3 an ne ee oa ed EeeStandard DS-1® today! Register your copy of Standard DS-1 at our website: www.thhillLcom. You can also complete the card below and email scanned copy to ds1 @bv.thhill.com, or follow the folding instructions below and mail back your registration card. As a registered owner of Standard DS-1 you will receive: + Corrections, clarifications and updates to the standard as they are published. _{ Register your copy of | | * Information on future editions. Ploaso print efoarty. Names acoress: The; igre Code: = Company Email, County: STEP 1 Fill out registration card. Gas Tee Registration Card Folding Instructions STEP3 Tapeas shown, add astamp, and mail. ac Registration STEP 2 Fold a3 shown, sand were Note to users: Registering your copy of DS-1° Fourth Edition will aliow you ta receive corrections and supplements free of charge.- = - i = = = = = = +S = = cz Place nara Sect, stamp a eee here BUREAU VERITAS ATTN: DS-1 STANDARDS REGISTRATION 16800 GREENSPOINT PARK DR. ‘SUITE 3008 HOUSTON, TX 77060 USAStandard DS-1° Volume 1 Drilling Tubular Product Specification Fourth Edition May 2012 2088 PrintingStandard DS-1° Drilling Tubular Product Specification Fourth Edition Samit R. Gokhale Principal Author Tom H. Hill, P.E., Thomas M. Wadsworth, P.E. ‘Sean Ellis: Contributing Authors Kent Fielden Jennifer Mosher Akshat Agarwal Producton Manager “Technical Contibutors Bureau Veritas wishes to acknowiodga the leadership and foresight of Tam H. Hil for conceptualizing Standard DS-1 and wniting the First through Third Eaitions. Bureau Veritas extends'ts deen appreciation to the Fourth Exton Sponsor Companios and ta the individuals ‘named below, whose technical input contributed significantly to the value of the standard Fourth Edition Sponsor Companies iin ontate Energy Sena cod os es fon Gute mes ear sh Riscesisaas Meher On Cocca Samberg woos sony sasaetay Saale Ooy erator Baker Hughes Nabors Industries Lig. Shanghai Hilong Oral Pipe Co, List ae Natal Owed arcs sralinorassea cae eee cong) he toe Speier Sarg Besas Chews eee Toe Conoco Phillips: Newna Inspection Services Ply Lid Thomas Tools crates ocseaieg Neen Potaoon USK ine aa ee eum Miata Valey Ertepins he Farber SolsersbyPcst ries Ora Ot andGas Coneraton hang aie Ertan. Sasa vee Reviewers and Contributors one eee momo aS, Srmoe = Se TE a, sere ae cee rea or pean Sree ee eee ee Sooo Sonar Seo etree oagaran ae Smee nawene® © tne ee veces pacer ——— eee eens = Sa Psreclngnpome = ae see ene Sree = aeeerne anor ce oa Seen pale eaere ron oe oe a Seto mentee) oe amore. a mln fata echoes puree ani SSS eee are Sasol a Sse 2a ee 2 ee foarte ens = apts teeters, ato ieee Pep me Sees Se eee mpi neel cn eee ers carla nee ee ieee ceceeners rien eee eee ta pea aes, aires mead ae ee meee ale Dr Sarak Gipth ICO Aare Dives Laibar, Tbr See achaty yooh, T HH Lanne "No endorsement ofthis standard ek content on the pat of any reviewer or his or her company shouls Bs infec Copyright2:2072. Bureau Veritas, All Rights Reserved. No part of his document may be reproduced dr scanned into eny Computer without prior writen Conant ef Bees Veritas, For aldtional copies contact Bureau Vertas, 16900 Greenspcint Park Drive, Ste 3C0S, Houston, TX 77060 USA Phone: (281) 671-5700 Emaii:mailt2bv:ihhllcom Web: www thnilleem iiDS-1* Fourth Edition, Volume 1, Driling Tubular Product Specification Table of Contents IPOre wand $68 seers renin care ene nets comes Chapter 1 Introduction .. Objectives Scope... IMAG ses Levels... CORT nen ineccccnmeccanaiti Dafinitions Using this Standard... ehh ene Chapter 2 Product Guides eee 2.1 Normal Weight Dill Pipe (NWDP}....... 2.2 —Thick-Walled Drill Pipe (TWDF)........ a 23 Drill Collars, Stabilizers, Subs and Pup Joints 24 — High Strength Integral Heavy Weight Dril Pipe (HWDP) 25 Common and High Strength (weld type) Heavy Weight Dril Pipe (HWOP)... Chapter 3 Manufacture and Metallurgy... 3.1 Normal Weight Drill Pipe and Thick-Walled Drill Pipe... 2.1.1 Dall Collars, Stabilizers, Subs and Pup Joints 3.1.2. High Strength integral HWDP...... 2.1.3 Common and High Strength (weld ype) HWDP.... 3.2 NWDP and TWOP Tensile Properties and Impact Energy Requirements 2.21 Drill Collars, Stabilizers, Subs and Pup Joints Tensile Properties .. 321.1 Oril Collars, Stabilizers, Subs and Pup Joints Impact Energy Requirements 2.22 Common and High Strength HWDP Tensile Properties and Impact Energy Requirements 33 NWDP and TWOP Tube Body Elongation Requirements ... 3.4 Weld Zone Heat Treatment and Welding Requirements for Weld-on Tal Joints 35 Welding Requirements for Welded-Blade Stabilizar$ nn 3.8. Welding Requirements for Hardvanding Application . Chapter 4 Dimensions 44 E-75 Grade NWDP Tube Body and Upset... 4.1.1 X95, G-105 and $-135 Grade NWO Tube Body and Upset. 44.2 DS-140 and DS-150 Grade NWDP Tube Body and Upset ..... 42 — Tolerances for Normal Weight Drill Pipe Tube Body and Upset 4.3 Tolerances on Imperfections for NWDP Tube Body and Upset. 44 Notmal Weight Dsl Pips Toe Joint ee 45° Thick-Walled Drill Pipe... 4.6 Tolerances for Thick-Walled Drill Pipe Tube Body an Upset 4.7, Toluanny on imperecons for THDF Tube Body 26 Upset 4.8 — Drill Collars... = 7 4.8.1 Stabilizers... 4.8.2 Stabilizer Blade Dimensional Requirements 4.8.3. Stabilizer End Area Requirements. es 4.8.4 Stabilizer Helix Requirements.... vase = 4.3 Drill Collar Outside Diameter, Out of Roundness, Straighness and Surlace Imparfaction Remaval Tolerances .. = = ss Perrrrrrrrererererereereeeeeeeeee eee ee ee eeeBureau Veritas = ee Toe Tab 4.10 Connections for Bottom Hole Nonmagnetic Drill Collars... UMM eee 4.10.1 Dill Callar Slip and Elevator Groove and Elevator Bora Dimensions ... 441° Subs. ae zs 4.12 Pipe Diameter and Upper Lift Diameter for Lit Subs. : 4.13 Float Valve Recess Dimensions for Bit Sub... 0nnne 4.14 Common and High Strength Heavy Weight Dril Pipe. sss nonnnne, 4.15 Tolerances on imparteetions for Cottimon and High Strength Heavy Weight Dill Bipe AAG Hardbanding. concent Chapter § Supplementary Properties ne y 8 1 Normal Weight and Thick-Watled Dril Pipe es s 33 5.1.1 Dri Collars, Stabilizers, Subs and Pup Joints. . Sean 5.1.2 Common and High Strengin HWWDP Haawy Weight Drill Pipe, See 3 5.2 Marking Requiraments for Noittal Weight Drill Pipe Assembly. ! 6 52.1 Marking Requirements for individual Components OfNWDP..... ss 522. Marking Requirements for Thick-Walled Drill Pipe. Ea en 52.3 Marking Requirements for Common and High Strength HWDP. er 524 Marking Requirements for Drill Collars, Stabilizers, Pup Joints and Subs e 53 Tube Body Grade Codes neo 26 aca = 54 Tube Body Weight and Thickness Godes nnn ne s ‘Chapter 6 Material Test Procedures 7 81 Tensile Test Procedural Requirements... sone am 82 Charpy V-notch impact Test Procedural Roguiraments 3 63 Surface Hardness Test Procedural Requirements... 7 8.4 Through Wall Hardness Travaree Test Procedural Requirements 2 3s &5 — Chomical Analysis Test Procedural Requirements... alee % 66 Grain Size Datermination Procedural Requirements... é 8 67 Side Bend Test Procedural Requirements... on nnn, : % 6.8 Procedural Requirements for Tasting Magnatic and Corrosion Resistance Properies ot Nonmagnetic Drill Collars and Stabilizers... eevee nnn : : 7s Chapter 7 Inspection si PA SOR ener a 72 Responsibility a 7.8 Applicable Standards for Inspoction..... & 7.4 Purchaser's Witness ...... = at 7.5 Inspection Requiremants a 7.8 Scheduling of Inspection... a2 7.7. Re-inspection of Repaired Areas. c 7.8 Inspection Frequaney.. z 4 7.8 Inspection Methods Defined... 0. c 7.10 Ingpection Methods... nrwus e 7.11 Critical Level Procedural Requirements 8s 712 imperfections. ee 87 7.43. Disposition of Befactive Components 88 74 Apeeptanee Criteria. enn 88 7.45. Inspection Personal. vn d Sie ES 88 7.18 Tightened Inspection Requirements for Standard Level qo 88DS-1" Fourth Edition, Volume 1, Oriling Tubular Product Specifiefon Tab Page Chapter 8 Receiving Inspection on ecncencnneoe Sincere lee 8.1 Soope. set peace ree ene rene sr 82 Responsibility. : sa eines 23 Applicable Standards and Methods for Receiving Inspection. SES Eee” © Fon 84 Purchaser's Witness see te Zien IRE 85 Scheduling of Inspection... 28 Re-inspection of Repaired Areas... 87 Inspection Sampling Rate 28 imperfections... 8.9 Acceptance Criteria and Disposition of Delective Components. a Glossaly 22 ee are reece rete GN: ass a ee a oe sce near See nena | List of Tables 1.1 Drilling Tubular Products Covered by API and DS-1 Manufacturing Siete nase 1-2 Order Form / Request tor Quotation Templato se 5 2 1.9 Changes from DS Thitd Eidtion nner 83 7.1 Applicable Standards for Inspection sone nerve at 7-2 Required Inspections. uesnne nn : 88 7.3 Required Reference Standards. oan 90 74 ACCOpLAMCA CIRCE ae nnnn nnn a1 6.1 Required inspection Program and Methede for Receiving Inspoction eee) £2 Recommended Inspection Attributes for Project Spacitic Acceptance Criteria. nv annnn 95 List of Figures 2.1 Normal Weight Dill Pipe Gui... —_— $ 2.2 Thick-Walled Drill Pipe Guide... - Bae 23 Oril Collars, Siablizore, Sube end Pup Joints Guide ee 24 High Strength integral HWDP Guide... Aes 1" 25 Common HWDP and High Strength (weld type) HWDP Guide — 12 4.1 Normal Weight and Thick-Walled Drill Pipe Schematic... 4.2 Heavy Weight Drill Pipe SchoMatC. nner ernie 4: Grade E NWDP Upset Profile... le 4.4 Grades X.G, S, 03-149, and O$-150 NWDP Upsot Profile... 4,8 Drill Collar Schematic... : AB TYPBASUD etn 47 TYPE B SUD scm 43 TypeC Sub 490 TypeD Sub wi 4.10 Bit Sub Float Valve Recess Profile 4:11 Teal Joint Schematic... a 4.12 Drill Collar Stip and Elevator Grooves. 4.13 Type A Hardbanding Geometry steList of Figures (continued) 414 445 416 4a? 418 4.49 4.20 421 432 Bt 52 at 62 63 64 65 Bureau Veritas THHil z ‘’ Type B Hardbanding Geometry ne Type C Hardbanding Geometry s Type D (HWDP Center Pad) Hardbanding Geometry Type E (Drill Collar Box) Hardbanding Geometry... Spiral Blade Stabllizer nn... Sectioned View of Stabilizer. Blade Taper Geometry... Watermelon Geometry. SAMPIO LOCATION nnn Location of Benchmarks... : ‘Marking System in the Pin Milled Siot #9" T Tensile Test Spocimen Location . Hardness Test Location : Tensilo Test Specimen TypeS..cne Charpy V-notch Impact Test Specimen Location... ‘Through Wall Hardness Traverse Location... B¥dat dd geangasay AOGBAbOROReeneneaneeeeeesshinannnmamnnmmnnnnn..j | DS-1* Fourth Edition, Volume: 1, Drilling Tubular Product Specification Foreword ; ‘Standards exist to facilitate communication and improve the efficiency of transactions between manufacturers, buyors and users. Manufacturing aril stem components for sale, and carrying them for rental are capitalintensive ‘enterprises. Changing standards increase risks for obsolescence of plant and inventory. Nonuniform markt ‘parceptions of what constitutes minimum acceptable properties alevate these isks. Manufacturers, contractors -and rental companies can serve the operator community better if they can avoid uncertainty about, and wnrea- sonable variety in the properties of the products thay must make and hold. On the otter side of the equation, : ‘operators, who mast often use these products on a rental basis, and who rarely have major investment in plant| 2nd inventory for cling tubular production, face significant econornic risk i the event of dil stem failure. In :enting dling components. operators need fexibilty and good product propantos to safely handlo a wide variety of downhole conditions and loads. ‘The American Petroleum Institute (API) has for decades been covering drill stem manufacture with Specifications 5D and 7. These specifications have been revised and replaced by Specifications SDP, 7-1 and 7-2 and they , have also been adopted into the [SO framework. However, « number of operators, operator groups and manu- facturers have published private manufacturing standards over the past decade or so. AP! specifications have served and continue fo serve the industry weil, yet the operators who publish proprietary standards must view the API specifications as lacking in some respects, olso thoy would net have gone to the trouble and expense of publishing private standards. As the DS-1 sponsor group examined these points, it became apparent that the ‘gaps fe itwo areas: Breadth of oovorage and proporties required for critcal-service applications. ‘The primary challenge faved by the DS-1 technical committes was fst, to mest the operators" legitimate needs ‘or coverage, flexibilty and improved properties for critical service. Yet this had to bs balanced against the le- gitimate needs of manufacturers and owners for market eimplicty and reduced plamt and inventery burders arid fisks. Tha committee also wanted to fill he technical gaps while continuing the long and satisfactory history of the AP! standards. This document represents the DS-1 sponsor group's answer fo the challange for creating @ ‘simple, balanced and easy-to-use manufacturing standard for driling tubular products, Rm aA ot, History: The 0S-1*Standard was jointly sponsored by members of the Drilling Engineers Association (EA) nd other parties as DEA Project 74. The first edition was published in December 1992, the secand edition was published in April 1998, and the third edition was published in 2004, Each publication has expanded tha scope, with three volumes for Third Edition and four volumes for Fourth Edition, Recently. a fifth volume related toinspaction of fixed cutter bits “Standard DS-1 SITS" was published. Bureau Veritas and T H Hill: in March 2012, Bureau Veritas acquired TH Hill Associates, Inc. With the acquisition. the process of Integrating T H Hil service lings and Standard DS-1 development work with Bureau Veritas’s service portfolio was initiated. On September 1, 2016 the intagration process was advanced by merg- ing T H Hill Associates with Bureau Veritas's North ‘America operating company; Bureau Veritas North America, Inc. This step has enabled expansion of the global footprint of Standard DS-1. ithas also provided ‘200833 10 an extensive network of engineering sup- Port which helped to accelerate the techtical content development efforts. The 2078 printing of this volume reprasents the culmination of one of the key iteins of this integration. ‘Sponsorship: Sponsorship of DS-1 is open to any ‘organization having an intarest in the manufacture. \dasign, operation, inspection and failure prevention of drill stems or drill stam components. Sponsorship fees are used to conduct research and to write, updata and maintain the standard. For information on becoming ‘a sponsor contaet: D$-1 Enginoaring Bureau Veritas 16800 Greenspoint Park Drive, Suite 2005 Houston, Texas 77060 (281) 671-5700 (phone) ‘mail@bv.thhill. com (orally ‘Copyright Notice: Anyono who wishes to use this standard ray de so, but no part of the standard may be photocopied, electronically duplicated, entared into a ‘computer of atherwise reproduced without prior written permission from Bureau Veritas. Content: The content of this standard is determinad by a committee of engineers and technicians from sponsor companies. Suggestions for improvement to this standard are weloomed. They should be sent to the address above. Revisions and corrections of thisStandard aré published from time to time. Bafore using the standard, be sure to callthe above number to make ‘Sure you have the latest edition, Limitations: This standard is not a training manual, ‘and should note used by untrainad ar inexperienced Personnel, or pople who are not qualifiod in drill stam Manutacture, dling engineering, threading tachnology, inspection technology, quality assuranoo, cr applicable codes, standards and procedures. This standard is nat intended to meet the duties of employers to praparty train their employees in any of tha above fialds. Responsibility tor Compliance: Responsibility for ‘sombliance to any requirement of this standard can only be imposed by one usar of this standard upon enother user, by agreement betwoer the two parties, ‘Torms and Gonditions For Use: The terms and con- itions stated belaw are the sale and exclusive torme and conditions by which Standard DS- ig offered for sale or use, and the purchase or use of this standard shall be deemed an unconditional asceptance of these terms and conditions by the user. Proprietary Products: Users of this standard are advised that cenain dimensions and properties on Proprietary products ara listed in this standard. A iet- ing in this standard does not constitute a licensa to ‘manufacture these proprietary products. Such license can only bs obtained from the owner af the product in -queston. Anyene contemplating manufacture of any product listed herein is cautioned to verify that such ‘manufacture will not violate any right or patent of the holders of the proprietary product in question, Proprietary Technology and License Agroement: ‘The methods of calculating Gurvature Indax, Stability Index, Reactive Torque and Connective Fatigue index in Volume 2 of this standard, are and remain the ex- Clusive property of Bureau Veritas. The values given in Volume 2.of DS-1 Fourth Edition for Curvature lnidex, Stability Index, Reactive Torqua, and Gannection Fa. tiguo Index are and remain the exclusive proparty of Bureau Veritas. No parson or organization may use these values, curves, formulas or methods of calcula. tion for any purpose other than designing drill strings, including developing training material ortraining athens in drill string design. These values, curves and formulas may not be retyped, hand copied, redrawn, scanned, Photocopied, or employed in the production or use of any computer program or software, except with the prior ‘written permission of Bureau Veritas. Conditionsl License to use the DS-1 Trademark: ‘The term DS-1 is a trademark of Burdau Veritas Bureau Veritas THE ‘Manufacturers who have purchased and registered Vol- lume 1 ofthis standard, and wiho make and sellproducts conforming t0 the requirements harein, are licensed to use the tracemark in commereial itarature and corre spondence. The use of the trademark by a manufac {turer of manufacturer's agent in connection with any Product{s), shall be considered the manufacturers Certification that the product(s) in question conforms) in all respects to the requirements herein. Such use by & Manufacturer ar manufacturer's agent however, should ‘mn no Way be construed by any purchaser or prospective Purchaser asa similar eerification by Bureau Veritas. ‘the editorial committee members and their companies, (or the sponsor companies, that any product complies With any requirement herein, Restrictions on Use of the DS-1 Trademark: Use of the term "DS-1" must be accompanied by the registered trademark (®) when used in commercial Mterature and correspondence. Furthermore. it must be accompanied by tha following statement, displayed in point or larger type in a footnote on each page or im each document in which it appears, "DS-1* is a registered trademark of ‘Bureau Veritas. Diseisimer of Liability: Bureau Veritas. and tne eai- torial committee have made diligent, aod faith efforts to obtain and compile the information and to ensure the reliability and applicability of the data aresented in this standard. However, Buteau Veritas., ts oficers and directors. the editorial committee members and their companies, and the sponsor companies make No guarantee, representation, claim ar warranty of any kind a8 to the validity of engineering formulas used, ox the accuracy and completeness, of suitability for any Purpose, ofthe data prasentedherein. Bureau Veritas. its officers and directors, the ecitorial committee mem. bers and their companies, and the spansor companies hereby disclaim and shall not be liable for any direct (or consequential cisims or damages, personal injury or propery damage, economic or other losses, out ot pockel damages arlost profits, or violation of any letters patent, relating to or resulting from use of the inform- ‘ion in this standard or use of the products mantioned herein, and the user releases Bureau Veritas. from any and all such claims, iabilites or damages of any kind Bureau Veritas expressly disclaims any and all express ‘warranties of every kind as well as any implied warran- fies of merchantabaity orfitnass for a particular purpose. Bureau Veritas shall not be liable fer any act or omis: sion unless caused by gross negligence or intentions! misconduct of Bureau Veritas. The liability of Bureau Veritas shall in any event be limited to the retail pice at which this standard is offerad for sale.Chapter 1 Introduction 14 Objectives... 3 12 : eS 13 3 14 Levels. a 1S Coverage. 3 4.8 Definitions... 3 1.7 Using thie Standard... a 4 List of Tables. ‘+4 Diliag Tubular Products Covered by API and GS-1" Manufacturing Spoeifieations.... nll 4.2. Order Form / lequest for Quotation Template cene nnnChapter 1 Introduction 1 Objectives: This pacification outlines manutac- turing and material requirements for commanly used tubular drill stam elements. The primary objective of this specification is to supplement API Specifications SDP, 7-1 and 7-2 in two important ways: 4.4.4 Coverage: Coverage is extended to same common items not presently covered by API specification. This enables manufacturers and users to standardize on an industry-wide set of attributes for these products. 1.1.2 Tighter specification: A “Critical Level” manufacturing specification is provided. It is designed to consolidate the many single-company supplemental specifications that are now in the market into a single one. "Critical Level" attributes allow & purehaser to chose products made to atighter specification when the need exists. By extending coverage and consolidating private specifications into a single industy-wide standard, the DS-1" technical committee aims frstto establish standards where nona existed, and second ta fill market neods for tighter specifications where these needs occur. At the same time, by reducing the variety of components that manufacturers are expected to build, and that drilling contractors and rental companies are expected to hold, itishoped that markot vaneactione may be made cimplar, and plant, equipment and inventory burdens will be lightened. 1.2 Seope: This specification only applies to newly manufactured equipment 1.5 Intent: This specifications intended to supplement, Notrepiace, existing AP! and ISO documents that govern the manufacture of new drill stem tubular equipment. 1.4 Levels: This specification divides all components into two levels of manufacture: Standard and Critical 441 DS-1® Standard Level: The D5-1 technical commitiee desired that API Specifioations SDP, 7-1 afd 7-2 and their ISO equivalents continue to be the fundamental specifications governing manufacture ‘of dil stem components for low- thraugh moderate- risk driling conditions. Therefore, the requirements of API Specifications SDP, 7-1 and 7-2 are adopted inall respects as OS-1 Standard Level, Except as ‘agreed separately by purchaser and manufacturer, no additional requirements are placed on any ‘Standard Level component listed herein, compared to the same component listed in API Specification 1° Fourth Editon, Volume f, Driling Tubular Product Specification —_ SDP. 7-1 and 7-2. Necessary exceptions accur for ‘Standard Level components, such as thick-walled «dill pipe, that are not covered in AP! specifications. and removal of the Qualifiad Test Coupon (QTC) ‘option for mechanical testing. which has proven unreliable. If a conflict should arise between DS-1 ‘Standard Level and API Specifications SDP, 7-1 and 7-2, the requirements of the latter shall apply except ‘that the QTC option as noted above is nat allowed 1.4.2 DS+1" Critical Lovel: Roquirements for DS-1 Criteal Level ate intended for those applications in which purchaser requires more stringent controls ‘on properties or dimonsions than is offered under present API Spacificalions SDP, 7-1 and 7-2 (or DS-1 Standard Level). The attributes adopted by the technical contrite for Critical Level are designed 10 consolidate, undar a single cover, many of the Dprivate specifications published in recent years. In this way, the technical committee hopes to simplify markets forall stem components. Those operators, manufacturers and owners who wish to limit their ‘offorts to only traditional API spectfication products may do 86 with a single easity-undersiood standard, and still cover components that are not presently addraseed by API Any component manufactured to DS-1 Critical Level will also meet al requirements for DS-1 Standard Level. Therefore, operators who need more stringent property specifications, and manufacturers and owners who wish to provide Products to beth Standard and Critical Level specifications, can do so by using the Critical Level specication. ‘This will eliminate having to deel with the mutttude of private standards now in use. 1.5 Coverage: Components covered by this standard are shown in Table 1.1 Also shown for com- parison are these components covered by applicable ‘API manufacturing specifications, and the relative relationships between the documents, 4.6 Definitions: The following detintions apply to dri pipe manufactured under this standard 4.8.1 Normal weight drill pipe (NWDP): Drill pipe in size and wall thickness ranges and upset styles shown in Tables 4.1 through 4.1.24@8RE8. Normat ‘weight drill pipe makes up the largest porticn af tha length of most drill strings today. 2 Heavy weight drill pipe (HWDP): Drill pipe the size and wall thickness ranges shown in Table 414 Heavy weight dil pipe is traditionally used in bottomhole assemblies to supply bit weight and for transition pipe between sting sections. This standard recognizes two types of HWDP, as follows: a Common HWDP: This type has tube minimum yield sirength of $5,000 psi, and employs toolJoints that are machined separately and welded onto the HWDP ube. Thelarge majority of HWDP inuse today falls into this estegory. b. High strength HWDP: A small portion of heavy weight aril pipe manufactured today is made with high strength tubes, typically of 90,000 Psi or greater minimum yield strength. Same Manufacturing processes employ tool joints that ‘re machined separately then woldad tthe tuba. Another manufacturing process forms the finished fproductby machining a single piace of metal. The latter is called intagral joint HWOP to separate it from the varieties with welded toal joints 1.8.8 Thiek-walled dill pipe (TWDP): Drill pipe in the size and wall thickness ranges shown in Table 4.51@2TEB. For a given outside diameter, the wall thickness of thick-walled dril pipe wil fall batween Normal weight and heavy weight dill pipe. Use of this pine, most notably for heavy duty landing strings, has grav in recent yoars. 1.7 Using this Standard: Easo of use was one pri- ‘mary goal in organizing this document. Readars will ‘ote that much data is given in table form. This és to facilitate locating noaded information andto make direct comparisons between Standard and Gritical Levels easier. Color codes are also used. 1.71 Component color codes: All companents ae arranged inte one of four groups, indicated by the background calarin table headings and margins. a Normal waight and thick-walled drill pipe: Rlequirements for these components are listed Under or beside @ purple background. Requirements for tose componente are Igted under or beside an orange background, & bat Requirements ‘for these components are found under or beside yellow background 1. High stengthheavyweightdil pipe: Requirements forthese components are listed under or beside a green background. 1.7.2 Locating needed Information: Two difteront methods can be used to quickly locate information, depending on the user's preference and his or her familiarity with the document: The two methods aro Product guides and property tables, @ Product guides: Chapter 2 ig a series of figuras that depict the essential components of the various products covered by this specffieation, To find Bureau Veritas THHil ‘spanitic information abeuta product, refer tothese ‘Agures to locate the table number containing ne needed information. b. Property tables: Tables of properties ara grouped in this specification according to the propery type. For example, dimensional requirements for all products are found under the tab marked dimensions, ‘Example Problem 1.1, Using the Standard: Where can | find the required side-bend tast frequency for normal weight ail pipe too! jain-to-tube welds? Solution: Referring to Figure 2.1 NWP prodsct guide, and examining the columns under “weld zone," you wall ‘sae that the needed information is found en Table 3.1 (EER (under tab 3), Upon opening tab 3, the required: page number for Table 3.1 Is eisplayad. 1.7.3 Significant changes from DS-1 Thirs Edition: To assist the user in identifying changes between Standard DS-1 Third Editon ang Fourh Edition, Table 1.3 is provided, This table cutines a list of some of the key changes, additions, anc deletions. The goallis to farriliarize DS-1 users wi these changes. Howover, #is not meant to be == ‘exhaustive list that requires:no further investigation Table 1.3 serves.as a reference to be reviewed price {0 examining the contents of Standard DS-1 Foun Edition, Volume 4 1.7.4 Comparing Standard and Critical Lovets: To.quickly compare requirements between the bao ‘manufacturing levels, note the color ofthe text. 42 Black toxt: Black toxt means that the indicated property or action is required. Black tox in the Critical column means the requirement is identical far Standard and Critical Levels >, Rad text: Red textin the critical column incicanes: that the listed action or proporty is required. and that the requirement is more stingent for Ctcal Level than for Standard Level Blue text: Blue text indicates that an acton or property is recommended, but is not required for 4 product to. comply with this specification Example Froblem 1.2, Using the Standard: In what ways are the weld zone metallurgical anc manufacturing requirements mare stringent for Critical ‘Lavel NWDP than for Standard Level NDP?DS-1* Fourth Edition, Volume 1, Dring Tubular Product Specification ‘Solution: Fetening to Tables 5.1, 3.2 and 3.4 @EEEB, and ox- amining only these items listed in red type under drill pipe weld zone: @. Test frequency is increased for tensile, through= wail hardiness, sida-bend and impact testing. b. Tensile properties and impact energy requirements are increasod. The weld procedure is imited to either inertia or ‘rietion welding. Example Problem 1.3, Using the Standard: What are the requirements for factory break-in of all collar connections? ‘Solution: Referring to Tablo 5.1.1 @EEEB, break-in is recom. mended (blue to) for Standard Level. It is required (ed type) for Critical Level using the specified proce- dure. Example Problem 1.4, Using the Standard: What is the required test frequency for grain size on HWOP tube bodies? Solution: Referring to Figure 2.5 @EEEB, tas! frequency for grain size is found in Table 3.1.3 §EDEB. From this tabie, grain size test is not required for Standard Level. For Critical Level, the required test frequency is one par heat. Table 1.1 Drilling Tubular Products Covered by API and DS-1 Manufacturing Specifications. APLSpecifications — DS-1 Fourth Edition, Volume 1 Product 7A (Weight Drill Pipe Tubes (NWDP): Grde E75 - X95 S G05 - S135 e DS-140 - ue _BS-150 - Thicke Walled Dri Pipe Tubes (TWOP): Rotary shouldered connection dimensions. Kellys, Kelly valves, drilling and coring bits =X. Not: SDP Standard Level Critical Level x x x x x x x x x x x x - x % - x x - x x - x x - x x : x x 5 x x - x x x x x a Pa x - x x 7 xe x - x x - x x (Covered by reference to API Spec7-2) “1 Unless API is:slont on the requtements fora product, 03-1 “Stancara Leva quirements are dental t requieneats {or te equivalent API product. DS.1 “Critcal Laver produsts must mest mare stingaht mafuléching spectieatons han Standarc Lowel products.References dj 10, " 12 ‘API Spactfication SDP, “Specification for Dil Pipe,” First Egition, American Petroleum Institute, August 2008. ‘API Specification 7-1, “Specification for Rotary Drill ‘Stem Elements,” First Editon, American Petraloum Institute, Mareh 2008, ‘API Spacitication 7-2. “Specification for Thread- ing and Gauging of Rotary Shoulderae Thread Connections,” First Edition, American Petrolaum Institute, June 2008 API AP 7G, “Resommended Practice for Dill Stem Design and Operating Limits,” Sideonth Edition, ‘Ameriean Petroleum Institute, August 1998. ASTM A262, "Practices for Detecting Susceptibility to Intergranular Attack in Austenitic Stainless Steels,” American Sacety for Testing and Materials, February 2009 ASTM A370, ‘Standard Test Methods and Definitions for Mechanical Testing of Steel Prad- ucts,” American Society for Testing and Materials. January 2003. ASTM A751, “Standard Tast Methads, Practices, and Terminology for Chemical Analysis of Stes! Products,” American Society for Testing and Ma- terials, January 2003, ASTM E4, “Practices for Foree Verification af Test- ing Machines." American Society for Testing and Matoriais, July 2008. ASTM E8, "Test Methods for Tension Testing of Metallic Materials," American Society for Testing and Materials, July 2008. ‘ASTM E10, “Test Method for Brinell Hardness of Metallic Materials,” American Saciely far Testing and Materials, July 2003. ASTM E18, “Test Mothod for Rockwell Hardness and Rockwell Superficial Hardness of Metallic Materials,” Amerioan Society for Testing and Materials, July 2008 ASTME23, “Test Mathods for Notched Bar Impact Testing of Metalic Materials." American Society for Testing and Materials. July 2003. Bureau Veritas THHi 13. ASTM E83, “Pract for Verification and Classifica fion of Extensometer Systems.” American Socioty for Testing ang Materials, July 2003, 14, ASTM E112. ‘Test Methods for Determining Average Grain Size,” American Society for Testing and Materials, July 2008. 15, ASTM E140, “Hardness Conversion Tables for Mstals Relationshie Among Brinell Hardness, Vickers Hardness, Rockwoll Hardness, Supertcis! Hardness, Khoop Hardness, and Scleroscope Hardness," American Society for Testing ang Materials, July 2003. 18. ASTM E317, "Standard Practice for Evaluat- ing Feriormanca Characteristics of Ultrasonic Pulse-Echo Testing Systems Without the Use of Electroni¢ Measurement Instruments," American Society for Testing and Materials, Septomiber 2003, 17. ExxonMobil, “Technical Specification for New Drill Pipe." Revision 0, May 02, 2002 418. ExxonMobil, “Technical Specification for New Heavy Weight Drill Pipe,” Revision 0, May 15, 2002. 119. ExxonMobil, “Technical Specification for New Drat Collars, Subs and Dril Pipe Pup Jaints,” Revision 0, May 02, 2002. 20. Grant Prideco, “H Series", Dri Pipe Specticatian,” EN-PS-01, January 29, 2001 21. Grant Prideco, "H Series", PLUS Drill Pipe Speci- fication,” EN-PS-02, January 29, 2001. 22, Hil T. "Drill String Design and Feilure Prevention.” Thirteenth Edition, Septambar 2002, 28. ISO 11961, "Petrolaurh and Natural Gas Industries —Sicel Pipes for Use as Drill Pipe — Specification.” First Edition, International Organization for Stan- dardizetion, 1996 24. NORSOK M-702, “Drill Sting Components.” Rev. 2, Norwegian Technology Standards institution, June 1999, 25. SQAIR, “Shell Quality And Inspection Requice- ‘monts,” Version 0295, 1995 Shell Internationale Petroleum Maatschappj B.V.30 3ova fcoey0 orerna amor 600 fi 2 Lo reoug | eo wo revon | reg aac boven, esi foes a ee [eso r ane | SC PG |G =n "4 800g = a arzik9, Od ord ‘on mem a oy idui9) YOHHIOND 19) weNbay /MOG 1OP/O BL OKL :OtLIORY Audiewe Table 1.2 Addendum Other features may be desirable for some purchasers of Rotary Drill Stern Components, |f $0, the desired features can be indicated below. = rss Sones = “Winall | ~ tot _ | Beorsene Dceneerle [Oeanpoate | comports | Aconpoato sa | Brn poctd te! rented! | pmnea Sos ‘ vl ones lone erty [Done toy | Sora eny {Ceres | Composite) Cupane hi vst pion [ow | an = Toores ed acre |OGoedEnd [Bcd En [BOmed End [aGeasser [aoweacn | ame ert bis ‘DOpen End Open Enc ‘DOpen End Open End Open End 1D Open End Open End | OOpen End ara Dia Timea [itr | an iter [cies [nes Deeerat [Senora | Beane. Te “sad Conga Te unt Sox Denia fot Aepenvel Fit: fa res, fos (oa fe oe (os, es (05, rat somo oy av ay ay av ow ov ave | ay sot ip aces, “ ac sem apne, Bsinmese | sya osm | ase | pra rama en 1 Oost wet ume ima on Shean tamer amcuaneirgs mio Led dt Take 5. AE TEI 67 onto te wnt ce tly ABE OF1° Faurth Edition, Volume 1. Drili tem Various Tubular Product Specification Table 1.3 Changes from DS-1 Third Edition (Change/Addition Stabilizers Comments Full manufacturing requirements (metallurgical, inspection, dimensional, etc.) have been added for stabilizers. Tables 9.1, 9.2.3.8, 412.43,44,45, 53861 DS-140 & DS-150 2-140 and V-150 (as raterenoed in Volume 1, Third Edition) will new be referenced as DS-140 and DS-150, respectively. “Metallurgical requirements for nen magnetic dril collars have Tables 8.218 Drit Cottars a2tt changed to match requirements of API Spocification 7-1 Table 3.22 HWP Standard and critical requirements are now available for HWP. Standard level requirements match API Spacifica- tion for HWP and critical level provides more stringent Tequirememts (beyend API requirements) that ware previ- ‘ously provided in Third Ecdtion, Table 2.6 Hardbanding Welding documentation requirements for a proper Welding Application Procedure Spacification (WPS) are now listed in Volume 1 Table 4.12 Lit Subs Dimensional requitements for 5-7/8" lift subs have been added Table 4.16 Hardbanding Dimensional requirements for hardbanding have been Added for too joints and afl collars. Tables 8.1 ‘Square Connection A minimum of é standoff measuromionts will be required S118812 ‘Shoulder When gauging new connections. All standoff measurements 180° apart must be within 0.002" of each other. The eriteria are consistent with the acceptance criteria provided in API ‘Specification 7-2. The fraquency for this inspection is identi- gal to tha requirements for thread gauging (sae 7.8.1). Tables 52,521 5.2.2, 529385.24 ‘Marking Requirements Marking roquiroments for all egmponents have bean ittodi- fied to match requirements of API Specification 7-1 and SOP. Section 7.11.4 Hardbanding NDE requirements for hardbanding inspection have been added for toal joints and drill collars. Section Receiving Insrection This procedure covers an optional inspection for the purchasor of the components to have performad. This inspection will essentially be 2 Volume 8 “used” component inspection (with an option at users choios to use Volume 1 acceptance criteria) to ensure that no manufacturing flaw exists that may be confused with a service induced flaw noe thal component has been put to usa 8a8b Buresu Veritas This pago intentionally foft blank, THAEle Chapter 2 Product Guides 2.1 Normal Weight Drill Pipe (NWDP) 22° Thick-Walled Orill Pipe (TWOP)... 23 Drill Gallas, Stabilizers, Subs and Pup Joints 24 High Strength Intagral Heavy Weight Dril Pips (HWDP) 25 Common and High Strength (weld type) Heavy Weight Dril Pipe (HWDP)...... 12Fetes About Divine Dawir Drilling @S8E Let Postle Hardbandingfsolutiuns Show You How... DUA Pa (e Reduce Total Hardbanding Costs By 75% ® Less Tripping Less Downtime More Productivity DBANDING é : LUTIONS www.hardbandingsolutions.com erotic ee hbs1950@hardbandingsolutions.com“Suswarnboy Bane Taser Cama Vese es aan, aioideug uy peed s2p00 wee a sainons arose PF ereL 0009 e065 eFemeL euuswmnboy Sypeyt. sempoedeuy perme Vesa zs eae 2c e8L sBuspURS EON Eoin. NOLES seompung 2510104 oe ome earn MLeIAT oa A SeeneL sucrcodeur pauntous ore roaey ware rere ave ~n || tee Bee eee eS] Peo ear pas oe 4 a een srueaaont snag e020. ‘isu 7 “uote fo re mmc Audi estoy vo aneL, syuousaybse apomes ae 81 psa on aise, seoujuey eave eee 159 0099 oboe oo ame, a si Pal mug ase 24 oy “fan weno. “von vite kD ¥oReL joel 20 ome, voz ey opeuoys noupiew enemas vo si@6L eee co 504 rnd) Hed bit Aeon on) zoene, aL shewese ape ‘01 bone pene. as ecg ANIOF 1001 ] 4aSdN ¥ AGO8 380. SNOZ OSM T — PING Odld MC 1UBIOM FELON |'% ean did IMG WUBIEM 1e@) Bureau Weritas THHI Figure 2.2 Thick-Walled Drill Pipe Guide A ecanees —__l— TUBE BODY & UPSET TOOL JOINT WELD ZONE Doane Tiare a Tables aaa Tatioa Yo a9 06.450 ie 33 *oanaos ps ee Ee eetrern vente 46 din Dinca Stwanee| | TMMBEY Tabiee3 f ; Teese sarees aes 8 ‘Tensile Tes! Frequency Tensile Test en ia Table 6.2 Table 6.4 = incu vat 5 Warcnass Test 6 Table 6.7 “Boe ord Tot wen Taviea2 tsa “rersis Posey ae E Requirement) | Table 6.5 spac 3 : tga equa | A anys es, am Tebte 6 8 Tale ra Tea “Apple Sandon Requirements Table 72 See ee “sRaquirad Inspections: (SureLewenr any Table 7.3 coe “Potro Sundae Tecuaty sDocummavnaiion cD Table 7.4 agama Lease | “eesti tne Tables 22 “Moot bnt- Tobe Bay] | Secon 7.10 “ah Ruane ee ees Dont a -Ticny || ratios 8 Boswrettion | Scie coder ‘iequomare Totio5.4Figure 2.3. Drill Collars, DS+1® Fourth Edition, Volume 1, Or ‘Subs and Pup Joints Guide Figure 2.4 High Strength Integral HWDP Guide *Suace Hardness Uaeagnate Propartoa *Canosion Fasstanes Tabla3.2.1 ‘oetd Strang Tanai Seength “Bengution Table 3.2.1.4 impact Energy Requirements Table 3.5 Table 414 Table 62 “Charpy ston iioact Te Table 63 "Surface Marans Tast Table 8.4 “Through Mal lacs Test High Strength Integral HWDP- Tabie71 ‘Appice Sandarts Table72 required Inspections Table 7.9 faalerence Standart Table 7.4 Ascaptenes Caters Section 7.10 “elhcee Defines!Bureau Veritas THHil Figure 2.5 Common HWDP and High Strength (weld type) HWDP Guide TUBE BODY TOOL JOINT WELD ZONE Mischa a Dwar Tinarsere ae Mirena Mev po cazp os Table 414 Table aa | Tae a8 *Teb0& Cer Pat Rataeey Table 31.3 Tobie6.2 ‘i usa z *Surttcs Hardnone “Chay Waco le [Tastes J | Seiten | | "Stree orange Table 445 ‘Stace Harness Z| Fret Fremuansy fo impertcton sTeruge Wal Table 8.9 @ | “cons Tolrancas sues Maraiess teas “Sunless BY] coors ieee ‘Suracs armas Fea Frequency for ‘eet “Gran Size Test, nbs 16 “eat Pregenoy Through Wal 2 Frequensy =e Thou Wiel Table 6.1 Hardness Table 6.4 sFeasio Tost - ortness ‘Tals Test raat Pogpancy toe ‘Tvaugh Wat reqvenay ncn cease ries Teng Harness Test | ranch tosh nas Tet J sida Bend Test, Frequency Fraquenay oe ee Test Frequency fa Moshe vionpact Test Side Bond Fast a Let, Table 3.2.2 "Frequency Table 82 Vea Senoth “Suface Haesoose Table 922 “Forel Stanath Tobio3.2.2 Tact Sinpaet Ena ‘Eorgeron Table 0.2 ‘Visi Stang ae a Baquero Siping *ohary Vrach ‘Tarae Senge aoa Theqareronis teas ast ‘elongatian hough Wa Tabblo 3:4 2 ‘pact Energy ‘archos Test “Wing Table 74 Tete 8.8 squrements Raaguiramanis ‘Appleabie Standards “Choral Araisie yc ieperarece Tabie3.6 Table72 -*Woldinig Rleguirements| «Floquived Inspections tor Hardening Table73 *fotrence Stancaras Table 7.4 ‘Aecaptance Criteria Table 52.3 Table 71 “Tool tbl. Tube Section 7.10 MRectrenente ‘Nels Serene ‘oy gant etd Das “able 7.2 Fircoabity ‘Sqtived ngpactons Table 7.9 eloence Stardae 1 0Chapter 3 Manufacture and Metallurgy 3.1 Normal Weight Drill Pipe and Thik-Walled Dril Pipe... orto 3.4.1 Dill Collars, Stabilizers, Subs and Pup Joints once IE 3.1.2 High Strength integral HWOP aha 3.1.3 Gommon and High Strength (weld type) HWDP 18 3.2 NWDP and TWOP Tensile Properties and Impact Energy Requirements 20 3.21 DillColiars, Stabilizers, Subs and Pup Joinis Tensile Properties nn 28 2.21.1 Drill Collars, Stabilizers, Subs and Pup Join's Impact Energy Requirements... 21 3.2.2 Common and High Strength HWDP Tonsilo Properties and Impact Energy Requirements ale eee 3.3 NWDP and TWDP Tube Body Elongation Raquirements 23 2.4 — Weld Zone Heat Treatment and Welding Requirements for Weld-on Tool Joints... Eee ae) 3.5 Welding Requirements for Welded-Blade Stabilizers «nnn BS 3.6 Welding Requirements for Hardbanding AppICStiON «creer BBdid IHG PeeA-HOINLL PUB IUBIEMA (BILLON, 13 (eGeczeau penuzoo} samo} 5] -ano4p}4i0 ‘8809 (005 2049) sed urey sed 19ito| 81 Jamo} x0q 8u0 puE 25% 51 J9xey1yin“SpjoN.002 6] J9NSYDUN 'EPIBN DOP _J9KIUOIUA'sud ODL 40 J0mO| $1 ADYOIN ‘SUE {140 10 }0|40d ug) A10RG 10 Jo}Y0d 0D) Yo| Nd yoo AB Led BUG 99zIE 304 18d UM OULy 19-9 zp aaa eo Yo| Jee feat 38 |Ucy sed yee4 sed BU SE BZ 8, RE eae, cae, Beco, Bt cea 0( 40d peou) 10d 8 (eare) (zara) sojoed ye6 ou ——_sapoesd UNE UL azg UD Rae 20) yeay sed U0 veoy 13d 000 Aouandary 01 any. inyng. wrwupe 95510" wna seg b0'0 tansoydsoud ‘sruoydsoug wow seen) —__anueeulscen Tao ESO OrreT sei's's010 90% reer, EEMBY ceneL 1. 130 Bt uso menses eee merce, = ‘800003 BUEN > - U6 Pia Wopem ‘ssoumag srorag eat] ens BEpURTS (eons paepuRls (eons PICpUCTS 3U0Z PPM ToT POL Tpog en Sd ANNE POEM AOI PUP TUBISAN [EUNOH)| 40) syuowrs.jnboy jeo/Gun yey pur BuLNoRMUEW | '¢ oqeL wonmoyyoudlg oMpON, Bune 'y euHHOA, ‘UORIPS UMA tOBureau Veritas THHil Table 3.1 Manufacturing and Metallurgical Requirements for|Norinial Weight arid ThickWalled Dilll Pipe (continued) 1 Tubo Body Too! Joint Weld Zone Critteal ‘Standard Critica ‘Standard Critical Tensile Test Frenuorcy® size 2 6-510 Heston, Tape 92@ED Toes 2M Tahos 2AEED Tatio 0D Heat Control One par heat ‘One per heat: One pin par heat ‘One pin per heat and a Tensile Test ‘one box per heal Frequency Surlaco Hardhass = E S 268-607 BEN 37 HRC man 37 HRC max ‘Surlace Hardiness -- * 7 All pins and boxes: All welds: All welds Tesi Frequaney Hest Control % = 286-947 BAN Surlace ; Hardness’™* SB eatconrl = a = ‘One pn por heat and cn boxe haat = Trough wal Z 285.047 BH 286.341 BHA or S7HACmeKimean 8? HRC mas (mean Hardness 90-88 HA harcness number) hardness number) Traverse {snare crass sector) = ‘One box per fot 200_Ona pin per hes pot ot Oneper One part or every boxes, uhichoveris or 100 pins, wrichever 400 wold, whichever ia 800 weido,wnichver Traverse Tast lower islowot end ane tox lower is ower Frequency er heat per lot or 100 bokea, whichever lowereeeegce SL lon, Volume 1, riling Tu WF Table 3.1 Manufacturing and Metallurgical Requirements for|NOrmal Wel ghtand iT HICk:Walléd Drill) PIPS! (continued) Tube Body Tool Joint Weld Zone ‘Standard Critical ‘Standard Critical ‘Standard Critical Hest Control 285041 BN 2015341 BHN 0 80-36 HRC {single cross section) = (One bax per heat ‘One pin per heat and (One pin per heat ‘one box per heat when applicable) Table 52 GEE Table 32 GED Table 52 GED Table 3.2 GATED Table 32 GED = Tables 2 GETED E:7&! One ‘Cha sel ol 9 specimens One eet cl Sspecimens One sat of 3 specimens Cne set of 3 specimens Ona set of 3 specimens: specimens | er per heal perlal of 100 per pin perlot er 200 per pit per hea per lot per Wel! olor every — por weld lot or every lot of 40 lengths or less lengths or less tor all nd race) pins, whichever is lower and one set of 400 welds, vhichovar is 200 molds, whichaver Is lower (of 100 pins, whichever ‘slower and one set of loner ‘one por heat S.epecimens per box 3 specimens pet Hox 200 lengths pet fat or 200 boxes, per heat er et oF 100 pipe size = 6-5/8 whichever islawer axes, whichaver Is lower 34.95, G+105, 5-135, DS-140, DS-150! One st of Bapecimens Deer heat per tot of 100, lengths oF less pipe Heat Canirol Table 3, Table 3.2 Charpy V-areh lenpect Enorgy¥"* ‘eat Canto Impact Test Frequency" ‘One set of 8 specimens: for pins and ‘specimens par heat for boxes ‘One setof 8 specimens — por heat for pins and ‘one set of S specimens pet heat for boxes Normal Weight and Thick-Walled Drill PipeG Bureau Veritas THHi [=——_ ae Table 3.1 Manufacturing and Metallurgical Requirements for|Nortial Weight/and ‘Thick Walled Drill|Pipe (cominuec) Tube Body Tool Joint ‘Weld Zone Standard eritieal Standard Critical ‘Standard Critical Side Bend Test = ee 7 a ‘No open detects No open dafocts exceeding 18inchin exceeding 1/8inch any deciion on the in any direction on convex surlace of the the convex surface cimen. of the guide-bend specimen specimen, Cracks on the specimen comers other detect(e). orevery One per lot or every whichever is 200 welds, whicheveris ‘specimens — lower (two specimens: portest piece) or tact piooa} Side Bend Tost = i e ES onl | Frequency 409LL ng Tubular Product Sp Table 3.1.2 Manufacturing and Metallurgical Requirements for High Strength Integi ‘Standard ep 1 ae A rut Lena Se ee aur 002 naseury Phogowe: _Gorsse newman Suprar Shami oy WD = laine = eee Teal Frequey er Shona Sey Tanie 321 EW Table a2 | Tonsis Poparios ~~ ‘Taos? Table 2@ Si Buel. One per hoalper 1 Ore par elo a = eS icmmg Ory Ore porhoatand one aso mer reg om tet eat ———— Se sone fe en Tata Tout equeney Ona portant | Ona parheal BEN minimum "== 255-041 BHR Surface Horcinoos 2-241 BN PBS ~ BH BN, 7 ne pa cs eS roca per Suraoe Hacroes At bweorthes Alba or wes "est Premuens Terougs wa Nari variation of HRC a ees Hardness Tavares tengle crose section) Thon wan = Morar or ‘ne pr ret pr ot 0 nga Heroes Tesora es areas Teneo fas and er tars Kan hat hea HC tng “oat Frenueney 5 wipy Voie Tat 924 Tes ag Tuan wel Cee ct Era Nachos Teese Impact Test ‘Sid Steal: One set of 3 specimens per Si Steel: One set of $ soscimens per Do CME renoy neat par it fastpertta toiorsormesrdos 2 Ghose vncch Gabwan® abeae? Nonthay Ont: One set Dar ror st re ee ae Honmaginit One satot9speorens —_tonctnercy ERE per heat and one epscimen per bar size Imnpact Test ‘Ooe eat ofS fork a Froquney specirera per qneic Propariea Reaiverwaneie pareabliy-< L010, Rav negro pana 1 O10 focconeagnac rete etin he vain hernagrte etn he te Sears and femaurtrmmanete hate ¥ 08 eyapenenmena a vir, High Sabin mul ou Groth Stergth HWP ry Pea teow Coresion Aeaistance Malia) free each dil colar and (Material rom exch dill collar and the same manutecturing level £3: or Crilical. ‘ablizer chil bo euljete Wo accretion” etsbilzr2hsllos eubjedtd to acortosion ‘eal {ASTMARS2 Proctis E}ie prove asl (AGTM A2G2 Pres 6} 10 prone farce ba nbergranuler corgi, High Strength thtegral HWPi‘) Bureau Veritas THHI Table 3.1.3 Manufacturing and Metallurgical Requirements for Welded n and High Strength HWDP ‘Tube Body Tool Joint Weld Zono Standard Critleal Standard Critical Standard critical wpe Seariess ‘Seamiess Wokden Weldon ‘Nolding Prooese = - - - Table 3 QED Table 3 ED Heat Treatment" Gomman N NAT, Gammaa'N, NAT, ast ast oat ost High Siength: G27 High Siisngih G8T Chemiety (by weight) 1.038% maxsrurn > : = = Phosphorus; 6.125% axcnun Sutsr ‘Ore por heat = x z = Fine gran practice = = [ozo 55) Gian Size Tost = One ot heat Frequency TensieProveries ——Tave3.02 GEER Tstis3.22 QTE 0092.2 ENED Tables.22 GEE Tablea.22 Tensile Test Frequency Onepar heat Ona per heat One pes hoat ‘Ons per heat 2B BHN mininem 87 HRC max 87 HAG max “Alpine and boxes AN welds A wis a? HAIG max ‘One per weld lot ar ‘very 400 production welds, whichever Is rower6r | Enersy Table 3.1.3 Manufacturing and Metallurgical Requirements for Welded Tube Body Tool Joint Standard critical ‘Standard Critical Table 3.2.2 Charpy V-Notch Impact — Table3.22 One set oF 3 ‘Ona sat of 3 spseimeng par heal eperimena per heat par it per let Impact Test Frequency Side Bone Test = = 2 - and High’ Strength HWDP- Weld Zone Noopen defects exceeding 18 inch ivany direction an tha convex aurlcs the specimen earners may be neglected if ‘evidence ewsts bat tmeoe cracks recited trem an ielusion er star esteetefe). ‘Sido Bons Tost Frequency High Strength HWOP 1 section Fer the purposa of satig tense ard impact test eauer "There are no reculrmenis lor hardness en nanmagnatic mater t shall bo dons for ‘One per well at or ‘every 400 precuction ‘wold, whionener ie ower quired by he BOP shear rams wdiressed wher higher stength reqlene of en irtegralsteilizer and core and nack ragians of awaldd-badsstlizor anh heat ot szel sad far prosuctn are raquied vy tre manufacturer. Ahoat contol al be avllabie Yo the customer©) Bureau Veritas THM a] is Table 3.2 Tensile Properties and Impact Energy Requirements for Norinal Weight’ané Thick: Walled pe Tensile Properties Charpy V-notch Impact Energy Tensile: Percent Average of Single ‘Tost ‘Specimen Size elt Suengin Srengh Elongaten@Speginens Reading Temporetire neo 2 Tab 2 Level = Min Max Min Min Mini Max sbeorbed onary rdieton (KS) (KSI) (KSI, (ft-tos) (bs les) (CF) Pee en FE cae a eee ‘i 7108 100 so #6 AsO mmx 7.5mm (i sea) = 8125105 40 38 70 10 rm & 10 me (al size) § 8 126 105 Table 32 GE 59 48 4 19 mim x 7.5 mm (34 sizey 10518515 Tate os GOED 40 36 70 10 mm £10 mm ful size) ? 105138 115 Tobin GED 69 48 4 410 mim x 2.5 mm (8/4 size) a S195 Siandad 195 165148 40 35 7] tO rm x 10 mmm dul size) 2 Critical 195165, 145 Table 9.9 GEE 58 4B 4 10 mm x 7.5mm (3/4 size) oF OS-140 Standard 140 160180 “0 35, 7 tO mmx 10 nn (ul size ‘3 140160 150 £0 «0 <4 10 ri x 7.8 mm (a ola0) i 05-150 Standard 180165180 40 95 70 10mm x 10 me tl size} ie — cr 60165 100 40 38 “4 40 mmm x 7.6 mon (a ize | & Tube Upset Ends Same as Tuba Body ~ ~ - = Beco ier reli Tool doit" Stendad 120165140 13 96 7 1Ommx 10 mm ll sizey = Gotical 120185140 ia 41 24 40.mmn3x 40 men ful 20} GD Weld Zone *»# Stendaid —Greatertnen pips body. Faure rust not ooo on eld ie, 0 Ey = iiioal 10K grater Men’ppa bee, 24 oy =——$£—\.\ —_“triammiomernicime OOOE—E——eeeeee | i P Too! Joint YS, =rpeclled minkrura tubo body yl strenat | 1 indeatad requaney ison requrad tr connection pins. For boss, a AA.” iis toch ross sectonsl area bated en norina outside and inside 125301205 BHN shal bs proto atslacary tan progorag. Ts West ‘lar ig Iipordmredatindcoied uesucroy atte clon shoo Figut 6 2a GED oan vat ovals ameter speed by the manulechuer | 4 smiacrum alonati Ineie damon seslles 8 Mo Marlatt NWDP and TWOP Wold Zone {Impact Energy for NOP and TWOP shibit an absortod anergy Belay minimury aveRRge fll spociens must awe ehergy above te eanirwmSSseveseee eS ee eee SSCS eeeeeeeeeeeas peat on, Volume 1, Driling Tubular Product Spocification Table 3.2.1 Tensile Properties for Percent Elongation Level Mis Ks Standard Sioar 110 140 2 Senet 110 ~ 440 13 cre "100 135 13 Se 100 135 3 Ronmagnate Stairiess Stl (ost Stablizers and Subs) ; 5D cain i 2 2.344 5:00 <4 inch ie a = 110 18 42007 inch a s Goaaiik “100 » 7800-11 inch el 2 Table 3.2.1.1 Charpy V-notch impact Energy for Drill! vg of Singla oat Specimen Size S seen Fealng TATE cme nz rtd Lave! ain ‘Min ‘regen fact fu Jeo fib is ft sree ‘ranca Sear re: Standard 40 35 » 49 mma 18mm (tl slo} Ses leoy el “ical 40. 25 70 40mm 10mm (tl size Nonmagnote Stantose Steet (Orit Collars, Sta Standard 60 25 49 mm 10mm Cul sled RRS rs eats “cial 60 25 10 mmx 1mm (tl 3 Standard 50) 25 10 mmx 101mm (ul slo} 140.5 MYS < 160 (KS! a 2 = Py YS > 100 (KN) A With single ead of 75 I ot veka,Sate ee Table 3.2.2 Tensile Properties and Impact Energy Requirements for Common and High Strength HWDP- ‘Tensile Properties Charpy V-notch Impact Eneray TTensiio _Pevcent Avgota——_Singla Test Specimen Size ‘Yield Stranghn —StiengthElongaton Specimens Reading — Temp, (ae Note al Tabi 82 for Mn itn Min Min” Max’ —_absorbad anergy radacion tbs) {actor fr ub (tbo Tool Joint 0 a 85 107mm x 10 mn (so) coe Fins 10 a $5 __s01mmx 10mm (sie) ates 10 a 357) —JOrwnx fmm (tila) 1a “a 85 70___ 10mm 1mm titel) Weta Standard e = x = cata 2 1070s mm x40) “Tbe Body orwell ype) Standard 60 78 e = 3 Cite 00 48 2 a Asn 8 rr tid Teta a opetinn Sms t= wg ” 98 70 40mm x 0mm thal ize) 5 - Ls Cites ns 857040 mmx 10m ta ize) i B 10 im (al ze eS coermn Sind 100 48 10 $8 70—*40 mmx 1m (al ize) Giles tts rn 867010 mm x10 mm fal 320) ‘Wald Zone ro ‘Standard Greater than pipe body * bs - i Gor weld type) Critical Graater than pipe body: 1 2a 4 10 mm x 101mm (hull size ae? === ee oral MmnRRMC TMOG Pr 2 J : 0 Jo mmx 10mm (a ie 2 cocrmn — Sandod 10 “ot ‘ =o 7 (ut e29) col 1) ot ao 35 70_ 10 mmx 10mm (tal e20) ‘Sandxd 400 ta «0 50m x tO (a 99) 027 ah ‘cal 100 ~ 485 13 40. 3S 70 410 morn x 10 rem (lull size 1. Gommon and Righ Strength Weld Zone Who, 78, YOTAD SF A,