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SUMMARY
The lightning impulse (LI) voltage test waveform for electrical power equipment is specified in IEC
60060-1 “High-voltage test techniques”. IEC TC42 made revisions to the IEC 60060-1 standard in
2010, including the introduction of a method to convert an overshoot waveform to a test voltage curve
using the K-factor (test voltage) function. At present, a study on the standard for UHV-class electrical
power equipment is underway.
In this context, the present paper reports two subjects concerning the issues and technical development
related to LI withstand voltage test waveforms mainly for UHV-class equipment as follows: One is a
study on the test circuit technology investigating LI waveforms actually generated and solving the
issue of exceeding the standard value through analysis and experiment (Sections 2 and 3). The other is
a study on waveform evaluation technology (K-factor function method) for the purpose of determining
an appropriate waveform (Sections 4 and 5). The main contents are as follows:
[I. Test circuit technology to generate LI waveforms]
(1) Assuming a UHV-class transformer or GIS, the equipment capacitance to be tested is about
5,000 pF to 15,000 pF or larger. According to the actual results and calculation, in order to
obtain a waveform with an overshoot rate (β’) of 10% or less, the front time (T1) becomes 2.2 μs
or more and even considerably exceeds 3.0 μs in some cases.
(2) According to the experimental results with large-sized models, the T1 extension for less than 3.6
μs has only a minor influence on the insulation characteristics. From a converse perspective, the
required dielectric strength can be verified using a waveform with T1 extended.
[II. Test waveform evaluation technology (K-factor function method)]
(3) The base curve extraction method newly proposed can evaluate the β’ more appropriately.
(4) According to the experimental results using large-sized models, the K-factor evaluation method
itself is effective also for UHV-class equipment.
(5) In the K-factor evaluation, a smaller β’ is desirable, the realistic upper limit of which is 10%.
(6) Since the K-factor value is inclined to be relatively smaller if the insulation distance is longer,
the existing K-factor function may have to be reviewed for UHV-class equipment.
The authors would use these study results alongside of data from other countries to contribute to
establishing the IEC standards for UHV-class equipment through the IEC TC42 WG19 “Adaptation of
TC 42 standards to UHV test requirements”.
KEYWORDS
Lightning impulse withstand voltage test - Ultra high voltage - Test voltage function - IEC 60060-1
okabe.s@tepco.co.jp
1. Introduction
The lightning impulse withstand voltage (LIWV) test waveform for electrical power equipment is
specified in IEC 60060-1 “High-voltage test techniques” [1]. However, with the increase in voltage
and equipment capacity to meet the increase in electricity demand and reduce power transmission
losses, the application of the standard waveform specified in the previous standard has been hampered
because it eventually becomes an overshoot waveform or the front time (T1) is extended [2]. To deal
with such issues, IEC TC42 revised the IEC 60060-1 standard in 2010, including the introduction of a
method to convert an overshoot waveform to the test voltage curve using the K-factor (test voltage)
function and clarification of the standard values, such as the overshoot rate (β’). At present, a study on
the standard for UHV-class equipment is underway.
In the present report, assuming the LIWV test facilities for UHV-class equipment as shown in Figure 1,
the issues related to the test circuit technology used to generate LI waveforms are summarized
(Section 2). The breakdown voltage characteristics with respect to the T1 with large-sized models are
exhibited and the extendibility of the standard value
for the T1 is stated (Section 3). Also subsequently Impulse Voltage
presented in relation to the test waveform evaluation generator
Voltage divider
technology (K-factor evaluation method) is an
improved idea for the base curve extraction method
that can evaluate the β’ more appropriately (Section
4). The experimental results of the K-factor values
with large-sized models are displayed and the idea of
reviewing the K-factor function suitable for UHV- Test object
class equipment is proposed (Section 5). Based on
these proposals, the K-factor evaluation method is
applied to actual test waveforms to calculate each
parameter of the converted waveforms on a trial Figure 1. Photo of the test facility for UHV-
basis (Section 5). class GIS.
1
Consequently, its relationship was investigated using an equivalent circuit in Figure 2.
Assuming the LIWV test for UHV-class equipment, the value of each element was determined as
follows: The impulse generator capacitance Cs was fixed at 25,000 pF and the Ls was set to 150 μH.
For the test equipment capacitance Ct, the parameters were varied widely, assuming various types of
apparatuses, and the parallel resistance Rp was adjusted so that the time to half value (T2) may be
about 50 μs. Under such conditions, the Rs was varied to obtain the relationship between T1 and β’.
The values T1 and T2 are those before the K-factor process.
The calculation results are added in Figure Other small
GCB GIS
3. As seen in the value of Ct, the smaller apparatus 3000 pF 5000 pF 8000 pF Transformer
its value, the smaller those of T1 and β’ as Ct=2000 pF 4000 pF 6000 pF 10000 pF 12000 pF Ls=150 μH
a matter of course. According to the 30 Transformer of JPN
comparison with the criteria (0.84 μs ≤ T1 25
Transformer of CHN
2
more severely verified if the T1 is extended for the withstand voltage test. The change in the 50% BDV
with a T1 up to 3.6 μs was roughly within 6%, or the width of the tolerance ±3% of the test voltage.
According to this result, it is considered more suitable for the verification of insulation performance to
allow the T1 extension rather than to increase the β’. However, for the oil-immersed transformer, the
50% BDV declined to 94.1% when the T1 was 4.6 μs, showing a breakdown condition different from
that under other conditions as indicated in Figure 6. Also for the air insulation, the 50% BDV declined
to 94.2% when the T1 was 5.0 μs. Therefore, it is considered necessary to set the T1 to about 3.6 μs or
less, otherwise the T1 extension may lead to excessively severe test conditions.
1800 140%
Air insulation (positive) 1.2μs 2.4μs 3.5μs 4.6μs
1.2μs 2.4μs 3.5μs 4.6μs
50% breakdown voltage (kV).
(Standardized)
1
900 110% 600
GIS 0.8
500
600 100% 400 0.6
300
0.4
300 Air insulation (positive) 90% 200
Right axis 0.2
100
0 80% 0 0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 0 5 10 15 20 25 30
Front time (μs) Time (µs)
Figure 5. Changes in the breakdown voltage with Figure 6. The breakdown voltage and time with
respect to the front time T1. respect to the T1 for oil-immersed transformer.
4.2 Comparison between the existing method and a new base curve extraction method
These two methods were applied to actual overshoot waveforms as well as to those simulated using a
mathematical formula and their advantages and disadvantages were evaluated. Figure 7 represents an
example of the application to an overshoot waveform (β’ = 17.8%). In Method I, it is found that, since
the waveform including the oscillation part is fitted, the part from around the crest value to the first
half of the wavetail is fitted to be relatively high and the β’ is consequently calculated as relatively low.
Conversely, in Method II, since the influence of the oscillation part is eliminated, the β’ is calculated
to be close to its correct value.
Figure 8 summarizes the deviation rate in the β’ from the correct value, where the β’ is calculated by
applying each method to various waveforms with the β’ and the frequency of the overshoot part varied.
In Method II, the β’ calculated was relatively close to the correct value under all conditions because it
3
was not influenced by the overshoot part. Consequently, the newly devised Method II is considered
rational as a means of calculating the β’ of several to several tens of percentage points actually
evaluated for the LI test waveform.
Subsequently, the K-factor function was applied to the residual curves extracted using both methods
and the shape parameters of the test voltage curve (Ut: value of the test voltage, T1, T2) were compared.
As a result, the shape parameters differed very little regardless of the base curve extraction method,
hence the application of the new base curve extraction method was deemed to improve the evaluation
results of the β’ with little influence on the test voltage curve parameters.
Relative error
0.2
Base curve
0 Residual curve
15%
Method I
-0.2
Residual curve Method II
-0.4 5% Method II
0 5 10 15 20
Time (μs) -5%
0 10 20
Figure 7. Result of fitting by the two methods in Overshoot rate (%)
the case of β’ = 17.8%. Figure 8. Relative error from correct overshoot
rate for waveforms with β’ of 4 to 25%.
4
waveforms with the β’ of 20% or more, it may be impossible to maintain equivalence with the
standard waveform in terms of breakdown mechanism.
European Project
1200 1.2 1
Test voltage waveform
0.8
800 0.8 Practical apparatus model
0.6
600 0.6
0.4 k-factor curve
400 0.4
0.2 : Results of E.P.
200 0.2
0 0 0
0 5 10 15 20 25 30 -0.2
Time (µs)
0.01 0.1 1 10 100
Figure 10. Characteristics of the breakdown
f (MHz)
voltage and time with respect to the β’ in
Figure 11. Measurement results of K-factor values
case of fs = 250 kHz.
for GIS.
5.2 Experimental results on the K-factor value with an oil-immersed transformer
Figure 12 indicates the experimental results
1.4
Measurement results of K-factor function, Ref. [1]
of the K-factor values for oil-immersed OS_10% (Present)
large-sized model OS_20% (Present)
transformer. According to Figure 12, all the 1.2
OS_30% (Present)
results in the large-sized model were slightly 1 European Project
K-factor k(f)
K-factor k(f)
model assuming actual equipment were E.P. Homogeneous
0.6 E.P. Non-homogeneous
lower than the K-factor function values. Long air gap_Homo
Long air gap_Non-homo
This is considered attributable to the 0.4
k-factor curve
relatively long breakdown time, ranging 0.2
from 10 μs to 30 μs, mainly due to the long
0
insulation distance. However, the trend of Measurement results of bushing
change with respect to fs was similar to that -0.2 (+1800kV positive)
model
of the existing K-factor function. 0.01 0.1 1 10 100
Where the evaluation using the existing K- f (MHz)
factor function is applied to UHV-class air Figure 13. Measurement results of K-factor for air
insulation, the verification test of the insulation.
insulation characteristics is inclined to be optimistic. However, for air insulation of, for example,
bushings, switching impulse overvoltage and temporary overvoltage under pollution conditions are
dominant and air insulation is not really an issue in LIWV test. Consequently, the characteristics of
SF6 and oil for internal insulation must be emphasized to determine the K-factor function.
5.5 Example applications of the K-factor function including the proposed method
Figure 15 summarizes the application results of the existing K-factor function (Idea 1) and the new K-
factor function (Idea 2) studied in Section 5.4 to actual waveforms with the β’ of about 10% and where
fs = 150 kHz and 400 kHz. Here, Method II in Section 4 is used to extract the base curve. Since the K-
6
factor value in Idea 2 is slightly smaller in the case of the low frequency fs = 150 kHz, the crest value
Ut of the test voltage curve calculated is slightly Recorded curve
2500
lower in Idea 2. As the K-factor value itself is near Ue=2300 kV Base curve
Test voltage curve, Idea 1
1, Ut does not differ significantly from the crest 2000
Test voltage curve, Idea 2
Voltage (kV)
400 kHz
the fs = 400 kHz, the K-factor value differs by 1500
Idea and the Ut values differ to some extent. K Ut (kV) Ut/Ue
In large-sized equipment, where the excess of the 1000 150 Idea 1 0.95 2295 0.998
150 kHz kHz Idea 2 0.86 2285 0.993
β’ and T1 from the respective standard values is an
500 400 Idea 1 0.74 2258 0.982
issue, there will potentially be few cases where Ut kHz Idea 2 0.45 2215 0.963
practically differs excessively, because fs is 0
assumed to be about 100 kHz to 200 kHz. In 0 4 8 12 16 20
practical use, the existing function might be Time (μs)
applied as-is to eliminate the confusion to use Figure 15. Evaluation results of the test voltage
different K-factor functions for the UHV-class and curve by the application of the existing or
a lower voltage class. proposed K-factor function.
6. Conclusion
In conjunction with the review IEC 60060-1 “High-voltage test techniques” for UHV-class electrical
power equipment, the issues and technical development related to LIWV test waveforms were
reported in the present paper. The main contents are as follows:
[I. Test circuit technology to generate LI waveforms]
(1) Assuming a UHV-class transformer or the full GIS assembly, the capacitance of the equipment
to be tested is about 5,000 pF to 15,000 pF or larger. According to the actual results and trial
calculation, in order to obtain a waveform with the β’ of 10% or less using existing test
equipment, the front time T1 becomes 2.2 μs or more and even considerably exceeds 3.0 μs in
some cases.
(2) Where the β’ is set to 10% or less, it becomes difficult for the T1 to meet the present standard for
large substation equipment, the T1 extension for less than 3.6 μs has only a minor influence on
the insulation characteristics. From a converse perspective, the required dielectric strength can
be verified using a waveform with T1 extended.
[II. Test waveform evaluation technology (K-factor function method)]
(3) The newly proposed base curve extraction method can evaluate the β’ more appropriately than
the existing method.
(4) According to the experimental results using large-sized models, the K-factor evaluation method
itself is effective also for UHV-class equipment.
(5) For a waveform with an excessive β’, the breakdown condition differs from that of the standard
waveform in some cases. Consequently, in the evaluation using the K-factor function, a smaller
β’ is desirable, the realistic upper limit of which is 10%.
(6) Since the K-factor value is inclined to be smaller with longer insulation distance, the existing K-
factor function may have to be reviewed for the K-factor evaluation for UHV-class equipment.
The authors would use these study results alongside of data from other countries to contribute to
establishing the IEC standards for UHV-class equipment through the IEC TC42 WG19 “Adaptation of
TC 42 standards to UHV test requirements”.
BIBLIOGRAPHY
[1] IEC 60060-1, 2010, “High-voltage test techniques Part 1: General definitions and test
requirements”.
[2] Y. Yamagata, et al., “Utility's experience on design and testing for UHV equipment in Japan”,
(Intern. Sympos. on Standards for Ultra High Voltage Transmission, Session 3, No. 3.6, 2009.)
[3] J. Hällström, et al., “Applicability of different implementations of K-factor filtering schemes for
the revision of IEC 60060-1 and -2” (14th Intern. Sympos. High Voltage, Paper No.B-32, 2005)
[4] S. Berlijn, et al., “Digital Measurement of Parameters Using for Lightning Impulse Tests for
High Voltage Equipment” (Final Report, Contract PL-951210-SMT4-CT96-2132, 1999)