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ll ed ee ee eee tay be sepioduced vous the prot permission of DW Doutechor isi far Noumung # ¥, Banta i In cao ol doubs the Garmen-longunge ongial shold be conse 0 Ihe aL © No pat om PER ROSFIS Bet Py 03414 :620:076-096.006 WC Reiss DEUTSCHE NORM June 1992 Thermoset plastic coatings for buried steel pipes ‘Umhaitlung (Augenbeschichiung) von erdvertegten Stanirohren mut Duroptasien Supersedes January 1987 editon. In keeping with current practice in standards published by the International Organization for Standararzaven (ISO) @ comma nas been used throughout as the decimal marker. ‘This standard has been jointly prepared by DIN Deutsches Institut fir Normung eV: and OVGW Deutscher Verein des Gas- und Wasserfaches €X (German Society of Gas and Water Engineers). has been included in the body ‘of OVGW Codes of practice for gas and water Dimensions in mm Contents. Pane 1 Scope and tield of application 2 Concepts aden 23 Flexibility 22 Adnesion 3. Designation 4 Requirements. 41° Substrate 42 Coating... 421 Coating thickness 7 422 Freedom from impertectons 423° Impact surengin 424 Indentation resistance 425 Flexibility... 428 Elongabon at break 427 Coating resistivity 428° Aanesion 429 Heatreversion |. 4230. Cathodic dssboncing 4211 Low temperature behaviour 1 Scope and field of application ‘This standara specifies requirements and methods of test for mermoset plasuc (eg EP powder, PUR and PUR tar) coatings, applied on steei pipes at the works, for normal duty, ie. continuous service temperatures ‘up to 30°C (type N) or for special duny ie. for service temperatures of up 10 +70°C (type S), and for appr cations involving contact with soil or water. ‘The tequrements specified in subciause 4272 apply ‘only for applications wilh continuous service temperar tures above 30°C up to 70°C. Where pipes are also subjected to an internat pressure such that the pipes are stressed to more than 45% of thei yield point, not only these requirements Dut also the requirement specified in subclause 4212 shail be met 4212 Release of CO; 5. Testing 51 General .... 52 Inspection document 53. Coating thickness 5.4 Freedom trom imperfections 55 Impact strength... 58 Indentation resisiance 57. Flexbilty .. 58 Elongation ai bre 89 Coatng resistivity 510 Adhosion 531 Heat reversion 512 Cathode disbonding 513 Low temperature behaviour 514 Release of CO, : 6 Marking ae ‘Standards referred to Explanatory notes wVnuowrasnvcvevouud 2 Concepts In addition to the concepts astablished In DiN 50900 Pans 1 to 3, DINS0928, DIN 30670 and DIN 30676, the conceplé defined in subclauses 21 and 22 shall poly. 21 Flexibility The flexbiity of @ coating Is a measure of its bena- viour when bent, which, along with its ability 1o extend ermus conclusions’ to be drawn as to its achesion on steel 22 Adhesion For the purposes of this standard, the adhesion of & coating is a measure of its ability 10 bond to steel Continued on pages 210 8 ew vorne Gon Bein Bnnerman INA AI? Fan! Pace ore 6 Page2 DIN 30671 3 Designation Designation of an epaxy resin powder (EP) coating su abla for normal duty applications (N. Coating DIN 30671 - EP - N 4 Requirements 41 Substrate 411 Immediately prior to application of the coating, the surface of the steel pipe shal be tree from impurities, such as dirt oil. grease, welding beads and moisture and be blasted to comply with stancard prep- ‘ration grade Sa 2"% as detined in DIN 55.928 Pan 4 42 Coating 421 Coating thickness When tested i accordance with suociause $3, the minimum coating thickness shall comply ‘wan te values given im table 1 forall pipe sizes, Table 1: Coating thickness The lengin of uncoated pipe end shalt not exceec 150 mm unless otherwise requested by the customer, 42.2 Freedom trom impertections. The coating shail be tree from impertecions extending 10 me substrate. When tested in accordance with sue Slause 5.4, no electrical breakdown shall occur 42.3 Impact strength When subjected 10 testing in accordance with sub- Clause 55, there shall De no electrical breakdown ater ny of the 30 Impacts applies with an energy as spec. ied in table 4 424 Indentation resistance When testing in accordance with subciause 5.6. ine indentation depth measured after 48 nours shail not exceed 30% of ihe initial coating thickness measured. Between 24 and 48 nours, tne indentation depth sha Not vary by more than 5% of the intial coating tick, ness measured 425 Flexibility When EP and PUR coatings are tasted in accordence with subciause § 7, he strain, egg. shal! be atlaast s 42.6 Elongation at break When tested in sccerdence win susclause $8, ne elongation at break of PUR tar coatings al a temper lute of (23 © 2)°C shall be atleast 10%. 42.7 Coating res'ativity When tested in accordance with succtause $9. ine ‘coauing resistivity shall De as specited m table 2 Table 2: Coating resistivity ep Pun | PUR tar Coaung resistivity, 2 en am Normal cury 210" | 2107 | 2108 Special duty B10 | 2108 | zr 42.71 Resistivity at ambient temperature When tested in accordance with subclause 591, the Coating resistivity after condivoning shall comply’ with the vaiues specified in table 2, The ratio of resistance after 100 days to that ater 70 ays shall be not fess than 08 provided that the resis. tivity after 70 days is only one power of ten above tnat Specified for 100 day conaitionng. 4272 Resistivity at etevated temperature When tesied in accordance with subclause $92, tne Coating resistivity shall comply with the values specitiog intable 2 The coating shall show no signs of blistering. 42.8 Adhesion When tested in accordance with sudclause 510, it shai ‘ot Be possible for the coating to be fitted of, 429 Heat reversion 4291 EP and PUR coatings When tested in accordance with subclause $113, EP arg PUR coatings shal be free from pinholes. 4292 PUR tar coatings When tosied in accordance with subclause $11.2, ne elongation at break of PUR tar coalings shail be at east 3% 4210 Cathodic disbonding When tested in accordance with subclause 812. the length of the zone affected by disbonaing shall not exceed the values given in table & ‘Table 3: Length of zone aftected by alsbonding TP emeerature| Duration | fl — ine "| 21386 Tum mean eng ot in days zone affected by disbonding ze | 30 ei2 | 2 In the twst_no dksters shail nave formed and the final intensity of polarization current /g. shall not exceed 1 lunes that of the inival curtent 4211 Low temperature behaviour 4221 Impact strength When tested in accordance wiih susciause 133, ihe tequements specitied in subciause 423 shall be com. led with 4212. Flexibiity When EP coatings ate tesied in accordance with sub- Glaus 5332 the Strain, cy, snail be atleast 25% 4232 CO, retoas When tested in accordance with subclause $14, the release of CO, from PUR ang PUR tar coatings over a Period of 48 hours shall not exceed 3mg CO, /1009 of coating material 5 Testing 51 General Testing shail be carried out by the manulacturer or a recognized test house. Conditioning and test periods. shall'be maintained to within £3% ang test tempera: lures to within & 2K. ‘The manufacturer shall be responsible for onsunng compliance with the requirements spactied in sub- Clauses 41, 421 and 422. He shall verity compliance with tne following requirements ance for each plasucs ‘compound ané application, repeating sucn venhcation atleast every three years: = fequirements a8 specified in subciauses 423 10 4271 and 428 to 4210 for normal duty and spe- cial duty types: = raquirements as specitied in subelauses 4.2.72, and again, as specified in sunciause 428 for spe- ial duty types. Testing as described in subclauses 5.13 ano 5.14 snalt only be carried out if required by the particular service conditions and it so agreed. 5.2 Inspection document Nt shall be agreed whether an DIN 50049 inspecuon document is 10 be issued. 5.3 Coating thickness. The Coating thickness shall be measured at ret less than ten points unitormly gistrbuted over the lengin and circumference of a pipe. using a nen-desitucive: (9. magnetic or elscyomagnetic) methoc wi ‘mits measurements to be made to an accuracy of 10%. 5.4 Freedom trom impertections Each pipe shall be checked for imperlections in the coating: flawless coatings need not bo tested or de electri strength. ‘The test equipment snail be made up of a dc. power Supply (in the case of PUR and PUR tar coatings an 4c power supply may be used) rated for a voltage of 01 KV per im coating thickness, and test electroces (€.9. conductive rubber electrodes), For measurement, ihe test electroaes snail be in close contact with the ‘coaung surface since otherwise. the sult would be faisiied The presence of impertecions is ingicated by the sound of the spark procuced or by ‘signals emitted by the equipment 5.5 Impact strength In the impact test the test piece (pipe oF pipe seg: mont) shail be supported $0 that the pive wall Joes os yield under te impact of the falling weight tne face of which shail be spher:cal (sphere ciameter:25 mm) Testing sha be carned out at a temperature of (23 # 2)°C. The impact energy, to De set to an accuracy ‘of 8% shall comply with the values given in table 4 IN 30671 Page 3 ‘Normal dury ‘Special duty The effect of the pipe diameter shal be allowed for by using factor @ as given in table ‘Table 5: Factor 9 On e Over 200 1 ewa00 | aas r—_—__+—__+— Below 65 I 07 The drop height of the weight shaft be approximately 1m. However, in order to reduce the impact energy by an amount equal to ¢, not only the mass of the weight but also the drop nelght may be reduced. It shall bé ensured tat tne weight is dropped normal to the pipe surtace. For this purpose, it may be guided, with low frition and with no air cushion forming, ‘The distance between two points of impact shai! be at least 30 mm. Thirty ofops shall be mage, afer each of which ine

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