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Page 1 of 23 Energy & Fuels

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5 Biodiesel Production from Green Microalgae
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8 Schizochytrium limacinum via in situ
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Transesterification
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14 Zheting Bi, † B. Brian He,*, † and Armando G. McDonald‡
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16 †
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Department of Biological and Agricultural Engineering, College of Engineering, University of
18 Idaho, 875 Perimeter Drive MS 2060, Moscow, Idaho 83844, United States
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21 ‡Department of Forest, Rangeland, and Fire Sciences, College of Natural Resources, University of
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23 Idaho, 875 Perimeter Drive MS 1132, Moscow, Idaho 83844, United States
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25 KEYWORDS: microalgae, in situ transesterification, biodiesel, subcritical methanol, supercritical
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27 methanol
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30 ABSTRACT:
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32 Microalgae are considered as one of the most promising feedstocks for biofuel production because
33 of their environmental and social benefits. However, challenges exist in converting microalgal
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35 lipids into algal biofuels due to the unique characteristics of microalgae and the technologies for
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37 processing them. This study aims at exploring an alternative sub-/super-critical methanol
38 (subCM/SCM) process technology that combines lipid extraction from whole microalgae and lipid
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40 esterification/transesterification in a single step or in situ transesterification. A high lipid content
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42 microalgal strain, Schizochytrium limacinum, was used for in situ transesterification in a batch
43 reactor. Temperature (170, 210, 250, and 290˚C), reaction time (30, 60, 90 and 120 min), and
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45 lipid-to-methanol molar ratio (sRatio; 1:50, 1:75, and 1:100) were investigated for their effects on
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the conversion efficiency. Temperature appeared as a most positive influential factor. Additionally,
48 operating temperature over 250˚C caused degradation of the lipids and/or algal biomass thus led
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50 to the decline of the ester yield. The combination of reaction time and temperature had a
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significant impact on the in situ transesterification reaction. The sRatio had a statistically
53 significant impact on the product yield and purity, and both these two responds factors reached
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55 the maximum levels after sRatio reached 1:75. It was observed that the highest product purity
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(37.5 wt%) occurred at sRatio 1:75, 211.6˚C, 120 min, with a product yield of 58.4 mol%. This
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3 study shows that the in situ transesterification of microalgae bears some advantages over the
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5 traditional two-step processes and has the potential to be applied to large-scale processing for
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7 biodiesel production.
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12 INTRODUCTION:
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14 Microalgae are considered as one of the most promising feedstocks for biofuel production
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because of their environmental and social benefits. However, challenges exist in converting
17 microalgal lipids into algal biofuels due to the unique characteristics of microalgae and the
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19 technologies for processing them. In the past decades, extensive research has been conducted
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on the selection of microalgal strains, cultivation of various microalgal strains for high lipid
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22 production, and bioreactor technologies for microalgae production.1–5 Studies had also focused
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24 on producing biodiesel from microalgae via various approaches. Most of these studies, however,
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have used the traditional two-step procedure, i.e., solvent extraction to remove the algal lipids
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27 from the microalgae biomass first, and lipid transesterification of the extracted lipids in a
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29 separate unit.6–9 Two-step processes have many limitations including the increased processing
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cost due to the additional purification process. Besides, strong acid or alkaline catalysts are
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32 commonly used in two-step transesterification that catalyst disposal will harm the environment
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34 in some extant.10–12 Therefore, to avert the drawbacks of two-step catalytic transesterification
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process, in situ transesterification was studied.
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38 Traditionally, in situ transesterification in literature refers to a biodiesel production from oil
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40 seeds, with or without a catalyst, without conducting the oil extraction beforehand.4,13,14 In an in
41 situ transesterification, oil extraction and oil transesterification are performed simultaneously
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43 in a single step, which simplifies the processing. So far, biodiesel production from microalgae
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45 requires either co-solvent (i.e., chloroform, hexane, water) and/or catalyst assistance.5,15–20 In
46 situ transesterification of microalgae for biodiesel production has been investigated by several
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48 researchers.17,21–23 For example, in situ transesterification of microalgae, Chlorella vulgaris, for
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biodiesel production using NaOH as the catalyst achieved a maximum biodiesel yield of 77.6 wt%
51 using a catalyst to lipid ratio of 0.15:1 and a methanol to lipid molar ratio of 600:1 at 60°C for
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53 75 min.9 In contrast, an acid-catalyzed in situ transesterification achieved up to 96.8 wt% of
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yield with a catalyst (H2SO4) to lipid ratio of 0.35:1 and methanol to lipid molar ratio of 800:1 at
56 60°C for 20 h.9 Wahlen et al.8 studied the catalytic in situ transesterification of five microalgal
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58 species, i.e., Chaetoceros gracilis (diatom), Tetraselmis suecica, Chlorella sorokiniana (green
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3 algae), Synechocystis sp. PCC 6803 and Synechococcus elongates (cyanobactrium). They believed
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5 the key parameters, which are essential to the successful conversion of algal lipids to biodiesel
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7 by in situ transesterification, were alcohol type, alcohol to biomass ratio, temperature and
8 catalyst concentration. They achieved the product yields (percent FAME of extractable lipid) of
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10 82% (C. gracilis), 78% (T. suecica), 77% (C. sorokiniana), 39% (Synechocystis sp. PCC 6803), and
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12 40% (S. elongates)), with lyophilized microalgae (100 mg reacting with 2 mL of methanol
13 containing 1.8% (v/v) H2SO4 for 20 min at 80˚C). They also experimented on producing FAME
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15 from C. gracilis with a water content of 50% (w/w) using the same procedure and obtained a
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17 FAME yield of 84%. More recently, Tran, et al. demonstrated an innovative approach of using
18 wet microalgae with up to 90 %wt water as the feedstock to produce biodiesel with a co-
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20 solvent.2,24 In their studies an excessive amount of methanol and immobilized lipase were
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22 employed and achieved a high biodiesel conversion of 97.3% when using a wet microalga, C.
23 vugaris (lipid content 63 wt%), in the presence of 71% water.2,24 A combination of acid and base
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25 catalysts was found most effective on converting microalgal lipids with a high content of free
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27 fatty acids (FFA) via in situ transesterification. Work by Dong et al. using a two-step in situ
28 process was investigated to obtain a high FAME yield (94.9%) from microalgae (C. sorkiniana
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30 UTEX 1602) that had high FFA content of 46.9% over the total lipids.17 This was accomplished
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32 with a pre-esterification process using heterogeneous lipase catalyst (Amberlyst-15) to reduce
33 the FFA content prior to the base-catalyzed (KOH) transesterification.
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36 Several researchers have also focused on converting the whole microalgae biomass (i.e., the
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lipid and the cellulosic components in microalgae) into a liquid fuel through liquefaction
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39 processes, but such a liquid fuel has no direct applications in the real life due to the complex
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41 composition of the products before cost effective downstream separation/purification are
42 developed.25–28 Therefore, to take advantages of the microalgal lipids, the high quality energy
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44 components, a study of targeting at producing FAME without converting the lignocellulosic and
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46 other matters is desired. The transesterification of triglycerides via supercritical fluid (SCF) has
47 a greater strength in comparing to catalytic transesterification in biodiesel production. In this
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49 non-catalytic process, the reactants contained in the microalgal biomass react with supercritical
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51 alcohol condition to produce biodiesel, which simplifies the process relatively and make it
52 potentially cost-effective by avoiding the lipid extraction. The primary obstacle of triglycerides
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54 transesterification is that they are immiscible with alcohols. During supercritical fluid
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56 treatment, the solvent ability of alcohol is increased substantially so that a homogeneous
57 mixture is formed, which leads to higher reaction rate.29 Under the SCF conditions, various
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3 properties of the fluid are placed between those of a gas and of a liquid. Under SCF condition,
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5 the density of a supercritical fluid is similar to a liquid, its viscosity is similar to a gas, and its
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7 diffusivity is between the two states. Because of its different physicochemical properties, SCF
8 has been used in several industrial applications, such as supercritical extraction. Due to their
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10 low viscosity and relatively high diffusivity, supercritical fluids can penetrate easily through
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12 solid materials therefore lead to a better extraction performance. One of the main
13 characteristics of a supercritical fluid is the possibility of modifying the density of the fluid by
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15 changing its pressure and/ or its temperature. Since density is directly related to solubility, by
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17 altering the pressure, the solvent strength of the fluid can be manipulated and its extraction
18 efficiency, in terms of higher extract yields and less extraction times, is much higher than
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20 general solvent extraction.30 Tan et al. combined non-catalytic transesterification with
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22 supercritical methanol (SCM) and investigated the impact of several parameters. A methyl
23 esters yield of 80% was achieved at 350˚C, 20 min reaction time, and alcohol to oil ratio of 40.31
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25 In another study by Warabi et al., a catalyst-free transesterification was used on converting
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27 rapeseed oil to biodiesel via supercritical alcohols. They concluded that the reaction rate of
28 triglycerides transesterification was slower than that of alkyl esterification of FFAs for any
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30 alcohols employed.32 Kusdiana et al. also concluded that the reaction rate of triglycerides
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32 transesterification was dramatically increased in the SCM state as compared to sub-critical
33 methanol (subCM) state.33
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36 Keeping in mind the objective of simplifying the microalgae to biodiesel process under non-
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catalytic condition, this study was conducted to develop and validate a process for obtaining
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39 algal biodiesel directly from microalgae in a single step, i.e., in situ transesterification. Methanol
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41 under subCM or SCM conditions were used as the solvent to simultaneously extract lipids and
42 esterify/transesterify FFA/triglycerides in microalgae to biodiesel. The effects of process
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44 parameters on the process efficiency were explored. A statistical analysis of selected
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46 parameters was conducted and used to predict the optimum conditions which can predict the
47 highest product yield and productivity for use in scaled-up operations. Furthermore, Fourier
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49 transform infrared (FTIR) spectroscopic analysis was also performed on the chemical
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51 composition of the products from various operation conditions and the degree of biomass
52 liquefaction.
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4 METHODOLOGY:
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Microalgae and chemical reagents
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8 A lipid-rich green microalga Schizochytrium limacinum was obtained from ENN Energy Service
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10 Co., Ltd (Langfang, China) as a dry powder biomass with 55 wt% lipid content, and used in all in
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situ transesterification experiments in this study. The microalgae biomass was manually ground
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13 in mortar to a relative uniformity in particle size (10-20 μm) for subsequent use.
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15 Characterization was performed on the S. limacinum biomass, including proximate analysis,
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ultimate analysis and fatty acid (FA) composition. Fatty acid profile of the lipids was analyzed
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18 by gas chromatography-mass chromatography (GC-MS) as described by Hammond.34 It was
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20 determined that the microalgal biomass contains 1.6 wt% of moisture, 78.5 wt% of volatile
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matter, 8.9 wt% of fixed carbon and 11.0 wt% of ash content on dry basis. Elementally, the S.
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23 lmacinum biomass consists of 61.4 wt% C, 8.9 wt% of H, 19.5 wt% of O, 4.0 wt% of N, and 0.6
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25 wt% of S on dry basis. The gross heating value was calculated as 29.7 MJ/kg, based on the
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formula proposed by Channiwala and Parikh.35
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29 The samples for FA profile determination was obtained by extracting the S. limacinum lipids
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31 using chloroform/methanol/water mixture at 1:1:0.9 volume ratio by following the procedure
32 in literature.14 The lipid samples were washed using warm water before analyzed. The FA profile
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34 of the S. limacinum lipids, as determined via GC-MS (ThermoQuest Polaris Q instrument; ZB1
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36 capillary column (30 m x 0.25 mm ID) by Phenomenex; 40°C (1 min) to 320°C at 5°C/min)36 ,
37 was 2.8 wt% of myristic acid (C14:0), 43.6 wt% of palmitic acid (C16:0), 1.3 wt% of stearic acid
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39 (C18:0), 5.2 wt% of oleic acid (C18:1), 12.7 wt% of linoleic acid (C18:2), 1.8 wt% of linolenic
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acid (C18:3), 25.4 wt% of docosahexaenoic acid (C22:6), and 6 wt% of unknown acid (possibly
42 clupanodonic acid, C22:5s). Furthermore, the analysis, according to AOCS official method Ca 5a-
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44 40 37, indicated that the extracted microalgal lipids contained 16.6 wt% of FFA.
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46 All chemicals used in this research were HPLC grade (n-hexane from Fisher Scientific
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48 (Pittsburgh, Pa.); chloroform and methanol from EMD Millipore (Darmstadt, Germany) and
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50 Macron Fine Chemicals (Center Valley, Pa.).
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52 Experimental design
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55 A response surface methodology (RSM) was used to determine the optimal operation condition
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for maximizing the yield of FAME. The experimental design was based on a 23 full factorial
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3 design and was constructed using Design-Expert v. 8.0 (Stat-Ease, Inc., Minneapolis, Minn.). The
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5 process of in situ transesterification was investigated as a function of three factors, i.e.,
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7 operating temperature, reaction time, and lipid-to-methanol molar ratio (sRatio). The
8 significance of the regression coefficients was determined at a p-value of 0.05. Microsoft Excel
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10 was used for data processing.
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13 Experiments and Procedures
14 All experiments were carried out in a 300-mL stirred batch reactor (Pressure Reactor 4560,
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16 Parr Instrument Co., Moline, Ill.). The working volume of the reactant is approximately 150 mL
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18 and the void space is approximately 150 mL controlled by a PC-based 4857 Reactor Controller
19 on temperature and agitation speed. A computer connected to the controller displays the
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21 operating temperature, pressure, and agitation speed (500 rpm). In the preliminary
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23 experiments, the reaction system was operated under SCM (250°C, 10.3 MPa) and subCM
24 (210°C, 7.6 MPa) conditions. Two levels of reaction time, i.e., 30 and 60 min, were employed.
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26 The reactor was immediately immersed in to a cold water bath in order to stop the reaction
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28 after the set reaction period. The final liquid slurry product was separated by centrifugation
29 (2500 rpm for 15 min) to obtain a liquid and solid biomass fractions. Liquid product was
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31 concentrated to dryness to remove methanol. At last, condensed liquid product was collected
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33 for GC-MS and FTIR analysis. Six sRatio of 1:50, 1:75, 1:100, 1:250, 1:300, and 1:350 were
34 investigated which are approximately equivalent to mass ratios of 1:1, 1:2, 1:3, 1:5, 1:6 and 1:7,
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36 respectively. At the beginning of each experiment, CO2 was used to purge the system. After the
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38 reaction, the oily products were collected and analyzed by GC-MS for the FAME content.31
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40 A range of operation parameters was obtained from preliminary experiments, a systematic
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42 investigation on the effects of selected operation factors was conducted. Experiments were
43 performed based on a factorial experimental design that included three numeric factors and
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45 one categorical factor. The selected numeric factors are three levels of sRatio (i.e., 1:50, 1:75
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47 and 1:100), four levels of operating temperature (i.e., 170, 210, 250, and 290°C), four levels of
48 reaction time (i.e., 30, 60, 90, and 120 min) with a constant 1.4 MPa gauge CO2 input to clean-up
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50 the oxygen residue. According to this design, 48 sets of experiments were conducted and each
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52 experiment was implemented in triplicates for a total of 144 experiments.
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Response Factors
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6 Two responds factors were used to reflect the effects of various operation condition on the in
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8 situ transesterification, i.e., product yield (mol%) and product purity (wt%), based on the
9 following definitions:
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12 Product yield (mol%) = [×           ] × 100%
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14 (Eq. 1)
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16    

Product purity (wt%) = [ ]× 100% (Eq. 2)
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Spectroscopies on Microalgal Biomass
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24 Spectroscopic analysis of Fourier transform infrared (FTIR) was performed on an Avatar 370
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26 spectrophotometer (Thermo Nicolet) with an attenuated total reflection (ATR) probe (ZnSe
27 crystal). The spectra were ATR and baseline corrected using Omnic v9.0 software.
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33 RESULTS AND DISCUSSION:
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Biodiesel properties due to algal lipid composition
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37 Fatty acid profiles of microalgal lipids are different among different algal species. In general,
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39 microalgal lipids contain fatty acids that possess two unique signatures of relatively longer
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chain length and high unsaturation. Microalgae have a common FA chain length from C12 to
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42 C22, which is a crossover with typical vegetable oil FA ranges of C14 to C20, and a
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44 polyunsaturated FA range of C20 to C22.38–40 Lipid composition of S. limacinum presents most of
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the fatty acids (i.e., C14, C16 and C18) in typical vegetable oils but with a higher portion of
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47 polyunsaturated fatty acids. C16:0 is the most abundant saturated FA in S. limacinum lipids, and
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49 C22:6 is the highest among the polyunsaturated fatty acids. FA profile can directly affect
50 derived fuel properties. The longer chain length and higher saturation of a FA leads to a higher
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52 viscosity of the corresponding FAME. Therefore, the combination of the long chain and the level
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54 of unsaturation in FAs would decide the viscosity of a microalgal biodiesel. However, the
55 unsaturated FA is a concern due to their susceptibility to oxidation.41 Besides, microalgal lipids
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57 used in this study contain even more polyunsaturated fatty acids (approximately 50%) than
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3 those found in typical vegetable oils (typically in the range of 15%-35%), thus the algal
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5 biodiesel made from such lipids tends to be oxidatively unstable. Fortunately, cold flow and
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7 oxidative stability are two interacting factors controlled by the chain length and the level of
8 unsaturation of FAs. Long-chain saturated FAs cause poor clod flow property of corresponding
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10 biodiesel but promise a decent oxidative stability property. Polyunsaturated FAs are more
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12 reactive than saturated FAs due to the carbon-carbon double bonds that are easily to open up
13 and react with alcohols. In contrast, a good portion of microalgal lipids is polyunsaturated
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15 which counter balances the poor cold flow property caused by the longer chain FAs.
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18 Preliminary experiments of in situ transesterification
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21 Microalgal lipids are mainly composed of triglycerides and some FFAs and phospholipids. In
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23 this study, the microalgal lipids were extracted and converted to FAME (or biodiesel) by
24 transesterification with subCM/SCM without the addition of catalyst. This process is referred as
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26 the in situ transesterification in this study. The ideal operation of such an in situ
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28 transesterification is to carefully control the operating conditions so that only the microalgal
29 lipids are extracted and converted to FAME while keeping the microalgal cellular structure
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31 intact. If severe operating conditions are employed then the whole microalga material is
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33 liquefied and the process is then referred as thermal liquefaction, which is beyond the scope of
34 this study.7,17,42
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37 Preliminary experiments used two temperatures (210˚C and 250˚C) close to the supercritical
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point of methanol (240˚C and 8.1 MPa), 5 levels of sRatio (50, 75, 100, 250 and 300), and two
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40 reaction times (30 and 60 min). The results showed that the product yield depends on the
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42 combined effect of operating temperature and the reaction time at high sRatio. A spike of
43 product yield occurred at 210˚C with a reaction time of 60 min. Within a constant reaction time
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45 of 60 min and >210˚C gave a negative result in the FAME yield (Figure 1).
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4 100%
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90% 84
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7 80% 76
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9 70% 67
Product yield (mol%)

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11 60% 170˚C, 6.1 Mpa
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48 210˚C, 7.6 Mpa
13 50%
14 250˚C, 10.3 Mpa
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16 290˚C, 13.8 Mpa
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20%
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22 0%
23 sRatio 1:250 sRatio 1:300
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27 Figure 1. Product yields of microalgal FAME at two levels of sRatio and 60 min reaction time.
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29 There was a noticeable difference in the Figure 1 while sRatio rose from 1:250 to 1:300
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31 (equivalent to algae to methanol mass ratio of 1:5 and 1:6, respectively), thus the higher sRatio
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(1:350) was selected to further test the effect of sRatio levels. Besides, reaction time has been
34 pointed as a core parameter of transesterification.43,44 The results (Figure 2) showed no
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36 significant impact of sRatio beyond 1:300 regarding to the product yield. Although, for S.
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limacinum a sRatio of 1:300 is satisfactory in driving the in situ esterification/transesterification
39 to completion, this reaction condition. However, at this high sRatio a high amount of methanol
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41 is required and can make the process uneconomic and therefore, a lower sRatio is required.
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4 100%
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90% 84 85
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7 79 77
80% 76
8 74
9 68 66
70%
Product yield (mol%)

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11 60% 210˚C, 7.6 MPa, 30min
53 53 53 52
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13 50% 210˚C, 7.6 MPa, 60min
14 250˚C, 10.3 MPa, 30min
15 40%
16 250˚C, 10.3 MPa, 60min
17 30%
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20%
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20 10%
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22 0%
23 sRatio 1:250 sRatio 1:300 sRatio 1:350
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Figure 2. Product yields of microalgal FAME at three levels of sRatio.
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31 Supercritical CO2 (ScCO2) is an excellent solvent for lipid extraction and has been used in many
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33 applications.45–47 It has been shown that ScCO2 and have similar behavior to the conventional
34 co-solvents, such as hexane or ethyl acetate.48 Furthermore, glycerol is almost insoluble in
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36 ScCO2 and will precipitate out of methanol upon formation.45,49 Triglycerides are moderately
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38 soluble in methanol while FAME product is highly soluble. Therefore, the property of FAME
39 tends to dissolve in ScCO2 and drive the reaction equilibrium forward to FAME formation. The
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41 supercritical conditions of CO2 are 304K (31°C) and 7.4 MPa. It is often used with methanol or
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43 ethanol as the co-solvent in supercritical processing.45,50 In this study, CO2 was applied to
44 enhance lipid extraction and transesterification reaction.
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47 In situ transesterification of microalgae requires a higher alcohol to oil ratio mainly because
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methanol serves as a solvent first then a reactant. Oil to alcohol molar ratio range of 1:100 to
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50 1:800 with acid/base catalysts was commonly selected in microalgae in situ transesterification
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52 studies.9,51 Meanwhile, other researchers studied in situ transesterification with physical
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method aid, such as microwave. One study worked on base catalyzed transesterification of
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55 microalgae lipids with microwave heating assistant. They operated this process with
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57 Nannochloropsis sp. and Tetraselmis sp. (biomass and oil to methanol molar ratio of 1:12, 50˚C
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3 and 16 h) afforded a maximum yield of 83.3% and 77.1%, respectively.52 Because of all the
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5 evidence from previous studies show that in situ transesterification of microalgae can be done
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7 at oil to alcohol molar ratio close to the stoichiometric level. Therefore, some lower levels of
8 sRatio, i.e., 1:50, 1:75, 1:100 and 1:250, were selected to investigate the effects of sRatio.
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11 Experimental results indicated that the sRatio < 1:250 does not show a clear effect on product
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yield (Figure 3). When the sRatio was increased to 1:250, the product yield reached its highest
14 value at 210˚C. In contrast, product yields showed a decreasing trend with a lower sRatio of
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16 1:75 at 250˚C. As shown in Figure 2, the temperature is a more critical parameter than sRatio.
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From lipid extraction and physical operation point of view, sRatio of 1:50 to 1:100 are
19 preferable because low methanol application than 1:50 would not make a good microalgae-
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21 methanol suspension and limit the mass transfer of microalgal lipids into the liquid phase for
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reaction. Additionally, the interaction of temperature and sRatio affected the results of product
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24 yields due to a turning point at sRatio 1:75 to 1:100. Between sRatio of 1:100 and 1:250,
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26 reaction temperature seems to be a more important factor since the product yield at sRatio
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1:250 has dropped at 250˚C. Furthermore, literature suggests that a sRatio > 1:42 is suitable for
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29 microalgae biodiesel transesterification.53 Therefore, in the second stage of this study, sRatio of
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31 1:50-1:100 were chosen for further investigation.
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34 100%
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36 78
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38 75% 69
Product yield (mol%)

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40 56 58
53 sRatio 1:50
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42 50% sRatio 1:75
43 37 sRatio 1:100
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45 sRatio 1:250
46 25%
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50 0%
51 210˚C 250˚C
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54 Figure 3. sRatio effect on product yields at 60 min reaction time.
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Systematic investigation of process parameters
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6 Preliminary experiments revealed that in situ transesterification of the microalga is achievable
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8 in methanol around its critical point. However, the complexity of the microalgal properties,
9 namely the physical and chemical properties of microalgal lipids versus the microalgal
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11 cellulosic biomass, implies that the process operating parameters need to be systematically
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13 investigated in order to achieve satisfactory product yield and purity which are the valuable
14 outcomes in evaluating the efficiency of the process from the angle of engineering and
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16 technological development.
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19 The objective of this systematic investigation was to find the suitable operating conditions at
20 which the highest product yield and/or purity can be achieved. Experiments were performed
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22 based on a 4×4×3 factorial experimental design that includes four levels of operating
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24 temperatures (i.e., 170, 210, 250, and 290°C), four levels of reaction time (i.e., 30, 60, 90 and
25 120 min), and three levels of sRatio (i.e., 1:50, 1:75 and 1:100). All experiments were conducted
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27 in triplicate to ensure the repeatability and reliability. Tables 3 and 4 summarize the
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29 experimental results.
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31 Close examination of the experimental results leads to some preliminary conclusions. First, the
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33 product yield ranged widely from as low as 12% to as high as 67%, highly depending on the
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35 operating conditions. It was observed that the operating temperature affects the product yield
36 significantly. Generally, the product yield increases as the temperature increases in the range of
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38 170 to 250°C. Once the operating temperature reaches 290°C, the some product yields were
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40 even lower than those at temperatures below 290°C. This might be due to the faster rate of
41 decomposition of the formed product FAME, which exceeds the rate of FAME formation from
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43 esterification and transesterification. It was observed that the quantity of residual after
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45 reaction varied widely depending on operating conditions. For example, at 250°C and 1:75
46 sRatio, the residual varies from 7.02 g to 4.25 g as reaction time changed from 30 min to 120
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48 min; if the operating temperature was 210°C, the range was 11.4 g to 23.4 g. The biomass
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50 residual indicates, in addition to the lipid transesterified, the decomposition of algal biomass
51 and affects the FAME purity in the product mixture. Therefore, FAME purity is used as an
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53 indicator indirectly for biomass conversion/ decomposition.
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3 Table 1. Product yield (mol%) and product purity (wt%) of FAME via in situ transesterification with 1.4 MPa initial CO2.
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6 sRatio 1:50 sRatio 1:75 sRatio 1:100
Time
7
(min)
Product yield (mol%)

8 170°C 210°C 250°C 290°C 170°C 210°C 250°C 290°C 170°C 210°C 250°C 290°C
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30 16.5±5.7 24.7±12.7 48.6±10.4 27.6±13.1 10.6±3.1 27.3±11.4 62.7±11.1 59.2±11.4 9.3±11.1 28.6±7.6 60.6±13.1 53.9±9.1
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13 60 16.7±3.2 39.6±13.8 39.4±12.1 26.8±12.2 20.7±3.4 41.9±9.9 60.5±9.2 38.5±9.7 25.9±14.7 48.3±9.1 58.7±15.2 46.6±8.7
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15 90 26.4±4.7 44.4±12.3 36.4±11.1 26.7±13.1 34.9±2.1 46.2±12.4 52.9±11.4 29.0±10.1 28.8±9.4 52.5±7.7 52.5±11.0 26.6±8.4
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17 120 36.1±4.8 47.6±13.4 27.4±10.3 17.2±14.3 38.2±1.6 64.5±11.8 47.2±10.0 31.7±11.1 36.7±10.1 60.2±7.6 40.9±12.3 20.7±9.7
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sRatio 1:50 sRatio 1:75 sRatio 1:100
20 Time
21 (min)
Product purity (wt%)

22 170°C 210°C 250°C 290°C 170°C 210°C 250°C 290°C 170°C 210°C 250°C 290°C
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24 30 10.3±7.1 18.2±13.7 23.6±12.4 22.4±10.0 15.1±9.4 21.7±11.3 25.4±3.7 40.6±4.7 18.6±4.1 26.6±10.1 46.8±10.7 28.5±10.1
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26 60 12.7±8.6 25.9±20.4 22.2±15.1 18.1±5.6 20.4±10.7 30.6±10.9 35.2±4.6 24.1±4.3 23.8±9.3 28.3±12.2 20.6±13.5 19.4±9.6
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90 21.0±11.2 26.9±14.3 20.5±11.6 13.4±6.3 28.7±9.4 29.9±14.2 36.7±3.9 20.5±4.4 37.2±13.1 29.6±10.7 18.4±11.2 22.9±11.5
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31 120 22.3±11.4 27.1±10.1 15.8±1.7 10.6±5.1 29.3±8.2 33.1±13.7 24.9±4.8 24.0±4.7 34.2±10.2 34.7±9.3 20.8±13.1 20.6±7.6
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3 Meanwhile, reaction time and operating temperature showed a correlated effect on the product yield, with
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5 a few exceptions. At lower temperatures (170°C and 210°C), the product yield showed an increasing trend
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7 as the reaction time is in the range of 30 to 120 min. Once the operating temperature was >210°C,
8 especially at 290°C, the product yield decreased as the reaction time increased. Similar to the reason
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10 discussed above, this decrease in product yield might be due to the decomposition of FAME at high
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12 temperatures and extended reaction time. It seems that there is an optimum range of operating conditions
13 at 210˚C (120 min) and 250˚C (30 min), at which both the product yield and the product purity reached
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15 their peak values, and then both rapidly declined beyond temperature of 250˚C. Hence, the optimal reaction
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17 condition point ought to exist between these two points regardless of the effect of sRatio level.
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19 The sRatio statistically exhibits a significant effect on the product yield. Under the same operating
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21 temperature and reaction time, the product yields are approximately the same in sRatio range of 1:75 to
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1:100. The highest product yield and purity happened at sRatio 1:75. This indicates that the quantity of
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24 methanol at sRatio 1:75 and 1:100 are adequate for the purpose of lipid extraction and transesterification,
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26 which are higher than that of 1:42 as reported in the literature.33,53 However, the results of product yield
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and purity are also affected by the interaction of sRatio and other parameters. When sRatio beyond 1:75,
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29 the effect of methanol quantity reached a plateau and did not benefit the transesterification reaction
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31 significantly. Therefore, another conclusion is that methanol amount does not have an effect on FAME
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purity beyond sRatio of 1:75.
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35 Response surface methodology for producing microalgal biodiesel
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38 A RSM model was used to statistically analyze and determining the optimum operation condition. Table 5
39 shows the ANOVA results which indicates that sRatio (C) in the 1st order, temperature (A) in the 2nd order
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41 and an interaction (AB) of temperature and time (B) were shown to be the most significant variables.
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43 Secondly, variable A is another variable that presents a significant effect on the results. The model also
44 included temperature in the 2nd order and time based on their significance (α = 0.05). The R-square of the
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46 model was 0.85, which is acceptable to provide a decent prediction on FAME yield under optimal operation
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48 conditions. Thus the modeling results could be concluded by the equations 3 and 4:
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50 Yield = 51.42 + 4.44 × A + 1.31 × B - 8.60 × C + 5.41 × C2 - 13.10 × AB - 1.31 × AC + 0.71 × AC2 – 0.76 × BC +
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52 2.48 × BC2 – 21.40 × A2 – 2.56 × B2 (Eq. 3)
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3 Purity = 28.92 – 1.83 × A + 1.21 × B – 5.24 × C + 2.99 × C2 – 6.74 × AB + 1.02 × AC + 0.14 × AC2 – 0.95 × BC +
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5 2.71 × BC2 – 7.28 × A2 – 0.34 × B2 (Eq.4)
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8 With product yield and product purity as the related responds factors, RSM provides a direct visual
9 analysis on the overall results. Since the optimum operation condition was given at the sRatio of 1:75,
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11 sRatio at 1:75 was fixed in the 3D plot (Figure 5A). It is seen that the highest product yield lay at the point
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13
of 210˚C and 120 min. The 2D contour plot (Figure 5B) indicates the optimization result based on the
14 quadratic model at sRatio of 1:75. The maximum predicted product yield is 58.4 mol% and product purity
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16 is 37.5 wt% at 210˚C, 120min, and sRatio 1:75.
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18 Table 2. ANOVA table of product yield analysis including all four parameters.
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20 Sum of p-value
21 Source df Mean of Square F Value
Squares Prob > F
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23 Model 9444.55 11 858.60 1862 <0.0001
24 A -Temperature 525.70 1 525.70 10.68 0.0018
25 B -Time 46.11 1 46.11 1.48 0.3234
26 C - sRatio 1815.92 2 907.96 11.10 <0.0001
27 AB 2542.18 1 2542.18 65.40 <0.0001
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AC 23.02 2 11.51 2.41 0.7800
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30 BC 86.10 2 43.05 1.11 0.4016
31 A2 4343.41 1 4343.41 97.97 <0.0001
32 B2 62.11 1 62.11 0.080 0.2529
33 Residual 1656.27 36 46.01
34 Corrected Total 11100.82 47
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R2 = 0.85, adjusted R2 = 0.81, df = degree of freedom, F-critical = 3.02
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21 (A) (B)
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Figure 4. (A): 3D plot of RSM for in situ transesterification product yield based on a 4×4×3 factorial design
25 (fixed sRatio at 1:75); (B): Contour plot of RSM of in situ transesterification product yield at fixed sRatio of
26 1:75.
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28 Spectroscopic analysis
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30 FTIR spectroscopy was used to further analyze chemical functional group changes of the in situ
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32 transesterification material (Figure 5). The main characteristics are attributed to the presence of esters and
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34 hydrocarbon content and protein. A strong hydrogen bond O-H stretching band appeared at 3348 cm-1 due
35 to the presence of protein and polysaccharides This band was also observed in the FTIR spectra of
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37 microalgae hydrothermal liquefaction biocrude oil.26,36 The distinct peak at 1435 cm-1 is detected in the
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39 spectra of product mixture from a reaction of 210˚C and 120 min. Similar to hydrothermal liquefaction
40 biocrude oil from Spirulina algae, greater intensity and higher resolution of bands of C-H stretching at
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42 3000-2840 cm-1 appeared in all spectra which suggested a more highly aliphatic in character.26,54
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44 Absorption ester bands of C=O stretching at 1741 cm-1 from FA, hydroxy FA, and diacids in lipids were also
45 detected in all product mixtures.25,26,28 Moreover, the characteristics of the FA, esters and carbohydrate
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47 derivatives, C-O stretch at 1360 cm-1 and C-O alcohol stretch at 1196 cm-1 and 1168 cm-1 are also presented
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49 in all spectra. Next to C=O stretching at 1741 cm-1, a low level of N-H bending presents at 1680-1600 cm-1
50 associated with amide and amine compounds shown in all spectra.
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31 Figure 5. FTIR spectra of the FAME product from in situ transesterification at 210˚C and 120 min.
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35 However, some distinct differences could also be observed when comparing the spectra of in situ
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37 transesterification oil products from different operation conditions. Figure 6 compares the spectra
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differences of biocrude oils from operation conditions of 210˚C and 290˚C at 120 min. The spectra clearly
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40 indicate the esters yield loss at a higher reaction temperature. The strong ester band (C=O stretching) at
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42 1739 cm-1 is significantly reduced. In contrast, O-H stretching at 3373 cm-1, C-O stretching at 1290 cm-1, C-O
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alcohol vibration at 1196 cm-1 and 1170 cm-1, and N-H bending at 1661 cm-1 are amply increased. This
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45 phenomenon reveals that more protein was reacted at 290˚C than at 210˚C and less esters formed which
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47 could be explained by the possibility of degradation reactions occurred after transesterification. The esters
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were further reacted with the components of the microalgal biomass and formed other compounds (i.e.,
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50 amide, amine, hydroxyl group and aromatic compounds). In liquefaction reaction, carbonyl groups reduced
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52 to the corresponding alcohol with formate ion and water that would reduce FAME yield. The degradation
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mentioned in the paper to explain the product yield lost when temperature beyond 250°C referred to the
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reduction of newly formed carbonyl group to the corresponding alcohol with formate ion and water. This
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34 Figure 6. FTIR spectra of in situ transesterification product mixture at 210˚C and 290˚C for 120 min.
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39 The effect of reaction time was examined by comparing the FTIR spectra of product mixture from the same
40 operation temperature but different reaction time (Figures 7 and 8). When the in situ transesterification
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42 was operated at 210˚C for 30 min and 120 min, the compositions of product mixture was not significantly
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44 changed, except the O-H stretching and C=O stretching had a slightly increase. This finding supports the
45 fact that at 210˚C, biomass liquefaction was not promoted with an extended time period. Figure 8 presents
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47 the comparison of FTIR spectra of product mixture from reaction conditions of 30 min and 120 min at
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49 250˚C. A dramatic change of the product composition was detected for different period of time at 250˚C. At
50 this temperature, biomass liquefaction became the dominate reaction at 120 min. Therefore, an interaction
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52 of operation temperature and reaction time affected the process greatly, which is consistent with the
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54 results of statistical analysis.
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Figure 7. FTIR spectra of the FAME product from in situ transesterification 30 min and 120 min at 210˚C.
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40 CONCLUSION:
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43 The experimental results showed that the direct conversion of algal lipids of microalga S. limacinum can be
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achieved in one step. The subCM/SCM in situ transesterification without catalyst application has significant
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46 results with respecting to product yield and purity. The actual effects on product yield are collectively
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48 contributed by the operating temperature, which determines the fluid status of methanol, and sRatio. The
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effect of reaction time was determined not significant but affected the system by its interaction with
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51 operating temperature. Another important response factor is the purity of the targeted microalgal methyl
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53 esters or FAME. Experimental data on product selectivities lead to similar conclusions as those observed on
54 product yield. Generally, the product purity increases as the operating temperature increases in the range
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3 of 170-250˚C. A clear trend was noticed that when the operating temperature was at 290˚C, the selectivities
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5 were generally lower than those at lower temperatures. The FTIR spectroscopy supported the statistical
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7 analysis results in that formed FAME products may degraded and react with other algae components at
8 high temperature (> 250˚C) and long reaction time (>90 min). Overall, an optimum operation condition for
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10 in situ transesterification was determined at 210˚C, 120 min with sRatio 1:75 and the highest product yield
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12 was 58.4 mo% and product purity of 37.5 wt%. The advantage of such a proposed one-step, in situ
13 transesterification without addition of catalysts is to simplify the microalgae processing process and
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15 overcome the technological challenges in traditional processes thus to enhance the processing efficiency
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17 for viable algal biodiesel production.
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21
22 ACKNOWLEDGEMENTS:
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25 The authors gratefully acknowledge the technical and financial support from the National Institute for
26 Advanced Transportation Technology (NIATT) via University Transportation Centers, US Department of
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28 Transportation (award No. DTRT12GUTC17), National Institute of Food and Agriculture (NIFA), US
29
30 Department of Agriculture, via hatch grant, and the Department of Biological and Agricultural Engineering at
31 the University of Idaho. The authors also express their sincere gratitude to Mr. Keegan Duff, engineering
32
33 support scientist, for his assistance in this study.
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36
37
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