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SPEIIADC 21991
This paper was prepared for presentation at the 1991 SPEJIADC Drilling Conference held in Amsterdam. 11-14 March 1991.
This paper was selected for presentation by an lADClSPE Program Committee following review of information contained in an abstract submitted by the author(sj. Contents of the
paper as presented, have not been reviewed by the Society of Petroleum Engineers or the International Association of Drilling Contractors and are subject to correction by the author(s).
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775
REENTRY AND RELIEFWElL DRILLING TOKIlL AN UNDERGROUND BLOWOUTIN A SUBSEA WELL
2
A CASE IDSTQRY OF WElL 2/4-14 SPEIIADC 21991
The time between the end of January 1989 and mid April 1989 was used This fact, plus the observed annulus pressure, also led to the conclusion
to mobilize rig(s), snubbing equipment and personnel, manufacture high that an underground blowout was going on and that the 9 5/8" casing
pressure riser and other equipment, modifications to NT and most likely was bursted. It also seemed likely that the 13 3/8" casing
development of the operational program and procedures. The riser had was bursted.
an 11" nominal ill and was pressure rated to 12500 psi WP. The This resulted in an extensive activity to establish the actual well
connections were a flanged type called VCF. The modifications on NT situation. A PLT was run inside the drillpipe. This verified a flow of
consisted of the following: approximately 2900 m3/d, at flowing conditions, through a leak in the
overshot packoff. A shallow seismic survey was performed (11.06.89 -
- Transport stool for extra BOP 16.06.89) and indicated (28.06.89) a new anomaly in the Early Pliocene
- Overhead crane for handling in BOP area sand (828 - 878 m RKB).
- Texas deck around BOP level
- Outriggers and choke manifold platform The plans for the activity and the involved risks were reevaluated in light
- 4" firewater line of the new situation but it was decided to continue according to the
- Platform for flotell bridge original plan.
- Coflex hose guide funnel
Recovery of coiled tubing continued but progress was slow. By mid
It was also decided to mobilize "Safe Britannia" (SB) to provide a safe June approximately 600 m of CT had been recovered.
haven and accomodation for the personnel involved in the reentry
operation. In 2/4-15S the 95/8" casing was set at 4524 m MD on June 17, 1989.
REENTRY Well 2/4-14 had been crossed at 3829 m TVD with a distanse of
6.3 m +1- 0.7m (See Fig. 6,7). The bypass was monitored by the use
Finally, May 1, all preparations were finished and well 2/4-14 was of Wellspot elektro magnetic ranging tool. The surface coordinate shift
reentered (See Fig. 4). was only 5 m from the surveyed location at the bypass depth. After
crossing, the well was dropped to vertical, and drilling continued at a
It was found that the pressure had been reduced from initially 10000 psi distance of approximately 20 m. This way the relative position
to 2800 psi. A number of possible situations were identified, including: uncertainty was minimized and so was also the possible need for
extensive directional work deep in the high temperature well.
a) an ongoing deep underground crossflow below 9 5/8" casing shoe
After the 9 5/8" casing was set, additional equipment was installed to
b) bridging of the well after pressure had been relieved by fracturing of prepare for the kill operation if the top intervention work in 2/4-14 was
the 9 5/8" caSing shoe not successful. Three kill mud storage tanks, each with a 500 bbls
capacity was installed on deck TS. These tanks were hooked up to 16
c) bridging of the well after pressure had been relieved by bursting the Halliburton HT-400 kill pumps through a manifold system. The kill
9 5/8" casing pumps could also be supplied with seawater and mud from mud pits. To
facilitate plumping into the well, a special built pump in spool was
d) an ongoing underground blowout through a bursted 9 5/8" casing installed above the BOP stack, and connected to the kill pumps through
two Coflexip hoses.
e) a situation where the initial gas on top of the well had gone back into
solution after the well had bridged THE FIRST TIME THE WElL IS Jrn.I .ED
With the available data none of the above situations could be excluded, Late June it was decided to replace the leaking packoff overshot and
but based on the stability of the pressure and the design parameters of attempt to kill the well by bullheading with 2.16 sg Zink Bromide brine
the 95/8" casing option b) was considered as the most likely scenario. (See Fig. 8). This was done June 30, 1989. Judged by the observed
pressures, etc., it is considered likely that the well at this time was
While the reentry equipment was mobilized, TS had encountered hole actually killed for a short period. The build up of pressure differential
problems in the 17 112" section of the kill well. After three sidetracks, between the inside of the drillpipe and the annulus exceeded the
these were finally cured by setting a 16" scab liner at 2100 m and the remaining integrity deep in the well and flow resumed, but this time up
13 3/8" casing was set at 2653 m MD on April 22, 1989. The kill well the annulus. Two scenarios were considered likely; either a bridge in
geometry was based on a build, hold and drop well path to cross the the annulus outside the drillpipelBHA broke or the drillpipe itself started
2/4-14 casing between 3800 and 3900 m 10 m to the west. The well leaking. .
was surveyed with MWD and inertial gyro at the 13 3/8" casing shoe.
At this time a sharp increase in gas readings was observed in 2/4-15S.
This was interpreted as communication with 2/4-14, and most likely
In 2/4-14 the drillpipe was reconnected and hung off in an inverted through fractures around the 9 5/8" shoe. As it could not be determined
piperam (09.05.89) and fishing for the 1.5" coiled tubing (CT) started . if the gas influx represented a permanent communication, or something
(12.05.89). that was caused by an increase in bottomhole pressure (BHP) in 2/4-14
by the bullheading on June 30, it was decided to suspend further drilling
By the end of May indications that the well might be flowing were in 2/4-15S. The only way of determining what caused the gas increase
observed. To determine if this was actually the case, a small DP packer was to use time and let the absence of further gas readings be a
was run inside the drillpipe to below the packoff overshot. The fact that verification that we had no permanent communication and consequently
the packer was blown out of the drillpipe clearly documented that the that the gas was caused by the increased BHP after bullheading. The
well was flowing up the drillpipe and out through the overshot decision to suspend further drilling in 2/4-15S was a direct consequence
(See Fig. 5). of the safety philosophy of not conducting two risky operations at the
same time.
776
3 T.S. eLBERG. F. LERAAND. T. GILllUUS. J. RAGA SPFJIADC 21991
DRILLING IS RESUMED A milling assembly was to be run in 2/4-14 to verify that there were no
obstructions in the 9 5/8" casing before the blowout packer was run.
After 5 weeks it was decided that drilling could be resumed because no Some minor obstructions were encountered but finally October 20, the
further gas had been observed in 2/4-15S and thus that no permanent well had been cleared to below 3800 m. When pulling the mill out of
communication between the two wells was open. hole the DP parted above the back pressure valves and a small blowout
occured before the well was closed using the shear rams again. This of
SLOWLY THE WELL IS CLEANED UP course, complicated the further operation. First because the string had
to be recovered and secondly because during the time this recovery took
During this period fishing of coiled tubing continued in 2/4-14 and now place the 9 5/8" casing string parted (24th October) and prevented
with better success. By mid August 3500 m of CT had been recovered. further plans for setting of a packer and tieback.
Based on temperature logs run in 2/4-14, it was concluded that the well After the upper fish had been recovered and the well cleared down to
was flowing up the drillpipelcasing annulus and through a leak: in the 1450 m, it was verified that the 9 5/8" casing now had lost integrity up
95/8" casing at 1370 m (See Fig. 9,10,11). These logs also showed that to 840 m. Based on this and the experienced problems in working into
the flow was leaving the well at approximately 900 m and flowing into the well it was decided to go ahead with the kill operation without being
a sandstone formation at approximately 840 - 890 m (NT). The able to isolate the leaking parts of the 9 5/8" casing (i.e. not able to run
identification of the recipient sandstone formation was confirmed by packer and tieback).
repeated seismic surveys which revealed a growing seismic anomaly at
a depth of approximately 870 m (NT). To plan the dynamic kill operation, which was the kill method finally
chosen, simulations by use ofthe dynamic two-phase pipe flow simulator
THE CONfROL CONCEPT IN THE BLOWING WELL OLGA were performed. This program greatly improved the planning
basis from what could be achieved by the use of a conventional (steady
Based on the condition of the well, with a leaking casing and a state) tubing hydraulics program. In particular, estimates of the
significant flow into a high permeability shallow formation, it was necessary volumes ofkill fluids, the duration ofthe pumping periods and
considered that running a purpose built packer and a tieback string would time plots of all important parameters were results which were of great
give the best probabilities for killing the well, and keeping it in balance value both for the planning and interpretation of the dynamic kill
after killing. The packer, developed by Baker Oil Tools could be run operation.
and set in a flowing well (See Fig. 12). As it was set, the flow could be
shut in, or a sliding sleeve located above the packer in the tieback string Personnel and equipment was now mobilized for the kill operation. The
could be run in an open position. This would reduce the shock and stimulation vessel "Big Orange 18" was mobilized to provide additional
immediate differ.ential pressure accross the packer. The sliding sleeve storage and pumping capacity for kill mud. In addition the supply boat
could be shifted to a closed position later, and the integrity of the well "Far Scotchman" was equipped with a large kill mud storage tank on
would be regained. Both the packer and the sliding sleeve was verified deck with transfer pumps. These two vessels were holding 3500 and
for the condition of well 2/4-14. The actual killing operation was 2500 bbls of kill mud, respectively.
planned as a coordinated effort using both the kill well (2/4-15S) and
214-14, or if communication was not achieved from 2/4-15S, do the AT LAST: KIlL OPERATION
killing internally in 2/4-14 only.
By December 10, 1989 all preparations for kill was finished and drilling
Drilling continued in 2/4-15S and by September 17, the 7" liner was set out of the 7" liner shoe in the kill well was resumed (See Fig. 15,16).
pointing at the target (See Fig. 13). Progress in this section had been
slow mainly because of tight directional control and the need for rotary The kill operation of 2/4-14 started when the formation integrity test was
drilling through several possible loss zones to avoid reduced pumping performed in we1l2/4-15S at a depth of 4676 m TVD RKB on December
capacity through MWD and the downhole motor. 12, 1989. The test was successfully performed up to a value of 2.25 sg
equivalent mudweight. The value was chosen to be equivalent with the
When the 7" liner had been set, fishing of coiled tubing in 2/4-14 was kill mud weight, and would determine the maximum bottom hole
stopped. At this time approx 4000 m of CT had been recovered and the pumping pressure to be used during the kill job.
drillpipe cleared down to 4100 m (See Fig. 14).
By the end of September the drillpipe was cut at 4061 m and a pump test The 5 7/8" hole section of 2/4-15S was drilled with a BHA designed to
was performed with the primary objective of testing the pumping intersect with 2/4-14 at 4705 m TVD RKB. When designing the BHA,
equipment available for pumping in well 2/4-14. PLT-logging in the optimization of the pumping capabilities both internally and externally
well below the cut drillpipe at 4061 m measured a hydrocarbon flow rate of the assembly was important. A mudweight of 1.95 sg was used for
of 5100 m3/d at flowing conditions and a pressure of 260 bar. Prior to drilling of the 57/8" hole. The rate of penetration achieved was much
cutting the drillpipe it was plugged below the planned cut point. Noise higher than when drilling the same section in well 2/4-14.
logs run in the relief well identified a noise peak: at about 4100 m. This
latest information led to the conclusion that the well probably was Communication was established between the two wells after drilling
flowing up through the bit and BBA and out through a hole in the reached a depth of 4705 m TVD RKB. When communication was
drillpipe at 4100 m with no flow in the annulus below this level. achieved, circulation was lost immediately in 2/4-15S and the drillstring
was pulled out one stand. The hole was topped up with 1.95 sg mud all
FINAL PREPARATIONS FOR THE KIlL OPERATION the time. Mud was 4>st at an initial rate of 12 BPM. This rate quickly
decreased to 10 BPM and after approximately four hours the hole was
The final stages of preparation for the kill operation had started and taking fluid at a rate of 3 BPM.
drilling of the 5 7/8" section in 2/4-15S was suspended until all these
were finished and the tieback assembly in 2/4-14 ready to be activated.
The cut drillstring was pulled from the well. This operation required
14 days and was finished October 15, 1989.
777
4 REENTRY AND RELIEF WELL D.RILLING TO.KIlL AN UNDERGROUND BLOWOUT IN A SUBSEA WELL
SPEIIADC 21991
A CASE HISTORY OF WELL 2/4-14
Soon after communication was established between the two wells, the REFERENCES
readings from the Production Logging Tool (pLT) located at
approximately 1460 m in 2/4-14 indicated that all mud lost in well - Leraand, F., Wright, J., Zachery, M., Thompson, B.: "Relief Well
2/4-15S entered the bottom of 2/4-14. Since virtually no mud was lost Planning and Drilling for a North Sea Underground Blowout" , paper
to the formations, the program was changed and 2.25 sg kill mud was SPE 20420, presented at the 65th Annual Conference in New Orleans,
pumped following the 1.95 sg drilling mud instead of the planned September 23 - 26, 1990.
seawater.
- Kuckes, A.F.: "An Electromagnetic Survey Method for Direetionaly
During the entire kill period seawater was pumped down the 3 1/2" by Drilling a Relief Well into a Blown Out Oil or Gas Well", SPEJ,
9 5/S" annulus at a low rate. This was done to maintain and monitor a (June, 1984).
constant backpressure at the receiving formation. By using annulus
pressure, hydrostatic head of seawater and the pressure read by the PLT, - Smestad, P. and Slungaard, C.: "Noise and Temperature Logging
one could determine the density of the fluid between the PLT and the Used to Determine Underground Blowout Flow Path", presented at
leak: in the 9 5/S" casing. The density found could also be double the 13th European Formation Evaluation Symposium, Budapest,
checked by the densiomenter on the PLT, at least up to a certain value October 1990.
when the densiometer became erratic.
- Lie, A. and Larsen, D.O.: "Monitoring of an Underground Flow by
After 2.25 sg mud had reached the 9 5/S" casing leak: point in well Shallow Seismic Data - A Case Study" , presented at the SEG annual
2/4-14,2.25 sg temperature degradable mud was pumped down meeting 1990, San Fransisco, September 1990.
2/4-15S to settle out at bottom of both wells and form the lower plug.
This plug was pressure tested after the barite had settled out, and this - Rygg, O.B. and Gilhuus, T.: "Use of a Dynamic Two-phase Pipe
concluded the kill operation of well 2/4-14 (See Fig. 17). Flow Simulatior in Blowout Kill Planning", SPE 20433, presented
at the 65th SPE Annual Technical Conference and Exhibition,
The work to permanently plug and abandon well 2/4-14 was resumed. New Orleans, September 1990.
To achieve an acceptable plugging it was still necessary to remove all the
junk from the well.
CONCLUSIONS
_ The use of temperature and noise logs was of great value for the
identification of the blowout flowpath and the mechanical condition
of the blowing well.
- The new relief well profile proved a success and achieved a reduced
ellipse of uncertainty and significantly improved the probability for a
direct hit.
778
i!l991
Leaking Overshot on 2/4-14 Electromagnetic Triangulation of 2/4-14 Casing
N
2/4-15S Vertical
High pressure
riser/additional BOP
stack assemblies
at 4120m TVD
t
Horizontal View
Path of 2/4-15S
Crossing
Blowout Casing
Figure 6
FigureS
214·155
High pressure
riser/additional BOP stack
assemblies
Figure 7 Figure 8
780
seE 21991
Temperature Logs Recorded in the Blowing Well, Temperature Logs from the Blowing Well,
No Injection Annulus Injection and No Injection Case
600
\
.. 600
800
"~::-...~.".".".".".".":..:. _~.:.:.:.:::.::::
..
'.,
800
i
i
i
1000
1000 •.....__.__•...._•.•...•........--.--.--_._'--,~,
\ g
E
i
~
1200
\
\
\,
a
Q
QI
1200
1400
- 9. July 1989 \ 1400 'l.•••••~
- - 3. Sept. 1989
...... 1. Oct. 1989 \ :
:
no Injection
seawater annulus Injection
1600 \ 1600
+
20 40 60 60 100 120 140
1
160
~
20 40 60 80 100 120 140 160
Temperature (OC) Temperature ( DC )
Figure 9 Figure 10
bi~
...... _ Drillpipe hole
Pressure (bar)
Figure 11
SfE 21991
8 112" Hole Section
214-155 214-14
Zone 1
.........."..",... Zone 5
Figure 12 Figure 13
2/4-155 to 2/4-14
All depths AKB TVD Treasure Saga
add 12 mfor Nedrill Trigon
Well Configuration
214-14 2/4-158
NedrillTrigon Treasure Saga
855m
1460m
4000m
40S0m
4700m
• """,'0':'0' :,.!. 4700m
4733m ,/\,
Figure 14
Figure 15
782
SPE ~1991
2/4-15S
2/4-14
8 112" Open Hole Top 13 3IS" csg at 169 m Inflatable packer at 165 m
3700 TO at 4734 m
Figure 18
3900
g 4100
..c
a.
CI)
c 4300
before kill operation
after kill operation
4500
4700
·10 o 10 20 30 40 50
Noise (mv)
Figure 17
783