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3-TERMINAL
MULTI-FUNCTION
NPN (4-TERMINAL)
(STANDARD)
3-TERMINAL
MULTI-FUNCTION
SERIES
REGULATORS
3-TERMINAL
MULTI-FUNCTION
PNP
(4/5-TERMINAL)
(LOW DROPOUT)
OP16-1
Application Note 1
Optoelectronics Voltage Regulator Information
STEP-DOWN/POLARITY INVERSION
SWITCHING REGULATORS
STEP-UP
OP16-2
OP16-3
2 Application Note
Voltage Regulator Information Optoelectronics
Advantages of Low Drop-out Regulators • Overheat protection shuts down the output to prevent
Low drop-out regulators offer these features: damage to downstream circuitry when junction tem-
perature ≥ 125°C. As soon as the temperature drops
• Smaller heat sinks due to lower power dissipation in below this limit, output is automatically restored.
the device Some devices use this method of output protection;
• Smaller transformers (smaller cores) are required others use Overheat shutdown.
since the input voltage can be reduced, plus the • Overcurrent protection occurs when current exceed-
higher frequencies are responsible for reducing size ing the device’s rating flows to its output, as in the
as well case of a short-circuit. The output current will
• Longer battery life instantly stabilize at a lower value.
• Due to higher effeciencies, output current ratings per • I/O reverse-voltage protection prevents damage to
package can be increased the component when the output voltage exceeds the
• Overall design effeciency is increased input voltage.
Additional Features NOTE: The component protection functions are designed to protect
the component itself and minimize damage to subsequent
SHARP’s voltage regulators are also availble with circutry in the event of trouble. SHARP recommends design-
these features: ing circuitry around the Absolute Maximum Ratings rather
than the protection modes.
• ON/OFF control allows a power supply to operate in
stand-by mode or to switch off the main supply
Packaging Features
• Precision output adjustment for variable output volt-
SHARP’s devices have these features as part of
age devices; use two external resistors to precisely
their packaging:
set the output voltage
• Full-mold devices mean no need for an insulation
• Low current at OFF-state saves battery power
sheet between the device and the heat sink, there-
• Reset signal generation sends a specific-length fore reduced production costs
reset signal to the rest of the circuitry at switch-on, at
• Full-mold devices may be placed close to adjacent
power interruption, or if the voltage drops, preventing
devices, improving safety
errors in MCU-based systems
• Surface mount packages allow automatic high den-
• Overheat shut-down shuts down (crowbars) the out-
sity mounting, and are available in tape-and-reel
put to prevent damage to downstream circuitry when
configuations.
junction temperature ≥ 110°C. Once crowbarred, the
output is held OFF until a power supply reset or Vc
at the ON/OFF control terminal goes from LOW to
HIGH. This method is used in some devices; others
use Overheat protection.
Application Note 3
Optoelectronics Voltage Regulator Information
Mechanical Tips
M3 FLAT FILLISTER HEAD SCREW
LEAD FORMING
(do not use a countersink head screw)
When forming leads, follow the specifications in
Figure 5 to keep mechanical stress from being applied FLAT WASHER
to the terminal and mold resin junction.
When mounting a device to a heat sink, do not bend
the terminals during the mounting process.
For TO-220 devices, 0.4 to 0.5 N•m fastener torque
is recommended. For TO-3P devices, use 0.4 to 0.6
N•m fastener torque. Use an M3 fillister head screw. Do
not use a countersunk head screw. See Figure 6.
AL PLATE
SPRING WASHER
SURFACE MOUNTING M3 NUT
The standard mounting pattern for surface mount OP16-7
type regulators appears in Figure 8. In actual use, the
Figure 6. Fixed Mounting
trace must be suffient to meet the power dissipation
based on derating curve for the particular regulator.
VIN VO
1 2
+
CO
4
LOAD
3
CMOS or TTL
OP16-4
4 Application Note
Voltage Regulator Information Optoelectronics
A A
7.0
7.0
6.9
6.9
2.5
2.5
5.08
TO-263 CASE
10.0 R0.5 2.35 2.35
R0.5
1.0
8.5
φ.1
φ.1
4.6
9.9
8.4
9.5
0.60 0.60
0.75 0.75
4 - 1.7
6.8
Application Note 5
Optoelectronics Voltage Regulator Information
Designing for Thermal Protection When the thermal resistance of a heat sink is known:
Maximum power dissipation of devices is obtained Tj = P × R'th (j – a) + Ta
by the equation: PD = IO × (VIN – VO) + VIN × Iq = (Vi – O × IO) × R'th (j – a) + Ta
Using the ambient temperature, Ta, and power dis- On condition that:
sipation, PD (MAX.), determine the heat sink area R'th (j – a) = Rth (j – c) + Rth (c – a)
required for safe operation within the Absolute Maxi-
Confirm Tj ≤TjMAX (125°C). Tj should be 70% to
mum specifications. Operating outside these tempera-
80% of TjMAX.
ture limits can result in degraded performance or
device failure.
HEAT SINK TIPS
Use of thermal shutdown circuits are recommended Do not allow any warping or unevenness in the con-
to keep the device from exceeding the Absolute Maxi- tact surface between the heat sink and device. Make
mum ratings. sure there are no burrs or shavings in the contact area.
HEAT SINK
10
5
DASHED LINE INDICATES
REGULATOR IS CENTERED ON HEAT SINK
1
10 50 100 1,000
OP16-8
6 Application Note
Voltage Regulator Information Optoelectronics
VIN VO
1 2
+
CIN CO
LOAD
3
OP16-9
Application Note 7
Optoelectronics Voltage Regulator Information
The bypass capacitors, CO and CIN must be con- Figure 11. Input Protection Diode
nected to ground with the shortest possible traces. The
waveform can be influenced by capacitor type, value,
and ground trace length. The actual output waveform Thermal Protection
should be validated with production PCBs. Maximum power dissipation (PD) of these devices
Incorrect voltage or polarity can damage this device. can be calculated with:
Ensure proper voltage tolerance and polarity before PD = IO × (VIN – VO)
applying power. Using the ambient temperature, Ta, and power dis-
The ON/OFF control pin is compatible with LSTTL, sipation, PD (MAX.), determine the heat sink area
and can be directly driven by TTL, LSTTL, or CMOS required for safe operation within the Absolute Maxi-
standard logic. mum specifications. Operating outside these tempera-
ture limits can result in degraded performance or
If voltage is applied to the output terminal which
device failure.
exceeds the voltage of DC input terminal, the device
may be damaged. Thermal shutdown circuits should be use so that the
device does not exceed Absolute Maximum ratings.
When the DC input terminal is at ground potential,
during normal operation, charge can accumulate in the
output capacitor (CO), causing current flow to the input
side and damage the device. If the input terminal can
assume ground potential during normal operation, con-
6 4
+
VIN CIN CO
1 3 LOAD
2 5 Cn
CMOS or TTL
OP16-12
8 Application Note
Voltage Regulator Information Optoelectronics
To minimuze inductance, traces should be thick and For Step down types:
short between large current diodes, input and output Ton Vo + Vf
D ( Duty ) = --------------------------- = -----------------------------------------
capacitors, and terminals 1 and 2. Single-point ground- T ( period ) Vin – Vsat + Vf
ing should be used for best results.
ISW (Average) = I (Output current)
If the output voltage is not as stable as desired, it can
be improved by adding a capacitor (from several nF to For Polarity inversion types:
several dozen nF) in parallel with external resistor R2.
Ton Vo + Vf
D ( Duty ) = --------------------------- = ----------------------------------------------------------
A high-switching-speed diode is recommended for T ( period ) Vin + Vo – Vsat + Vf
the catch-diode D because of its higher efficiency.
Select a diode with current rating at least 1.2 times 1
Isw ( Average ) = ------------- × I
greater than maximum switching current. 1–D
The output ripple voltage is highly dependent on the Where Vf = diode forward voltage
ESR (Equivalent Series Resistor) of the output capacitor,
Using the ambient temperature, Ta, and power dis-
and can be minimized by selecting a Low ESR capacitor.
sipation, PD (MAX.), determine the heat sink area
Inductors should not be operated beyond maximum required for safe operation within the Absolute Maxi-
rated current to prevent saturation. mum specifications. Operating outside these tempera-
ture limits can result in degraded performance or
device failure.
Thermal shutdown circuits should be used to keep
the device from exceeding Absolute Maximum ratings.
4
L VO
1 2
5
+
+ 3 R2
CS CO LOAD
D
VIN CIN
R1
OP16-14
Application Note 9
Optoelectronics Voltage Regulator Information
TERMINAL VOLTAGE
(VTHH)
ON/OFF Control Terminal DUTY 0%
2.25
ON/OFF
In the circuit in Figure 15, when the ON/OFF control (VTHL)
terminal is driven LOW by switching transistor Tr, the 1.4
output voltage may be turned OFF and the device (VTHON)
enters standby mode. Current at stand-by mode
becomes 400 µA (MAX.).
SOFT START 0
TIME
OP16-16
4 IO VO
L
1 2
5
R2
+ 3
VIN +
LOAD
CIN D
CS CO
Tr R1
OP16-15
10 Application Note
Voltage Regulator Information Optoelectronics
ON/OFF
LINE CONTROL
FILTER DIODE
BRIDGE
+
INRUSH
AC CURRENT
INPUT CONTROL
_
CIRCUIT
LOW POWER-LOSS +
VOLTAGE REGULATOR
_
POWER MOSFET
SWITCHING
DEVIATION
CONTROL
DETECTION
CIRCUIT
PHOTOCOUPLER
OP16-17
Application Note 11
Optoelectronics Voltage Regulator Information
40 s
10 s
230°C
TS MAX. 120 s
180°C
150°C
25°C
TIME
OP16-10
12 Application Note
Voltage Regulator Information Optoelectronics
Output control voltage VC which must be applied between ON/OFF control ter-
minal and GND which is necessary for normal output voltage VO. Even when
VC(ON) ON-state voltage for control
the ON/OFF control terminal is opened, the output voltage is in the ON-state.
(except the PQ05RA series, PQ05SZ series, and the PQ05TZ series)
Current which flows into the ON/OFF control terminal when the specified ON
IC(ON) ON-state current for control
control voltage is applied to the ON/OFF control terminal.
Output control voltage Vc which must be applied between ON/OFF control ter-
VC(OFF) OFF-state voltage for control
minal and GND which is necessary to turn off
Current which flows out from the ON/OFF control terminal when the specified
IC(OFF) OFF-state current for control
output OFF control voltage is applied to the ON/OFF control terminal
Vo(adj) Output voltage minute adjustment Adjustable range of output voltage (Vo)
Voltage between output minute adjustment terminal and GND, voltage be-
Vref Reference voltage
tween output adjustment terminal and GND.
Application Note 13
Optoelectronics Voltage Regulator Information
ELECTRICAL CHARACTERISTICS
14 Application Note
Voltage Regulator Information Optoelectronics