Professional Documents
Culture Documents
JET
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-577000
Ph.: 800-274-6848 Revision E 08/2018
www.jettools.com Copyright © 2018 JET
4. Keep guards in place and in proper working
order. Do not operate the machine with the
guards removed.
5. Avoid dangerous working environments. Do not
1.0 IMPORTANT SAFETY use stationary machine tools in wet or damp
locations. Keep work areas clean and well lit.
INSTRUCTIONS 6. Avoid accidental starts by being sure that the
start switch is in the “OFF” position before
- Misuse of this machine can cause serious injury. plugging in the machine.
- For safety, machine must be set up, used and
serviced properly. 7. Never leave the machine running while
- Read, understand and follow instructions in the unattended. The machine shall be shut off
operator’s manual and all labels affixed to the whenever it is not being used.
machine.
8. Disconnect the electrical power before
servicing, whenever changing accessories or
When setting up machine: when general maintenance is done on the
- Always avoid using machine in damp or poorly machine.
lighted work areas.
- Always be sure machine is securely anchored to 9. Maintain all machine tools with care. Follow all
the floor. maintenance instructions for lubricating and the
- Always keep machine guards in place. changing of accessories. No attempt shall be
- Always put start switch in OFF position before made to modify or have makeshift repairs done
plugging in machine. to the machine. This not only voids the warranty
but also renders the machine unsafe.
When using machine: 10. If there is any risk of tipping or sliding, the
- Never operate with machine guards missing. machinery must be anchored to the floor.
- Always wear safety glasses with side shields (See
ANSI Z87.1) 11. Secure your work. Use clamps or a vise to hold
- Never wear loose clothing or jewelry. your work, when practical. It is safer than using
- Never overreach ⎯ you may slip and fall into the your hands and it frees both hands to operate
machine. the machine.
- Never leave machine running while you are away
12. Never brush chips away while the machine is in
from it.
operation.
- Always shut off the machine when not in use.
13. Keep work area clean. Cluttered areas invite
When servicing machine: accidents.
- Always unplug machine from electrical power while
14. Remove adjusting keys and wrenches before
servicing.
turning the machine on.
- Always follow instructions in operators and parts
manual when changing accessory tools or parts. 15. Use the right tool. Don’t force a tool or
- Never modify the machine without consulting JET. attachment to do a job for which it was not
designed.
1.1 Machinery general safety 16. Use only recommended accessories and follow
warnings manufacturer’s instructions pertaining to them.
1. Always wear protective eye wear when 17. Keep hands in sight and clear of all moving
operating machinery. Eye wear shall be impact parts and cutting surfaces.
resistant, protective safety glasses with side
shields which comply with ANSI Z87.1 18. All visitors should be kept at a safe distance
specifications. Use of eye wear which does not from the work area. Make your workshop
comply with ANSI Z87.1 specifications could completely safe by using padlocks, master
result in severe injury from the breakage of the switches, or by removing starter keys.
eye protection. 19. Know the tool you are using; its application,
2. Wear proper apparel. No loose clothing or limitations, and potential hazards.
jewelry which can get caught in moving parts. 20. This machine must be grounded in accordance
Contain long hair. Rubber soled, nonslip with the National Electrical Code and local
footwear is recommended for best footing. codes and ordinances. The work should be
3. Do not overreach. Failure to maintain a proper done by a qualified electrician. The machine
working position can cause you to fall into the should be grounded to protect the user from
machine or cause your clothing to get caught — electrical shock.
pulling you into the machine.
1.2 Safety requirements for abrasive nicks or cuts on the surface or edge or damage
grinding machines due to creasing or poor handling.
Abrasive grinding can be hazardous to operators 9. When installing a new disc, be certain the disc
and bystanders. Grinding sparks, chips and dust is accurately centered on the drive wheel.
particles thrown off by the grinding disc or belt can Failure to do so could cause a serious
cause serious injury by contact or inhalation. To unbalanced condition.
avoid such injuries you must comply with the 10. Always present the workpiece to the wheel
following safety requirements: while resting the workpiece firmly on the table.
1. Always wear protective eyewear when Failure to do so could result in damage to the
operating machinery. Eye wear shall be impact workpiece or throwing of the workpiece off the
resistant, protective safety glasses with side wheel.
shields which comply with ANSI Z87.1. Use of 11. Safety shoes which comply with ANSI Z41.1
eye wear which does not comply with ANSI shall be worn. See Figure C.
Z87.1 specifications could result in severe injury
from breakage of eye protection. See Figure A, 12. Personal hearing protection such as ear plugs
below. or ear muffs shall be used to protect against the
effect of noise exposure. See Figure D.
2. Wear leather safety gloves, arm guards, leather
aprons and safety shoes.
WARNING: This product can expose you to
3. A dust collection system is recommended, chemicals including methyl isobutyl ketone
Operator shall also wear a dust mask at all which is known to the State of California to cause
times. See Figure B, below. cancer and birth defects or other reproductive
4. Additional precautions may be necessary for harm. For more information go to http://www.
grinding materials which are flammable or have p65warnings.ca.gov.
other hazardous properties. You should always
consult the manufacturer of such materials for WARNING: Some dust, fumes and gases
instructions on grinding and handling. created by power sanding, sawing, grinding,
5. Do not force or jamb the workpiece into the drilling, welding and other construction activities
grinding disc/belt. contain chemicals known to the State of
California to cause cancer and birth defects or
6. Before grinding, always allow the motor to come other reproductive harm. Some examples of
up to operating speed, then check the grinding these chemicals are:
disc for wobble, runout, or any unbalanced • lead from lead based paint
condition. If the disc is not operating accurately • crystalline silica from bricks, cement and
and smoothly, immediately stop the motor and other masonry products
make repairs before attempting any grinding
• arsenic and chromium from chemically
operations.
treated lumber
7. Abrasives must be stored in a controlled Your risk of exposure varies, depending on how
environment area. Relative humidity should be often you do this type of work. To reduce your
35% to 50% and the temperature should be exposure to these chemicals, work in a well-
between 60 and 80 degrees Fahrenheit. ventilated area and work with approved safety
Failure to do so could cause premature equipment, such as dust masks that are
abrasive failure. specifically designed to filter out microscopic
particles. For more information go to
8. Examine the face of the grinding disc/belt http://www.p65warnings.ca.gov/ and http://www.
carefully. Excessive grinding which wears down p65warnings.ca.gov/wood.
to the backing material can tear the abrasive.
Never use an abrasive which shows backing,
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Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious, or possibly even fatal,
injury.
Figure 1-1
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2.0 Table of contents
Section Page
Read and understand the entire contents of this manual before attempting assembly or
operation! Failure to comply may cause serious injury!
Register your product using the mail-in card provided, or register online:
http://www.jettools.com/us/en/service-and-support/product-registration/
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4.0 General Specifications
The JET J-4103 Square Wheel Belt Grinder is designed for grinding, deburring, chamfering, and internal/external
grinding of small and large parts. The Grinder can be used to polish or buff finished parts and grind small internal
radii using available accessories. Accessory changeover is quick and easy. Belt tension and tracking are easily
adjustable.
Table 1
Model number J-4103
Stock number 577000
Motor and Electricals
Motor type Totally enclosed, fan cooled, induction
Horsepower 1 HP
Motor phase Single
Motor voltage 115/230 V (prewired 115V)
Cycle 60 Hz
Listed FLA (full load amps) 13/6.5 A
Motor speed 1750 RPM
Power transfer Direct drive
On/off switch Toggle, with lock-out holes
Power cord and plug SJT 16AWG 300V, 8 ft., with 15A plug
Recommended circuit size 1 15 A
Capacities and dimensions
Belt included, LxW 50 grit; 72 x 2 in. (1829 x 50.8 mm)
Contact wheels included, Dia. x W 1-1/2 x 2 (38 x 50.8 mm) smooth
3 x 2 (76.2 x 50.8 mm) smooth
8 x 2 (203.2 x 50.8 mm) serrated
Overall dimensions LxWxH (approximate) 17 x 31 x 17 in. (43.2 x 78.8 x 43.2 cm)
Shipping carton LxWxH (approx.) 30-3/4 x 17-1/2 x 18 (78 x 44.5 x 45.7 cm)
Main materials
Frame Steel
Contact wheel, 8-inch Rubber, 90 Durometer
Contact wheel, 3 x 2-inch Rubber, 70 Durometer
Contact wheel, 1.5 x 2-inch Rubber, 70 Durometer
Idler wheel Rubber
Drive wheel Steel
Platen Steel
Head casting Cast iron
Weights
Net weight (approx.) 163 lb. (74 kg)
Shipping weight (approx.) 168 lb. (76.2 kg)
6
fuse. If connected to a circuit protected by fuses, use
Read and understand all time-delay fuse marked “D”. Local codes take
assembly instructions before attempting precedence over recommendations.
assembly. Failure to comply may cause
serious injury. 6.1 GROUNDING INSTRUCTIONS
1. All Grounded, Cord-connected Tools:
5.0 Setup and assembly This machine must be grounded. In the event of a
malfunction or breakdown, grounding provides a
5.1 Contents of carton path of least resistance for electric current to reduce
the risk of electric shock. This tool is equipped with
1 Grinder
an electric cord having an equipment-grounding
1 Platen assembly (installed)
conductor and a grounding plug. The plug must be
1 Serrated contact wheel 8”x2”
plugged into a matching outlet that is properly
1 Work rest
installed and grounded in accordance with all local
1 Socket head cap screw
codes and ordinances.
1 Hex key (Allen wrench) 5/16”
1 Grinding belt 50G Do not modify the plug provided - if it will not fit the
1 Operating Instructions and Parts Manual outlet, have the proper outlet installed by a qualified
1 Product registration card electrician.
Improper connection of the equipment-grounding
5.2 Installing work rest conductor can result in a risk of electric shock. The
The work rest mounts to left side of head casting. conductor with insulation having an outer surface
Attach work rest with provided socket head cap that is green with or without yellow stripes is the
screw. equipment-grounding conductor. If repair or
replacement of the electric cord or plug is
The slot in the work rest has a lip against which the necessary, do not connect the equipment-grounding
cap screw is tightened. Place the hole at end of slot conductor to a live terminal.
over the cap screw. Then slide work rest inward until
work rest is in position in front of contact wheel. Before connecting to power source, be sure the
Tighten cap screw. switch is in off position.
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7.2 Platen wheel adjustment
The platen wheels have eccentric shafts, which
allow adjustment of the wheels tangent to the
surface of the platen.
Turn screw (A, Figure 7-1) to adjust.
3. If required, loosen work rest to provide 4. Close side panel and secure by turning knob on
clearance for belt removal. panel. Lower upper belt guard and secure with
knob.
4. Remove belt from drive wheel, idler wheel, and
contact wheel. Install replacement belt centered 5. Connect electrical power and turn on grinder.
over drive wheel, idler wheel, and contact Check belt tracking; belt should remain
wheel. Make sure direction arrows on belt centered on contact wheel. Make further
match machine operation. adjustments as needed according to step #3.
5. Raise belt tension lever to tighten belt against 6. If belt still does not track properly, increase belt
the wheels. Tighten belt until it is just taut. Do tension and repeat steps 1 through 5.
not over-tension the abrasive belt. A moderate
tension will provide faster cutting, longer belt
life, and better tracking.
6. Check belt tracking; see sect. 7.4.
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4. Remove contact wheel assembly.
9.0 User-maintenance
5. Remove retaining rings from wheel shaft.
9.2 Lubrication
Lubrication of the grinder is not required. The drive
motor and contact wheel are fitted with sealed
bearings.
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10.0 Troubleshooting J-4103 Square Wheel Belt Grinder
Table 2
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11.0 Replacement Parts
Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-
274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of
your machine available when you call will allow us to serve you quickly and accurately.
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET.
Some parts are shown for reference only, and may not be available individually.
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11.2 J-4013 Square Wheel Belt Grinder – Parts List
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12.0 Electrical Connections for J-4103 Belt Grinder
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13.0 Warranty and Service
JET® warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The exceptions
are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET® branded products are not sold in Canada by JPW Industries, Inc.
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
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427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
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