Professional Documents
Culture Documents
THE INTELLIGENT
ENTERPRISE
FOR PAPER
AND PACKAGING
COMPANIES
While concepts for real-time analytics By shifting routine tasks from humans to
and predictions have been around for business systems enabled by machine
many years, information technology has learning and artificial intelligence, they will
advanced greatly and become affordable. free up the capacity needed to define and
This allows companies to apply IT beyond pursue innovative and transformative
manufacturing to all steps of the value business models.
chain. The use of digitally enabled and
connected equipment can create high- With the SAP Intelligent Enterprise
quality products, reduce waste, and Framework methodology, SAP provides
add recycling capabilities to facilitate a the integrated suite of applications, the
circular economy. In addition, paper and intelligent technologies, and the digital
packaging needs to respond to global platform that companies need to
trends such as empowered customers, accomplish this shift. We have the vision,
disruptors from adjacent industries, the the solutions, and the commitment to go
availability and prices of raw materials, and with you all the way, from defining your
the application of the latest digital transformation strategy and delivering
technologies. the right solutions to running your digital
backbone in the cloud.
Alfred Becker
Global Lead for Paper
and Packaging Business
SAP SE
19 Key Technologies
26 Resources
The move from a linear to a circular economy The cost and availability of energy and related
allows paper and packaging companies to play CO2 reduction is forcing producers to innovate
two roles. First, their products can be made of processes and reduce energy consumption.
recycled material. New technology allows for
making high-quality products from even reused Industry borders are blurring, with partners and
fiber. Second, companies think about the competitors arising at the same time. The focus
circularity of their own products. They can be is shifting from corporate-owned assets to
designed to be recyclable with less effort. successfully managing a multioperational global
supply chain. This shift will help companies
The need for green products requires companies access raw materials at reasonable prices and
to serialize even low-value products, prove origin allow for geographical access to consumer
of fiber, and testify to harmlessness and product markets.
quality (especially for food and pharmaceuticals).
Overcapacity: In some business Global uncertainty: Increasing Digital strategies are disruptive and
segments, such as graphic customer expectations and con- changing the rules for paper and
papers, overcapacity leads to tinuing geopolitical uncertainties packaging companies.
price erosion; other areas, such add ambiguity to the entire supply Avery Dennison: Invoice automation is
as packaging and hygiene, are chain. Paper companies must key to transforming global source-to-
doing well. A constant shift in react quickly to global changes and settle operations while tightly aligning
production capacity can be also to regional demand, tariffs, sourcing, procurement, and accounts
payable teams. The ability to integrate
expected. social influences, and more. e-invoicing with related source-to-settle
processes on one platform helps to
Automated intelligent network: Being able to address global improve compliance, manage spending
The digital twin of the value chain megathemes and industry better, and drive touchless invoice
processing for all indirect purchasing.
representing machines, products, challenges will determine who will
and logistics will lead to higher be among the winners in the next Mondi Uncoated Fine Paper: The market
value for all players. Paper 10 years. In fact, research indicates for paper is fiercely competitive. Only
and packaging producers will that the best-performing companies those who personally look after their
customers’ needs and deliver what they
collaborate along the entire are pulling away from the rest,
promise will be successful in the modern
value chain, enabled by digital widening the performance gap by business landscape. This is why Mondi
technologies to form an creating a landscape where digital has digitalized its sales process.
“outcome network.” Disruptors experience leaders are the most
Fibria Celulose: This leading producer of
will continue entering from all profitable because they success-
pulp is renewing forests and improving
sides, including from customers, fully adopt new technologies and pulp production using SAP® Predictive
suppliers, and partners. deliver winning products and Analytics software. By analyzing 1.6 billion
services more efficiently. According records and over 654 variables, Fibria
could identify how best to configure and
Individualization: Customers to Forrester Research, innovative
adjust its digesters.
require products that fit their companies focus on digital priorities
exact and individual needs, to help them achieve digital Cascades: The SAP Integrated Business
provided at the highest service transformation more than other Planning solution has helped Cascades
level. manufacturing companies.1 establish long-term partnerships with
its most strategic customers. These
partnerships enable the packaging
company to support customers’ growth
and sustainability goals, with its strong
focus on the supply chain.
88%
Cloud helped Cosmo move toward
becoming a cloud-run company with a
future-ready platform that allows it to
adopt smart applications across core
Of innovative industrial manufacturing companies have started or have
areas of the business.
completed their digital transformation, compared to 54% of other
companies.2
30%
levels, and quicker delivery.
US$630 billion
Intelligent IT includes automating processes such as resume matching, invoice
verification, and even identifying spare parts using a smartphone camera. Finally,
it will form the truly intelligent enterprise. Annual savings as a result of predictive
maintenance by 20257
Paper and packaging companies will need to redefine their core competencies in
50%
light of digitalization and rebuild their business strategies around them. It’s no
longer sufficient to sell products at low prices. They will need to take advantage of
digitalization to optimize their manufacturing operations, supply chains, and
customer interaction to improve their products, services, and the customer Of manufacturers are predicted to
experience. network related product and asset digital
twins into digital twin ecosystems for a
systems-level view of their business and
Digital tools will enhance and transform internal and external processes and drive
5% reduction in cost of quality by 20248
even more productivity gains and cost savings through autonomous health
reporting of assets, predictions of manufacturing outcomes, supply chain issues,
or the actual needs of a customer. This will allow for better asset usage, better
product quality, and in-time fulfillment of customer needs.
It is imperative to understand how your customers are including IoT connectivity. And they will find ways to
using your products to deliver value for their customers gather information about their customers’ customers –
– all the way to the end consumer. If the expectations of for example, through analyzing social media or tracking
that end consumer are changing, that will drive ripple their own goods throughout the entire ecosystem.
effects all the way back up to your business. True This encourages open interchange of data and ideas,
customer centricity means understanding the ultimate and the offering of new products and services – all of
end consumer and how their behavior is changing, which improve the final customer value.
and then make every business decision based on this
insight. Today’s dilemma for paper and packaging The Journey
companies is that they are disconnected from the Paper and packaging manufacturers start toward this
consumer, as these relationships are typically owned by goal by evolving their current routes to their customers
consumer products companies, for example, who use into a true omnichannel model. This means that
packaging materials made from paper. customers can be served seamlessly even if they change
the channels by which they interact with your company.
The Vision This situation will then be extended to include a real-time
In 2025 paper and packaging companies will be able to view – not only of the customer itself and your interactions
maintain customer-for-life relationships with shared risk but of all products that they bought from you in the past,
and a focus on long-term value based on a 360-degree including how the products are performing and the
understanding of their customers, starting with the conditions under which they are used. These multiple
detailed understanding of requirements and needs and perspectives will finally allow you to transform the
ending with the knowledge of how customers use the collaboration with your customers into a 360-degree
products in their daily operations. They will interact relationship, from product design and sensing demand
seamlessly with their customers on a constant basis to delivering value through products and services.
through multiple channels, from Web to direct and (See Figure 1.)
Today Future
By 2020, human-digital interfaces will diversify, as 25% of field service technicians and over 25% of information
workers use augmented reality.9
TRADITIONAL SCENARIO
Disparate information and data silos are hindering the ability to have a clear picture of customers’ orders and order status.
Achieving consistent Production, costing Changes to customer Order fulfillment and In case of claims, many
product configuration in structures, price, orders will impact many delivery are separate departments need to be
the area of mill products and more need to be different levels and processes, making consulted to understand
can cause significant calculated based on departments, leading product and delivery the situation and provide
effort. product specification. to lack of visibility. tracking difficult. appropriate assistance to
the customer.
The customer requests All dependent processes A high level of integration Transparency of customer High customer
unique product features, will adapt based on across sales order history and activities helps satisfaction results from
and machine learning custom requirements. processing allows for total make better decisions. individually configured
can propose the correct Change requests to orders visibility of cost drivers Machine learning can products delivered on
product configuration. can take effect at all stages. Knowing automatically define the time. Value-added
immediately, and transportation details right reaction in case of services such as
decisions can be helps avoid delays and claims for timely reaction. answering “Where is my
communicated to the find alternatives. Product
order?,” identifying the
customer in a timely status and origin can be
product’s origin, and
manner. tracked across all material
levels. swiftly handling claims
can be provided easily.
TOP VALUE DRIVERS
10%–20% 10%–20%
Increase in revenue from new products Increase in customer satisfaction
Often, these requirements are requested specifi- Companies will offer much more flexibility on
cally to help differentiate them. The need to meet choice and delivery while still ensuring appropriate
these requirements forces paper manufacturers levels of profit. Being able to execute the wish of a
to move from large lot sizes, which can serve many customer from order through manufacturing and
customer orders at low cost, to smaller lot sizes. offering multiple delivery options – all while
As customers are not willing to pay more than for a considering costs and margins – will be a key
standard solution, manufacturers need to control differentiator.
cost of manufacturing and distribution to stay
competitive and profitable. The Journey
Manufacturers start toward this goal by getting all
The Vision customer, product, production, and logistics-
In 2025 companies will be able to quickly process related data connected in a digital manner. They
small-lot-size sales orders and delivery of tailor- will use this data to analyze demand and improve
made solutions, creating additional value for production processes for higher flexibility and
customers. For example, instead of needing to response times. Once all data is connected, digital
order from predefined, inflexible solutions and technologies such as predictive analytics will
delivery, customers will be able to request unique recommend the best product configuration and
product features. Then, with help from rules, the best way in which to fulfill its production and
analytics, and algorithms, they will be guided to distribution. (See Figure 2.)
appropriate additional solution choices.
Today Future
Smurfit Kappa is a world-leading supplier of paper-based packaging solutions and is passionate about delivering
quality products to its customers. That means producing the virgin and recycled papers that go into making its
innovative and sustainable packaging solutions. With its unrivaled quality standards, Smurfit Kappa has harnessed
data across its paper mills to drive consistent quality and productivity.
Critical for this transformation is the ability to manage the specifics of each order in every aspect of the industrial value chain in a
consistent way at nearly the cost of a standard order. To do this, all product and process information must be kept in a single place,
and all business processes – from initial engineering through after-sales service – must be effectively executed and closely monitored.
TRADITIONAL SCENARIO
Product variants Variant product Every variant Unique design and Unique Inefficient,
predefined by catalog with limited existing engineering systems manufacturing expensive, and
marketing and number of variants independently as a and bills of materials BOMs and routing error-prone variant
product available product, resulting in (BOMs) that lead to for each predefined manufacturing
management inconsistency and high integration variant, requiring
errors in variant effort manual handling of
management BOMs, routings, and
downstream engineering changes
The customer Product and Machine learning Integrated design, Production planning High customer
requests unique production technologies help to engineering, and and execution are satisfaction results
product features capabilities are guide to and identify sourcing allow for integrated for when customized
and can be guided to managed with help the right quick order flexible and efficient products are
appropriate choices. from rules, configuration. completion. ML and operations. delivered as quickly
analytics, and image recognition Manufacturing as standardized
algorithms. help with ordering dashboards provide products.
the right spare parts total insight, and
in case machinery management by
fails. exception helps
keep focus on
critical orders.
At the same time, they must execute seamlessly machine learning can help meet these higher
for quick order completion, and they must expectations by providing vital business
respond directly to demand signals and changing information across the network, improving real-
customer orders. Higher customer expectations time analysis, and enabling better collaboration
will require increased automation throughout all across departments and trading partners.
processes, and not only on the shop floor. This will Repetitive tasks will be automated, and processes
include the use of new technologies such as bots, will be managed by exception only.
drones (for analyzing wood stock or forest
conditions), augmented reality, and machine The Journey
learning to increase efficiency and be able to Paper and packaging companies start toward this
promise and deliver orders on time as expected. goal by enabling seamless data exchange within a
factory and with external business partners.
The Vision Subsequent steps make use of smart sensors to
In 2025 the supply chains and manufacturing improve insights into physical reality and apply
networks of paper and packaging companies will autonomous processes in production. Finally, they
allow the seamless execution of producing and will connect every business to a digital network
shipping the right product at the right time in the and run fully automated processes beyond their
most profitable way, because businesses will have own company borders. As an example, a machine
transformed into a responsive network. Companies can autonomously order the parts it requires to
will be able to act on volatile customer demand run. Even complex scenarios – such as answering
and heightened expectations of responsiveness. the classic questions in maintenance of “repair,
Innovative technologies such as the digital twin or replace, or retire?” – can be calculated on the fly
for the most profitable, least risky solution.
Figure 3: Enabling Flexible Production
Today Future
48% identify “better operational performance” as the paper sector’s top reason to invest in asset performance
management. What is different from manufacturing in general is the paper sector named “increasing production
capacity” as its second-most-popular top driver a significant portion of the time.11
Sappi used Web services to integrate its SAP instance directly with the customer’s software. This provided
a similar customer experience that users were accustomed to with eShop. Using the functionality of the
SAP HANA business data platform, customer integrations could be accomplished with one week of effort,
unlike the previous EDI and middleware integrations that would take months to implement.
TRADITIONAL SCENARIO
Manufacturing
R&D
Disconnected departments and limited access to the Sales
business network prohibit responsive business.
Today Future
Selling Selling
Products Outcomes
By 2018, 60% of large manufacturers will bring in new revenue from information-based products and services,
while embedded intelligence will drive the highest profitability levels.12
Pregis is deploying SAP Connected Goods software with the support of the SAP Analytics Cloud solution to help
manage the sensor-equipped machines it maintains at customer distribution centers. The result is a digital system
that helps keep customers supplied with the raw materials they need to create packaging and lets experts address
mechanical issues before they become problems.
Paper and packaging materials often are converted or processed further at the customer sites. Innovative paper and packaging
companies offer additional business models to differentiate in the marketplace. They provide their goods bundled with services,
which can lead to better outcomes for customers with the same amount of products being consumed. With that transformation,
they generate new business, increase market share, deliver more product insights, and, finally, create a more sustainable revenue
stream.
3%–10% 25%–30%
Improvement in service profit margin* Improvement in subscription invoice
processing time*
To succeed in the future, paper and packaging energy requirements, and reduce material con-
companies will, of course, still need to deliver sumption. They will strive for fair labor conditions,
financial performance – but they will also need to and they will engage with local communities – for
show how they are making a positive contribution to example, in reducing the impact of cutting down
society and helping in solving some of the world’s trees during periods of harvesting field crops.
greatest challenges. With the planet’s limited
The Journey
natural resources, people have an increased
Paper and packaging companies start toward this
awareness of the ecological footprint of a product.
goal by improving production processes so that
To attract the right talent, paper and packaging
they have lower energy consumption and
companies need to make sure that theirs is a place
improved labor conditions. This is achieved
at which young people want to work. While worker
through process insight based on sensor data,
safety is commonly taken care of, the consumption
real-time analytics, and IoT concepts. They can
of wood, water, and energy should be as low as
collaborate with business partners to lower
possible. The wood should originate from
transportation effort, and then decide to produce
sustainable plantations, and companies must take
locally to lower transportation volumes. Finally,
care of the needs of affected local communities.
they will use 3D positioning of workers to predict
and avoid hazardous situations, and replace an
The Vision
increasing number of products with environmen-
In 2025 paper and packaging companies will be
tally friendly material. Total transparency
able to offer best-in-class worker safety even in
throughout the value chain will allow them to track
remote locations. They will avoid using material
the origin of any product at any stage and ensure
from illegal logging, and they will be able to prove
that only fiber from certified forestry is used.
the origin of their products at all stages.
Companies will run their business profitably,
but also focus on product recyclability during
design. They will support recycling, establish lower
Today Future
Product Product
Sales Lifecycle
Management
69% of packaging companies and 62% of paper companies plan to spend money on Big Data and predictive
analytics.13
TRADITIONAL SCENARIO
Health and safety Out-of-the-box Analytics Multiple reports No easy way to Incident
administrators have applications to disconnected to monitor and identify risks for reporting
limited insight into analyze incident from real-time analyze location or to
the root causes of data incident data environmental define risks
compliance
incidents and their across the
implications and into organization
organization-level
compliance for EHS.
Support health and Use Monitor Approve, Simplify the Enable proactive
safety sophisticated environmental replace, process to warnings for
administrators analytics to data records or invalidate the identify risks and workers to avoid
through advanced analyze graphically for recorded values assign relevant incidents – using
analytics, incidents, near different of environmental safety measures IoT technology.
simplified EHS misses, and compliance data records. for risk
processes, and other safety scenarios with Use dedicated mitigation.
dedicated information applicable applications to
applications, supported by compliance manage
enabling them to spatial data. limits. chemicals with
act in the moment. all the relevant
details.
Key Technologies
© 2019 SAP SE or an SAP affiliate company. All rights reserved. 19
40%
Data Platform to Manage Virtual and Augmented Reality
Experiences Virtual reality (VR), the use of digital
In the digital economy, the cycle technology to create immersive Of digital transformation initiatives
time to sense, analyze, and respond simulations, was once the stuff of will use AI services by 201914
is a big competitive differentiator. science fiction. So was augmented
~50%
Leaders are interlocking the reality (AR), which lets users interact
operational performance data from with digital content that’s overlaid on
business systems, which explains the real world. Already in use to help Of new mobile apps use voice as a
what is happening, with the workers with difficult or infrequent primary interface, and 50% of the
experience data coming in the maintenance activities, this can also consumer-facing G2000 will use
moment from customers and help in visualizing a roll stock biometric sensors to personalize
experiences by 202015
employees, which explains why warehouse to identify the paper rolls
it is happening. required for a certain customer
Blockchain
order.
30%
A relatively recent breakthrough Conversational AI Of manufacturers will use blockchain
technology, blockchain is revolu- Advances in machine learning are services as a foundation for digital trust
tionizing the movement and storage enabling algorithms to become at scale16
of value by creating a chain of highly accurate in natural-language
unalterable transactional data. The
blockchain model of trust, through
understanding and in image and
speech recognition, especially useful 50%
massively distributed digital in after-service and call-center Of new industrial robots will use AI
consensus, could reshape supply activities. Voice interfaces will be the by 201917
chains across the entire digital go-to technology for the next
economy, for example, digitalizing
the bill of lading (B/L) document
generation of applications, allowing
for greater simplicity, mobility, and 60%
as part of the international ocean efficiency while increasing worker Increase, on average, of the contribution
shipping process, or in testifying to productivity and reducing the need of machines and algorithms to specific
tasks will occur by 202518
the origin of (wood) fiber. for training.
US$1.3 trillion
Will be in the IoT worldwide market
supporting 30 billion connected end
points19
75%
Of manufacturers will provide their
service teams access to searchable video
content through mobility and wearables
by 202120
Key Technologies
© 2019 SAP SE or an SAP affiliate company. All rights reserved. 20
GETTING THERE:
A PHASED APPROACH
Companies will become intelligent enterprises on three distinct tracks as they evolve their strategic priorities to match their
company’s vision. They will:
1. Optimize what they already do by implementing a stable and scalable digital core to make processes more transparent
and integrated
2. Extend their current processes by connecting them to the real world using IoT technologies
3. Transform their business using a constant stream of data enabling new service-driven business models. (See Figure 6.)
Figure 6: The Intelligent Enterprise for Paper and Packaging Companies – End-to-End Industry Value Chain
with Embedded Intelligent Industry Scenarios
Small lot sizes and Small factories and digital Value-added services
Customer centricity
individualization networks and new business models
Today Future
Today Future Today Future No knowledge Real time Today Future
Today Future
Disconnected Collaborative Monitoring, Optimized of vehicle monitoring No insight Instant
Hazardous Tracking of
spreadsheets planning, consumption energy mix, location or for optimized on attrition insights
environments environment,
profitable prediction use situation safety and preventing
warnings to
decisions performance attrition
workers
Getting There
© 2019 SAP SE or an SAP affiliate company. All rights reserved. 21
EARLY DIGITAL ADOPTERS
LEAD THE WAY
Smart
Innovators 97%
Factories
Others 63%
New business
models and Innovators 97%
networks Others 76%
Getting There
© 2019 SAP SE or an SAP affiliate company. All rights reserved. 22
SAP’S FRAMEWORK FOR THE
INTELLIGENT ENTERPRISE
SAP Intelligent Enterprise Framework is a suite of intelligent business applications that
use intelligent technologies and can be extended on a digital platform. This enables
next-generation business processes to deliver breakthrough business value on our
customers’ journey to becoming intelligent enterprises.
Digital
Manufacturing Core People
& Supply Chain Engagement
Intelligent
Suite
Intelligent Technologies
Digital
Platform
Data Cloud
Management Platform
Note: This representation is a general visualization of the Intelligent Enterprise and may include functions not covered in every industry.
Getting There
© 2019 SAP SE or an SAP affiliate company. All rights reserved. 23
HOW TO PLAN
YOUR PATH TO THE
INTELLIGENT ENTERPRISE
In the digital economy, intelligent technologies and integrated
business processes are now driving digital transformation.
To do this effectively requires an end-to-end plan for becoming an intelligent enterprise. This
includes creating an intelligent enterprise road map and implementation plan with proven best
practices and deployment options that optimize for continuous innovation with a focus on intelligent
outcomes.
To move forward with speed and agility, it helps to focus on live digital data and combine solution know-
how and industry-specific process expertise with data analytics so that the right digital reference
architecture is defined and delivered. In that context, a model-company approach is aimed at simplifying
and increasing the speed of the digital transformation journey. Model companies represent the ideal form
of standardization for a specific line of business or industry. They are built on preconfigured SAP solutions
based on best practices supported by SAP, along with the business content that encompasses our
experience and expertise relevant for the industry. They provide a comprehensive baseline and come with
the accelerators to jump-start digital transformation projects.
Getting There
© 2019 SAP SE or an SAP affiliate company. All rights reserved. 24
SAP IS COMMITTED
TO INNOVATION
Learn more
Getting There
© 2019 SAP SE or an SAP affiliate company. All rights reserved. 25
RESOURCES
Outlined below is external research that was used as supporting material for this paper.
1., 2. “Emerging Opportunities to Deploy Industry 12. “IDC FutureScape: Worldwide Manufacturing
Processes in the Cloud,” a Forrester Consulting 2017 Predictions,” IDC, Doc. #US41837317,
thought leadership paper commissioned by SAP, November 2016.
July 2018.
13. “Digital Transformation Is Changing the Paper
3., 4. “IDC FutureScape: Worldwide IT Industry & Packaging Industry,” LNS Research, 2017.
2018 Predictions,” IDC, Doc. #US43171317,
14.–17. “IDC FutureScape: Worldwide IT Industry
October 2017.
2018 Predictions,” IDC, Doc. #US43171317,
5. “IDC FutureScape: Worldwide Manufacturing October 2017.
Product and Service Innovation 2019 Predictions,”
18. Mala Anand, “SAP Leonardo: A Closer Look at
IDC, Doc. #US43135918, October 2018.
a Year of Innovation,” SAP, June 2018.
6. “IDC FutureScape: Worldwide Manufacturing
19. “The IoT Imperative for Energy and Natural
2017 Predictions,” IDC, Doc. #US41837317,
Resources Companies,” IDC white paper
November 2016.
sponsored by SAP, 2017.
7. “McKinsey Global Institute – The Internet of
Things: Mapping The Value Beyond The Hype,” 20. “IDC FutureScape: Worldwide Manufacturing
McKinsey & Company, June 2015. Product and Service Innovation 2019 Predictions,”
IDC, Doc. #US43135918, October 2018.
8. “IDC FutureScape: Worldwide Manufacturing
Product and Service Innovation 2019 Predictions,” 21. “Emerging Opportunities to Deploy Industry
IDC, Doc. #US43135918, October 2018. Processes in the Cloud,” a Forrester Consulting
thought leadership paper commissioned by SAP,
9. “IDC FutureScape: Worldwide IT Industry 2018
July 2018.
Predictions,” Doc. #US43171317, October 2017.
10. “Emerging Opportunities to Deploy Industry
Processes in the Cloud,” a Forrester Consulting Note: All sources cited as “SAP” or “SAP
thought leadership paper commissioned by SAP, Performance Benchmarking” are based on
July 2018. our research with customers through our
benchmarking program and other direct
11. “Digital Transformation Is Changing the Paper interactions with customers.
& Packaging Industry,” LNS Research, 2017.
Resources
© 2019 SAP SE or an SAP affiliate company. All rights reserved. 26
Follow us
www.sap.com/contactsap
The information contained herein may be changed without prior notice. Some
software products marketed by SAP SE and its distributors contain proprietary
software components of other software vendors. National product specifications
may vary.
SAP and other SAP products and services mentioned herein as well as their
respective logos are trademarks or registered trademarks of SAP SE (or an SAP
affiliate company) in Germany and other countries. All other product and service
names mentioned are the trademarks of their respective companies.