SAILOR TECHNICAL MANUAL FOR H1252B DC PRINTER S.P. RADIO A/S - AALBORG - DENMARKPlease note ‘Any responsibility or liability for loss or damage in connection with the use of this product and the accompanying documentation is disclaimed. The information in this manual is furnished for informational use only, is subject to change without notice, may contain errors or inaccuracies, and represents no commitment whatsoever. This agreement is governed by the laws of Denmark. Doe. no.: M12528GB Issue: 4/0146 @ SAILOR ‘SAILOR ® - Porsve) 2: PO Box 7071 + DK-9200 Aalborg SV - Denmark Phone: +45 9634 6100 - Fax: +45 9634 6101 - Telex: 69789 EC! DK E-mail salor@sailordk- Web: www sailor dkCONTENTS PART | GENERAL INFORMATION OKI DOCUMENTATION INSTALLATION MOUNTING POSSIBILITIES, DIMENSIONS AND DRILLING PLAN H1252B PRINTER WITH MOUNTING KIT H1250 OR GMDSS. CONSOLE H2192 PARTS LIST CONTENTS PART II GENERAL INFORMATION INTRODUCTION PRINCIPLE OF OPERATION TECHNICAL DATA MAINTENANCE/MODIFICATION DISASSEMBLING TO REMOVE THE MAINS TRANSFORMER DISASSEMBLING AND MOUNTING OF THE ON-OFF SWITCH MOUNTING THE DC POWER SUPPLY AND REASSEMBLING ELECTRICAL CONNECTIONS SERVICE PRINTER SELFTEST MODULE CHECK OF THE DC POWER SUPPLY CHECK AFTER REPAIR, MECHANICAL DISASSEMBLING OF PRINTER CIRCUIT DESCRIPTION DC POWER SUPPLY PARTS LIST H12628PART VH12528 CONTENTS, 1 GENERAL INFORMATION 1-1 11 OK! DOCUMENTATION 1-1PART VH1252B 1 GENERAL INFORMATION 1H1252B Hardoopy printer is an OKI MICROLINE 182/280 printer with builtin DC power supply for 10.5- 32V DC operation. H1252B is as standard delivered with a Roll Paper Stand, other paper types can also be used, please refer to the OKI manual for detailed information. H12528 is as standard delivered with the mounting kit H1250, it can also be mounted on the H2192 GMDSS Console using the mounting plate which is delivered together with the H2192 GMDSS Console. Paper roll, Power cable and Centronics cable are supplied with the H1252B, 1.1 OKI DOCUMENTATION PAGE 1-124 22 PART /H1252B CONTENTS INSTALLATION a4 MOUNTING POSSIBILITIES, DIMENSIONS AND DRILLING PLAN 24 H1252B PRINTER WITH MOUNTING KIT H1250 OR GMDSS CONSOLE H2192 22PART VH1252B 2 INSTALLATION 2.1 MOUNTING POSSIBILITIES, DIMENSIONS AND DRILLING PLAN Mounting kit H1250 Mounting kit 2192 PAGE 2-1PART I/H1252B CONTENTS 3 PARTS LIST 343 PARTS LIST PART lH1252B, OKI MICROLINE 182/280 WITH 24V DC POWER SUPPLY ECL AS 821252 POSITION _ DESCRIPTION MaNUFACTOR TYPE PARTNO. VARIOUS BOTTOMPLATE PRINTER 182 aso ELIAS oir 1 140956 rd VAROUS TELEX AOLL B=2.9om Letaim_ SINGLELAYER NCR Ne 280.100, 47830 VARIOUS NTERCONNECTION CABLE BSPOLESSUBO-ENTAONID RADIOPARTS Air 89555 6013 VARIOUS POWER CABLE POLE Hi2528 ‘dren (TAT MOS110102}—MONTRONICS 3.020473 5806 fe Woe anous — soREWxT ECIAS 0888 ross VARIOUS SPARE FUSES FOR HI2528 e828 ECIAS oozrae rene VARIOUS 1959200 POWER SuPeLY FOROM PRINTER weehgs0 —ECIAS o065t5 728515 VAROUS MANUAL FOR W258 ENGLISH EOIAS ase PAGE 6-11.2 1.3 CONTENTS GENERAL INFORMATION INTRODUCTION PRINCIPLE OF OPERATION TECHNICAL DATA PART IWH12528 14 1 1-1PART I/H12528 1. GENERAL INFORMATION 1.1 INTRODUCTION This section gives you all the necessary informations to maintaine the DC power supply module. It also specify how to modify the printer to operate on DC supply instead of AC supply. 1.2. PRINCIPLE OF OPERATION ‘The power supply module is constructed to operate from a battery voltage of 10.5V DC to 32V DC to deliver the necessary voltages for the printer. The voltage conversion takes place in a “flyback” switch converter, which is controlled by a current mode controller. The regulation of the output voltage is controlled via a separate winding of the transformer, which also deliveres the power forthe control circuit. ‘At the input and at the output are placed filters to suppress the switch noise, BLOCKDIAGRAM Input switch ourpur FILTER CONVERTER, FILTER + oe | 0 +s0v soav.27 5 ae I 7 a T | —ontov pw | CONTROL incur 1.3 TECHNICAL DATA Input voltage range 110.5V DC to 32V DC Current consumption : max. 4.5A (fuse = 6.3AT) Output voltages :10V DC/0.3A :80V DC/0.8A Noise from input terminals _: better than CEPT Rec. T/R 34-01 Onvott : by switch Operating temperature 15° C to 455° C PAGE 1-124 22 23 2.3.1 2.3.2 2.3.3 24 PART IVH1252B, CONTENTS MAINTENANCE/MODIFICATION DISASSEMBLING TO REMOVE THE MAINS TRANSFORMER DISASSEMBLING AND MOUNTING OF THE ON-OFF SWITCH MOUNTING THE DC POWER SUPPLY AND REASSEMBLING MOUNTING OF THE DC POWER SUPPLY MODIFICATION OF THE PRINTER MAIN CONTROL BOARD REASSEMBLING OF THE PRINTER ELECTRICAL CONNECTIONS a4 2-4 23 23 2-4PART IVH1252B, 2 MAINTENANCE/MODIFICATION This section is intended for use when modifying the printer to operate from DC supply instead of 220V AC supply. 21 DISASSEMBLING TO REMOVE THE MAINS TRANSFORMER Remove the access cover by lifting up rear edge. Pull out the platen knob. Remove the two screws. Remove the top cover by lifting up the front and pushing it backward. Remove the transformer output cable from the printer Main Control Board. Remove the ground strap screw, but keep it for later use. Remove the two screws, that fix the transformer, but keep them for later use. Remove the transformer assembly with power PCB and AG cord receptable by ling upwards. Remove the 220V- label located at the pane! cut out for the AC cord receptable. 2.2 DISASSEMBLING AND MOUNTING OF THE ON-OFF SWITCH Itis necessary to remove the ON-OFF switch from the transformer assembly to use it again on the DC. power supply module. Remove the filter and switch board from the transformer by pulling it off. Unsolder the ON-OFF Switch. Solder the switch to the two loose wires on the DC power supply module. Then twist the wires tothe switch to suppress noise. PAGE 2-1MAINTENANCE/MODIFICATION PART IVH12528 23 MOUNTING THE DC POWER SUPPLY AND REASSEMBLING Remove the cover on the glue pad and when the power supply module is placed properly, the switch is placed in the slots in the cabinet and is pressed down to the glue pad Dcporeny stb is 2.3.1 MOUNTING OF THE DC POWER SUPPLY Place the ground connection over the rear transformer hole, and fix it with the ground screw. Place the mounting frame where the transformer was mounted, and fix it with the two screws from the transformer. ‘Then place the DC power supply module on the mounting frame, and fix it with four screws. Be sure the power ON-OFF switch is correctly placed in the panel cut out slot. Press the plate with the DC input connector in to the panel cut out the formen AC cord receptable. Connect the output cable to the printer Main Control Board. PAGE 2-2MAINTENANCE/MODIFICATION PART IVH1252B 2.3.2 MODIFICATION OF THE PRINTER MAIN CONTROL BOARD Ifthe printer is equipt with a DC power supply module of other type than from ECI, itis necessary to modify the printer main board. As seen below, the diode D28 (D10) on the printer main board is short circuited. If the printer is equipt with a DC power supply module from ECI, module no. 628471 itis not recommended to short citcult the diode D28 (D10) on the printer main board. Run the printer selftest programme. ‘Switch on the ON-OFF switch and simultaneously press down the “line feed” button, Aiter a few seconds (at low input voltage) the printer starts the setftest printing routine, which means that the DG power supply is OK. ‘Switch off the printer. Des (B10) Main Control Board | ibis — | O 2.3.3 REASSEMBLING OF THE PRINTER Place the top cover by lifting the front end and place holes in the rear end into the two small hooks in the bottom cabinet. To reassemble the printer, do the reverse procedure of the disassembling. Then run the selftest programme of the printer. (See above) PAGE 2-3,MAINTENANCE/MODIFICATION 24 ELECTRICAL CONNECTIONS ON-OFF swiTcH FROM MANS TRANSFORMER PAGE 2-4 i ® — YELLOWIGREEN De INPUT CABLE PART INH12528, OUTPUT CABLE "0 ‘GREEN i LACK.34 32 3.3 CONTENTS SERVICE PRINTER SELFTEST MODULE CHECK OF THE DC POWER SUPPLY CHECK AFTER REPAIR PART IVH12528PART IVH1262B 3 SERVICE 3.1 PRINTER SELFTEST To do a performance test of the DC power supply, a selftest programme in the printer can be used. Connect a DC power source of 10.5V to 82V to the DG input connector. Switch on the ON-OFF switch and simultaneously press down the “line feed” button, After a few seconds (at low input voltage) the printer starts the sefftest a printing routine, which means that the power supply is OK. Switch off the printer. 3.2 MODULE CHECK OF THE DC POWER SUPPLY Connect a dummy load of 330/30W to 30V output. Connect a dummy load of 33Q/5W to 10V output. Connect a DC power source of 10.5V to the DC input connector. Switch on the power supply module. The module has to start up within 4 seconds, Connect a voltmeter to the S0V output and read 28 #2V. Connect a voltmeter to the 10V output and read 9V =1V. Connect a DC power source of 82V to the DC input connector. Switch on the power supply module. The module has to start up within 1 second Connect a voltmeter to the S0V output and read 33V 2V. Connect a voltmeter to the 10V output and read 10V =1V. Disconnect the dummy load from the 30V output and read the voltage to 39V +2V. 3.3 CHECK AFTER REPAIR lf any repair has occurred to the power supply module, then perform chapter 3.2 MODULE CHECK OF ‘THE DC POWER SUPPLY. PAGE 3-14 CONTENTS MECHANICAL DISASSEMBLING OF PRINTER PART IVH12528, 4-14 MECHANICAL DISASSEMBLING OF PRINTERPART IWH1252B CONTENTS, 5 CIRCUIT DESCRIPTION 5-1 5.1 DC POWER SUPPLY 5-1PART IVH12528, 5 CIRCUIT DESCRIPTION 5.1 DC POWER SUPPLY To suppress noise on the supply wires a filter'is build around the current compensated choke L1. Furthermore the RC snubbers across the transformer prevent unwanted oscillations during transition time. The diode D7 in conjunction with R16 and C19 clamps the transient voltage spikes across the switch transistor 1 When the supply is switched on, the capacitor C6 is charged by means of R1 and when the voltage exceeds approx. 8.7V the controller U1 turns on. After a few cycles power is delivered from the bootstrap winding of the transformer to maintain the supply to the controller U1. When switching of the supply voltage, the power from the transformer disappears. This means the supply voltage to Ut decreases to approx. 7.6V and the controller Ut switches off. The rectified voltage from the bootstrap winding is also used to regulate the output voltages, which mainly is determined by R8 and R11. The feedback voltage is led to U1 pin 2. The resistors R10 and R9 and the capacitor C17 form the compensating circuit for the voltage regulation. The controller is working at a fixed frequency of approx. 100 kHz, determined by R7 and C16. The switch currentis sensed by R15 and led to U1 pin 3after being filtered by R14 and C18. The current sense voltage is a ramp voltage, which is compared to a DC level determined by the voltage regulation circuit. When the ramp exceeds the DC level, the controller U1 switch off the FET Qt. This current sense circuit forms a current regulation loop, which is stabilizing the over all regulation and prevents high current to damage the switch transistor Q1 When G1 is on, the output diodes D3 and Da is reversed biased and currentto the loadis delivered from the capacitors C12 and C13. During the off time of Q1, the transformer outputs deliver the currents to the capacitors C12 and C13 and to the load. The chokes L2 and L3 are parts of lowpass filters to suppress voltage spikes. Because of the converter principle , whichis ringing choke flyback type, without direct feedback from the output the voltages, the output voltages are load dependent. At input voltage under approx. 15V and at full load, the converter "changes frequency” and gets an irregular duty-cycle, That is normal behaviour. At low input voltage the start up time can be as long as 4 seconds, depending on the load. PAGE 5-1CIRCUIT DESCRIPTION PART IV/H1252B COMPONENT LOCATIONDC POWER SUPPLY ‘View from component side with lower side tracks. PCB rev. 284716 PAGE 5-2 SNS5 CIRCUIT DESCRIPTION PART IVH1252B SCHEMATIC DIAGRAM DC POWER SUPPLY © 0 LEER Uhh ) lev-nlVv lev-nIv lavoIv lev70iv torr SuS/DIV SuS/D1V SuS/D1V suS/DIV INPUT VOLTAGE = 12v INPUT VOLTAGE = 12v INPUT VOLTAGE = 24v INPUT VOLTAGE = 24v STAND BY Lond ON 3av: @.9A STAND BY LOAD ON 3ev: @.9A POWER SUPPLY Pr fat B Be av +30V 7 ait Lt 8 3 & pero ven oO C) 18.5V-32v a o ° ° Fe 4-8-28471A ‘This dlagram val for PCB rev.284716 sas PAGE 5-3PART IVH12528 CONTENTS: 6 PARTS LIST 6-1PART IVH1252B8 6 PARTS LIST 10.5-92V DC POWER SUPPLY FOR OKI PRINTER u182/u260 = ECI VS. 0-0:28515 728815 POSTON _DESORITION WANUFAGTOR TYPE PART NO. ‘VARIOUS GROUND CONNECTION FOR OC POWER SUPPLY HI2528 ECLA 1028508 se VARIOUS OUNTING FRAME FOR PCB ieee ECIAS. +0283 mars VARIOUS POWER CABLE POLE3076 200mm (TBT Mst-04026) ONTRONCS 3028478 RO Ate Woo-s6.088 VARIOUS SCREW Mscénm wutcaN HFC. Mave PROAZ asst WN 785 4 POWER SUPPLY FOR PRITER (WOOULE 1) HI2s28 cons 5028710 /40-200718 er POWER SUPPLY FOR PRINTER (MODULE 1) H12528 ECIA'S 5-0-284716 / 4-0-28471, 628471 POSITION _ DESCRIPTION MANUFACTOR __TYPE o ‘capaciron wer {uF rox 63v00 FRO MKT 18251008 56, e (OAPAOITOR WAT tw tox 600 FRO MKT 182551008 56, 3 (CAPACITOR ELECTROLYTIC. 0 sts 83¥0C ENA ALZEBNAOIALE ce (CAPACITOR ct ‘uF 10% 69v00 FRO [MKT 182551008 66 os (CAPACITOR ELECTROLYTIC. TOF 20 50% svOe ENA ASSO ATA 7 ‘CAPROTTOR ELECTROLYTIC: TE Be AOE ENA ISSOSTALF o CAPACITOR ELECTROLYTIC. TOF 20 50% AOC ENA AGED STIALE o (CAPACITOR KT {uF 108 NDE eRO LUKT 82251008 o CAPACITOR ELECTROLYTIC. 2a 2% NE ENA RSS v.20 oo CAPACITOR MT 1009 10% 400/00 FAO KT 181821083 5.6 on CAPACITOR UT 009 0% eea70C =O TUKTTBi621063 55 oe CAPACITOR ELECTROLYTIC ATO -20008 606 PHILS 2222085 63471 ors (CAPACITOR ELECTROLYTIC. 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