Service Manual MS9 PDF

SERVICE
MANUAL
FOR MS9
REFERENCE 09 - 00
MELET SCHLOESING Laboratoires - OSNY - FRANCE

MELET SCHLOESING Laboratoires - Osny - France Page 1
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X/Y SYSTEM CALIBRATION 7
X/Y Rotation Sytem : Global view 8
X/Y Rotation Sytem : Parts description 10
X/Y Rotation Sytem : Optical positions 12
Rotation Belt Calibration 14
Rotation Wheel Calibration : 7 optical slides rotation wheels 16
Rotation Wheel Calibration : 4 optical slides rotation wheels 18
Wheel Calibration Control 20
X/Y Up/Down System : Global view 22
X/Y Up/Down System : Parts description 24
Up/Down Belt Calibration 26
Needle Axis Control 28
X/Y System Oiling 30
X/Y Axis Control Software 32
Up/Down Control Software 34
Rotation Control Software 36
SYRINGE MAINTENANCE 39
Syringe pump : Global view 40
Syringe pump head : Details 42
Syringe pump head : Grease and O-Ring Maintenance 44
Syringe pump head : Dismounting 46
Syringe pump head : Cleaning 50
Syringe pump head : Greasing 54
Syringe pump head : Mounting back 56
Syringe pump head : Maintenance end 58
Syringe pump calibration: Motor Switch calibration 60
Syringe Control Software 68
Syringe Control Software : Speed 70
Syringe Control Software : Steps 72
Hb PHOTOMETER MAINTENANCE 75
Hb Photometer : Global view 76
Hb Photometer : Details 78
Hb Photometer : Principle 80
Hb Photometer : Hemoref circuit 82
Hb Photometer : Hb blood dilution circuit 84
Hb Photometer : Hb photometer replacement 86
NEEDLE MAINTENANCE 91
Blood sampling needle : Global view 92
Blood sampling needle : Details 94
Blood sampling needle : Maintenance 96
Blood sampling needle : Replacement 98
CHAMBER MAINTENANCE 101

Measuring Chamber : Global view 102
Measuring Chamber : Details 104
Measuring chamber : Aperture Replacement 110

COMPRESSOR MAINTENANCE 115
Vacuum/Pressure Circuit : Global view 116
Vacuum/Pressure Circuit : Detailed view 118
Vacuum/Pressure Circuit : Compressor Cleaning 120
VIDEO MAINTENANCE 127

Video LCD Circuit : Global view 128
Monochrome Video LCD Circuit : Detailed view 130
Monochrome Video LCD Circuit : Back-Light board replacement 132
Monochrome Video LCD Circuit : LCD Video Display replacement 134
Color Video LCD Circuit : Detailed view 136
Color Video LCD Circuit : Back-Light board replacement 138
Color Video LCD Circuit : LCD Video Display replacement 140
Color Video LCD Circuit : Back-light lamp replacement 142
TROUBLE SHOOTING 145

No Start/No Sound : Check Printer MSI ON/OFF 146
No Start/No Sound : Check MS9 Fuse 148
No Start/No Sound : Check MS9 Power Filter 150
No Start/No Sound : Check Power Supply 152
No Start/With Sound : Check the number of Beep 154
Fast Boot Stop/No DOS Start : BIOS Configuration Error AMI BIOS 158
Fast Boot Stop/No DOS Start : BIOS Configuration Error BIOS AWARD 160
Fast Boot Stop/No DOS Start : Floppy/Hard Disk Drive Problem 162
Loading MS9 Program : FK1 / CK1 Lib. Error 164
Loading MS9 Program : Startup Control Errors 166
Loading MS9 Program : Dilutor Initializing Errors 168

X
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CALIBRATION
MELET SCHLOESING Laboratoires - Osny - France A Page 7

X/Y ROTATION SYSTEM
Global view
Notes : The X/Y rotation system is a part of the up/down

- movement system which activates the whole
- movement of the blood sampling needle during the
- sequential dilution (sampling probe).
- It is composed of a positioning optical system !
- and a rotation motor movement generator ".
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

!
"

X/Y ROTATION SYSTEM
Parts description
Notes :
The X/Y system rotation is composed of :
-
- ! A wheel with slides (optical windows) (in the
- previous version 7 slides and in the actual
- version 4 slides) which give the X/Y system
- positioning.
- The previous version with 7 optical
- slides has the screw cylinder bloc in upper
position and the new version with 4 slides
-
earns the screw cylinder bloc in under
-
position.
-
- " An Infra red optical sensor.
-
- # A rotation step by step motor with a gear
- box.
-
-
$ A belt which links the step motor to the X/Y
system.
-
-
-
-
-
-
-
-
-
-

" !
# $
X/Y ROTATION SYSTEM
Optical positions
Notes :
The optical slide positions are described as follows:
-
- ! StandBy position, Sampling probe in the front
- sink cuvette.
-
- " Whole Blood Sampling position
-
- # Predilution (First dilution) position.
-
-
$ Reference (initialisation) position, Sampling
needle on the RBC chamber.
- This slot is the largest.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

# ! "
!
"
#
$

ROTATION BELT CALIBRATION
Notes :
Due to transportation shocks or long period of
-
vibration the belt which links the rotation driving
-
stepper motor to the X/Y system can be released.
-
-
The first points to check in the X/Y positioning
-
calibration are :
-
-
-1- The 2 gears ! which are :
- on the X/Y system on the rotation motor
-
- under the rotation stepper motor
-
They must be tightly screwed.
-
-2- The rotation belt which must be taut
-
enough.
-
For the belt test it is just necessary to touch the
-
-
rotation belt " . It must be straight but not too taut.
If it is too taut the axis of the rotation motor could be
-
destroyed in time.
-
If the belt is released it is confirmed by a dead
-
-
movement # that one can feel by moving the
sampling needle from left to right around the
-
standby position. When the belt is tight enough the
-
dead movement disappears and maintains only the
-
movement of the rotation gear box.
-
To pull the belt it is just necessary to unscrew (2
-
screws) the rotation motor on the back side of the
-
-
front panel, pull a little bit $ to tight on the belt and
finish by fixing the motor with the screws again.
-

!
"
&
#
$ '
ROTATION WHEEL CALIBRATION
7 optical slots rotation wheel
(previous model)
Notes : The X/Y system rotation is calibrated as follows :

-
- In this version (7 slots rotation wheel model)
the rotation wheels is placed with the fixation
- screw cylinder side up. (different from more
- actual version which has only 3 slides. see next
page).
-
- ! Place the blood sampling needle (sampling
- probe) in the front cleaning sink in the far right position
hole (the deeper one).
-
- " If the slot of standby position is not in the
- middle of the optical sensor then Turn the wheel
- slightly with the hand until the position of the sink
slide reach the middle of the optical sensor.
-
- # Check the correct middle positioning of the
- wheel in the optical sensor. For this, turn the X/Y
system on left to the RBC chamber, the wheel
- must stay on the middle of the optical sensor with
- no touch on the upper or lower part of the sensor.
-
-
-
-
-
-
-
-
-
-

!
"
# (

ROTATION WHEEL CALIBRATION
4 optical slots rotation wheel
(new model)
Notes :
In this case the screw cylinder bloc of the optical
- wheel is in underneath the wheel. The
- calibration protocol is the same than previous pages
- for a 7 slots older version optical wheel.
- The optical slot positions are described as follows:

-
- ! StandBy position, Sampling probe in the front
- sink cuvette.
-
- " Whole Blood Sampling position
-
- # Predilution (First dilution) position.
-
-
$ Reference (initialisation) position, Sampling
needle on the RBC chamber.
- This slot is the largest.
-
-
-
-
-
-
-
-
-
-
-
-

$ # ! "

WHEEL CALIBRATION CONTROL
Notes : Check the correct positioning by testing the rotation

- initialisation cycle as follows :
-
ESC, S, C, F
-
- then F2
- then F10
-
- The blood sampling needle must :
- ! Go from the sink position (StandBy position)

-
- " To the RBC chamber (largest optical slide),
-
-
#and then return to its perfect standby sink position
(the furthest on the right and the deeper one).
-
-
-
-
-
-
-
-
-
-
-
-
-
-

!
"

X/Y UP/DOWN SYSTEM
Global view
Notes :
The up and down system is a part of the X/Y
-
movement which carries the blood sampling needle
-
during the sequential dilution (sampling probe).
-
It is composed of an up/down motor movement
-
-
generator with a belt ! and a reference up position
-
optical sensor".
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

!
"

X/Y UP/DOWN SYSTEM
Parts description
Notes :
The X/Y up/down system is detailed as follows :
-
-
-
! An optical switch in upper position. The infrared
barrier sensor is located on the back side of the
-
front fluidic panel. A vertical slide on the front metallic
-
panel allows the plastic optical switch to follow the
-
up/down movement and give the upper position as
-
the reference position. This optical switch is directly
-
fixed to the belt and the whole blood sampling needle
-
axis.
-
-
" An upper position gear which is directly fixed
to the stepper motor # . No gearbox in this case.
-
-
A space has been left around this gear in the front
-
panel to permit the up/down stepper motor to position
-
the calibration.
-
MS LAB references :
UP/DOWN STEPPER MOTOR : 3MS09410
$ A lower position gear.
ROTATION STEPPER MOTOR : 3MS09411
UP/DOWN BELT : 3MS09875
) A belt which links the up/down stepper motor
to the X/Y system.
ROTATION BELT : 3MS09876
BLACK PLATE OPT. CODER : 3MS09392

!
"
#
)
$

UP/DOWN BELT CALIBRATION
Notes :
Due to transportation shocks or long periods of
-
vibration the belt which links the Up/Down driving
-
stepper motor to the X/Y system can be released.
-
-
So check :
-
-1- The Upper gear ! fixation.
-
-
-2- The Up/Down belt which must be tight
-
enough.
-
Test the belt just by touching it ". It must be straight
-
but not too taut. If it is too taut the Up/Down movement
-
will be too strong and then the stepper motor will
-
pain and generate immediate Up/Down errors.
-
If the belt is released then it must be tightened again
-
by pulling on the Up/Down stepper motor by means
-
of the two screw which maintains it #. confirm the
-
right calibration by performing a soft Up/Down
-
movement made by hand on the X/Y system $.
-
-
If the Up/Down belt is not taut enough then
-
drops of whole blood can splashed around the
-
area of the blood sampling on the plastic front
-
panel.
-
-
-
-

" !
*
#
$ (

NEEDLE AXIS CONTROL
Notes :
Due to possible transportation shocks the calibration
-
of the vertical metallic bars of the sampling needle
-
must be checked.
-
-
Place visually the vertical metallic bars in the same
-
optical line. Check that all the vertical axis are parallel.
-
-
If vertical axis are not parallel as in drawing !,
-
then correct it by hand " by twisting the total
-
vertical axis to obtain all the vertical metallic bars in
-
the same line #.
-
-
If the up/down axis bars are not parallel some
-
Up/Down Errors can occur.
-
-
-
-
-
-
-
-
-
-
-
-
-

!
"

X/Y SYSTEM OILING
Notes :
From time to time (around once a year) it is
-
necessary to oil the X/Y system. For this, it is very
-
important to use only sewing-machine oil. NEVER
-
use SILICON oil or Grease. Only one drop of
-
sewing-machine oil is enough.
-
-
! Clean the 2 vertical axis with a dry piece of cloth
-
(Use a cloth which leaves no cloth dust) to take off
-
the old dirty grease or old dirty oil.
-
-
" Put one drop on the front axis. Put the drop over
-
the hole of the needle carrier which is made in the
-
front vertical axis.
-
-
# Put one drop on the back axis. Put the drop
-
over the hole of the needle carrier which is made
-
for the back vertical axis.
-
-
$ Put one drop on the bottom gear of the up/
-
down belt. Do Not put any oil on the belt.
-
-
) Make some vertical movements to distribute
-
the oil all along both vertical axis and inside the
-
bottom gear of the up/down belt.
-
-
-

!
" #
$
(

X/Y AXIS CONTROL SOFTWARE
Notes :
All the X/Y system movements are digitally
-
programmable with the MS9 software. To gain
-
access to the fluidic setup menu hit the following
-
keys :
-
-
ESC, S, C, F
-
-
! The window for the up/down stepper motor.
-
-
" The window for the rotation stepper motor.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

! "

UP/DOWN CONTROL SOFTWARE
Notes :
The up and down movement of the X/Y system is
-
controlled by digital data which are the number of
-
steps of the stepper up/down motor. A reference +
-
upper position gives the position where step=0.
-
-
+ The upper reference position is achieved when
-
the upper position optical sensor is masked by the
-
plastic barrier.
-
! Ht_Bd : Blood sampling down position
-
" Ht_Sk : Cleaning sink down position
-
# Ht_Pd : Predilution cuvette down position
-
$ Ht_Rb : RBC Chamber down position
-
) Mt_Pd : steps up for Predil. mixing position
-
, Mt_Rb : steps up for RBC mixing position
-
- R_Bch : Step for whole blood tube with cap
-
detection. This gives the sensitivity for cap detection
-
to give an alarm.
-
-
The speed of the stepper up/down motor can be
-
also controlled with the following digital data :
-
Acc_Qt : Acceleration step quantity
-
Acc_Pt : Acceleration slope
-
Dcl_Qt : Deceleration step quantity
-
Dcl_Pt : Deceleration slope
-
Spd_Dw : Speed for going down
-
Spd_Up : Speed for going up
-
Dwn_Bd : Speed for going down for blood
sampling.
Up_Bd : Speed for going up after sampling
blood.

+*
,
-
. 12
12 12 123 ' 123
123
12 12 123 123
12 12 123 123
12 12 123 123
12 12 123 123
'
12 123 123
12 123
'
12 123
) 12
12
12
123
123
123
$ 12 123
.
12 123
"
R B C
12 123
12 123
CHAMBER
12 123
12 123
12 123
12
' '
# !
PREDILUTION S I N K W H O L E
CUVETTE B L O O D

ROTATION CONTROL SOFTWARE
Notes :
The rotation movement of the X/Y system is controlled
- by digital data which are a number of steps on the
- stepper rotation motor. An initialisation position is
- defined by a large optical slot in the optical wheel.
- This position is initialized on the RBC chamber when
- the MS9 starts up or when modifications are made
- in the fluidic data. This initialisation movement give
- the distance between the Pdl (predilution position)
and RBC (RBC chamber) on which is positioned the
-
large slot reference position. Here are the number of
-
steps for each movement:
-
-
! Sk->Bd : From Sink to whole blood sampling
-
" Sk->Pd : From Sink to Predilution cuvette
-
# Pd->Sk : From Predilution cuvette to Sink
-
$ RB->Pd : RBC chamber to predilution cuvette
-
) RB->Sk : RBC Chamber to Sink
-
, M_Pdl : Steps left for Pdl mixing position
-
- M_Rbc : Steps right for RBC mixing position
-
/ Bd->Sk : From Whole blood sampling to Sink
-
0 Pd->Sk : From Predilution cuvette to Sink
-
-
The speed of the stepper rotation motor can be
-
also controlled with the following digital data :
-
Acc_Qt : Acceleration step quantity
-
Acc_Pt : Acceleration slope
-
Dcl_Qt : Deceleration step quantity
-
Dcl_Pt : Deceleration slope
Spd_Gh : Speed for going to left
Spd_Dt : Speed for going to right

"12345678 !
& *
123456781234567
123456781234567
1234567
$ 1234567 # 12345678
* * &
1234567890
1234567890 1234567 12345678
)
12345678901234567890123 /
*
12345678901234567890123
12345678901234567890123
01234567890
1234567890
& 1234567890
% %
- ,
R B C PREDILUTION S I N K W H O L E
CHAMBER CUVETT B L O O D

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MAINTENANCE
MELET SCHLOESING Laboratoires - Osny - France B Page 39

SYRINGE PUMP
Global view
Notes :
The syringe pump does all the dilution and lysing
-
reagent dispensing. It comprise :
-
-
! A very powerful stepper motor with a gearbox
-
-
" A plastic transmission block with an integrated
-
reference switch position.
-
-
# A head with 3 pistons.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

!
"

SYRINGE PUMP HEAD
Details
Notes :
The syringe pump head is detailed as follows :
-
-
! The 'Diluent' master piston.
-
-
" The 'Lysing' reagent Teflon piston.
-
-
# The differential volume blood sampling piston.
-
-
$ Tubes which are connected on the head :
-
-
% Large diameter crystal tube for the Diluent,
-
& Small diameter crystal tube for the Lysing
-
Reagent,
-
' Short silicone tube for inside of sampling
-
needle,
-
( Long silicone tube for diluent and blood
-
dispensing by means of the internal part of the
-
sampling needle.
-
-
-
-
-
-
-
-
-

( ' & %
"

SYRINGE PUMP HEAD
Grease and O-Ring Maintenance
Notes :
The syringe pump head must be from time to time
-
(around 15.000 cycles) greased and the O-Ring
-
which are used for sealing of each Piston must
-
be changed.
-
-
! The 'Diluent' master piston is the main part to
-
grease.
-
-
" The foot O-ring of the 'Lysing' piston can also be
-
greased.
-
-
The O-Rings to change are :
-
- The master piston (Diluent) O-Ring
-
- The Teflon piston (Lysing reagent) O-Ring
-
- The Blood sampling Piston and teflon Foot-
-
Ring O-Ring.
-
MS LAB references :
The following pages will explain how to grease the
SYRINGE SET OF O-RING : 3MS09905
syringe head.
SPECIAL GREASE For SYRNG : 3MS09890
SYRINGE PUMP COMPLETE : 3MS09920
SYRINGE PUMP PLAST. HEAD : 3MS09360
LYSING TEFLON PISTON : 3MS09364
SAMPLING PISTON Dm0.15 : 3MS09886
DILUENT MASTER PISTON : 3MS09362
STEPPER MOTOR FOR SRNG : 3MS09409

!
"

SYRINGE PUMP HEAD
Dismounting
Notes :
The syringe pump head can be dismounted as follows
-
:
-
-
! Before any following manipulation the reagent
-
tubes of Diluent (White) if this one is placed on the
-
table and the Lysing reagent (Yellow) which is always
-
placed on the same level as the MS9 must be
-
disconnected from the instrument.
-
-
" Take out the Crystal tube from the black plastic
-
Fitting with the help of a screwdriver (to push up the
-
tube while the other hand pulls it gently).
-
DO NOT USE A KNIFE for such an operation. If the
-
tube is broken the syringe head could leak.
-
-
# The same operation has to be carried out with
-
the crystal tube of the Lysing reagent (White Teflon
-
Piston). This tube is a little more difficult to pull out.
-
-
$ ) Unscrew the 2 screws which maintain the
-
Head on the black plastic transfer block. It is better
-
to unscrew them as it has been done to screw
-
them that means partially one by one step by step.
-
-
-
-

!
" #
$ )

SYRINGE PUMP HEAD
Dismounting (.../...)
Notes :
Pull out the syringe pump head as follows :
-
-
! Pull on the plastic head and place the master
-
piston half way between the top and bottom of the
-
head. Some diluent will stays in the master piston
-
place and some lysing reagent in the Teflon piston
-
space. This reagent MUST NOT flow out.
-
-
" Place a cloth beside the black plastic transfer
-
block and the head.
-
-
# Make sure that the cloth is placed around the
-
master piston gear rail and the Teflon piston.
-
-
$ Then ease out the head entirely using the cloth
-
to make sure the excess reagent does not leak.
-
-
-
-
-
-
-
-
-
-
-

! "
# $

SYRINGE PUMP HEAD
Cleaning (.../...)
Notes :
Clean and dry with a very clean DRY cloth the syringe
-
parts as follows :
-
-
CLEANING must be done with a DRY piece of
-
cloth. NEVER USE ANY SOLVENT OR
-
DETERGENT.
-
-
! The base part of the black plastic transfer block.
-
-
" The O-Rings which are staying on the head are:
-
- The Lysing reagent O-ring
-
- The Blood Sampling O-Ring
-
- The Blood sampling Teflon foot-ring
-
-
#Take off the O-Rings which need to be replaced.
-
-
# Finish cleaning the internal part of the head
-
thoroughly.
-
-
-
-
MS LAB references :
SYRINGE SET OF O-RING : 3MS09905
SPECIAL GREASE For SYRNG : 3MS09890

! "
# $

SYRINGE PUMP HEAD
Greasing (.../...)
Notes :
The greasing sequence must be done as follows:
-
-
! Open the vial of very specific grease supplied
-
only by MS Labos. NO OTHER GREASE MUST BE
-
USED.
-
-
" Using the fingers to grease is the better way
-
to proceed here. make sure the hand (finger) is clean
-
to avoid spreading dust or dirty particles.
-
-
# $ Spread the grease all around the master
-
piston place.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

!
"
#

SYRINGE PUMP HEAD
Greasing (.../...)
Notes :
Grease the Lysing and master piston O-Ring as
-
follows:
-
-
! Take the O-Ring of the Lysing reagent piston
-
and grease it. DO NOT GREASE THE INTERNAL
-
PART OF LYSING REAGENT PISTON PLACE IN
-
THE SYRINGE PUMP HEAD.
-
-
" Put back the Lysing reagent O-Ring.
-
-
# Grease the new master piston O-Ring.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

!
"
#
SYRINGE PUMP HEAD
Mounting back (.../...)
Notes :
Reinstall the Head of the Syringe pump as follows:
-
-
! Place VERY SLOWLY AND GENTLY the head
-
into position, inserting each piston gently and taking
-
care that the O-Rings stay in their correct place.
-
-
" When introducing the sampling piston, be carefull
-
not to bend or damage it. It is very thin and very
-
fragile.
-
-
# Finish repositioning the head in its original
-
position.
-
-
$ Put back the 2 screws and check the correct
-
positioning of all the parts.
-
-
-
-
-
-
-
-
-
-
-
-

*
*
! "
*
#

SYRINGE PUMP HEAD
Maintenance end (.../...)
Notes :
! Screw step by step each screw in twisting the
-
head from time to time in screwing. This twisting
-
movement will make sure that every parts fir back in
-
its initial place.
-
-
" Put back each reagent tube.
-
-
# Check the correct position of each reagent tube.
-
-
$ Reconnect the reagent tubes (WHITE if the
-
Diluent pack is on the same level as the MS9, and
-
Yellow) at the reagent entrance of the MS9.
-
-
-
A minimum of 20 cycles (Analysis cycle)
-
must be carried out to take off the over
-
quantity of grease from the diluent
-
piston. For this operation the ALT+X
-
function can be used.
-
-
-
-
-
-
-
-

!
+ "
$
#

SYRINGE PUMP CALIBRATION
Motor Switch calibration
Notes :
! Take off the 4 screws which hold the Syringe
-
pump stepper motor. These screws are placed on
-
the front side of the front panel beside the black
-
plastic block of the Syringe pump.
-
-
" Hold with one hand the stepper motor at the
-
back when unscrewing the last screw.
-
-
# Unscrew just a little (not totally) each of the screws
-
which hold the Black plastic block of the syringe pump
-
in place. These 2 screws are placed on the back
-
side of the front panel.
-
-
$ Push the black plastic block of the Syringe pump
-
to the Left (front view of the front panel) and then
-
screw back the 2 screws to fix the black plastic block
-
on the front panel.
-
-
-
-
-
-
-
-
-
-

!
"
# $
,

Motor Switch calibration (.../...)
Notes :
! Keep pushing to the left direction when screwing
-
back the 2 screws.
-
-
" Unscrew a little bit (not totally) the 2 screws
-
which hold the Syringe stepper motor switch.
-
-
# With another screwdriver push the switch to
-
the left direction (back view) and start to screw the
-
upper screw slightly. DO NOT FORCE when
-
screwing back the switch screws. The thread could
-
be damaged if it is tightened too much.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

!
,
"
-
#
-
Notes :
! Screw the lower screw gently. DO NOT FORCE
-
when screwing back this screw of the switch. The
-
thread could be damaged if it is tightened too much.
-
-
" Screw hardly the gear on the stepper motor
-
axis with a special BTR HEX key.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

-
-
!
"

Notes :
! Be careful that the switch wires are correctly
-
placed in the notch before screwing back. DO NOT
-
PRESS ON when screw back.
-
-
" Screw back the stepper motor by sliding it to
-
the left (back view).
-
-
# Screw back the 4 back of the stepper motor
-
screws by pushing it to the left (back view) the syringe
-
pump stepper motor.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

!
-
"
#
-

SYRINGE CONTROL SOFTWARE
Notes :
All the Syringe pump stepper motor movements
-
are digitally programmable with MS9 software. To
-
access to the fluidic setup menu hit following keys :
-
-
ESC, S, C, F
-
-
! The window for SYRINGE stepper motor.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

!

SPEED
Notes :
The digital data which control the speed of the syringe
- is defined as follows :
-
- Acc_Qt : Acceleration step quantity
- Acc_Pt : Acceleration slop
- Dcl_Qt : Deceleration step quantity
- Dcl_Pt : Deceleration slop
- Asp_Lt : Low aspiration speed
- Asp_Nl : Normal aspiration speed
- Asp_Rp : High aspiration speed
- Asp_Sg : Whole blood aspiration speed
- Rfl_V1 : First part dilution speed !which is
- used to bring the diluent to the outside part of the
- needle.
- Rfl_V2 : second part dilution speed " which is
- made to dispense the blood with diluent from the
- inside part of the needle.
- Rfl_V3 : third part dilution speed #which is
- made to mix with the diluent from the inside part of
- the needle. This mixing process is realised with the
- needle in the upper and centred position.
- These last three sequences of dilution are the same
- as the second dilution in the RBC chamber.
- Rfl_Rc : Rinse sampling needle speed
-
-
-

*
. *
! " / #
- ,

STEPS
Notes :
The digital data which control the steps of the syringe
- allows the adaptation of the dilution for all kind of
- needs. The reference position is based on a switch
- which is in the black plastic block base of the syringe.
- The stepper data is defined as follows :
-
- Cal_T : mechanical offset calibration
- Net_T : Sampling probe head drop off
- Qt_Rç : Rinsing of Sampling needle in the sink
-
- Qt_11 : 1st Dilution, 1st qty of Diluent !
- Qt_12 : 1st Dilution, 2nd qty of Diluent "
- Qt_13 : 1st Dilution, 3rd qty of Diluent #
-
- Qt_P2 : Second blood sampling qty.
-
- Qt_Cp : Additional steps to clean the Pdl and
- WBC chamber in the last step of the Dilution. This is
- done to avoid the carry over on the WBC counting.
- Qt_De : Qty of diluent to clean RBC chamber
- before the second dilution. This is done to avoid the
- carry over on the RBC and THR counting.
-
- Qt_21 : 2nd Dilution, 1st qty of Diluent
- Qt_22 : 2nd Dilution, 2nd qty of Diluent
- Qt_23 : 2nd Dilution, 3rd qty of Diluent
-
Rf1ml : Reference step qty for 1 ml of diluent

*
. *
" #
!

Hb P
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MAINTENANCE

Hb PHOTOMETER
Global view
Notes :
The photometer measures the Haemoglobin (Hb)
-
value with the total reduced Hb haemolyzed Blood
-
solution which comes from the first dilution
-
previously analysed and counted in the WBC
-
chamber. For measuring Hb a reference value for
-
Hb (Blank Hb) from the Hemoref® Solution is
-
needed. The optimal value for this Hb reference
-
measuring is around '25'.
-
-
The photometer system for Hb measurement is
-
composed of :
-
-
! A Photometer block with a LED as light source
-
and a photo sensor including a specific filter that
-
acts the sensitive measuring cell.
-
-
" Two wires linked to the amplification board.
-
-
# Two plugs on the amplification board. An upper
-
plug which is linked to the LED and a lower plug
-
which is linked to the photometric sensor.
-
-
-
-
-
-

!
# "

Hb PHOTOMETER
Details
Notes :
The Hb photometer is detailed as follows :
-
-
! Hemoref® reagent entrance.
-
-
" Valves 5, 16, 17 , 8, 2 which are under le
-
measuring chamber block.
-
-
# Screws to fix the photometer
-
-
$ The exit tube of photometer which goes to
-
valve 17 then to waste container.
-
-
) The entrance tube which come from valve 16
-
via valve 17.
-
-
-
MS LAB references :
FIXATION BASIS FOR PHOTO. : 3MS09335
PHOTOTRANS. PLAST. PART : 3MS09335A
LED PLASTIC PART : 3MS09335C
PLASTIC COVER PART : 3MS09335D
LED PLAST. ADAPTOR : 3MS09335E
PHOTOTRANS PLAST. ADAPT : 3MS09335F
SPECIAL GLASS LENS : 3MS09336D
LED PLAST. ADAPTOR : 3MS09335E

! "
) # $
Hb PHOTOMETER
Principle
Notes :
The photometer measures the Haemoglobin (Hb)
-
value with the total reduced Hb haemolyzed Blood
-
solution which comes from the first dilution
-
previously analysed and counted in the WBC
-
chamber. A reference value for Hb (Blank Hb) from
-
the Hemoref® Solution is needed. The optimal
-
value for this Hb reference measuring is around
-
'25'.
-
Hb br = Hb Blood result
-
Hb bk = Hb reference value
-
Hb 1d = Hb first dilution value
-
Hb br = Hb 1d - Hb bk
-
the measuring principle is a Beer-Lambert
-
photometry integration. This integration is done with
-
a capacity / resistivity system. The Beer-Lambert
-
reaction gives an exponential result of the
-
concentration which linearly integrated by the inverse
-
function a such capacity / resistivity integrator.
-
The main weakness of a photometry sensor is its
-
very high variation in temperature. This is the reason
-
why a reference value is needed. Only the difference
-
in value between Hb 1d and Hb bk is fixed even if
-
the temperature shifts.
-
-
-
-

,
Time
,
Hb bk Hb 1d
+Hb br

Hb PHOTOMETER
Hemoref® circuit
Notes :
The Hemoref circuit is detailed as follows
-
-
! Hemoref® reagent entrance.
-
-
" Level Sensor Black Plastic Block.
-
-
# Valve 5 which is specifically the valve of the
-
Hemoref entrance.
-
-
$ Valve 17 which bypasses the entrance
-
photometer circuit with the solution from WBC
-
chamber or with Hemoref from valve 5.
-
-
) The photometer itself.
-
-
0 2 metallic tubes which link the circuit to the ground
-
to avoid any electromagnetic perturbation.
-
-
1 The waste chamber which is also the main
-
vacuum reserve for aspiration.
-
-
-
-
-
-
-

NC NO 2
21
10 11
12 14
15 13 1 1234
1234
1234
1234
1234
6 3 1234
1234
1234
1234
1234
NO NC
1
)
0
5 16
$
17 8 2
4
#
NC
NO
"
!
Hb PHOTOMETER
Hb blood dilution circuit
Notes :
The Hb Blood dilution circuit is detailed as follows
-
-
! The WBC chamber
-
-
" Valve 16 which is the wasting valve of WBC
-
chamber
-
-
# Valve 17 which bypasses the entrance
-
photometer circuit with the solution from the WBC
-
chamber or with Hemoref from valve 5.
-
-
$ The photometer itself.
-
-
) 2 metallic tubes which link the circuit to the ground
-
to avoid any electromagnetic perturbation.
-
-
0 The waste chamber which is also the main
-
vacuum reserve for aspiration.
-
-
-
-
-
-
-
-
-

NC NO 2
21
10 11
12 14
15 13 0 1234
1234
1234
1234
1234
6 3 1234
1234
1234
1234
1234
NO NC
1
$ )
!
5 16
#
17 8 2
4
NC
NO
"

Hb PHOTOMETER
Hb photometer replacement
Notes :
The Hb photometer replacement must be done as
-
follows:
-
-
! disconnect the Hemoref® reagent tube from
-
the reagent entrance ONLY IF THE HEMOREF
-
REAGENT IS ON THE SAME LEVEL (or higher)
-
THAN THE MS9. if it is under the MS9 level this
-
Hemoref® tube can stay connected.
-
-
" Unplug from the amplification board left edge
-
the LED connection plug. Then unplug from the
-
amplification board left edge the Photo-sensor
-
connection plug.
-
-
# Unscrew the upper and lower photometer
-
fixation screws.
-
-
$ Disconnect the upper and lower reagent/dilution
-
tubes.
-
-
-
-
-
-
-
-

"

Hb PHOTOMETER
Hb photometer replacement .../...
Notes :
) Ease the photometer out gently.
-
-
0 Install the new photometer and fix it with upper
-
and lower fixation screws.
-
-
1 Connect the upper and lower reagent/dilution
-
tubes. Re-plug the LED and Photo-sensor plug.
-
-
-
-
-
-
-
-
-
-
-
-
MS LAB references :
PHOTOMETER COMPLETE : 3MS09940

)

N
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MAINTENANCE
MELET SCHLOESING Laboratoires - Osny - France C Page 91

BLOOD SAMPLING NEEDLE
Global view
Notes :
The Whole blood sampling needle (sampling probe)
-
is an important part of the diluter. It consists of :
-
-
! A white plastic head on which are fixed some
-
steel tubes.
-
-
" A straight steel tube over which is connected a
-
silicone tube going directly to the blood sampling
-
micro-piston of the Syringe pump.
-
-
# A backward sloped steel tube to which is
-
connected a silicone tube going to the valve 11.
-
-
$ A screw which locks the blood sampling needle
-
head on the X/Y horizontal arm.
-
-
% A thin steel tube which goes to the Whole blood
-
sampling tube, in the predilution cuvette and the RBC
-
chamber to carry out the sequential dilution.
MS LAB references :
SAMPLG. PROBE COMPLETE : 3MS09931
FIX. SCREW SMPLG PROBE : 3MS09824

# "
!
$

Details
Notes :
The sampling needle is detailed as follows :
-
-
! The backward sloped steel tube over which is
-
connected a silicone tube going to the valve 11
-
makes an external wash of the needle or allows the
-
preparation of the dilution first with 'Diluent'.
-
-
" The Diluent goes through the sloped steel tube
-
and flows around the outside of the needle channelled
-
along it by its scored surface #.
-
-
$ The straight steel tube is linked to the internal
-
part of the needle. This tube enables the blood to be
-
aspirated and dispensed into the different dilution
-
cuvettes for dilution. The thin internal part of the
-
needle enables the dilution to be mixed.
-
-
-
-
-
-
-
-
-
-
-

! #
"
$

Maintenance
Notes :
The whole blood sampling needle needs to be
-
cleaned when the external washing of the needle is
-
not perfect. It means when the external sleeve of
-
diluent falls not properly outside the needle and when
-
drops of blood or diluent are splashing around the
-
needle. That must be done as follows :
-
-
! Use the thinnest possible abrasive paper.
-
-
" Take the needle out of the Sink and then start to
-
polish the needle from up to down only with vertical
-
movements. Do not make any rotation # or down
-
to up polishing movements, this could destroy the
-
vertical scored surface of the needle.
-
-
$ Then clean in the same way the needle properly
-
with a cloth wetted of alcohol.
-
-
-
-
-
-
-
-
-
-

!
&
#
" &
&
NO
'
$

Replacement
Notes :
The blood sampling needle can be replaced as
-
follows :
-
-
! Take off both tubes " of the sampling needle
-
head with the help of a screwdriver if needed.
-
-
# Unscrew (counter clockwise) the lateral screw
-
which fix the sampling needle head on the X/Y arm.
-
-
$ Pull slightly on the sampling needle head to pull
-
out the needle from its hole.
-
-
Do not forget to position the sloped
-
steel tube on a backward position when
-
mounting the new sampling needle.
-
-
Do not force too much when screwing
-
the fixation screw of the sampling
-
needle head.
-
-
-
-
-
-
-
-

!
# "
$
C
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MAINTENANCE

MEASURING CHAMBER
Global view
Notes :
The measuring chamber block integrates both the
-
measuring chambers for WBC and RBC/THR. It
-
consists of :
-
-
! The RBC/THR open measuring chamber. In this
-
chamber the second dilution is carried out.
-
-
" The master plastic block fixed on the fluidic front
-
panel holder.
-
-
# The WBC closed measuring chamber. In this
-
chamber the first dilution is transferred.
-
-
$ A metallic shield which protects the measuring
-
chambers from magnetic and electric noise.
-
-
% The WBC lateral chamber in which the dilution
-
for counting is aspirated.
-
-
( The fixation screw of the electromagnetic shield.
-
-
) The RBC lateral chamber in which the dilution
-
for counting is aspirated.
-
-
-
-

# " !
% ( )

MEASURING CHAMBER
Details I
Notes :
Take off the electromagnetic shield as follows:
-
-
! Unscrew the screw which holds the shield.
-
-
" Pull up the metallic shield slightly and take it out
-
of the chamber block.
-
BE CAREFUL : a ground electric wire links
-
the shield on the left edge. Do not forget to
-
unplug it.
-
-
The different parts appear :
-
-
# The master chamber fixation screw, which fixes
-
the block to the front fluidic panel. This screw holds
-
the metallic shield which has been removed.
-
-
$ The WBC aperture. Here we can only see the
-
white plastic holder of the aperture.
-
-
% The RBC aperture. Here we can only see the
MS LAB references :
white plastic holder of the aperture.
METALLIC PROTEC. SHIELD : 3MS09170
SHIELD FIXATION SCREW : 3MS09822
( The fixation screws of the lateral chambers.
MEASRG CHBR FIX. SCREW : 3MS09823
) The plastic cap with two fittings on, which closes

the WBC chamber for the predilution transfer.

!
"
*
) #
( %
MEASURING CHAMBER
Details II
Notes :
The parts of the measuring chamber are described
-
as follows:
-
-
! WBC closed chamber part
-
-
" RBC open chamber part
-
-
# WBC Lateral chamber
-
-
$ RBC lateral chamber
-
-
% WBC electric connector
-
-
( RBC electric connector
-
-
) WBC black plastic fitting for waste
-
-
+ RBC black plastic fitting for waste
-
-
MS LAB references :
CAP FOR WBC CHBR : 3MS09322
MEASRG CHBR MASTR PART : 3MS09310
LATERAL CHAMBER : 3MS09315
MEASRG CHBR COMPLETE : 3MS09910

! "
# $
% (
) +

MEASURING CHAMBER
Details III
Notes :
Details of chamber parts exploded are shown :
-
-
! The metallic holder for lateral chamber
-
-
" The ground wire which links the lateral chamber
-
ground electrode to the main ground connection.
-
-
# The lateral chamber without the aperture holder
-
-
$ The aperture holder with the ring and Ruby
-
-
% The fixation parts for the lateral chamber :
-
- Ground transfer slide
-
- Wing nut
-
- Washer for Lateral chamber
-
-
-
-
MS LAB references :
LATERAL CHAMBER : 3MS09315
GROUND TRANSFER SLIDE : 3MS09820
WING NUT : 3MS09820A
WASHER FOR LAT. CHBR : 3MS09820B

!
"
# $ %

MEASURING CHAMBER
Aperture Replacement I
Notes :
The RBC and/or WBC Apertures can be replaced
-
as follows :
-
-
If the lateral chambers still contains some detergent,
-
empty them by using the technical menu screen with
-
ESC, S, T and then with the routine N°15.
-
If the dilution process has been interrupted with some
-
diluent or dilution in the RBC and WBC measuring
-
chamber, it will be necessary to waste these chamber
-
by means of the routines N° 8 and 9.
-
-
! Take off the predilution Cuvette by pulling it up
-
and putting it aside to make place in front of the
-
measuring chamber ".
-
-
# Unscrew (counter clockwise) each of the lateral
-
wing nuts which hold the lateral chamber on the
-
measuring block.
-
-
$ Pull out the washers then the 2 wires for the
-
ground connections link and the metallic ground
-
transfer slide.
-
-
% Pull the down position detergent tube out of the
-
lateral chamber fluid connector.
-
-

* !
"
#
$

MEASURING CHAMBER
Aperture Replacement II
Notes :
.../...
-
-
( Pull out the lateral chamber to totally free it.
-
-
) Take off the complete aperture, this means the
-
aperture holder in white plastic with 2 O-Rings and
-
the ruby which is inside.
-
-
The aperture holder has a mounting position in the
-
measuring chamber :
-
-
+ The side which is placed in front of the measuring
-
Block has a small O-ring. On this side is printed a
-
letter R for RBC (60 µm) aperture and B for WBC
-
(80 µm) aperture.
-
-
, The side which is placed inside the lateral
-
chamber has a large O-ring.
MS LAB references :
RBC APERTURE COMPLETE : 3MS09315
- Fluidic direction of the dilution from the measuring
WBC APERTURE COMPLETE : 3MS09325
block to the lateral chamber.
DO NOT SCREW TO STRONGLY THE LATERAL

CHAMBER ON THE MAIN MEASURING BLOCK.

(
+
-
, / .

C
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MAINTENANCE

VACUUM/PRESSURE CIRCUIT
Global view
Notes :
The Vacuum/Pressure circuit consists of :
-
-
! A micro-Compressor which produces Vacuum
-
and Pressure.
-
-
" A Vacuum / Pressure Sensor built-in the FK1
-
fluidic board which feedback controls the Vacuum
-
and part of the Pressure.
-
-
# A bypass valve N°21 for the vacuum/pressure
-
sensor. This bypass valve protects the sensor against
-
high pressure. Most of the sensibility and accuracy
-
of the sensor is in the vacuum control.
-
-
$ 2 valves N°13 & 14 which are activated in the
-
Vacuum / Pressure process. In Pressure for valve
-
13 and in Vacuum for valve 14.
-
-
% A main container for vacuum and which collects
-
the waste.
-
-
-
-
-
-
-

" !
NC NO & *
# 21
10 11
$
12 14
15 13 % 123
123
123
123
123
123
6 3 123
123
123
123
NO NC
1
5 16 17 8 2
NC
NO

Detailed view
Notes :
The Vacuum/Pressure circuit is detailed as follows :
-
-
! The micro-Compressor has 2 tube connectors.
-
One produces the Vacuum and the other the
-
Pressure. Each of them are marked by an arrow
-
which shows which direction the air goes.
-
-
" A Vacuum / Pressure Sensor built-in the FK1
-
fluidic board is protected by a bypass valve N° 21
-
which links the pressure sensor to the atmosphere
-
when the pressure gets too high such as during the
-
back flushing cycle of the apertures or during the
-
wasting process of the main waste chamber.
-
-
# The valves N° 13 and N° 14 are activated to
-
generate the pressure or vacuum in the main waste
-
chamber.
-
-
-
MS LAB references :
FLUIDIC FK1 BOARD : 3MS09211
MICRO-COMPRESSOR : 3MS09421
MICRO SOLENOID VALVE 3V : 3MS09451
MICRO SOLENOID VALVE 2V : 3MS09450

"
!.
0

Compressor cleaning I
Notes :
The compressor can be cleaned without being
-
dismounted. For this proceed as follows :
-
-
! Switch on the instrument and wait until it is
-
possible to go to the technical service by means of
-
ESC, S, T.
-
-
" Use a syringe with at the tip a silicon tube which
-
will be used as connection tube. Fill this syringe with
-
Distilled Water (Not water from tap).
-
-
# Look for the valve N°14 and its tube connector
-
position normally open (NO) which is free (no tube
-
on).
-
-
$ Introduce the syringe connection silicon tube in
-
the tube connector NOT available on valve 14.
-
-
% Leave the syringe linked by means of the tube
-
with the valve.
-
-
-
-
-
-
-

Compressor cleaning II
Notes :
Then use the software as follows :
-
-
From the Main Haematology screen hit,
-
ESC, S, T
-
then
-
Use Down Arrow key to go on the 24th action which
-
is the 'MX PRESS' = 'MAXIMUM PRESSURE'.
-
Press 'ENTER' to activate the action.
-
-
! The micro-Compressor starts to turn and the
-
syringe is aspirated. Distilled water goes through
-
and cleans the head of the micro-compressor.
-
-
" Pull the syringe out of the valve head connector.
-
-
-
-
-
-
-
-
-
-
-
-
-

Compressor cleaning III
Notes :
To finish the micro-compressor cleaning procedure,
-
do as follows :
-
-
-1-
-
From the technical service menu :
-
Use Down Arrow key to go on to the 27th action
-
which is the 'ATM PRSS' = 'ATMOSPHERIC
-
PRESSURE'.
-
-
-
-2-
-
When the previous step-1- action is finished :
-
Use Down Arrow key to go on the 24th action which
-
is the 'MX PRESS' = 'MAXIMUM PRESSURE'.
-
-
-
-3-
-
When the previous step-2- action is finished :
-
Use Down Arrow key to go on to the 27th action
-
which is the 'ATM PRSS' = 'ATMOSPHERIC
-
PRESSURE'.
-
-
-
-4-
-
Press 'ESC' to quit the menu.
-
-

!
"

V
i
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MAINTENANCE

VIDEO LCD CIRCUIT
Global view
Notes :
The Video Synoptic Circuit is detailed as follows :
-
-
A Video LCD Board ! which is linked by
-
means of a shielded multi-wires cable + to the
-
Back-Light Board % which is connected to the
-
LCD display (.
-
-
The Back-Light board and back-light lamp
-
must be considered as a consumable which day
-
after day decreases in life time. This Back-Light
-
(board and/or lamp) must be replaced after more
-
or less 1000 hours of working time. That is the reason
-
why to economise the working time and increase
-
the life time of the back-light board and back-light
-
lamp a video stand-by mode is applied when the
-
MS9 has not run for some time.
-
-
Other parts can be detailed as follows :
-
-
" the Embedded Mother Board.
-
# the Fluidic Board (FK1)
-
$ the Acquisition Board (CK1-T or CK1-M)
-
) The Back Plane board.
-
-
-
-

(
%
$
#
!
"
)

MONOCHROME VIDEO LCD CIRCUIT
Detailed view
Notes :
The Video Circuit is detailed as follows :
-
-
A Monochrome Video LCD Board ! which
-
is linked by means of a shielded multi-wire cable
-
+ to the Back-Light Board % (in its metallic
-
shielded box) which is connected to the
-
Monochrome LCD display ( protected by a
-
metallic shielded plane.
-
-
-
-
-
# the Acquisition Board (CK1-T or CK1-M)
-
$ the Fluidic Board (FK1)
-
-
-
-
-
-
-
-
-
-
-
-
-

(
%
#
$
!
"
)

Back-Light board replacement
Notes :
As the Back-Light must be considered a consumable
-
(like a lamp) it must be replaced from time to time.
-
-
! Open the plastic front cover and unscrew
-
the 2 nuts which maintain the metallic shielded box
-
of the back-light board.
-
" Pull out the metallic shielded box from the
-
back-light board.
-
# The back-light board is held by two screw-
-
holders.
-
$ Unscrew the two screw-holders and
-
disconnect the left side and right side connectors.
-
The left side connector comes from the LCD Video
-
board and the other side connector goes to the
-
LCD display screen.
-
-
Replace with a new back-light board and
-
remount in the same inverse way.
-
-
The brightness of the screen will have to
-
be recalibrated from the main Alpha-num
-
keyboard of the MS9 by mean of the keys :
-
-
ALT+CTRL+ Up/Down keys
-
-
-

"
!
#
$

LCD Video Display replacement
Notes :
The monochrome LCD Video display is a very safe
-
part of the MS9 which is built to run many thousand
-
hours. After many years of good work it may be
-
necessary to replace the monochrome LCD display.
-
For this operation proceed as follows :
-
-
! Unscrew the ground wire of the metallic
-
shielded plane which protects the complete
-
monochrome LCD screen in the left upper back
-
side position of the screen.
-
" Take off the front plastic cover which is
-
stuck around the monochrome LCD screen on the
-
plastic front door.
-
# Unscrew the four screws which hold the
-
monochrome LCD display on the plastic front cover
-
and take the monochrome LCD Video Display off
-
from behind the plastic front door.
-
-
-
-
-
-
-
-
-
-

!
"

COLOR VIDEO LCD CIRCUIT
Detailed view
Notes :
The color Video Circuit is detailed as follows :
-
-
A Color Video LCD Board ! which is linked
-
by means of a shielded multi-wire cable + to
-
the Back-Light Board % (in its metallic shielded
-
box) which is connected to the color LCD display
-
( protected by a metallic shielded plane.
-
-
-
-
-
# the Acquisition Board (CK1-T or CK1-M)
-
$ the Fluidic Board (FK1)
-
-
-
-
-
-
-
-
-
-
-
-
-
-

(
%
#
$
!
"
)

Back-Light board replacement
Notes :
As the Back-Light must be considered a consumable
-
(like a lamp) it must be replaced from time to time.
-
-
! Open the plastic front cover and unscrew
-
the 2 nuts which maintain the metallic shielded box
-
of the back-light board.
-
" Pull out the metallic shielded box from the
-
back-light board.
-
# The back-light board is held by two screw-
-
holders.
-
$ Unscrew the two screw-holders and
-
disconnect the left side and right side connectors.
-
The left side connector comes from the color LCD
-
Video board and the other side connector goes to
-
the color LCD display screen.
-
-
Replace with a new back-light board and
-
remount in the same inverse way.
-
-
-
-
-
-
-
-
-

!
"
$
LCD Video Display replacement
Notes :
The Color LCD Video display is a very safe part of
-
the MS9 which is built to run many thousand hours.
-
After many years of good work it may be necessary
-
to replace the color LCD display. For this operation
-
proceed as follows :
-
-
! Unscrew the ground wire of the metallic
-
shielded plane which protects the complete color
-
LCD screen in the left upper back side position of
-
the screen.
-
" Take off the front plastic cover which is
-
stuck around the color LCD screen on the plastic
-
front door.
-
# Unscrew the four screws which hold the
-
color LCD display on the plastic front cover and
-
take the color LCD Video Display off from behind
-
the plastic front door.
-
-
-
-
-
-
-
-
-
-

"

Back-Light lamp replacement
Notes :
As the Back-Light lamp must be considered a
-
consumable, it must be replaced from time to time.
-
-
First remove LCD screen (see description p140)
-
-
! Look at the three wires which are used to
-
drive the lamp. Just below the yellow metallic case,
-
you have a plastic stop.
-
-
" Push down the plastic stop.
-
-
# With the pushed plastic stop, pull open
-
the backlight lamp.
-
-
$ Insert the new lamp in the reverse way.
-
-
-
-
-
-
-
-
-
-
-
-

!
" #
$
T
r
o
u
b
l
e
SHOOTING
MELET SCHLOESING Laboratoires - Osny - France D Page 145

NO START/NO SOUND
Check Printer MSI ON/OFF
Notes :
The printer is connected on the same multi plug since
-
the installation. That is a MUST. So in case of no
-
start with no sound from MS9 switch on the printer
-
MSI and look if MSI works or not :
-
-
NO : MSI does not works
-
Check the power supply with a voltmeter selected
-
in Alternative voltage on the multi plug where is
-
connected the MS9 and MSI :
-
- No voltage : Ask Lab responsible to
-
call an electric specialist to check about the main
-
electric board of the Lab.
-
- Voltage : Change the multi-Plug
-
and/or power cables.
-
-
YES: MSI works
-
Check the power supply with a voltmeter selected
-
in Alternative voltage on the plug of the connection
-
wire of the MS9 :
-
- No voltage : Change the wire cable
-
which connect the MS9 from the multi-Plug to the
-
MS9.
-
- Voltage : Check fuse of MS9
.../...
MS LAB references :
POWER SUPPLY CABLE : 3MS09801

MS9
MSI : PRINTER

NO START/NO SOUND
Check MS9 Fuse
Notes :
The MS9 fuse is located at the back of the instrument
-
on the black plug part. The fuse has a wire inside
-
which must appear from one side of the fuse to the
-
other side. The fuse is OK or NOT:
-
-
NO : Fuse has blown
-
Change the fuse by a new one. Respect the exact
-
reference of the original fuse.
-
-
YES: Fuse is OK
-
Test the fuse with an Ohmmeter to be sure that fuse
-
is OK or Not.
-
- The fuse is not OK : Replace the
-
fuse with a new one. Then switch on the instrument
-
again.
-
- The fuse is OK : Check Power
-
supply .../...
-
-
-
-
-
-
MS LAB references :
FUSE FOR MS9 : 3MS09XXX

NO START/NO SOUND
Check MS9 Power Filter
Notes :
The main power entrance filter is located on the
-
backside of the MS9 in the block where the power
-
cable connection is made. The entrance voltage
-
must cross when switched on:
-
-
NO : There in no voltage
-
Change the filter block.
-
-
YES: The voltage is on
-
Test the wire going from the filter to the main power
-
supply :
-
- The voltage does not arrive on the board:
-
Change the cable which links the filter to the power
-
supply board. Then switch on the instrument again.
-
- The voltage arrives on the board: : Check
-
the Power supply .../...
-
-
-
-
-
-
-
MS LAB references :
MAIN POWER FILTER : 3MS09805

NO START/NO SOUND
Check Power Supply
Notes :
The power supply can be checked as follows :
-
- (If mother board Installed is an Embedded
-
Industrial version) Check on ISA Passive bus LED
-
the correct voltage supplied to the mother board.
-
- Pull out the power supply plug and check each
-
output voltage.
-
- Put the connectors back in place and check
-
the power voltage at the end of the plug which goes
-
on the mother board and daughter boards.
-
-
NO : Voltage is not OK
-
Change the power supply by a new one.
-
-
YES : Voltage is OK
-
Check for a short circuit by taking off :
-
* the daughter boards
-
* the plugs in Hard disk and floppy drive
-
* the plugs in connection board
-
- If the instrument does not start (no noise)
-
with only the mother board connected : Then change
-
Mother board.
-
- If the instrument starts with only the mother
-
board connected : install the video board (it is
MS LAB references :
necessary to go further) and plug in the power supply
POWER SUPPLY FOR MS9 : 3MS09233
connectors one by one and slot the board one by
MOTHER BOARD COMPLETE : 3MS09261
one and look for the one which produces the short-
circuit. Change the board which produces the short-
circuit.

For MS9 Serial Number >= 98xxxx/xxxx +30V have been replaced by +25V
!
SK3
SK2
NC
"
+25V / +30V
PB
SK4 -12V
OV
5 N +12V 0V OV
blue
3 L
red
OV
1
+12V 1234
+12V
1
LED on the
ISA BUS
.
PA S S I V E
BACKPLANE
PB
1
+5V
(
+12V 2
+12V
0 V 3
-12V
4
0V
P N 5
0V
#
6
Red ' 0V
0V
1
2
+ NC
3
$
0 V +5V
Black 4
+5V
5
+5V
6
+24V
purple
Black
0 V
1 2
&
+12V
+5V
0 V
0 V
1 2 3 4
)
+24V
+30V
0 V
0 V
0 v
+
%
+12V
+5V
1 2 3 4 5 6
0 V
0 V
* , - 1 2 3 4

NO START/WITH SOUND
Check the number of Beep
Notes :
Here Sound means 'Beep'. When the mother board
-
does not have enough correct hardware to work,
-
it beeps to indicate by the number of Beeps which
-
is depending of the Bios origin.
-
The previous MS9 mother board uses an
-
AMIBIOS® ,
-
The new MS9 industrial embedded mother
-
board uses a BIOS AWARD® ,
-
which gives diverse sound information.
-
Most of the time it means that one must check the
-
following points depending on the number of Beeps
-
of course :
-
- Check if the RAM is slotted correctly
-
- Check that the Video board is slotted correctly
-
- Check that the daughter boards is slotted correctly
-
- Check that the microprocessor is slotted correctly
-
-
If all checks seem to be OK, change the Mother
-
board.
-
-
-
-
MS LAB references :
MOTHER BOARD COMPLETE : 3MS09261

AMIBIOS® HARDWARE ALARMS
1 beep : Fatal Error
Refresh failure
2 beeps : Fatal Error

Parity Error

Base 64K memory failure

Timer not operational

Processor Error

8042 - Gate A20 failure

Processor exception interrupt Error
8 beeps : NOT Fatal Error

Display memory read/write failure

ROM checksum Error

CMOS shutdown register read/write error

Cache memory bad

BIOS AWARD® HARDWARE ALARMS
Error Messages
During the power-on self test (POST), the BIOS either sounds a beep code or displays a message
when it detects a correctable error.
Following is a list of POST messages for the ISA BIOS kernel. Specific chipset ports and BIOS
extensions may include additional messages. An error message may be followed by a prompt to
press F1 to continue or press DEL to enter Setup.
Beep
Currently the only beep code indicates that a video error has occurred and the BIOS cannot initialize
the video screen to display any additional information. This beep code consists of a single long
beep followed by two short beeps. Any other beeps are probably a RAM problem.
BIOS ROM checksum error - System halted

The checksum of the BIOS code in the BIOS chip is incorrect, indicating the BIOS code may have
become corrupt. Contact your system dealer to replace the BIOS.
CMOS battery failed

CMOS battery is no longer functional. Contact your system dealer for a replacement battery.
CMOS checksum error - Defaults loaded

Checksum of CMOS is incorrect, so the system loads the default equipment configuration. A
checksum error may indicate that CMOS has become corrupt. This error may have been caused
by a weak battery.
Check the battery and replace if necessary.
CPU at nnnn
Displays the running speed of the CPU.
Display switch is set incorrectly.

The display switch on the mother board can be set to either monochrome or color. This message
indicates the switch is set to a different setting than indicated in Setup. Determine which setting
is correct, and then either turn off the system and change the jumper, or enter Setup and change
the VIDEO selection.
Press ESC to skip memory test

The user may press Esc to skip the full memory test.
Floppy disk(s) fail

Cannot find or initialize the floppy drive controller or the drive. Make sure the controller is installed
correctly. If no floppy drives are installed, be sure the Diskette Drive selection in Setup is set to
NONE or AUTO.
HARD DISK initializing

Please wait a moment...
Some hard drives require extra time to initialize.
HARD DISK INSTALL FAILURE

Cannot find or initialize the hard drive controller or the drive. Make sure the controller is installed
correctly.
If no hard drives are installed, be sure the Hard Drive selection in Setup is set to NONE.

Hard disk(s) diagnosis fail
The system may run specific disk diagnostic routines. This message appears if one or more hard disks
return an error when the diagnostics run.
Keyboard error or no keyboard present

Cannot initialize the keyboard. Make sure the keyboard is attached correctly and no keys are pressed
during POST. To purposely configure the system without a keyboard, set the error halt condition in Setup
to HALT ON ALL, BUT KEYBOARD. The BIOS then ignores the missing keyboard during POST.
Keyboard is locked out - Unlock the key

This message usually indicates that one or more keys have been pressed during the keyboard tests.
Be sure no objects are resting on the keyboard.
Memory Test :
This message displays during a full memory test, counting down the memory areas being tested.
Memory test fail

If POST detects an error during memory testing, additional information appears giving specifics about
the type and location of the memory error.
Override enabled - Defaults loaded

If the system cannot boot using the current CMOS configuration, the BIOS can override the current
configuration with a set of BIOS defaults designed for the most stable, minimal-performance system
operations.
Press TAB to show POST screen

System OEMs may replace the Award Software BIOS POST display with their own proprietary display.
Including this message in the OEM display permits the operator to switch between the OEM display and
the default POST display.
Primary master hard disk fail

POST detects an error in the primary master IDE hard drive.
Primary slave hard disk fail

POST detects an error in the secondary master IDE hard drive.
Resuming from disk, Press TAB to show POST screen

Award Software offers a save-to-disk feature for notebook computers. This message may appear when
the operator restarts the system after a save-to-disk shutdown. See the Press TAB ... message above
for a description of this feature.
Secondary master hard disk fail

POST detects an error in the primary slave IDE hard drive.
Secondary slave hard disk fail

POST detects an error in the secondary slave IDE hard drive.

FAST BOOT STOP/NO DOS START
BIOS Configuration Error
AMI BIOS®
Notes :
Here is a trouble which can occur in the case of
-
BIOS lost of programmed values.
-
Instrument shows some line on the top of the
-
screen and refuses to go any further. The Bios values
-
must be reprogrammed as follows :
-
-
1- Switch off the instrument
-
2- Switch on the instrument and keep the 'DEL'
-
key Pressed until going the Bios management
-
program.
-
If a Keyboard error appears, press F1 to
-
resume and go into the Bios management program.
-
3- - To move inside the window, use the
-
directions keys.
-
- To change window, use TAB key
-
- To select an item, use Enter (Entrée)
-
Key,
-
- To close a window, use Esc (Echap)
-
Key,
-
- To get help, use Alt+H Keys,
-
- To exit setup use Esc (Echap) Key,
-
Refer to the Reference Manual for all Bios values.

The most important values which must be set are
described on the next page.

AMI BIOS® SETUP Most important values
WINDOW SETUP
Item STANDARD Setup

Date/Time............................. : Use + and - keys to modify Date/Time
Floppy A.............................. : 1.44 MB
Item ADVANCED Setup

System Boot Up Sequence... : A: , C:
Internal Cache...................... : Enable
External Cache...................... : Disable
Item CHIPSET Setup

Auto Configuration function : Enable
On Board DRAM Type ... : Normal => Please never use EDO DRAM !
Item Power Management Setup

Power Management / APM : Disable
Item Peripheral Setup

OnBoard FDC....................... : Enable
Serial Port 1.......................... : Com1/3F8
Serial Port 2.......................... : Com2/2F8
Parallel Port .......................... : LPT1
Parallel Port Mode................ : SPP
PCI OnBoard IDE ................ : Enable
PCI OnBoard IDE Mode....... : Auto
WINDOW UTILITY
Auto IDE
Scans and detects the hard disk drive automatically. If it is detected you must
see Type = User. Then press ENTER (Entrée)
EXIT BIOS with ESC (Echap)
To validate and save new values press ENTER (Entrée)

BIOS Configuration Error
BIOS AWARD®
Notes :
Here is a trouble which can occur in the case of
-
BIOS lost of programmed values.
-
Instrument shows some line on the top of the
-
screen and refuses to go any further. The Bios values
-
must be reprogrammed as follows :
-
-
1- Switch off the instrument
-
2- Switch on the instrument and keep the 'DEL'
-
key Pressed until going the Bios management
-
program.
-
If a Keyboard error appears, press F1 to
-
resume and go into the Bios management program.
-
3- - To move inside the window, use the
-
directions keys.
-
- To modify an item, use Page Down/
-
Page Up Key,
-
- To exit without saving use Esc (Echap)
-
Key,
-
- To get help, use F1 Key,
-
- To exit and save setup use F10 Key,
-
-
Refer to the Reference Manual for all Bios values.
The most important values which must be set are
described on the next page.

BIOS AWARD® SETUP Most important values
WINDOW SETUP
Item STANDARD CMOS Setup

Date/Time............................. : Use + and - keys to modify Date/Time
Hard disk primary master.... : Select AUTO for Type and for Mode
Floppy A............................... : 1.44 MB, 3.5 in.
Item BIOS Features Setup

Boot Sequence.................... : A, C, SCSI
Item CHIPSET Features Setup

Auto Configuration............... : Enable
OnChip Local BUS IDE....... : Enable
OnBoard FDC Controller...... : Enable
OnBoard Serial Port 1......... : Com1/3F8
OnBoard Serial Port 2......... : Com2/2F8
OnBoard Parallel Port ......... : LPT1
Parallel Port Mode................ : Normal
Item Power Management Setup

Power Management ............ : Disable
Item PCI Configuration Setup

PnP BIOS Auto-Config........ : Enable
Exit BIOS with F10 and then press Y (Yes) and save new values press ENTER
(Entrée)

Floppy/Hard Disk Drive Problem
Notes :
With a Floppy Disk drive problem proceed as follows:
-
-
1- Check Power Connectors
-
2- Check Flat cable
-
3- Check Bios setup
-
If all is OK then :
-
- Replace Unit
-
-
-
-
With a Hard Disk drive problem proceed as follows:
-
-
1- Check Power Connectors
-
2- Check Flat cable
-
3- Check Bios setup
-
4- Run Option '2' from MS9's Diags Floppy Disk
-
(Norton Disk Doctor).
-
- If Diags is NOT OK : replace HD unit
-
- If Diags is OK : Proceed a complete
-
MS9's HD Installation as described next page.
-
-

MS9 Hard Disk (MS9 HD) INSTALLATION
-1- Install new hard disk unit. Be careful to plug correctly the 40 wires flat cable and the
power connector. Remember : Flat cable pin 1 is always beneath the hard disk power
connector.
-2- Configure the MS9 BIOS for the new HD : Hit Suppr key at power ON before booting.
* With AMI BIOS :
Choose AUTO DETECT HD (AUTO IDE) option. For HD larger than 512 MB verify that
option LBA is enabled (never choose LARGE option). If there is an AUTO (Automatic) op-
tion please choose it.
* With AWARD BIOS :
Choose STANDARD CMOS SETUP.
Enter AUTO for TYPE and MODE of the primary master Hard disk.
-3- Insert the MS9 Hard Disk Install floppy disk and switch on the MS9 to start it from
floppy disk.
-4- If some partitions exist, choose option 2 and delete all partitions :
First delete primary partition then extended partition.
-5- Choose option 1 : Create DOS primary partition. Answer Y(es) for using all cylinders for
DOS. After a few seconds, software test all HD blocks. At the end don’t enter disk label, hit
only Entrée.
-6- Choose option 3 : Select bootable partition and enter 1.
-7- Don’t remove the floppy disk and hit Échap. At this time MS9 does a new booting from
floppy disk. When the FDISK menu is displayed hit again Échap.
-8- Then answer Y(es) to continue with format C:.
-9- After DOS and utilities installation, remove the Hard Disk Install floppy disk.
Then insert the MS9 software floppy disk and boot MS9 (switch power off then on or
hit simultaneously Ctrl Alt Suppr) to install the main software (please follow INSTALL
MS9 SOFTWARE VERSION 3.xx instructions).
June 4, 1998 - MS Laboratoires ©

LOADING MS9 PROGRAM
FK1 / CK1 Lib. Error
Notes :
When loading the MS9 software, the CK1 and/or
-
FK1 library can not be loaded correctly with the
-
following warning message on the 24th line of the
-
screen:
-
-
- FK1 Lib NOT LOADED !
-
- CK1 Lib NOT LOADED !
-
-
That comes from the fact that the daughter
-
boards FK1 (Fluidic board) &/or CK1 (acquisition
-
board) can be unslotted with a bad 'bus
-
communication' with the Mother board.
-
-
Just switch off the MS9 and re-slot the above
-
mentioned daughter boards (FK1 and CK1) correctly.
-
Switch on the MS9 again and check correct library
-
loading.
-
If it still warns the error then replace the FK1
-
and/or CK1 board (depending on the error code
-
message).
-
-

CK1 Lib NOT LOADED !

LOADING MS9 PROGRAM
START-UP CONTROL Errors
Notes :
When starting the MS9 software at the boot
-
sequence, different warning messages as detailed
-
on the next page can occur.
-
- For 'Bad Access Memory' causes error :
-
Reinstall the complete last version MS9 software &/
-
or replace the FK1 &/or replace the Mother Board.
-
- For 'Hardware problem' causes error :
-
Reinstall the complete last version MS9 software &/
-
or replace the FK1 &/or replace the Mother Board.
-
- For 'Bad MS-Card' causes error :
-
Check the letter on the MS-Card (A to I) and compare
-
with the program version letter (Esc, S, C, I) and
-
send back the MS-Cards to MS Labs for control.
-
- For 'Wrong software or Lib' causes errors :
-
Reinstall the complete last MS9 software version
-
again.
-
- For 'Bad Hard disk FAT' causes errors :
-
Do a complete Hard disk formatting process and do
-
a complete reinstallation of the software. For the
-
floppy FAT error change for a brand new floppy disk
-
software.
-
- For 'Virus internal error' causes error :
Use the virus control software supplied by MS Labs
with all other disk tools.

ERROR MESSAGE ENDING ACTION CAUSES
EP W.SPD: REFUSED BADMAN Bad Access Memory

R // CC:EP : INIT BADMAN Bad Memory / Bad HD FAT
(DOS COMMAND) "C:\MS9V202>" DOS (no keyboard action) Bad compatibility Mother-B
RCODE% LECTURE= 'XX' BLOCKED bad Hard/floppy disk FAT
RCODE% CONFIRM.WRT= 'X'<>'Y' BLOCKED bad Hard/floppy disk FAT
RCODE% A.FNCT WRT= 'X' BLOCKED bad Hard/floppy disk FAT
NOT MS9 MS-CARD BADMAN Bad MS-Card
MS-CARD = ???? BADMAN Bad MS-Card
// MDLO REJECTED "..." Restart / BADMAN Hardware problem
//MEMO ERROR..!:action=" Restart / BADMAN Hardware problem
DECOMPT : ERROR FK1 + "..." BADMAN Hardware problem
MEMO SPACE MODIFIED/now"..."/prev."..." BADMAN Virus internal detection
BAD PRG VERSION BADMAN Wrong program installed
BAD FK1 VERSION BADMAN Wrong FK1 Lib. installed
BAD CK1 VERSION BADMAN Wrong CK1 Lib. installed
BAD AREA LICENSE /prev."..."/now"..." BADMAN Wrong software installed
MEMO ACCESS ERR. WHILE INIT BADMAN Hardware problem
MOTHER BOARD NOT COMPATIBLE BADMAN Hardware problem

LOADING MS9 PROGRAM
DILUTOR INITIALIZING Errors
Notes :
When initializing the fluidic mechanical part, different
-
warning messages can occur. These messages
-
belong to each part of the dilutor stepper motor which
-
will be initialized as :
-
- Syringe stepper motor error,
-
- Up/Down stepper motor error,
-
- Rotation stepper motor error,
-
- Optical wheel control error,
-
Each of these errors occur when the optical or
-
mechanical stepper motor reference switch has not
-
been reached in time or in the step pre-programed
-
acceptable range.
-
-
-
-
-
-
-
-
-
-

ERROR MESSAGE ENDING ACTION CAUSES
EP W.SPD: REFUSED BADMAN Bad Access Memory

R // CC:EP : INIT BADMAN Bad Memory / Bad HD FAT
(DOS COMMAND) "C:\MS9V202>" DOS (no keyboard action) Bad compatibility Mother-B
RCODE% LECTURE= 'XX' BLOCKED bad Hard/floppy disk FAT
RCODE% CONFIRM.WRT= 'X'<>'Y' BLOCKED bad Hard/floppy disk FAT
RCODE% A.FNCT WRT= 'X' BLOCKED bad Hard/floppy disk FAT
NOT MS9 MS-CARD BADMAN Bad MS-Card
MS-CARD = ???? BADMAN Bad MS-Card
// MDLO REJECTED "..." Restart / BADMAN Hardware problem
//MEMO ERROR..!:action=" Restart / BADMAN Hardware problem
DECOMPT : ERROR FK1 + "..." BADMAN Hardware problem
MEMO SPACE MODIFIED/now"..."/prev."..." BADMAN Virus internal detection
BAD PRG VERSION BADMAN Wrong program installed
BAD FK1 VERSION BADMAN Wrong FK1 Lib. installed
BAD CK1 VERSION BADMAN Wrong CK1 Lib. installed
BAD AREA LICENSE /prev."..."/now"..." BADMAN Wrong software installed
MEMO ACCESS ERR. WHILE INIT BADMAN Hardware problem
MOTHER BOARD NOT COMPATIBLE BADMAN Hardware problem


Service Manual MS9 PDF

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Service Manual MS9 PDF

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SERVICE

MELET SCHLOESING Laboratoires - OSNY - FRANCE

MELET SCHLOESING Laboratoires - Osny - France Page 3

CHAMBER MAINTENANCE 101

MELET SCHLOESING Laboratoires - Osny - France Page 4

VIDEO MAINTENANCE 127

TROUBLE SHOOTING 145

MELET SCHLOESING Laboratoires - Osny - France Page 5

MELET SCHLOESING Laboratoires - Osny - France A Page 7

Notes : The X/Y rotation system is a part of the up/down

MELET SCHLOESING Laboratoires - Osny - France A Page 8

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Notes : The X/Y system rotation is calibrated as follows :

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- The optical slot positions are described as follows:

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Notes : Check the correct positioning by testing the rotation

- ! Go from the sink position (StandBy position)

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