APPLICATION OF FMS IN AIRCRAFT

MANUFACTURING FMS在飞机制造中的应用
TEAM MEMBER：胡政吉 李帅泽 李昊原 唐近杰
FMS
DEFINITION定义

 It is a unified management system based on

electronic computers or electronic computer
Flexible Manufacture System networks as the control means and an optimized
combination of production tools such as labor
柔性制造系统 tools, objects, and workers.

Concept  它是在以电子计算机或电子计算机网络为控制手段的墓
础上, 将劳动工具、劳动对象和劳动者等生产要素优化

基本概念
组合来的统一的管理系统

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信息控制系统 储存和搬运 加工设备

FMS信息控制系统的 储存和搬运系统搬运 加工设备主要采用加

结构组成形式很多，但 的的物料有毛坯、工 工中心和数控车床，
一般多采用群控方式的 件、刀具、夹具、检 前者用于加工箱体类
递阶系统。第一级为各 具和切屑等；储存物 和板类零件，后者则
个工艺设备的计算机数 料的方法有平面布置 用于加工轴类和盘类
控装置(CNC)，实现各 的托盘库，也有储存 零件。
加工过程的控制；第二 量较大的桁道式立体
级为群控计算机，第三 仓库。
级是FMS的主计算机
(控制计算机)，第四级
是全厂的管理计算机。
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HISTORY历史

日本发那科公司展出了由加
工中心和工业机器人组成的
柔性制造单元(简称FMC)，
英国威廉森提出FMS基本概念 为发展FMS提供了重要的
设备形式。

1967 年 1967 年 1976年 1982 年

美国怀特·森斯特兰公司 日本发那科公司建成自动化电
机加工车间，由60个柔性制造
建成Omniline I系统 单元（包括50个工业机器人）
和一个立体仓库组成
系统优点

1、设备利用率高。 2、在制品减少80%左右。 3、生产能力相对稳定。

4、产品质量高。 5、运行灵活 6、产品应变能力大。

7、经济效果显著。

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FMS
Flexible Manufacture System

柔性制造系统

Aircraft
Aircraft assembly is a process
in which parts (or components,
parts) are assembled and
manufacturing connected to form advanced
assemblies or complete
background
飞机制造背景
machines according to design
and technical requirements
飞机装配是将零件(或组件、部件)按照设计和技术要
求进行组合、连接形成高级的装配件或整机的过程
Feature
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FLEXIBLE ASSEMBLY TOOLING SYSTEM
柔性装配工装系统
 Flexible assembly tooling
is a reconfigurable
modular and automated
assembly tooling system
based on the product
volume and size
coordination system,
which aims to eliminate
the need to design and
manufacture traditional
assembly frames or
fixtures for the assembly
of various products (such
as aircraft panels, wing
spars, etc.)
 柔性装配工装是基于产品数量尺
寸协调体系的、可重组的模块化、
自动化装配工装系统，其目的是
免除设计和制造各种产品(如飞
机壁板、翼梁等)装配专用的传
统装配型架或夹具
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 TYPICAL APPLICATION
典型应用

FMS
机身柔性装配工装
Fuselage flexible assembly tooling

Flexible Manufacture System

柔性制造系统
Application 飞机壁板柔性装配工装
Aircraft panel flexible assembly tooling

应用详解
总装用的柔性对接工装
翼梁柔性装配工装 Flexible docking tooling system for final assembly

Wing SPAR flexible assembly tooling

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FLEXIBLE ASSEMBLY TOOL FOR AIRCRAFT SIDING
飞机壁板柔性装配工装
Aircraft panel flexible assembly tooling is a multi-lattice forming vacuum adsorption universal
flexible tooling system. It is a set of column array with vacuum sucker, modular columns can be
programmed to move to any position in space, generate an evenly distributed adsorption lattice
completely consistent with the assembly surface, so that the panel can be accurately and firmly
clamped for drilling, riveting and milling assembly

ADVANTAGE优点
When the appearance of the panel changes,
the appearance and layout of the tooling are
automatically adjusted. By changing the
positioning and clamping position, it can adapt
to different parts structure and positioning
clamping requirements, thus reduces the
comprehensive cost, also shortens the tooling
preparation cycle and the product
development cycle.

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FLEXIBLE ORIFICE TECHNOLOGY
柔性制孔技术
The use of modern products, especially large aircraft complex overall structure, Long life,
requirements of the body structure—high quality, high efficiency, pneumatic, make the
assembling and compounding hole more precise and strict than before.
At the same time, the proportion of composite material and titanium alloy in the
structure material of modern aircraft body increases greatly
All of these have put forward the obvious demand for the assembly of aircraft especially
the assembly of large aircraft to adopt the automatic flexible hole.

Common Flexible Automated Hole Making Technology

●Robotic orifice
● Automatic orifice system
● Flexible orifice system
● Flexible drilling equipment for parallel machine
tools
● Portable automatic hole making system. 2020/3/18
CASE1. ARIANA-5 LAUNCH VEHICLE
During the construction of the carrier rocket ariane 5,
production capacity and quality were improved, working
conditions improved and the total number of parts
reduced through the use of two automatic orifice systems.

▪The automatic orifice system of

Ariane-5 integrated with assembly
tools

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FLEXIBLE ASSEMBLY SYSTEM
柔性装配系统
Common flexible assembly systems
●Flexible wing panel assembly system

● Flexible wing SPAR assembly system

● Flexible assembly system for composite material

elevator

● BR6TJE fuselage panel flexible assembly system

● Robot flexible assembly system

● Fuselage flexible assembly system (for example,

Boeing's FAIT program.)

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CASE2. ASAT4 / E5000 FLEXIBLE ASSEMBLY SYSTEM
The ASAT4 / E5000 flexible assembly system, proposed to
Boeing by the U.S. air force to develop a long-term
manufacturing cost reduction strategy for the c-17, represents
a new generation of assembly connectivity technology with a
small footprint and high flexibility. ASAT4 consists of a vertical
moving yoke assembly machine equipped with an
electromagnetic riveting power head and two CNC controlled
flexible beam assembly tools. Each assembly fixture can accept
any one of the 6 c-17 beams. The structural recombination
between beams is completely automatic and can be completed
in 5 minutes. The E5000 power head is a full-margin design
mounted on a magnetic yoke leg that allows drilling and
fasteners to be installed from either side of the beam, and the
wing SPAR remains fixed through rigid clamps throughout the
assembly process.
▪Boeing c-17 E5000 wing SPAR flexible assembly system

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APPLICATION OF FLEXIBLE MANUFACTURING IN AIRCRAFT
STRUCTURAL PARTS
柔性制造在飞机结构件中的应用
In an FMS operation, the information involved in the system is component-centric. The processing
process of parts involves information such as tools, fixtures, processing equipment and transportation
equipment
Tool
Component
▪According to the needs of the tool into the tool library,
▪ The numerical control according to the requirements of parts process
program of the parts is the procedures. In addition to the information of the tool
only data that controls the itself (such as diameter, blade length, etc.), the
machining equipment to form corresponding table between the tool, NC program, tool
the design shape of the parts. position in the tool library and the installation and
adjustment data of the tool should also be given

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APPLICATION OF FLEXIBLE MANUFACTURING IN AIRCRAFT
STRUCTURAL PARTS
柔性制造在飞机结构件中的应用
In an FMS operation, the information involved in the system is component-centric. The processing
process of parts involves information such as tools, fixtures, processing equipment and transportation
equipment
Clamp Processing equipment

▪Clamps’ information in Processing equipment in accordance with the requirements of

addition to its own solid
information (such as structure,
size, purpose, etc.), but also
express the parts of its jacket,
the corresponding process.
the process procedures for parts processing, in addition to its
information description to express its own characteristics of
the data (such as stroke, type of control machine, etc.), but
also to provide equipment adjustment data (such as program
original point Settings, tool compensation data, etc.)

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PROCESS PREPARATION OF FMS PROCESSING AIRCRAFT
STRUCTURAL PARTS FMS
加工飞机结构件的工艺准备 After the integrated system of CAD/CAPP/CAM is adopted in the
process preparation of FM S, the process procedures and numerical
control programs are generated by computer aided, which greatly
improves the efficiency, shortens the process preparation time, and
thus shortens the auxiliary time of parts manufacturing. At the same
time, due to the reduction of many artificial links in the process of
process preparation, the error rate is also reduced.

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激 音
光

747-8
扫
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线

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EMBODIMENT OF FLEXIBILITY IN TOOLING SYSTEMS
工装系统中柔性的体现
machine tool flexibility product flexibility output flexibility and path flexibility.

In the process of parts manufacturing, the

required tooling is closely related to the part
structure. The shapes, sizes and structural
forms of aircraft structural parts are ever-
changing, and many important parts need
special tooling to meet the requirements of
parts processing in the conventional
production.
In order to implement the flexible
manufacturing technology, we should pay
attention to the two aspects of versatility
and adjustability in the design of tooling,
which are the key factors to realize the
product flexibility of aircraft structural parts
FMS.
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▪壁板零件多点阵真空吸盘式柔性工装
APPLICATION OF FLEXIBLE MANUFACTURING IN TOOLS柔性
制造在刀具中的应用
Tool arrangement and adjustment is a
special link in the implementation of flexible
manufacturing, which is directly related to
the machining accuracy of the processed
parts.

In conventional production, this process is

directly participated by the machine operator
to complete, the data is given and the
control process is also relatively intuitive. At
FMS run time, this process is implemented
through several subsystems.
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THE ROLE OF FMS IN ECONOMIC BENEFITS
FMS在经济效益上的作用

● shortening product manufacturing cycle

●maintaining the consistency of product processing accuracy

● better adapt to the changes in market demand

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FMS
Flexible Manufacture System

柔性制造系统

Future
发展趋势
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1.DIGITAL DESIGN TECHNOLOGY
数字化设计技术

Build the user's demand for the product and

the researcher's conception of the product

into the virtual product model of the

information physical fusion system and

Consider the division of the separation

surface of the product assembly process, the

modular design of the product is carried out

▪波音787客机总装对接数字化仿真

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2. VIRTUAL REALITY SIMULATION OPTIMIZATION TECHNOLOGY
虚拟现实仿真优化技术
The existing simulation technology is added to

be as close to the reality as possible in the sense

and vision, and the whole assembly process is

optimized on the basis of man-machine

ergonomic analysis to ensure the smooth

implementation of the whole assembly process.

It is characterized by the freedom to change

▪增强现实控制双臂机器人安装 according to people's wishes.

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3.DESIGNING AND MANUFACTURING TECHNOLOGY OF
INTELLIGENT ASSEMBLY TOOLING EQUIPMENT
智能装配工装设备的设计制造技术

Designing and manufacturing technology of

intelligent assembly tooling equipment

The automation and intelligentization of the

assembly process must be realized with the help

of customized special intelligent technology

▪数字化喷墨

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4. ON-LINE INSPECTION AND MONITORING TECHNOLOGY
OF ASSEMBLY PROCESS
装配过程在线检测与监控技术
A digital measuring equipment and monitoring network covering the whole process of assembly
shall be established, and sensors, RFID and iot industrial network shall be added to the existing
digital measuring technology for real-time perception, monitoring, analysis and judgment of
assembly status, so as to realize real-time monitoring of the assembly process.

5. INTELLIGENT ASSEMBLY MANUFACTURING EXECUTION

TECHNOLOGY
智能装配制造执行技术
The manufacturing execution system in intelligent assembly should be an intelligent application
management system integrating intelligent design, intelligent prediction, intelligent scheduling,
intelligent diagnosis and intelligent decision.

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T
hanks For Watching！

谢谢观看！

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