower-2 Motor Capacity : 110KW/415V
58 ILMS #7/8 Junction Tower-2 Motor Capacity : 11KW/415V 2 Nos.
59 Flap Gate 14/15 Junction Tower-2 Motor Capacity : 5.5KW/415V 2 Nos.
60 Conveyor # 12A/12B Between Junction Cap:1000 MTPH 2 Nos.
Tower-2 and Length:529.330 m each
Junction Tower-1 Motor Capacity : 325KW/3.3KV
61 Reversible Belt Feeder Junction Tower-1 Cap:1000 MTPH 2 Nos.
15/16 Motor Capacity : 22KW/415V
62 Belt Weigher 5/6 Conveyor#13A/13B 1400 MTPH 2 Nos.
63 Metal Detector1/2 Conveyor 2 Nos.
#13A/13B
64 Travelling Tripper1/2 Bunker Top Cap:1000 MTPH 2 Nos
65 Flap Gate 16/17 Travelling Tripper Motor Capacity : 5.5KW/415V 2 Nos
`32
66 Conveyor # 13A/13B Bunker Cap:1000 MTPH 2 Nos.
Length:293.120 m each
Motor Capacity : 155KW/415V
67 Dust Extraction System PCH, SCH, Bunker 10 Nos.
Top and Junction
Tower 1 to 7
68 Dust Suppression Pump DS Pump house Motor Capacity : 45KW/415V& 4 Nos.
75KW/415V (each 2 Nos.)
69 Boom Conveyor SCR-I & II Cap:1000 MTPH 2 Nos.
Length:65m each
Motor Capacity : 55KW/415V
70 Intermediate Conveyor SCR-I & II Cap:1000 MTPH 2 Nos.
Length:80m each
Motor Capacity : 75KW/415V
71 Bull Dozers Coal Yard Make: PENGPU 6 Nos.
Model : PD 220Y-1
Engine Rated Power:
220/164(HP/KW)
72 Tilting Power Pack WT 5 & 6 Motor Capacity : 160KW/415V 2 Nos.
Motor
73 Clamping Power Pack WT 5 & 6 Motor Capacity : 75KW/415V 2 Nos.
Motor
74 Bucket Wheeling & Slew SCR I & II Motor Capacity : 110KW/415V 2 Nos.
Power Pack Motor
75 Luffing Power Pack SCR I & II Motor Capacity : 37KW/415V 2 Nos.
motor
76 HT Transformer CHP MCC 11KV/3.3KV 5000KVA. 2 Nos.
77 LT Transformer CHP MCC 3.3KV/440V 2000KVA 2 Nos.
78 LT Transformer WT MCC 3.3KV/440V 500KVA 2 Nos.
79 LT Transformer Bunker MCC 3.3KV/440V 1000KVA 2 Nos.
80 LT Transformer SCR I & II 3.3KV/440V 630KVA 2 Nos.
81 LT Lighting Transformer CHP MCC 415V/415V 200KVA & 150KVA 4 Nos.
(each 2 Nos.)
82 LT Lighting Transformer CHP MCC 415V/415V 200KVA 2 Nos.
83 LT Welding Transformer CHP MCC 415V/415V 150KVA 1 Nos.
84 LT Welding Transformer WT MCC 415V/415V 50KVA 1 Nos.
`33
Sl. Equipment Qty.
No.
1 Wagon Tipplers 02 Nos.
2 Apron Feeders 02 Nos.
3 Locomotives 03 Nos.
4 Belt Weighers 06 Nos.
5 Belt Conveyors 26 Nos.
6 Reject Conveyors 01 No.
7 Ring Granulators 04 Nos.
8 Dribble Feeders 02 Nos.
9 Drive House 02 Nos.
10 Emergency Reclaim Hoppers 02 Nos.
11 Motorized Flap Gates 18 Nos.
12 Belt Feeders 07 Nos.
13 Inline Magnetic Separators 08 Nos.
14 Integral Weigh Bridges 02 Nos.
15 Junction Towers 07 Nos.
16 Bunker Level Indicators 08 Nos.
17 Metal Detectors 02 Nos.
18 Primary Crusher House 01 No.
19 Pent House 02 Nos.
20 Rotary Breakers 02 Nos.
21 Reversible Belt Feeders 15 Nos.
22 Reject Hopper 01 No.
23 Rod Gates 02 Nos.
24 Rack & Pinion Gates 02 Nos.
25 Roller Screens 04 Nos.
26 Secondary Crusher House 01 No.
27 Stacker cum Reclaimers 02 Nos.
28 Sector Gate 01 No.
29 Suspended Magnetic Separators 02 Nos.
30 Sump Pumps 08 Nos.
31 Transfer House 01 No.
32 Travelling Trippers 02 Nos.
33 Vibratory Feeders 02 Nos.
34 Flow Dividers 02 Nos.
35 Cable Reeling Drums 08 Nos.
36 Bunker sealing Arrangement 02 Nos.
37 Telescopic Chute 01 No.
38 Dust Extraction System 1 lot of 10 Nos.
39 Dust Suppression Pump 1 lot of 8 Nos.
40 Dust Suppression System 1 Lot
41 Rack & Pinion Elevator 02 Nos.
42 Bull Dozers 06 Nos.
43 Power Transformers 10 Nos.
44 Lighting/Welding Transformers 08 Nos.
45 Ventilating Systems 02 Nos.
46 Hoists 71 Nos.
47 Wi-Fi Camera system in Locomotives and WagonTipplers 4 nos.
`34
3 .0 Det ails of w orks t o be carried out
A. OPERATI ON:
Carrying out the shift operations viz.,issuing clearances for starting the
equipments/conveyors, monitoring the temperature of bearings, fluid couplings and
gear boxes, monitoring the vibration of the equipments, applying of pull cord in case of
any abnormalities and resetting after attending any defects and monitoring the running
of belts without any sway. Conveying the operating parameters of equipments in
Junction Towers, Bunker Top & Stacker Cum Reclaimersetc., to the Shift operator in
CHP MCC, Bunker MCC, Wagon Tippler MCC & Stacker Cum Reclaimer-I & II MCC, Fire
Quenching & Dust Suppression in Coal Yard and Stone Picking in three locations in both
streams & Operation of 6Nos. of Bull Dozers in MTPS-II(1x600MW)/Coal Handling
Plant.
B. ROUTI NE AND PERI ODI CAL MAI NTENANCE SCHEDULE OF EQUI PMENTS
1. Wagon Tippler, Apron Feeder and Dribble Conveyor and it s auxiliaries
Daily maintenance:
Sl. No. Description Works To Be Carried Out
of item
1.General cleaning of equipments/machineries
2.Spillage coal cleaning in spill plate and hopper grill coal
choke and foreign material if any
1 Rail track Check rail alignment with railway line for straightness
Weigh bridge check for proper seating of male and female
locating block and free rotation of roller
2 End Frame Rake and pinion lubrication by Servo coat-140
3 Drive units Check for oil leakage in the joints, hydraulic drive and
power pack and cleaning, vibration, noise, coupling working
condition and torque arm for any looseness. Checking the
braking system in proper working condition. Check the
clamps for hold condition.
4 Sump Pump switch on sump pump for proper working condition
5 Hoist Switch on electrical hoist for proper working condition
6 Apron Feeder Check for flanged roller and chain link for smooth rotation
and wear and tear, oil leakage in the hydraulic drive lines
and power pack noise, Sprocket bolt & nut and sprocket
sector for healthiness and tightness.
Release coal choke if any and check for wear and tear of
liner plates in the chute check the torque arm for any
looseness
7 Dribble Cleaning of coal in the pulley surface
Conveyor i) Gear box
ii)Pulley Plummer block
iii)Spillage coal on floor, Head and tail end, walkway
Weekly Maintenance:
`35
Sl. No. Description Works To Be Carried Out
of item
Wagon Tippler
1 Weigh bridge i.Check the dislocation of all the load cells
ii.Clearing of table pit area spillage coal
ii.Check the Pawl & Pawl lever for proper engagement
Buffer worn out condition
iv.Spur wheel and pinion lubrication by Servo Coat and check
for wear and tear
v.Hopper liner inspection for wear and tear and correction if
required
vi.Greasing wherever required.
2 Apron Feeder i.Check the chainlinks, pans pan bolts and nuts for tightness
and wear and tear, replace if necessary
ii.Check the spill plate roller for free rotation
iii.Discharge chute liner inspection for wear and tear and
rectification if necessary
iv.Check the tractor roller and return roller for free rotation.
v.Greasing wherever required.
3 Sump Pump Cleaning, Inspection and lubrication
Monthly Maintenance:
Sl. No. Description of Works To Be Carried Out
item
Wagon tippler
1 End Frame & 1. Check the end frame table bolt &nut for tightness and
Top Stop wear & tear
Arm 2. Side arm top stop arm rubber pads for worn out
condition and replace if necessary
2 Drive unit 1. Check the torque arm
2. Drive pit cleaning
3. Checking the hydraulic drive and oil line joints for
leakage
4. Cleaning of pressure and return line filters
5. Check the Hydraulic pump condition.
6. Check the drive motor, pump & allied equipments, oil
leakage and replace if necessary.
3 Hydraulic 1.To ensure that hydraulic power pack is in perfect
Power pack working condition.
(Tilting & 2.To maintain hydraulic cylinders, direction valve and
Clamping) adjustment
3.To check pressure relief valves, Check valves and flow
control valves in perfect working condition.
4.Check the clamps for hold condition.
5.Check the Hydraulic system for working in proper oil
pressure.
4 Sump pump Inspection of impeller & casing for coal choke if any and clean
5 Apron 1.Inspection and greasing of flanged rollers
`36
Feeder 2.Head and tail shaft bearing greasing
6 Dribble 1.Check the Pin & Bush for wear & tear and replace if
Conveyor necessary
2.Greasing of drive and non drive pulleys
Annual Maintenance:
Sl. No. Description of Works To Be Carried Out
item
Wagon tippler
1 Weigh Bridge Inspection of Weigh bridge steel balls for wear & tear and
replacement if required.
Check the condition of spill plate, split spur wheel and
pinion, drive shaft bearing bushes.
2 Drive unit Filtration of oils
3 Sump pump Overhauling of sump pump
4 Apron Feeder Overhauling of Plummer block bearings, checking of
sprocket, tail wheel and allied equipment’s and replace if
necessary.
5 Dribble Overhauling of pulley bearings and Plummer blocks,
Conveyor checking of belt and replace if necessary
2. Conveyor, Belt Feeder and Reversible Belt Feeders Travelling Tripper I &
I I and it s Auxiliaries
Daily maintenance:
Sl. No. Description of Works To Be Carried Out
item
1 Conveyor, Belt Cleaning of
Feeder and i)Gear box
Reversible Belt ii)Pulley Plummer block
Feeders and its iii)Spillage coal on floor, Head and tail end, walkway and
Auxiliaries decking sheet
2 Gear Box Check for
i)oil and top up if necessary
ii)abnormal temperature raise if any
iii)abnormal noise if any
iv)abnormal vibration if any
v)brake shoe condition for wear and tear
vi)oil leakage in fluid coupling
3 Pulley Check for
i) Check against unusual noise and heating of bearings /
Housings.
ii) Check against running out of Labyrinth seal.
iii) Check against jamming of pulley bearings.
iv) Pulley condition for wear and tear & lagging condition
for healthiness
v) Noise for abnormality if any
vi) Bearing temperature raise if any
4 Chutes Check and clean
`37
i)coal choking
ii)checking chute puncture
iii)skirt board condition for wear and tear
iv)flange bolt condition for tightness.
5 Conveyor Check for
i) Training of belt for proper alignment during running and
inspection of belt joints.
ii) Check against jamming of Idlers. Adjustment of Idler
Brackets for Belt Training.
iii)Checking the lightness of idler frames
6 Belt scrapper Cleaning of caked / stuck material from blade edge to avoid
damage of belt
7 Skirt Board Cleaning of Struck / trapped material between belt and skirt
board to avoid damage of belt.
Weekly Maintenance:
Sl. No. Description of Works To Be Carried Out
item
1 Gear Box Cleaning of breather
2 Skirt Board 1. Skirt rubber adjustment and replacement if required
2. Tightening of fasteners
3 Chutes Inspection of chutes & rectification of damages if any
4 Conveyor 1. Scrapper adjustment /replacement if required
2.Lubrication of swivelling arrangement of S.A idlers.
Monthly Maintenance:
Sl. No. Description of Works To Be Carried Out
item
1 Gear Box 1.Checking the tightness of fixing bolt of gear box and base
frame
2.Check for leakage of oil and Check for oil level
2 Pulley 1.Lubrication of bearings
2.Tightening of Plummer Block Bolts.
3 Fluid Coupling Checking of oil level and top up if necessary
4 Brake Adjustment if any
5 Geared Lubrication.
Coupling
6 Long Travel To check that individual components of Wheel-axle drives,
mechanism such as motors, gear boxes, coupling, brakes are in order
Annual Maintenance:
Sl. Description of Works To Be Carried Out
No. item
1 Gear Box Checking and overhauling of gear box if required
2 Pulley Checking and overhauling of Plummer block if required
3 Fluid Checking and replacement of oil if required
Coupling
4 Brake Checking and adjustment if any
5 Long Travel 1. Check for leakage of Gear Box Oil and replacement of
`38
Mechanism damaged oil seal, if any.
2. Check that Brakes are working alright.
3. To ensure that Rails clamps hold the machine in position.
4. Lubrication of Wheel bearings.
5. To check for wearing of Brake shoes, if any, and replace the
same.
3. STACKER cum RECLAI MER and it s auxiliaries.
Daily Maintenance:
Sl Description of Works To Be Carried Out
No item
1 SCR 1.General cleaning of the Stacker cum Reclaimer and spillage
coal.
2.General inspection of the rotating equipments.
3.General inspection of Conveyors in the machine for Belt joint
healthiness.
4.Inspection of the idlers and pulleys in the machines.
5.Inspection and clearing of chutes in the machines.
6.Inspection of Skirt and scrapper rubber.
7.Inspection of Hydraulic drive, power pack and lines for
leakages.
Weekly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 PCRD &CCRD Cleaning and inspection of cable drag chain link assembly
2 Gear Boxes Inspection of oil levels in gear boxes
3 Chutes Inspection of chutes & rectification of damages if any
Monthly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 PCRD &CCRD Inspection of chains & sprockets in the cable reeling drum
2 Hydraulic 1.Ensure that hydraulic power pack is in perfect working
Power pack condition.
2.To maintain hydraulic cylinders, direction valve and adjustment
3.Check pressure relief valves in perfect working condition.
4.To maintain additional limit switches in good working condition
for preventing extra lowering of Boom to avert accident.
5.Cleaning of pressure and return line filters
Boom 1. To check the hydraulic control system and control panel is in
Slewing perfect working condition.
and Luffing 2.To check that safety coupling protecting the slew drive
Mechanism components and the structure against overload, is in order.
3.To check that limit switches for slew angle are in good working
condition
4. To check lubrication of bearings for gear & pinion.
5. To check for wear & tear breakage of Gear & Pinion teeth.
6.To check that bearings for Pinion and Gear are in good
Workingcondition.
Cabin leveling 1.To check that automatic leveling of Operator’s cabin by means
`39
arrangement of Hydraulic Cylinders, occurs simultaneously with the luffing
of Boom.
2.To check that adjusting facility inside the cabin is alright for
maintaining level of the cabin.
3 Chutes Inspection of chutes & rectification of damages if any
4 Lubrication Inspection of lubrication lines and distributing blocks for proper
System distribution of grease
5 Brake system Inspection of brake system in LT travels
6 Fluid coupling Oil level inspection and top up if necessary
7 Rail Track Removal of obstruction of coal on rails. Correct Position and
good working condition of over travel limit switches
8 Long Travel 1. Check for leakage of Gear Box Oil and replacement of
Mechanism damaged oil seal, if any.
2. Check that Brakes are working alright.
3. To ensure that Rails clamps hold the machine in position.
4. Lubrication of Wheel bearings.
5. To check for wearing of Brake shoes, if any, and replace the
same.
9 Bucket wheel To check that Bucket tips are in order
10 Centralized To check that all lubrication points are properly lubricated.
Lubrication
System
11 Cable Reeling 1.To check that the CRDs rotate freely.
Drums 2.To check that power and control cables are laid freely on cable
(Power trays during movement of machine.
and Control) 3.Lubrication of Bearings
Halfyearly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 PCRD &CCRD Inspection of the bed bolts of all the rotating equipments
chains & sprockets in the cable reeling drum
2 Slew bearing Lubrication of slew drive pinion and crown gears, pulley
bearings, structure fulcrum point.
3 Rail Track Check and carried out alignment of rails
4 Long Travel To check that individual components of Wheel-axle drives, such
mechanism as motors, gear boxes, coupling, brakes are in order
Annual maint enance:
Sl Description of Works To Be Carried Out
No item
1 Gear box Checking and overhauling of gear box if required
2 Fluid coupling Checking and replacement of oil if required
3 PCRD &CCRD To check for damaged Bearings of CRDs, if any and replacement
thereof.
`40
Daily Maintenance:
Sl. Description of Works To Be Carried Out
No. item
1 Gear Box Check for
i) oil level to the indicator mark and top up if required
ii)Temperature raise if any
iii)Noise for abnormality if any
iv)oil leakage in fluid coupling
2 Drive chain Check for
i)lubrication
ii)condition for wear & tear
iii)drive and driven sprocket condition for wear and tear
3 Support Check for
wheel i)tightness of fixing bolt
ii)condition of bed frame fixing bolt tightness
iii)bearing temperature raise
iv)noise
v)vibration
4 Guide Roller Check for
i)wear and rear
ii)bearing condition
5 Spider Cones Check for
i)the condition of feed end ,discharge end cone for welding crack
or scoring mark
ii)condition of tyre (wear & tear)
iii)condition of screen plate ,lifting shelf, deflector plate
iv)condition of rail beam fixing bolt
v)vibration
vi)noise
vii)Float between tyre & support wheel
6 Side & top Check for
cover i)damages if any
ii)condition of rubber gaskets
7 Hopper Check for
i)condition of wear plate
ii)condition of MS mother plate
iii)clearing of spillage and choke
Weekly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Gear Box Cleaning of breather
2 Rotary Inspection of
breaker i)hopper for wear& tear of liner and mother plate
ii)condition of inside crusher components such as screen plates,
lifting shelf, deflector plates
`41
Sl Description of Works To Be Carried Out
No item
1 Bearing and Greasing of all bearing blocks and guide rollers
guide rollers
2 Rotary Inspection of Rail beam fixing bolts for tightness with spider
breaker cone and cracks if any
Monthly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Bearing and Checking the tightness of the foundation bolts of gear box and
guide rollers support wheel bed frame
2 Rotary Opening of side cover and checking the fixing bolts, tightness of
breaker screen bolts, lifting shelves, deflector plate plates with rail beam
3 Fluid coupling i)checking the oil level and top up if necessary
ii)cleaning of strainer
Annual Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Gear Box Overhauling of gear box
2 Rotary Overhauling of Rotary breaker such as
breaker i)support wheel assembly: dismantling, inspection of Plummer
blocks, bearings etc.,
ii)guide roller assembly: check for wear and tear of guide roller,
bearing clearance etc., and replace if required
iii)Screen shell assembly: check the tightness of all bolt & nuts
and replace the worn out bolt &nuts
iv)Drive chain: clean the drive chain and correct the slackness
3 Fluid coupling i)checking the oil level and top up if necessary
ii)cleaning of strainer
Weekly Maintenance:
Sl. Description of Works To Be Carried Out
No. item
1 Ring 1.Checking Free rotation of the rotor shaft
Granulator 2.Checking Hammer cracks if any
`42
3.Checking Suspension bar, Plummer Blocks etc,
2 Scoop 1.Checking Oil Level in Fluid coupling.
Coupling 2.Checking Oil Level, Oil Cooler etc.,
3 Geared Checking the tightness of the Geared coupling
Coupling
Monthly Maintenance:
Sl. Description of Works To Be Carried Out
No. item
1 Scoop 1.Checking of oil level in Fluid coupling and top up if necessary
Coupling 2.Cleaning of Y strainer in scoop coupling
2 Geared 1.Checking the Gear tooth profile of the Geared Coupling
Coupling 2.Greasing of Geared coupling
3 Ring 1.Checking of tightness of bolts & nuts of Frame Liners, breaker
Granulator plates, Screen plates
2.Greasing of bearings
3.Cage adjustment, if necessary
4.Cleaning of Screen Plate to avoid chocking
Quarterly Maintenance:
Sl. Description of Works To Be Carried Out
No. item
1 Ring Inspection of breaker plates, Screen plates, kick off plates,
Granulator suspension bar & arm and all liner plates
Annual Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Ring Overhauling of Crusher and Plummer blocks
Granulator
2 Scoop 1.overhauling of Scoop Coupling.
coupling 2.Checking of Oil level and top up if necessary
Weekly maintenance:
Sl Description of Works To Be Carried Out
`43
No item
1 Roller Screen 1.Free rotation of roller shaft assemblies
2.Check for proper working position of scrapers
3.Checking of spider element
4.Breather cleaning in gear boxes
Monthly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Roller Screen 1.Greasing of bearings
2.Cleaning of Comb Scrappers
3.Checking the oil level of fluid coupling, Gear Box and top up if
necessary
4. Checking bolt nut tightness of Frame liners
Quarterly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Roller Screen 1.Checking of main shaft assembly bearings
2.Checking of gear profile in main shaft assemblies
Annual Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Roller Screen 1.Gear Case and Gear Box oil change if necessary
Gear Case & 2.Check for damaged bearings, if any, and replacement thereof
Gear Box
2 Fluid coupling Checking of oil level and top up if necessary
Weekly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Flow Divider Checking of RAM, Trunion, Arm, Hand wheel attachment divider
`44
liner and gear box assembly
Monthly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Flow Divider 1.Greasing of bearings
2.Checking the oil level of gear boxes and top up if necessary
2 Ram To check and ensure that there is no blockade of stroke or
jamming of Ram
3 Load Safety To check for its uninterrupted functioning case
System External Load exceeds the preset limit.
4 Trunion Lubrication Trunion for smooth angular rotation of Actuator
Body.
5 Arm Tightening of End pins and lubrication.
6 Hand wheel Lubrication at bearing
Attachment
7 Thrust Limit To keep the Thrust Limit switch activated so that if disconnects
Switch / power supply to motor when Ram reaches extreme position.
Position
Limit Switch
8 Bearing / To check for damaged Bearing / Sealing, if any Lubrication of
Sealing bearings.
9 Divider Liner To check for wearing of liner and its replacement thereof.
10 Motor and 1. Ensuring cleaning of motor, gear box and limit switches.
gear 2. To check for routine cleaning of motor, gear box and limit
box assembly switch.
3. To check up tightness of power and control cable terminals.
Annual Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Gear Box 1.Gear box oil change if necessary
2.Check for damaged bearings, if any, and replacement thereof
2 Bearings Inspection of bearings and replacement if necessary
Daily Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Bag Filter 1.To check for i) proper functioning of sequential timer
ii) proper functioning of D.P.switch.
iii) manometer functioning
2.To check against jamming of Rotary Air Lock (RAL) Valve
2 Compressor 1)Cleaning
2)To check for i) Pressure build-up of compressor.
ii) Malfunctioning of pressure gauge.
`45
Weekly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Compressor 1.Cleaning the compressor thoroughly
2.Check the oil level in the crank case. Replenish if required
3.Breather valve dismantled, cleaned and checked for perfect
seating of the valve
Monthly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Bag Filter 1. To check for i) detachment of Bag from Bag Holding Plate.
ii) wear& tear of Bag.
iii) formation of cake in Bag surface and
remove it.
2.Cleaning of filter cloth
3.Fixing arrangement of filter cloth
4.To check against jamming of Rotary Air Lock (RALV) Valve
2 Checking of tightness of bolts & nuts of DE System hopper
3 Bearings Lubrication of RAL bearings and other bearings in the system
4 Compressor 1. To check i) The condition of compressor belts.
ii)For the operational noise and vibration
iii)Tightness of mounting bolts and other
fasteners
iv) Air leaks at the pipe joints and safety valve
v) Clean the suction filters thoroughly and renew
the oil to the correct level
2. Check the suction and discharge operations and general
performance
5 Fan To check i) Impeller / Shaft balancing.
ii) Condition of V-belts.
iii) For damage of bearings, if any and lubrication of
bearings.
iv)Foundation bolts failure in shear, to reduce
vibration.
v)Flange joints for leakage, if any
vi)For corrosion / leakage in pipe lines.
Annual Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Bag Filter Overhauling of system
and Fan
2 Pipe line Dismantling, inspection and clearing of choking if any
3 Compressor Overhauling of the compressor
`46
Daily Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Pump Cleaning and checking of pump for vibration, bearing
temperature raise
2 Valves To check for leakage ,if any
3 Pipe lines To check for leakages
Weekly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Pumps 1.Greasing and tightening of gland packing’s
2.Checking of line leakage and arrest if any
2 Nozzle 1.Cleaning of nozzles
2.Check for jamming of Nozzles and swiveling arrangement
Monthly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Checking of tightness of bolts & nuts
3 Piping/fitting 1.Check for damaged / corroded piping /fittings, if any and
replacement thereof.
Annual Maintenance:
Sl Description of Works To Be Carried Out
No item
Pumps Overhauling of pumps
Sprinklers Overhauling of Sprinklers for free operation
8. Belt Weigher:
Daily Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Idlers To check for free rotation of idlers related to belt weigher.
2 Load cells Check the covers for load cells are intact.
4 Tachometer To check that the wheel rotates freely and perfectly.
Weekly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Idlers Cleaning ,inspection and greasing of moving points
2 Tachometer Cleaning ,inspection and greasing of moving points
Monthly Maintenance:
`47
Sl Description of Works To Be Carried Out
No item
1 Idler Rollers. To check for proper alignment of idler rollers related to belt
weigher.
2 Load cells 1.To check the covers for load cells are intact.
2.Ensuring cleanliness and wire connections.
3 Calibration To verify and ensure that the calibration of the scale is alright.
4 Tachometer To check that the wheel rotates perfectly, proportional to the
belt speed.
Annual Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Overhauling of the system
Weekly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Gear Box 1.Breather cleaning
2.To check for gear box oil level and topup if level is low
Monthly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Pulley Greasing of pulley bearings
Annual Maintenance:
Sl Description of Works To Be Carried Out
No item
`48
1 Pulley Overhauling of pulley bearings
2 Gear box Overhauling of gear box
3 Suspension Cleaning, inspection and greasing of Steel wire ropes.
wire rope
sling and
Fasteners
10. Flap Gate:
Monthly Maintenance:
Sl Description Works To Be Carried Out
No of item
1 Ram To check and ensure that there is no blockade of stroke or
jamming of Ram
2 Load Safety To check for its uninterrupted functioning incase external Load
System exceeds the preset limit.
3 Trunion Lubrication Trunion for smooth angular rotation of actuator
body.
4 Arm Tightening of end pins and lubrication.
5 Hand wheel Lubrication of bearing
Attachment
6 Thrust Limit To keep the Thrust Limit switch activated so that if disconnects
Switch / power supply to motor when Ram reaches extreme position.
Position Limit
Switch
7 Gear Box Check oil level and top up if necessary
Annual Maintenance:
Sl Description Works To Be Carried Out
No of item
1 Gear Box Overhauling of gear box
2 Actuator Overhauling and checking the limit switch operations
Annual Maintenance:
Sl Description
No of item Works To Be Carried Out
1 Bearing / Overhauling of bearing and housing
Housing
2 Rack & Pinion Cleaning, inspection for damaged teeth and replacement thereof
and applying greasing
3 Guide Roller Cleaning, inspection for damaged rollers, if any, and
`49
replacement thereof.
12. Hoist s:
Monthly Maintenance:
Sl Description of
Works To Be Carried Out
No item
1 Hoists Cleaning and checking the tightness of fasteners
Greasing of moving points
Annual Maintenance:
Sl Description of
Works To Be Carried Out
No item
1 Hoists Complete overhauling
2 Wire rope Cleaning, inspection for damages and applying rope grease
Annual Maintenance:
Sl Description of
Works To Be Carried Out
No item
1.Complete overhauling
1 Rack and 2.Cleaning, inspection for damaged teeth and replacement
pinion Lift thereof and applying greasing
`50
oil if required and record oil pressure.
2 Fuel System 1.Check Hydraulic Governor Oil (if applicable)
2.Check Throttle linkage
3.Lubrication ball joints of the throttle leakage of Hyd. Governor
4.Change Fuel Filter if required.
5.Clean Fuel tank breather
6.Check aneroid oil
3 Air System Clean/Change Crankcase breather
Check Air Piping
4 Cooling 1.Check coolant inhibitor. Add coolant concentrate if required.
System 2.Check Heat exchanger Zinc plugs.
3.Check belts adjust if required.
(iii) Monthly Maintenance
Sl.No. Equipments Description of work
1 Fuel System 1.Check Hydraulic Governor Oil (if applicable)
2.Check Aneroid adjustment.
3.Check /Replace aneroid breather.
4.Clean Fuel tank from inside
5.Check aneroid oil
2 Cooling 1.Clean radiator/charge air cooler externally.
System 2.Check fan hub/idler and water pump/idler.
3 Other 1.Inspect following parts & replace as required( Alternator,
maintenance Starter etc.,)
2.Check air cleaner, evacuator valves change if required.
iv) Annual Maintenance
Sl.No. Equipments Description of work
1 Fuel System 1.Clean and calibrate injectors if required.
2.Replace rocker cover gaskets if required.
3.Check fuel pump calibration if required.
4.Replace aneroid bellows & calibrate if provided.
2 Air System 1.Clean turbocharger compressor wheel and diffuser if
required.
2.Check turbocharger bearing clearance.
3.Tighten manifold nuts or cap screws.
3 Cooling 1.Change coolant.
System 2.Descale cooling systems
4 Other 1.Check vibration damper
maintenance 2.Check Air Compressor
3.Check Safety Controls
`51
resistance.
2. Checking of Secondary Coil winding resistance and its
insulation resistance.
3. Checking of earth pit resistance value.
4. Checking of terminal tightness.
Annual Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Transformers 1.Checking of Primary Coil winding resistance and its insulation
resistance.
2. Checking of Secondary Coil winding resistance and its
insulation resistance.
3. Checking of earth pit resistance value.
4. Checking of terminal tightness.
5.Checking of Oil BDV value, if necessary hot oil circulation
should be carried out.
Quarterly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Panels 1.Cleaning and checking of terminal tightness of power and
control cables.
`52
2.Cleaning and checking tightness of all bolts and nuts and
lubricate.
3.Checking the healthiness of finger contacts , Layra contacts,
power and auxiliary contactor.
4.Measuring IR value of the cables.
2. ACB/VCB 1.Checking the value of Closing coil resistance.
2.Checking the value of Tripping coil resistance
3.Checking the value of Spring Charge Motor IR value.
4.Checking the pole to pole Contact resistance.
5.Checking the pole to earth IR value.
Annual Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Panels 1.Cleaning and checking of terminal tightness of power and
control cables.
2.Cleaning and checking tightness of all bolts and nuts and
lubricate.
3.Checking the healthiness of finger contacts , Layra contacts,
power and auxiliary contactor.
4.Measuring IR value of the cables.
2. ACB/VCB 1.Checking the value of Closing coil resistance.
2.Checking the value of Tripping coil resistance
3.Checking the value of Spring Charge Motor IR value.
4.Checking the pole to pole Contact resistance.
5.Checking the pole to earth IR value.
6.Testing of ACB/VCB as per prescribed format.
3. Relays 1.Testing of relays as per prescribed format.
4. HT/LT Buses 1.Cleaning and checking of terminal tightness of power and
control cables.
2.Cleaning and checking tightness of all bolts and nuts and
lubricate.
3.Measuring IR value of the Buses.
18. LEAD ACI D BATTERI ES
Daily Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Batteries Pilot Cell reading.
`53
Annual Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Batteries 1.Checking of Cell Voltage.
2.Checking of Specific Gravity.
3.Cleaning and checking of terminal tightness & Lubricant.
4.Discharge the Battery and check the discharging time.
5.Top up with distilled water if required.
6.Charge the Cell with boost mode.
7.Checking of End voltage.
Annual Maintenance:
Sl Description of Works To Be Carried Out
No item
1 Batteries 1.Checking of Battery Voltage.
2.Cleaning and checking of terminal tightness & Lubricant.
3.Discharge the Battery and check the discharging time.
4.Checking of End voltage.
Monthly Maintenance
Sl Description of Works To Be Carried Out
No item
1 Motors 1.Checking of Vibration.
2.Checking for abnormal noise.
Quarterly Maintenance
Sl Description of Works To Be Carried Out
No item
1 Motors 1.Checking of Terminal tightness
2.Lubricate the bearing with grease.
3.Check the winding resistance of the motor.
4.Check the insulation resistance of the motor.
5.Check the cable IR values.
`54
6.Check the motor double earth condition.
Annual Maintenance
Sl Description of Works To Be Carried Out
No item
1. Motors 1.Checking of Terminal tightness
2.Lubricate the bearing with grease.
3.Check the winding resistance of the motor.
4.Check the insulation resistance of the motor.
5.Check the cable IR values.
6.Check the PI value.
7.Check the bearing clearance.
2. Motor Annual overhauling work should be carried out for all the motors
Overhauling of capacity below 55KW.
Quarterly Maintenance:
Sl Description of Works To Be Carried Out
No item
1 PLC 1.Check the working condition of the Engineering Station and
Operating Station.
2.Check the D link condition.
3.Check the Control net LED status.
4.Check the CPU key position.
5.Check the IO rack indication status.
6.Cleaning the PLC/Mimic panels.
`55
Annual Maintenance:
Sl Description of Works To Be Carried Out
No item
1 PLC 1.Check the working condition of the Engineering Station and
Operating Station.
2.Check the D link condition.
3.Check the Control net LED status.
4.Check the CPU key position.
5.Check the IO rack indication status.
6.Check the Control net redundant media adaptor, fiber module,
repeater adaptor healthiness.
7.Check the DI/DO, AI/AO, ENET slot healthiness.
8.Check the CHBM healthiness.
6.Cleaning the PLC/Mimic panels.
Maintenance of all the field instrumentation, control system, control panel, PLC and
which includes preventive, routine maintenance, repair, new installations (for
replacement and improvement jobs), Routine, Non routine calibrations, trouble
shooting, dismantling, fabrication, mounting, lubrication, covering, cleaning, checking
and replacement, addition, deletion of instrumentation process connections, cable
testing, removing, laying(whenever required) with conduit, tray and painting of
instruments(whenever required) etc., and maintaining track, record of all the activities
as per ISO standards.
a) All the above mentioned jobs are to be carried out by the contractor and the
activities are to be supervised, executed professionally by Engineer incharge of
maintenance agency. TANGEDCO will not provide any supervision.
b) Any failure, breakdowns to be attended and rectified by the contractor immediately
without affecting the feeding to the bunkers/unloading of wagons and without
affecting the operation/routine and preventive maintenance. If this requires any
additional man power the same has to be taken care of by the contractor.
c) Detailed analysis of report on failure, breakdown should be submitted to the
TANGEDCO by contractor within two days and required corrective measures to be
done immediately to avoid recurrence of the same.
d) All the jobs related to PLC systems are to be carried out by the contractor as per
the guidelines of TANGEDCO engineer.
`56
e) Regular consumables like fasteners, clamps, cir-clips, screws, gaskets, cleaning
agents, cotton waste, insulation tape, Teflon tape, thread sealant tape, adhesives,
sprays, leakages sealants( like anabond-666 or sealastic), emery sheets etc., are of
contractors scope.
f) Contractor has to arrange temporary electric power supply, air supply, lighting,
working platform(whenever required), scuff holding, ladder, lifting and shifting
arrangements etc.,to execute all the above mentioned activities in scope. And the
materials, hardware required for the same in contractor scope.
g) Inspection and testing of new equipments, instruments are to be done by the
contractor.
h) Contractor must be equipped with all the tools, tackles, tubing and instrumentation
tools and field testing equipments. And the periodic test certificates for the tools,
tackles field testing tools to be submitted.
i) Contractor should be equipped with minimum following field test/ calibrating
instruments from the date of commencement of contract.
1. Multimeter (industry approved- 41/2 digit – 2 Nos, 31/2 digit -2 Nos.)
2. Megger- 300V – 1 No, 500V- 2 Nos, 5000V -1 No.
3. Clamp meters
4. Temperature calibrator
j) Daily, weekly, monthly field checklist and periodic maintenance checklist to be
maintained by the contractor. Preventive maintenance schedule to be made and to
be followed from the first day of the commencement of contract ( present
preventive maintenance schedule will be given by TANGEDCO for reference).
k) Contractor should have minimum man power for electrical and instrumentation
(weekly off not considered) and records should be produced.
`57
contractor for effective maintenance of Coal Handling Plant/MTPS-II(1x600
MW) System equipments.
7. The Contractor has to register the firm with the Factory Inspectorate or any
other statutory bodies.
8. The contractor has to follow the Safety rules and regulations as per the Factory
Act. The contractor has to keep himself apprised and be thoroughly conversant
with the rules and regulations of Factory Act.
9. Weekly Fire and Safety classes are to be conducted in Coal Handling Plant/
MTPS-II Mettur Dam in the working spot itself without affecting the work.
Safety appliances, personal protective equipments viz., helmet, shoes, safety
belts etc are to be provided to all workmen. Penalty will be imposed for any
safety violations to the tune of Rs.500/= for each violation.
10. All the men and consumables required for the work should be arranged by the
contractor, at his Cost.
11. All the floors and equipments at Wagon Tippler complex, PCH, SCH, Junction
Towers, Stacker cum Reclaimers, Bunker Top, Emergency Stacking system and
Emergency Reclaiming System including surrounding areas and the systems
should be kept neat and tidy.
12. The Contractor has to arrange the transportation for men to the work spot,
materials from stores to site and vice-versa, at his Cost.
13. All the breakdown works should be carried out after getting proper
permission/Line clear from the Engineer-in-charge. The breakdown works
should be taken up immediately without any delay and completed within
permitted / L.C. time by engaging sufficient staff even during night hours.
14. Necessary workmen’s insurance and labour license have to be arranged by the
contractor and comply with all labour/PF rule as applicable.
15. The devolution of retrieved/scrap materials to MTPS-II stores shall be made by
the contractor immediately after execution of each work.
16. The workmen compensation due to any accident has to be borne by the
contractor, and if any compensation is given, the same must be intimated to
the Board with necessary documentary evidences.
17. The contractor should not engage women workers during night
hours.(exceptcontrol room)
18. A vehicle should be parked at the site round the clock for transporting of
men and materials for attending any emergency.
19. Obtaining/renewal of all statutory certificates for conveyors, hoists,
Lift/Elevatorand lifting equipments etc., is under contractor scope.
20. Sufficient man power should be employed to carry out the work in the above
location
21. The work should be done carefully and without any disturbance to other
agencies
22. For any damage to the equipments during the work, the contractor will be
solely responsible and loss due this should be born by the contractor.
23. The workers engaged by the contractor for this work should have suitable
educational qualifications, age limit, Previous experience in this work and
Physical and mental fitness, Trained persons for their respective work as per the
requirements specified in the Indian Railway rules and the Factories act 1948.
`58
The contractor has to execute the following nature of works then and there to
maintain un-interrupted coal unloading at wagon Tippler, Locomotives-7,8,&9and
feeding to MTPS-II Bunkers/Stacking at Coal Stock Yard/Reclaiming and feeing to
the bunkers and to carry out the O&M works in the equipments/machineries in
the Coal Handling Plant/MTPS-II(1x600 MW)/Mettur Dam.
`59
clear the packed coal in between Roll Bodies for free rotation of roller assembly,
cleaning of comb scrappers, tightening of bolts & nuts and clearing of coal
chocking inside the Ring Granulator-1A/2A & 1B/2B (4 Nos.)
16. Tightening of bolts & nuts and screws of breaker plates, screen plates, kick off
plates, liner plates of Ring Granulators-1A/2A & 1B/2B. Clearing of Tramp iron trap
and clearing of chokes in the Ring Granulators.
17. Inspection of internals of Ring Granulators-1A/2A & 1B/2B and conducting trail run.
18. Tightening of bolts & nuts and screws of Wagon Tippler-5 &6 and conducting trial
run.
19. Cleaning of Wagon Tippler-5&6’s hopper and inspection of gratings and attending
repair if any.
20. Tightening of bolts & nuts and screws of Apron Feeder-5 &6 and Dribble Conveyor
and clearing of coal choke in the Chutes.
21. Tightening of bolts & nuts and screws of Screen plates, lifting shelves and check for
tightness of Cover bolts, support and Guide wheel’s fixing bolts of Rotary Breaker-1 &
2 and clearing of coal choke if any.
22. Inspection of internals in Rotary Breaker-1 & 2 for any damages and conducting trail
run.
23. Checking & detachment of Bag holding plate for wear & tear of bag, formation of
cake in bag surface and remove it, check rotary air valve, check impeller/shaft
balancing, condition of ducting of Dust Extraction Systems
24. Checking of Compressors of Dust Extraction System for vibration, performance and
oil level
25. Periodical checking of alignment between Fluid Coupling and Gear Box and Gear Box
and Slow speed Coupling in Conveyors / Reversible Belt Feeders / Belt Feeders /
Travelling Trippers/Stacker cum Reclaimers/Roller Screens/Reject Conveyor and
Dribble Conveyors conducting trial runs and normalizing the system.
26. Periodical checking of alignment between Fluid Coupling and Gear Box and Gear Box
and Slow speed Coupling in Conveyors with Scoop Coupling / Rotary Breakers/Ring
Granulators and conducting trial runs and normalizing the system.
27. Periodical checking of drive alignment in Flap Gates/ILMS/SMS/Rack and Pinion Gates
and normalizing the system.
28. Periodical inspection of Locomotives-7,8 & 9 of air system, hydraulic system, engine
lubrication system and drive mechanism of the system.
29. Periodical Overhauling of Gear Boxes in Conveyors/Reversible Belt Feeders, Belt
Feeders and normalizing the system.
30. Periodical overhauling of gear boxes in Flap Gates/ILMS/SMS/Rack and Pinion Gate,
Rack & Pinion Elevators and normalizing the system.
31. Periodical checking of Pulley bearings(Head, tail, bend ,deflector pulley)in Conveyors,
and bearings in Rotary Breakers, Ring Granulators and normalizing the system.
32. Periodical checking of Pulley bearings (Head, tail, deflector pulley)in Belt
Feeders/Reversible Belt Feeders/ILMS/SMS and normalizing the system.
33. Overhauling of Flap Gates(Junction Towers and Crusher houses), Flow Dividers in
Secondary Crusher house), Rack & Pinion Gates and Rod Gates in ERH and Sector
gate in Primary crusher house which includes removing, overhauling, fixing & trial
run.
34. Clearing of cob web in Wagon Tippler Complex, Transfer house, Tunnels of Conveyor
2A/2B & 15, Junction Towers and Primary and Secondary Crusher houses, Conveyor
Galleries and Emergency Reclaim Hopper areas.
35. Cleaning the spillage coal in the walk way of Conveyor#7&9, pedestal area,
sprinkler trench area and removal of hard and stiff coal in the return idler area of
Conveyor#7 &9 return side etc.,
36. Replacement of worn out/damaged Carrying idlers, Return idlers, Impact idlers,
guide rollers, all types of Idler frames and patch up works in seal plates & deck
sheets.
37. Replacement of damaged/worn out Pre-Scrapper / Main Scrapper assembly and
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checking the operation during the operation of Conveyors/Reversible Belt Feeders/
Belt Feeders.
38. Clearing of coal chokes in the Conveyors/ Reversible Belt Feeders/Belt Feeders/Flap
Gates/Rack and Pinion Gates/Emergency Reclaim Hoppers/Flow Dividers/Roller
Screens/Ring Granulators/Rotary Breakers/Apron Feeders/Wagon Tippler Hoppers /
Vibro Feeders in Emergency Reclaim Hoppers and Chutes in Stacker cum
Reclaimers.
39. Replacement of drive pulley/bearings in all the conveyors and equipments.
40. Replacement of Plummer block/Bearings in Reversible Belt Feeders and Belt
Feeders including loosening of tension screw, removing of Plummer block, lifting of
pulley from its position dismantling of damaged Plummer block / bearing and
replacement with new Plummer block / bearing, positioning of pulley and fixing,
tensioning the belt by tension screw and conducting trail run.
41. Replacement of Drive / Non-drive end pulley in Reversible Belt Feeders and Belt
Feeders including dismantling skirt board idler frames removing of damaged pulley
transporting of new pulley dismantling of Plummer block, bearing, positioning the
new pulley with Plummer block bearings re fixing of idler frames skirt boards
alignment of pulleys, and conducting trail run.
42. Replacement of new belt tensioning device in Reversible Belt Feeders and Belt
Feeders.
43. Making preparatory arrangements for conveyor belt joining in all the conveyor and
equipments.
44. Making preparatory arrangements for conveyor belt jointing in Reversible Belt
Feeders and Belt Feeders.
45. Replacement of fluid coupling with a spare Fluid Coupling in all conveyors, Belt
Feeders, Reversible Belt Feeders, Roller Screens, Ring Granulators, Rotary Breakers
Stacker cum Reclaimersetc.,
46. Replacement of failed gear boxes in all the conveyors, Belt Feeders, Reversible Belt
Feeders, Roller Screens, Ring Granulators, Stacker cum Reclaimers, Rack and
Pinion Elevators.
47. Replacement of wheel bogie assembly with a spare one in Stacker cum Reclaimer.
48. Overhauling of control cable and power cable reeling device and strengthening the
movable trolley guide structure after overhauling the trolley guide rollers in Stacker
cum Reclaimer machine 1&2.
49. Attending/replacement of failed Hydraulic Drive of Slewing mechanism in Stacker
Cum Reclaimer, Wagon Tipplers and Apron Feeders.(Supply ,testing and
commissioning by TANGEDCO)
50. Attending/replacement of failed Hydraulic Drive of Bucket wheel in Stacker Cum
Reclaimer.(Supply, testing and commissioning by TANGEDCO)
51. Attending all breakdown in ILMS(8 Nos.) and Suspended Magnetic
Separator(2Nos.) like replacement of cleated belt / pulley with new one and
including renewal of bearing pillow block circular flange unit in the pulleys of ILMS
rectification of defects and to maintain trouble free operation of ILMS inclusive of
housing of ILMS belt, and tightening of belt after completing the works and
conducting trail run.
52. Overhauling of Sump Pumps, Dust Suppression Pumps, Dust Extraction System
equipments and Sprinkler Pumps.
53. Replacement of damaged Plummer block / bearing & preliminary arrangement for
providing rubber lagging in all conveyor of non-drive pulley.
54. Replacement of damaged non-drive pulley in all conveyor and equipments.
55. Replacement of damaged buckets with new / reconditioned buckets in Stacker cum
Reclaimers.
56. Replacement of failed travel gear box in Stacker Cum Reclaimer and Traveling
Tripper’s gear box.
57. Removing of worn-out M.S. Mother plate, welding the new mother plate in all the
discharge chutes with proper supports and stiffeners.
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58. Replacement of worn out SS liner plates / wear plates in all discharge chutes after
removing of damaged / worn-out liner plates, marking, shearing, lifting,
transporting and welding with dissimilar welding electrodes.
59. Dismantling of locked Apron Feeder Pans-6 Nos.(Top side-2 Nos., bottom side-4
Nos near by the head shaft assembly) by cutting and removing the worn out bolts
& nuts by using cutting gas and also applying hydraulic jack & supporting
arrangements etc, including clearing the coal in Wagon Tippler hopper.
60. Removal of worn out sprocket sector (5 Nos./1set) bolts & nuts clearing the holes
in head shaft and refixing the new sprocket sector bolts & nuts over the head shaft
assembly.
61. Rolling, positioning Rotary Breaker manually, cleaning, inspecting rail beam,
screen plate, deflector plate, lifting shelf and checking, tightening / renewal of
worn-out bolt & nut of various sizes provided in the Rotary Breaker rail beams,
screen plates, lifting shelf / deflector plates by using torque wrench.
62. Arranging hydraulic jack, lifting Rotary Breaker A/B spider assembly dismantling
support wheel assembly Plummer block cleaning, inspecting the bearings, sleeve
tightness and renewal of the same if required, normalizing the same after
completion of work, greasing, alignment checking.
63. Removal of worn-out lifting shelf / deflector plate from Rotary Breaker, removal of
guide roller, cleaning, inspecting bearing, sleeve and renewal of damaged bearing,
sleeve / lifting shelf / deflector plate if required and assembling the same.
64. Opening the top cover for inspection of Ring Granulators (1A/2A/1B/2B) by using
hydraulic arrangements after loosening the bolts and nuts, closing the top cover,
fixing and tightening of all the bolts and nuts and conducting trial run of Ring
granulator.
65. Inspection & if necessary dismantling of suspension bars from Rotor end disc,
removal of all toothed ring hammers replacement of worn out / broken toothed
ring hammers with new one, checking the weight of all toothed ring hammers
including new hammers in each row for balancing, fixing the suspension bar along
with all hammers in rotor end disc and tightening of dummy plug of Ring
Granulators 1A/2A/1B/2B.
66. Inspection, balancing the rotor of the Ring Granulators 1A/2A/1B/2B without
replacement of worn-out / broken toothed ring hammers if new hammers are not
available, removal of all toothed ring hammers in each row for equally balancing
the rotor of ring granulators fixing the suspension bars along with hammers in
rotor end disc and tightening of dummy plug of ring granulators.
67. Renewal of worn out / distorted kick off plate (lower & upper) and distorted liner
plate in Ring Granulator 1A/2A/1B/2B, inclusive of removing worn out / distorted
kick off plate / liner plate, assembling new / rectified kick off plate inspection,
tightening of all fasteners inclusive of transportation and scaffolding arrangement.
68. Renewal of worn-out / damaged breaker plate with new one / reconditioned in the
Ring Granulator 1A/2A/1B/2B.
69. Removal of worn out / distorted screen plate in the Ring Granulator 1A/2A/1B/2B
by providing scaffolding arrangements, preparing the seating surface on the cage
frame, transportation of new screen plate from stores, leading, lifting, fixing in
position, tightening and checking.
70. Roller shaft assembly overhauling in Roller Screen (RS1A/RS2A/RS1B/RS2B)
inclusive of removal of roller shaft assembly, dismantling, renewal of worn out roll
body / worn out shaft spares, fixing of roller shaft and checking alignment.
71. Removal of bevel gear casing, top and draining of oil in Roller Screen
(RS1A/RS2A/RS1B/RS2B), cleaning, reassembling, filling of oil and conducting trial
run.
72. Overhauling of Roller Screen (RS1A/RS2A/RS1B/RS2B), inclusive of removing
bevel gear casing top and cleaning, removing of roller shaft assembly and
longitudinal drive shaft assembly including flexible coupling unit, special geared
couplings, inspection of gear casing, dismantling of all roller shaft assembly,
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inspection of roller shaft spares renewal of worn out items and assembly of all
roller shaft, dismantling of longitudinal shaft assembly / inspection rotation of
bearing / spiral bevel gear if any assembly, inspection of bearing / spiral bevel gear
assembly of longitudinal shaft.
73. Renewal of worn-out gear case from Roller Screen (RS1A/RS2A/RS1B/RS2B) with
new one /reconditioned in Roller Screen 1A/2A/1B/2B including transport from
stores, lifting, leading, preparation of gear case, positioning the gear case, fixing
on to the Roller Screen RS1A/RS2A/RS1B/RS2B and normalizing.
74. Removing the failed/defective thrust brake/brake drum and fixing of spare thrust
brake/ brake drum including alignment checking, replacement of brake liners, bush
bolts & nuts, for Stacker Cum Reclaimer& Traveling Tripper.
75. Welding of gratings at Bunker Top after clearing the coal.
76. Transporting of new belt from stores to work site, laying & positioning.
77. Replacement of wornout/damaged conveyor belts, replacement of damaged rubber
lagging of pulleys.
78. Making, splicing, grinding, buffing, applying vulcanizing solution to the conveyor
belt (1000/1200/1400/1800/2000mm width) and making the hot vulcanizing joint
are of Contractor scope. Hot vulcanizing machine will be supplied by TANGEDCO.
79. Cold vulcanizing of 1000/1200/1400/1800/2000mm width conveyor belt including
splicing of belt, buffing, applying cold vulcanizing solution, over lapping and joining
the belt.
80. Patch vulcanizing of conveyor belts including buffing, preparation of conveyor belt
patch, applying vulcanizing solution, and patch jointing.
81. Providing rubber lagging by using 10mm/12mm thick plain/diamond grooved
rubber to pulleys of various conveyors, Belt Feeders and Reversible Belt Feeders by
cleaning the pulleys free from the patches of old lagging, polishing the pulleys,
marking and cutting the new rubber lagging sheet to required size and providing
lagging to pulley.
82. Overhauling of Rack and Pinion type Elevator in Primary and Secondary Crusher
house.
83. Removal of 6 nos. Roller Shafts in Roller Screens after dismantling of top cover,
side covers, 2 Nos. top gear casings and re-fixing the same for by-passing of Roller
Screen and assembling of 6 nos. Roller Shafts in roller screens after dismantling of
top cover, side covers, 2 nos. top gear casings and re-fixing for normalizing the by-
pass arrangement of Roller Screens.
84. All types of alignments during every replacements and normalizing.
85. Belt Training activities, inspection of belt joints and adjustments including
tightening of Screw take-ups devices and repairing in Counter weight structures
and take up arrangements.
86. Patch-up and replacement works in MS Mother Plates of all transfer chutes,
rectification and replacement of worn out/bent liner plates with new liner/Wear
Plates.
87. Vibration checking in all the drive arrangements and arresting.
88. Maintenance & repairs of all brake systems and lubrication systems.
89. Maintenance & repairs in pipe line & valves of CW Systems of Coolers of hydraulic
drives.
90. All Maintenance, repairs and rectification works related Traveling Trippers at
Bunker floor including Rectification during derailment of Trippers.
91. Daily thorough clearing of accumulated coal due to spillage and deposits in the
walkways, Deck sheets, seal plates, all floors, equipments, pulleys, junction towers,
counter weight arrangements, take-up areas, rail track and adjacent sides,
intricate cable racks & trays, chocked and built up coal in all transfer chutes and
surrounding areas nearby in respect of Conveyors, Flow Divider’s, Flap Gates,
Bunker floors & Traveling Trippers.
92. Regular collection and devolution of all types of Scrap & foreign materials in the
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total CHP to Central Stores/MTPS-II.
93. Collection and dumping of stones, foreign materials and other flammable
materials to remote, safe, low lying areas as per the instruction of Board
Engineers.
94. Regular checking, topping up lubricants in all gear boxes, fluid couplings, hydraulic
drives, greasing of all pulleys and other equipments wherever necessary and
changing of required lubricants (liquid & solid) as per the Lubrication schedule
instructed by the Board Engineers.
95. Periodical maintenance of equipments of CHP of MTPS-II as per ISO Maintenance
schedules and production of daily weekly and monthly reports of the activities
carried out with due authentication by the respective field Engineers.
96.The rejects collected from ILMS, Metal Detectors & Suspended Magnets shall be
segregated and disposed off/devoluted to Central Stores as per the instruction of
Engineer in charge.
97. Entry of foreign materials to Mill Bunkers should be controlled to avoid Mill
outages. Otherwise contractor will be penalized only if the reason is solely
attributable to the contractor.
98. Proper welding permits must be obtained through the field Engineers before doing
any sort of welding and gas cutting works.
99. Maintenance, repairs, replacements and renewals of worn-out internals in all the
Sump Pumps, DS pumps, DE System (Fans, Compressor, Filter bags, gauge
assembly, Valves) etc.,
100. Required man power must be deployed round the clock for quenching any
spontaneous combustion or fire in the Coal Stock yard of MTPS-II(1x600 MW)
and the fire or combustion must be quenched then and there.
101.Required Manpower must be deployed in three locations in both streamsin shift
duties for stone picking in Conveyors while feeding coal to the bunkers from
Wagon Tippler/Stacker cum Reclaimer/Emergency Reclaiming and also while
stacking of Coal.
102.Required Dozer Operators must be provided round the clock for ramming of coal,
dosing of coal for stacking and reclaiming, for facilitating fire quenching and
dosing of coal while stacking from the Emergency Stacking via telescopic chute
and dosing into the Emergency Reclaim Hopper as and when required.
103.Any other works for maintenance of the Coal Handling System of MTPS-II should
be attended as and when warranted and instructed by Engineer-in-charge.
104.All finish machining of the pilot bores to the required sizes of flexible couplings
between gearbox & fluid couplings, motors & fluid couplings, Pumps & motors,
Brakes & motors etc.
105.Hauling of loaded wagons from load line 6 to 12 for wagon tippler 5&6 for coal
Unloading, marshalling of load wagons from load lines.
106.Placing of coal wagons one by one on the wagon tippler table.
107.Wagon tipping at wagon tippler including recording of coal weight.
108.Coupling of empty wagons after unloading of coal.
109. Collection of empty wagons from Wagon Tippler outhaul side and make empty
Formation at empty line, shunting of empty wagons if required.
110. Placing of all Locos one by one from Wagon Tipplers 5&6 to Loco shed for
maintenance works on Locos ie checking Locos oil level, brakes etc and
return/Placing the Locos from Wagon Tipplers to Diesel Bunk for filling of Diesel
and return
111. Any other works for Routine maintenance of the Locomotives of Coal Handling
System of MTPS-II should be attended as and when warranted and instructed by
Engineer in-charge.
112. Any other activity not listed above but required for safe and successful operation
for the coal handling equipments, Wagon tipplers and locomotives shall be
deemed to have been included in the contractor’s scope.
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ELECTRI CAL
1. Routine and statutory maintenance required for the following electrical equipments
shall be carried by the contractor.
3.3KV & 415V Switchgears in CHP MCC, Bunker MCC, Wagon Tippler MCC
,Wagon tippler Operator Desk and allied equipments and Stacker CumReclaimer-
I & II MCC.
Annual testing of all types of HT breaker Relays, Circuit breakers, meters as per
format of Test report Prescribed by TANGEDCO.
3.3KV HT motors of various capacities.
440V LT motors of various capacities.
3.3 KV HT Breakers of various types.
440V LT Breakers of various types.
LT Modules/Feeders of various types.
HT & LT Power transformers of various capacities.
LT Dry Type transformers of various capacities.
Wagon Tippler, Apron Feeder, Stacker Cum Reclaimer and Travelling Tripper and
its auxiliaries.
HT (11KV & 3.3 KV) & LT(440 V) Power cables of various sizes/types, including
HT power cable from Unit Switch Gear to CHP MCC, Incomer Swich gear panels,
including cable dressing and provision of required clamps wherever necessary
and HT power cables from Switch gear to Motors/Equipments and LT cables
from Switch gear to Motors/Equipments.
All control cables, instrumentation cables of various sizes, types including cable
dressing and provision of cable clamps wherever necessary.
HT/LT Trailing cables in Stacker cum Reclaimers and Travelling tippers.
Programmable Logic Control system (with related equipment such as processor,
Input / Output modules etc.,) Uninterrupted Power Supply system with battery
equipments in Wagon Tippler operator cabin, CHP MCC, Stacker Cum Reclaimer-
I & II MCC.
Maintenance of Battery Bank, Battery Charger and DCDB.
Dust Extraction System, Dust Suppression System, Belt weighers, Load Cells/
Weighing System in Wagon Tipplers, Metal Detectors, ILMS, SMS components,
Hooter systems and various Limit switches, MLDB etc.,
Electrical Maintenance of Blinking Light at Wagon Tippler Area.
Electrical Maintenance of Caution Signal Lamp at Wagon Tippler Area.
Electrical Maintenance of all indoor lighting maintenance at all MCC.
Electrical Maintenance of Track Signal Lamp at Wagon Tippler 5 & 6 Area.
2. Carrying out the operation of Switchgears in CHP MCC, Bunker MCC, Wagon Tippler
MCC and Stacker CumReclaimer-I & II MCC.
3. Cleaning, checking of tightness and attending any other abnormalities of electrical
equipments and its allied equipments such as HT/LT Motors, HT/LT Breakers,
Junction Boxes, Local/Remote Push buttons stations, terminal boxes, Pull Chord
Switches, Belt Sway Switches, Zero Speed Switches, Under Belt switches,
Receptacles, UPS, Battery Banks, Belt Weighers, Load Cells/Weighing System in WT,
Inline and Suspension Magnetic Separators, Rack and Pinion Elevators, Sump
Pumps, Dust Suppression and Sprinkler System, Welding Points, Lighting DB’s, all
lightings at all Junction towers, Primary and Secondary Crusher house, Drive
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Houses, Galleries, Wagon Tippler complex/MCC, Stacker cum Reclaimer I & II, CHP
MCC, Bunker MCC, Dozer shed, High Mast Tower Lights, SCR walkway lightsEarthing
System, etc., of Coal Handling Plant/ MTPS-II.
4. Maintenance of all HT/LT transformers in CHP MCC, Bunker MCC, Wagon Tippler
MCC and Stacker Cum Reclaimer-I & II MCC of Coal Handling Plant /MTPS-II (1x600
MW).
5. Releasing, Overhauling, Rewinding, renewal of bearings, metalizing, assembling, re-
fixing, testing and commissioning of all HT Motors in Conveyors, Rotary Breakers and
Ring Granulators of CHP/MTPS-II(1X600MW).
6. Releasing, Overhauling, Rewinding, renewal of bearings, metalizing, assembling, re-
fixing, testing and commissioning of all LT Motors in CHP/MTPS-II(1X600MW).
7. Releasing, re-laying/laying of HT Cables in various locations of Coal Handling Plant /
MTPS-II (1x600 MW).
8. Releasing, re-laying/laying of LT Cables in various locations of Coal Handling Plant /
MTPS-II (1x600 MW).
9. Releasing, re-laying/laying of Control Cables, OFC in various locations of Coal Handling
Plant / MTPS-II (1x600 MW).
10. Releasing, re-laying/laying of Cable Trays in various locations of Coal Handling Plant /
MTPS-II (1x600 MW).
11. Providing of HT/LT Cable joints with necessary cable joint kit and accessories.
12. Rectification of failed LT modules/feeders in CHP MCC, Bunker MCC, Wagon Tippler
MCC and Stacker Cum Reclaimer-I & II MCC including testing and commissioning.
13. Rectification of failed HT/LT - Breakers/Feeders in CHP MCC, Bunker MCC, Wagon
Tippler MCC and Stacker Cum Reclaimer-I & II MCC including testing and
commissioning
14. Maintenance of I/O, D/O, D/I, power supply modules, VFD Drives, etc., and trouble
shooting of PLC Units in Coal Handling Plant / MTPS-II (1x600 MW).
15. Reconditioning of transformer oil by hot oil circulation, testing and commissioning of
the Transformers.
16. Calibration of belt weighers in Conveyers, Weighing System in Wagon Tipplers,
troubleshooting, including materials, servicing, inspection, routine checking, preventive
maintenance and breakdown maintenance.
17. Maintenance of all indoor/outdoor light fittings in all Junction towers, Conveyor Gallery,
mobile machines, Primary and Secondary Crusher house, Wagon Tippler complex,
Stacker cum Reclaimer, Bunker Top and High Mast Tower including repairing and
replacement of accessories with energy saver lamps of respective makes in Coal
Handling Plant / MTPS-II.
18. Routine and periodical maintenance of Electrical Hoists in Coal Handling Plant/
MTPS-II.
19. Routine and periodical maintenance of Rack and Pinion Elevators in Coal Handling
Plant/MTPS-II.
20. Reconditioning of all ILMS & SM coils, Testing and commissioning in CHP/MTPS-II.
21. Maintenance of electrical equipments related to ETP/STP pumps and panels
provided in the CHP area.
22. Any other activity not listed above but required for safe and successful operation
for the plant shall be deemed to have been included in the contractor’s scope.
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5.0 MI NI MUM STAFF TO BE MAI NTAI NED
Note:
The contractor should maintain the above mentioned minimum staff to feed coal
through direct bunkering and/ or stacking and /or reclaiming as per the
requirement of plant load maintained from time to time. In case any shortfall
realized in the handling/feeding quantity to match with generation in a calendar
day due to any shortfall in minimum labour, recovery shall be made as per the
applicable LD clauses of 13(1&2) of this specifications.
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( I I ) Minimum Staff to be Maintained for Loco Operation and Maintenance
Note:
In case of any delay in unloading of Coal from the railway wagons over the time allowed
by Railways due to the reasons solely attributable to the contractor for any shortfall in
minimum labour, the resultant Demurrage charges applicable to TANGEDCO payable to
the Railways shall be recovered from the Contractors bill as per the applicable LD clause
of 13(1) of this specifications.
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6.0 JOI NT RESPONSI BI LI TY OF CONTRACTOR AND TANGEDCO:
In case of emergency in conveyors, if the materials/spares are not available at
MTPS stores, then the O&M contractor shall arrange to supply the spares at prevailing
purchase order/market rate without delay as per the direction of respective site in charge.
Such cost of spares shall be reimbursed to the O&M contractor by TANGEDCO after
approval from Chief Engineer/MTPS-II.
1. All the spares and consumables each costingmore than Rs.32,000/- (Rupees Thirty
Two Thousand only including all taxes & duties) will be supplied by TANGEDCO
except for the cases referred under sub section 6.0 of Section-VI . It includes set of
spares required for replacement at a time.
2. All iron and steel structural materials required for O & M of the plant will be
supplied by TANGEDCO.
3. Reconditioning of equipments such as pulleys, gearbox, Hydraulic Power Packs,
C&I,electrical equipments/spares etc.,
4. All types of idlers, Structural Steel Plates, SS liner plates/wear plates, Frames,
conveyor Belt will be supplied by TANGEDCO.
5. In case of any improvement, modification, renovation and other works which are
necessary to be carried out for smooth and continuous operation of the system will
be in TANGEDCO’s scope.
6. Renovation/Replacement of worn-out chutes, worn-out conveyor belts beyond 270m
length and pulley rubber laggingwill be in TANGEDCO’s scope.
7. Oil such as gear box oil, hydraulic oil, and transformer oil etc., required for complete
replacement will be supplied by TANGEDCO.
8. Rewinding of Power Transformers.
9. All cables including HT, LT and Control Cables will be supplied by TANGEDCO.
10. Dozer with required fuel, oil and spares will be provided at free of cost by
TANGEDCO. Maintenance of Dozer is under the scope of TANGEDCO.
11. The Tipping Operation of Wagon Tippler, Shunting of coal wagon, Break releasing
form coal racks, after unloading of coal, formation of racks shall be in the scope of
TANGEDCO.
12. All the civil maintenance works related to Building and colour washing work shall be in
the scope of TANGEDCO.
13. Control and power cards of PLC, Battery chargers, relay, relay cards, all types of
cables each costing more than Rs.32,000/- (Rupees Thirty Two Thousand only
including all taxes & duties)
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SECTI ON VI I
GENERAL CONDI TI ONS OF CONTRACT
1. Power supply required for maintenance works will be provided at free of cost
from the existing facilities.
2. The intercom facility will be provided to site office of the contractor at free
of charge.
3. SITE OFFICE: Sufficient area required for construction of site office and store
requiredfor the contractor shall be provided at free of cost.
4. Three Phase Power and Water supply to the Site Office shall be provided at
one point on chargeable basis as per TANGEDCO rates.
5. Water Supply for the works shall be provided by the TANGEDCO at free of
cost.
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5.0. I LLUMI NATI ON:
Adequate illumination is to be provided by the Contractor at his cost as per applicable
statutory act for lighting.Wherever any works are carried out at night, the area of works
to be illuminated adequately by flood lights. The voltage of hand lamps is to be reduced
to 24 V AC and suitable transformers & Switch boards have to be installed at the
Contractor’s expenses.
For power supply to worksites, Contractor’s offices and stores, the Contractor has to
provide his own distribution system at his own cost from the points of take off from the
nearest mains provided by the TANGEDCO. The Contractor shall construct and maintain at
his own expenses the necessary circuit for distributing the power in order to provide
voltages regulations.
11.0. CANTEEN:
The canteen facility already available in MTPS-II on chargeable basis may be utilized.
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13.0 FI RST AI D:
The contractor should maintain at all the work spot with the first aid appliances and
medicines. The appliances shall be kept in good order and shall be placed under the
charge of a responsible person who shall be readily available at the works site.
The contractor should see that one of the technically qualified persons is always
available at the site of work, during working hours, to check all items of work.
If the contractor fails to employ the minimum staff as specified, then penalty will
be levied as per the rates indicated in the Annexure-VII for the period of such non-
employment of minimum staff.
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and it should be certified that the amount so paid as wages by such representatives as
furnished below:
“Certified that the amount shown in Column No.has been paid to workmen concerned in
my presence.” The wages of contract labour should not be less than that of minimum
wages prescribed by the Minimum Wages Act for Contract labour.
i) HANDING OVER OF PLANT TO THE CONTRACTOR :The CHP, ACHS and SCR Systems to
be handed over to the contractor in existing condition only.
ii) HANDLING OVER OF PLANT AFTER COMPLETION OF CONTRACT PERIOD : The entire
plant shall be handed over to TANGEDCO in good working condition. The defects if any or
replacement of any worn-out parts shall be carried out by the contractor before handing
over of the plant to TANGEDCO. If the contractor fails to attend the defects or to replace
the worn-out parts, TANGEDCO shall recover the relevant cost from the payment due to
the contractor.
On the occurrence of an accident which results & in the death of the workmen employed
by the Contractor or which is due to the contract work and of so serious as to be likely to
result in the death of any such workmen, the Contractor within 24 hours of happening of
such accident intimate in writing to the concerned Engineer and such officers required by
the provision of the Workmen’s Compensation Act the fact of such accident. The
Contractor shall indemnify TANGEDCO against all loss or damage sustained by TANGEDCO
resulting directly or indirectly from his failure to give intimation in the manner aforesaid
including the penalties or fines, if any payable by TANGEDCO as a consequence, of the
TANGEDCO’s failure to give notice under the Workmen’s Compensation Act or otherwise to
conform to the provisions of the said Act in regard to such accident.
In the event of any claim being made, or action brought against the TANGEDCO involving
the Contractor and arising out of the matters referred to and in respect of which the
Contractor is liable under clause, the Contractor shall be immediately notified thereof, and
he shall with the assistance, if he so require, of the TANGEDCO but at the sole expense of
the Contractor, conduct all negotiations for the settlement of the same or any litigation
that may arise there from. In such cases, the TANGEDCO shall, at the expense of the
Contractor, afford all available assistance for any such purpose.
In the event of an accident in respect of which compensation may become payable under
Workmen’s Compensation Act VII of 1923 and any subsequent amendment thereof
whether by the Contractor, or by TANGEDCO, as principal it shall be lawful for the
Engineer to retain out of money due and payable to the Contractor such sum or sums of
money as may be in the opinion of the said Engineer be sufficient to meet such liability.
`73
The opinion of the Engineer shall be final in regard to all matters arising under this clause
and will not be subject to any arbitration.
Liability for damage or loss to third party including inspection officers due to act of the
Contractor or his sub-contractor connected with the execution of the contract shall be fully
borne by the Contractor. The Contractor shall maintain such detailed records to furnish
information regarding entertainment and discharge of all workmen employed under this
contract as to be adequate for the timely and full settlement of claims under the
Workmen’s Compensation Act. All cases of accidents or injuries shall be reported to the
Engineer with all the full details required for the settlement under the Workman’s
Compensation Act.
Liability for damages or loss to third party including inspection officers due to act of the
CONTRACTOR or his SUB-CONTRACTOR connected with the execution of this contract
shall be fully borne by the CONTRACTOR. The CONTRACTOR shall maintain such detailed
records to furnish information regarding entertainment and discharge of all workmen
employed under this contract, which are adequate for the timely and full settlement of
claims under the Workmen’s Compensation Act. All cases of accidents or injuries shall be
reported to the ENGINEER with full details required for the settlement under the
Workmen’s Compensation Act.
The Contractor should report about all accidents within 24 hours to the Assistant Engineer
of TANGEDCO in the preliminary accident form. He should furnish other particulars such
medical certificates, wage particulars, fitness, etc., in due course without delay.
21.0 I NSURANCE :
21.1 It is incumbent on the part of the Contractor to see that it shall be his sole
responsibility to protect the public and his employees, against any accident from any
cause and he shall indemnify the Tamil Nadu Generation and Distribution Corporation
against any claim for damages for injury to person or property resulting from any such
accident and shall also where the provisions of workmen’s compensation act apply take
steps to property insure against any claim there under by way of accident, risk, insurance
demand for all purposes of relief, failing the same or otherwise contractor alone will be
responsible to meet the compensation awarded under the said act.
21.2 The Contractor should satisfy the field Executive Engineer that „Accident Risk
insurance Policy’ is taken before taking over the site for taking up the work and also to
satisfy the filed Executive Engineer, that the policy/policies is / are kept in force till the
contract is completed.
21.3 Recoveries will be made from Contractor’s bill for any liability for the accidents and
refund of the same considered later after the claim is fully settled by the insurance
Authorities.
`74
TANGEDCO shall be at liberty to employ other workmen and forthwith perform such work
as the Contractor may have neglected to do, or if the TANGEDCO shall think fit, it shall be
lawful for him to take the work, wholly or in part off the Contractor’s hands and re-
contract at a reasonable price with any other person or persons or provide any other
materials, tools and tackles or labour for the purpose of completing the work or any part
thereof and in that event the TANGEDCO shall, without being responsible to the
Contractor for the fair wear and tear of the same, have the free use of all the materials,
tools, tackles, or other things which may be on the site for use at any time in connection
with the work to the exclusion of any right of the Contractor over the same and the
TANGEDCO shall be entitled to retain and apply and balance which may be otherwise use
to the contract by him to the Contractor or such part thereof as may be necessary to the
payment of the cost of executing such work as aforesaid.
If the cost of executing the work as aforesaid shall exceed the balance due to the
Contractor and the Contractor fails to make good the deficit, the said materials, tools,
tackles, construction plant, or other things which are the property of the Contractor may
be seized and sold by the TANGEDCO and the proceeds applied towards the payment of
such differences and the cost of and incidental to such sale. Any outstanding balance
existing after crediting the proceeds of such sale, shall be paid by the Contractor on the
certificate of the Engineer, but when all expenses, costs, and charges incurred in the
completion of the work are paid by the Contractor, all such materials, tools tackle, or other
things remaining unused to be removed by the Contractor. The actual difference in price
where ever the TANGEDCO gets executed through other agencies at a higher rate is
payable by the contractor to TANGEDCO.
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injury caused by or arising from acts of the TANGEDCO or of others (save as to damage
by fire, as hereinafter provided) due to the circumstances over which the Contractor has
not control nor shall his total liability for loss, damage or injury exceed the total value of
the contract.
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27.0. SPECI AL CONDI TI ONS TO BE FOLLOWED REGARDI NG ENVI RONMENTAL
ANGLE:
The labourers should be instructed to follow Thermal Station rules in force from time to
time. Any failure to observe and obey these rules will be a serious offence and the labour
will be expelled from worksite.
Sd/--Dt. 20-06-2020.
CHIEF ENGINEER/MTPS-II
METTUR DAM-6.
`77
SCHEDULE- A
SCHEDULE OF PRI CES
Name of Work:MTPS-II – Mech-II circle – CHP-I & II Division – Operation and
Maintenance (Mechanical & Electrical), of Coal Handling Plant, Wagon Tippler 5 & 6
connected with MTPS-II and Locomotives of MTPS-II including handling of coal rake right
from shunting of load wagons, marshalling of load wagons from load lines and placing the
load wagons on Tippler and decoupling of load wagons and tipping through Wagon
Tipplers, collection and coupling of empty wagons in outhaul side of wagon tipplers and
formation in MTPS lines of MTPS-II for a period of three years from the date of taking over
of site.
Tender Specification No. : CE/MTPS-II/SE/Mech-II/CHP/O&M/Sp.No.OT06/20-21.
`78
SCHEDULE - B
DEVIATION FROM TECHNICAL SPECIFICATION
All technical deviations from the specification shall be filled in by the tenderer,
clause wise, in the schedule.
The tenderer hereby certifies that the above mentioned are the only deviations
from the technical specification and the tender conforms to the specification in all other
respects.
NAME :
DESIGNATION :
DATE :
`79
SCHEDULE - C
DEVIATIONS FROM COMMERCIAL TERMS
All deviations from the Commercial terms shall be filled in by the tenderer, clause
wise, in this schedule.
The tenderer hereby certifies that the above mentioned are the only deviations
from the Commercial Specification and the tender conforms to the specification in all other
respects.
NAME :
DESIGNATION :
DATE :
`80
SCHEDULE- D
STATEMENT OF ORDERS EXECUTED/ UNDER EXECUTION
SO FAR AS ON THE TENDER OPENING
DESIGNATION :
COMPANY :
DATE :
`81
SCHEDULE – E
ANNEXURE (i)
ORGANISATIONAL STRUCTURE
II Address :
III Telephone No :
VI Classification of Registration :
NAME :
DESIGNATION :
DATE :
`82
SCHEDULE – E
ANNEXURE – (ii)
FINANCIAL CAPABILITY
2 Financial Position
a) Cash :
b) Current Assets :
c) Current Liabilities :
d) Working Capital :
e) Net Worth :
NAME :
DESIGNATION :
DATE :
`83
SCHEDULE – E
ANNEXURE –(iii)
TECHNICAL COMPETANCE
Professional
Sl. Experience
Designation Name Qualification Remarks
No and Details
of Works
carried out
01 PROJECT MANAGER
02 WORKS MANAGER
ENGINEER INCHARGE OF
03
CORRESPONDANCE OFFICE
NAME :
DESIGNATION :
DATE :
`84
SCHEDULE – E
ANNEXURE –(iv)
MAN POWER
NAME :
DESIGNATION :
DATE :
`85
`86
SCHEDULE – F
TENDER FORM
To
The Chief Engineer,
Mettur Thermal Power Station-II,
Mettur Dam-636 406.
Ph: 04298-225451
Fax No.:04298-224413.
Dear Sir,
Having examined the above Specification together with the accompanying
schedules etc., we hereby offer to execute work covered in this specification at the rates
entered in the attached schedule of prices.
In accordance with security deposit cum Performance Bank Guarantee clause 8.0,
Section – V, of the Specification we agree to furnish security cum Performance Bank
Guarantee to the extent of 5% of the total value of the contract.
Yours faithfully,
PLACE: SIGNATURE:
DATE : DESIGNATION:
`87
SCHEDULE – G
DECLARATI ON FORM
To be signed w ith company seal on letter head and uploaded in the technical
Bid
To,
----------------------------------
Dear Sir,
1. I/We have downloaded / obtained the tender document(s) for the above
mentioned „Tender/Work’ from the web site(s) namely:
---------------------------------------------------------------------------------------------------
2. I/We hereby certify that I/We have read the entire terms and conditions of the
tender documents from page No.------ to --------(including all documents like annexure(s),
schedule(s), etc.,) which form part of the contract agreement and I/We shall abide hereby
the terms / conditions / clauses contained therein.
5. In case any provisions of this tender are found violated, then your
department/organization shall without prejudice to any other right or remedy be at liberty
to reject this tender/bid including the forfeiture of the full said earnest money deposit
absolutely.
Yours Faithfully,
`88
SCHEDULE – H
QUESTI ONNAI RE
( TO BE UPLOADED ALONG WI TH COMMERCI AL AND TECHNI CAL BI D)
INSTRUCTIONS:
Strike off, whichever is not applicable.
Separate sheets should be used, wherever necessary:
Sl. PARTI CULARS Bidder’s
No. Response
1. Name & Address of the Firm / Company
Registered Office Address
Factory / Works address
Phone No.
Fax No.
E-mail Address
GSTIN No.
PAN No.
2. Name, Designation & Address of the person signing in the
tender
3. EARNEST MONEY DEPOSIT
a) Mode of payment NEFT/RTGS
Rs. /-
b) If PEMD holder, whether Proof for PEMD uploaded YES / NO
c) If exempted,
i) State whether the bidder is Micro / Small /Medium -------------
Enterprises Registered in District Industries Centre / NSIC
ii) State the Validity Period of the Registration -------------
`89
ii) Whether copy of relevant purchase orders for previous YES / NO
experience is uploaded
5. PRICE
i) Whether the price quoted is FIRM for a period of one year YES / NO
from the date of receipt of Purchase Order.
ii) Whether the following break ups for the quoted Unit Price
(All-inclusive price excluding Sales Tax) have been mentioned
in Schedule-B of the Specification
7. COMMERCIAL TERMS
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f) Guarantee as per clause 10.0 of section VI YES / NO
If, any deviation in Commercial terms and conditions, upload the details of
deviations.
DATE: NAME:
PLACE:
PLACE:
`91
ANNEXURE- I
AND WHEREAS the tenderer is exempted by the TANGEDCO from payment of EMD
in the form of cash, subject to the tenderer executing an undertaking to the value of
Rs.................. (Rupees …….…..........................................) representing the amount
equivalent to the amount of EMD specified to be paid to the TANGEDCO in the
event of non-fulfillment of breach of any of the conditions of the tender by the
Tenderer as mentioned hereunder.
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ii) Withdrawing his tender after acceptance
NOW THE CONDITION OF THE above written undertaking is such that if the
tenderer shall duly and faithfully observe and perform the conditions specified as
above, then the above written undertaking shall be void, otherwise it shall remain in
full force.
The tenderer undertakes not to revoke this guarantee till the contract is completed
under the terms of contract.
SIGNATURE
1) Signature
Name & Address
2) Signature
Name & Address
`93
ANNEXURE - I I
Hereinafter called the “ TENDERER” (Which expression where the context so admits
mean and include their agents, Representatives, Successors – in – office and Assigns).
TO AND IN FAVOUR OF
WHEAREAS the TANGEDCO has called for an undertaking from the Tenderer
empowering the TANGEDCO to recover the dues if any.
NAME:
DESIGNATION:
DATE:
`94
ANNEXURE - I I I
FORMAT FOR UNDERTAKI NG FOR LEGAL PROCEEDI NGS JURI SDI CTI ON
Hereinafter called the “ TENDERER” (Which expression where the context so admits
mean and include their agents, Representatives, Successors – in – office and Assigns).
TO AND IN FAVOUR OF
NOW THIS UNDERTAKING WITNESSETH that no suit are any proceedings in regard in
any matter arising in any respect under this contract shall be instituted in any court,
save in appropriate Civil court of Chennai are the court of small causes Chennai. If it is
agreed that no other court shall have the jurisdiction to entertain any suit or
proceedings, even though, part of the cause of action might arise with in the
jurisdiction of any of the courts in Tamilnadu and not in the courts in Chennai City,
then it is agreed between parties that such suits or proceedings shall be instituted in
court within Tamilnadu and no other court outside Tamilnadu shall have jurisdiction,
even though any part of the cause of action might arise.
NAME:
DESIGNATION:
DATE:
`95
ANNEXURE- I V
(In Non-Judicial Stamp Paper of value not less than Rs.80)
FORMAT FOR BANK GUARANTEE TOWARDS SECURI TY DEPOSI T CUM
PERFORMANCE GUARANTEE.
AND WHEREAS in accordance with the terms of the contract the Contractor has to
furnish a Bank Guarantee From ‘ a’ nationalized bank for a sum of Rs………………….(
Rupees ……………………………………………only) equivalent to 5% of the contract for the
satisfactory performance of the said contract.
AND WHEREAS THE BANK has, at the request of the contractor, agreed to
guarantee the payment of the said sum in case the contract is not performed in
accordance with the specifications indicated in the terms and conditions contained in
PO.No………………. dated …………………. Or in the letter dated.
Provided that the liability of the Bank under this deed shall not at any time exceed
the said sum of Rs…………….(Rupees……………………………………….. …………… only).
2) The Bank further undertakes to indemnify the TANGEDCO against any loss or
damage that may be caused or suffered by the TANGEDCO by reason of any breach of the
terms and conditions in the said PO.No. ……………. Dated……………..
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3) The guarantee here in contained shall remain in force with the terms and
conditions of the PO…………………….. dated ……………… have been fully and properly
carried out by the said contractor and in any case, the guarantee shall not hold good after
the ………………………………
4) The Bank further agrees with the TANGEDCO that the TANGEDCO shall have
the fullest liberty ( without the consent of the Bank and without affecting in any manner
the obligations of the Bank here under) to very any of the terms and conditions of the
contract or to be extend the time of performance by the said contractor from time to time
or to postpone from time to time any of the powers exercisable by the TANGEDCO against
the said contractor and forgo or to enforce any of the terms and conditions relating to the
said contract and the Bank shall not be relieved of their liability by the reason of any such
variations or extension being granted to the said contractor or by reason of any for
bevelant act or omission on the part of the TANGEDCO of any indulgence by the
TANGEDCO to the said contractor or by any such matter or thing what-so-ever which
under the law relating to sureties would but for these provision have the effect of so
relieving the Bank.
Any account settled between the TANGEDCO and the contractor shall be the
conclusive evidence against the bank for the amount due and shall not be questioned by
the Bank.
The expressions „Bank’ „Contractor’ and „the TANGEDCO’ herein before used shall include
their respective successors and assigns.
Acting for and on behalf of the Bank has signed this deed on the day, month and year first
above written.
Witnesses:
1.
2.
`97
ANNEXURE - V
PROFORMA OF CONTRACT AGREEMENT
(To be on stamp paper in accordance with Stamp Act)
This Agreement made this ________________ day of ____________________ two
thousand _______________ Between Tamil nadu Generation and Distribution Corporation
Limited. (TANGEDCO LIMITED) registered in India, under the Companies Act 1956, having
its registered office at 144, Anna Salai, Chennai – 600 002 (hereinafter referred to a
Owner or TANGEDCO LIMITED which expression shall include its administrators,
executors, assigns) or the one par and _________________________________________
a company incorporated under the Companies Act, 1956 having its registered office at
__________________ and the documents referred to therein. The award has taken effect
from ________________________. The terms and expressions used in this Agreement
shall have the same meaning as are assigned to them in the “Contract Documents”
referred to in the succeeding Article.
2.0 CONTRACT DOCUMENTS
2.1 The Contract shall be performed strictly as per the terms and conditions
stipulated herein and in the following documents attached herewith (hereinafter referred
to as “Contract Documents”).
i. TANGEDCO LIMITED’s Tender Specification No._________________ consisting
of National Competitive Bidding (ICB), Instructions to Bidders, General Terms
`98
and Conditions of Contract and all other sections entitled “Conditions of
Contract” including all amendments/clarifications issued vide its letter(s) No.(s)
dated ___________________ .
ii. The Offer of M/s.___________________________________________
iii. Agreed minutes of the meeting held on ________________________ between
TANGEDCO LIMITED and ________________________.
iv. TANGEDCO LIMITED’s Letter of Intent No.___________
Dated:_________________.
2.2 All the aforesaid Contract Documents shall form an integral part of this
Agreement, in so far as the same or any part thereof conform to the tender
specification and what has been specifically agreed to by the owner in its letter of
intent. Any matter inconsistent therewith, contrary or repugnant thereto or any
deviations taken by the Contractor in its “Proposal” but not agreed to specifically
by the owner in its letter of intent shall be deemed to have been withdrawn by
the Contractor. For the sake of brevity, the Agreement along with its aforesaid
Contract Documents shall be referred to as the „Agreement’.
`99
shall in no way be construed to limit or restrict the owners right to recover the
damages/compensation due to short-fall in the new interlinking conveyor system
or under any other clause of the Agreement. The amount or
damages/compensation shall be recoverable either by way of deduction from the
Contract Price, Bank guarantee in lieu of security deposit.
The Bank guarantee in lieu of security deposit to be furnished by the Contractor
shall be irrevocable and unconditional and the owner shall have the powers to
invoke it notwithstanding any dispute or difference between the owner and the
Contractor.
It is expressly understood and agreed by and between the contractor and the
owner that the owner is entering into this agreement solely on its own behalf and
not on behalf of any other person or entity. In particular, it is expressly understood
and agreed that the Government of India is not a party to this agreement and has
no liabilities, obligations or rights here under. It is expressly understood and
agreed that the owner is an independent legal entity with power and authority to
enter into Contracts solely on its own behalf under applicable laws of India and the
general principles of Contract Law. The Contractor expressly agrees, acknowledges
and understands that the owner is not an agent, representative or delegate of the
Government of India. It is further understood and agreed that the Government of
India is not and shall not be liable for any acts, commissions, breaches of other
wrongs arising out of the Contract.
This Agreement constitutes, full and complete understanding between the parties
and terms of the presents. It shall supersede all prior correspondence to the extent
of inconsistency or repugnance to the terms and conditions contained in the
Agreement. Any modification of the Agreement shall be effected only be a written
instrument signed by the authorized representative of both the parties.
NOTICE OF DEFAULT
Notice of default given by either party to the other party under Agreement shall be
in writing and shall be deemed to have been duly and properly served upon the
parties hereto if delivered against acknowledgement or by telex or by registered
mail or fax due addressed to the signatories at the addresses mentioned herein
above.
IN WITNESS WHERE OF, the parties through their duly authorized representatives
have executed these presents (execution whereof has been approved by the competent
authorities of both the parties) on the day, month and year first above mentioned at
Chennai.
`100
(Designation) (Designation)
WITNESS
1. _______________
2. _______________
`101
ANNEXURE- VI
Declaration to be submitted by the bidders in NJS paper of value not lessthan Rs.80/-
(To be submitted by the bidder along with Technical Bid)
To
We hereby declare and confirm that we are registered vendor under GST Acthaving
GSTIN in State of Our applicable GST___________________
for the above reference job is under code_____________________. We hereby declare
and confirm that we are unregistered vendor under GSTAct being turnover is less than
Rs.Lakhs (being threshold limit) perannum. (For unregistered vendor, the vendor has to
submit an affidavit in theenclosed format).
We hereby declare and confirm that we are registered vendor undercomposite
scheme having GSTIN.
We are aware that as per sec 171 of CGST Act, any reduction in rate of tax onany
supply of goods or services or the benefit of input tax credit should be passedon to
TANGEDCO by way of commensurate reduction in prices and as such wehereby declare
that we are extending of____________________ % as rebate in my awarded priceagainst
input tax credit benefit.
We hereby declare that we do not have any input tax credit benefit onaccount of
GST applicable against this job. If it is established that we have availedinput tax credit
benefit against this job, the differential tax benefit will be returned toTANGEDCO failing
which TANGEDCO may take appropriate action.
Note:
`102
ANNEXURE- VI I
MI NI MUM STAFF TO BE MAI NTAI NED
Note:
The contractor shall maintain the above mentioned minimum staff toensure
minimum Coal Handling Plant availability at 80%. If the above System is not able
to be maintained by the contractor, due to the reasonssolely attributable to the
contractor, recovery shall be made fromthe contractor’s bills at the following
rates:-
i) Technical Assistant - Grade – I - Rs.800.80 per shift
ii) Technical Assistant - Grade – II - Rs.721.60 per shift
iii) Technical Assistant - Grade - III - Rs.610.50 per shift
iv) Electrician, Fitters, Welders, Skilled Workers - Rs.551.10 per shift
v) Helpers - Rs.390.50 per shift
`103
( I I ) Minimum Staff to be Maintained for Loco Operation and Maintenance
`104
ANNEXURE- VI I I
UNDERTAKI NG( Remittance of EPF & ESI )
(The undertaking should be submitted by the contractors in 80 rupees stamp paper for the
respective works while claiming the part/final bills)
Order No.
1) I/we hereby state that, the EPF & ESI employee and employer contribution has
been remitted for all the workers engaged for execution of the respective
contracts.
2) I/we hereby state that, there are no EPF & ESI dues to be remitted in respect of
the period of execution of the respective contracts, and in case, if there is any
shortfall of discharging the EPF & ESI obligations on our part (contractor) at later
date, TANGEDCO/TANTRANSCO shall not be responsible for the consequent
Legal/Financial obligations.
Authorised Signatory
(Contractor)
With Seal
Date:
Place:
`105
Length of Conveyors to be maintained in CHP/ MTPS- I I
Sl. Length
Description
No. (Metres)
7 Conveyor #7 1201.774
9 Conveyor #9 1548.891
14 Conveyor # 14 211.909
15 Conveyor # 15 271.099
Total 9,388.57
`106
`107
Signature Not Verified
Digitally signed by M ARUL
Date: 2020.06.20 16:51:04 IST
Location: Tamil Nadu-TN