PT.

PHE ONWJ Pipeline Wall Thickness Calculation

Revision Log Register

Revisions had been performed on following pages:

Page Date Revision

UNIFORM-W-CAL-0001, Rev. 1 Page 3 of 16

PT. PHE ONWJ Pipeline Wall Thickness Calculation

Table of Contents
Review & Endorsement Records .............................................................................................. 2 
Revision Log Register ............................................................................................................... 3 
Table of Contents...................................................................................................................... 4 
Table of Figures ........................................................................................................................ 4 
1.  Introduction .......................................................................................................................... 5 
1.1  Background .................................................................................................................. 5 
1.2  Objectives .................................................................................................................... 5 
1.3  Scope ........................................................................................................................... 5 
1.4  Associated Documents ................................................................................................ 5 
1.5  Pipeline Reference....................................................................................................... 6 
1.6  Abbreviation ................................................................................................................. 6 
2.  References ........................................................................................................................... 7 
2.1  Applicable Code & Standards ...................................................................................... 7 
2.2  Company Document .................................................................................................... 7 
2.3  Project Document ........................................................................................................ 7 
3.  Pipeline Design Parameter .................................................................................................. 8 
3.1  Pipeline design life ....................................................................................................... 8 
3.2  Pressure and Temperature .......................................................................................... 8 
3.3  Pipeline and Riser Mechanical Properties ................................................................... 8 
3.4  Fluid Data..................................................................................................................... 9 
3.5  Corrosion Allowance .................................................................................................... 9 
3.6  Offshore Environmental Parameter ............................................................................. 9 
3.6.1 Water Depth ...................................................................................................... 9
3.6.2 Tidal Range ....................................................................................................... 9
3.6.3 Seawater Properties ........................................................................................10
3.6.4 Wave Parameters ............................................................................................10
3.6.5 Current Data ....................................................................................................10
3.6.6 Soil Parameters ...............................................................................................10
4.  Design Criteria and Methodology ....................................................................................... 11 
4.1  Internal Pressure Containment .................................................................................. 11 
4.2  Collapse due to External Pressure ............................................................................ 11 
4.3  Buckling due to Combined Bending and External Pressure ...................................... 12 
4.4  Propagation Buckling ................................................................................................. 12 
4.5  Pipeline design factor................................................................................................. 12 
5.  Results and Conclusions ................................................................................................... 13 
5.1  Calculation Results .................................................................................................... 13 
5.2  Conclusions ............................................................................................................... 13 
6.  Appendices ........................................................................................................................ 14 
Appendix A. Wall Thickness Calc. – Pipeline (Zone 1) ........................................................... 15 
Appendix B. Wall Thickness Calc. – Riser (Zone 2) ............................................................... 16 

Table of Figures
Figure 1.UL Field Location ......................................................................................................... 5 

UNIFORM-W-CAL-0001, Rev. 1 Page 4 of 16

PT. PHE ONWJ Pipeline Wall Thickness Calculation

1. Introduction

1.1 Background
PT. Timas Suplindo and PT Bakrie Construction consortium has been nominated by PHE-
ONWJ to perform onshore and offshore works including Detailed Engineering, Procurement,
Construction, Installation and Commissioning of the UL Development Project.

The UL field is located within the Uniform fields approximately 6.1 km North-West of the
existing UW platform and 14 km West of the existing UPRO platform. The figure below shows
the location of the UL field:

UL

Figure 1.UL Field Location

The new UL field is a gas and oil reserve and will require facilities and pipelines for gathering,
subsequent export and processing with initial rate of 2200 BOPD and 10 MMSCFD. The new
development facility is required to sustain oil and gas production of PHE ONWJ which is
scheduled to be on-stream by first quarter of 2014.

1.2 Objectives
The objective of this document is to determine nominal wall thickness and material grade
selected for 12 Inch subsea pipeline from ULA to UW as a part of UL Field Development. The
minimum wall thickness required for pressure containment, external collapse and propagation
buckling is calculated in accordance with ASME B31.4 and API 1111.

1.3 Scope
The scope of this report is 12 Inch ULA-UW pipeline for both pipeline zone 1 and pipeline
zone 2 including riser.

1.4 Associated Documents

Following table listed all documents that referred by and related to this report

UNIFORM-W-CAL-0001, Rev. 1 Page 5 of 16

PT. PHE ONWJ Pipeline Wall Thickness Calculation

Table 1 - Related Documents

Document Number Document Title

UNIFORM-G-DBS-0001 Project Design Basis
UNIFORM-G-PHI-0001 Project Design Philosophy
UNIFORM-O-CAL-0001 Pipeline Hydraulic Calculation

1.5 Pipeline Reference

The Submarine pipeline and Riser that is required to be installed as part of the UL Field
Development is described in Table 2.

Table 2 - Pipeline Reference

Pipeline OD
Description Origin Termination Service
(mm)
12-inch submarine
323.9 ULA UW Three phase fluid
pipeline

1.6 Abbreviation
CA Corrosion Allowance
ERW Electric Resistance Welding
HAT Highest Astronomical Tide
LAT Lowest Astronomical Tide
LRFD Load Resistance Factor Design
MSL Mean Sea Level
NPS Nominal Pipe Size
PHE ONWJ Pertamina Hulu Energi Offshore North West Java
SMTS Specified Maximum Tensile Strength
SMLS Seamless
SMYS Specified Minimum Yield Strength.

UNIFORM-W-CAL-0001, Rev. 1 Page 6 of 16

PT. PHE ONWJ Pipeline Wall Thickness Calculation

2. References

2.1 Applicable Code & Standards

The latest versions of the listed documents shall be used in the design, installation and
operation of the new ULA Production facilities. This list is not exhaustive and will be updated
during subsequent phases of the project.

1. ASME B31.4 Pipeline Transportation System for Liquid

Hydrocarbons and Other Liquid
2. API RP 1111 Design, Construction, Operation and Maintenance of
Offshore Hydrocarbon Pipelines
3. API 5L Specification for Line pipe
4. API STD 1104 Welding of Pipeline and Related Facilities
5. NORSOK Standard P-001 Process Design
6. SNI 3473:2011 Sistem Transportasi Pipa Penyalur untuk Cairan
Hidrokarbon dan Cairan Lain

2.2 Company Document

1. PHEONWJ-W-SPE-0005 Specification for Line Pipe

2.3 Project Document

1. UNIFORM-G-DBS-0001 Project Design Basis
2. UNIFORM-G-PHI-0001 Project Design Philosophy
3. UNIFORM-O-CAL-0001 Pipeline Hydraulic Calculation
4. UNIFORM-ULA-P-PFD-6001 Process Flow Diagram “UL” Development Project
"ULA" Tripod Platform
5. UNIFORM-O-SDY-0005 Chemical Injection Requirement Study Report

UNIFORM-W-CAL-0001, Rev. 1 Page 7 of 16

PT. PHE ONWJ Pipeline Wall Thickness Calculation

3. Pipeline Design Parameter

3.1 Pipeline design life

The design life for the pipeline system is 20 years [Ref.2.3 (1)].

3.2 Pressure and Temperature

Service pressure and temperature of pipeline systems are presented in table below [Ref.2.3
(3&4)].

Table 3 - Pipeline/Riser Process Data

Parameters Units Value

Design Pressure psig 1600 (11.03 MPa)
Operating Pressure psig 160 (1.10 MPa)
Hydrotest Pressure psig 2000 (13.79 MPa)
0
Mechanical Design Temp. (Metal) F 200 (93.3oC)
0
Operating Temperature F 112 (44.44oC)
Note:
1. For non-metallic materials (external corrosion coating), the design temperature shall be the operating
o
temperature added by 30 C [Ref.2.1.(5)]

3.3 Pipeline and Riser Mechanical Properties

The following tables are present pipeline and riser mechanical properties [Ref.2.1 (3) and Ref.
2.3 (1)].

Table 4 - Pipeline/Riser Mechanical Properties

Parameters Units Value

Outside Diameter mm 323.9
API 5L Grade X52MO
Material -
PSL2 CS
Seam Type - HF-ERW
SMYS MPa 360.0 (52.20 ksi)
SMTS MPa 460.0 (66.70 ksi)
Young Modulus MPa 2.07 x 105 (30022.9 ksi)
Poison Ratio - 0.3
3
Density kg/m 7850
o
Coefficient of Thermal Expansion /C 1.1 x 10-5
Service - Three Phase

UNIFORM-W-CAL-0001, Rev. 1 Page 8 of 16

PT. PHE ONWJ Pipeline Wall Thickness Calculation

3.4 Fluid Data

The following tables are present pipeline fluid data [Ref. 2.3 (1)].

Table 5 - Pipeline Fluid Data

Parameter Units Value

Fluid or Content Density (Note 1)

3
Density kg/m 845.5

3.5 Corrosion Allowance

Internal Corrosion allowance for all section pipelines and riser presented below:

Table 6 - Internal Corrosion Allowance

Internal Corrosion
Location Remarks
Allowance (mm)
All section pipeline/Riser 3.0 Note 1
Note:
1. The internal corrosion allowance is based on Chemical Injection Requirement Study Report [Ref 2.3.(5)].

3.6 Offshore Environmental Parameter

3.6.1 Water Depth
The pipeline water depth data along the route are presented below [Ref. 2.3 (1)]:
(1)
Table 7. Pipeline Water Depth

Item Units Value

Minimum Water Depth m 22.60
Maximum Water Depth m 26.80
Note:
1. The pipeline water depth had been verified based on approved geotechnical and geophysical survey
result.

3.6.2 Tidal Range

The tidal data along the route are presented below [Ref. 2.3 (1)]:

Table 8 - Tidal Data

Return Period
Item Units
1-Year 100-Year
Storm Tide (Surge) m 0.152 0.244
Highest Astronomical Tide (HAT) m 1.158 1.158

UNIFORM-W-CAL-0001, Rev. 1 Page 9 of 16

PT. PHE ONWJ Pipeline Wall Thickness Calculation

3.6.3 Seawater Properties

The seawater properties are presented below [Ref. 2.3 (1)].

Table 9 - Sea Water Properties

Parameter Unit Value

3
Density of Sea Water kg/m 1025
o
Sea Water Temperature C 26.67
2 -5
Kinematics Viscosity m /s 1.13 x 10

3.6.4 Wave Parameters

The wave heights and associated periods are presented below [Ref. 2.3 (1)].

Table 10 - Wave Parameters

Max. Wave Height Wave Period

Return Period
(m) (sec)
1-year 5.09 7.10
100-years 8.63 9.40

3.6.5 Current Data

The maximum current data are presented below [Ref. 2.3(1)].

Table 11 - Current Data

Current velocity
Return Period
(m/s)
1-year 0.366
100-years 0.518

3.6.6 Soil Parameters

Generally the seabed top soil layer can be categorized as soft clay [Ref. 2.3(1)]. Detailed
of soil characteristic are presented in below table.

Table 12 - Soil Parameters

Parameter Units Value

Soil Type - Very Soft Clay
Undrained Shear Strength kPa 2.0 – 6.0
Angle Friction Deg 0.0
Submerged Weight kg/m3 815.494
Note:
1. The soil data had been verified based on approved geotechnical and geophysical survey result.

UNIFORM-W-CAL-0001, Rev. 1 Page 10 of 16

PT. PHE ONWJ Pipeline Wall Thickness Calculation

4. Design Criteria and Methodology

The wall thickness design calculation is performed for the NPS 12 Inch pipeline utilizing API
5L X52 material grade in accordance with ASME B31.4 and supplemented by API RP 1111.
The wall thickness is determined based on internal pressure containment, external hydrostatic
pressure collapse and buckle propagation criteria.

The corresponding nominal wall thickness is calculated with considering the corrosion
allowance.

4.1 Internal Pressure Containment

The formula used to calculate the nominal wall thickness required to contain internal pressure
is using the hoop stress analyses in accordance with ASME B31.4.

The hoop stress due to difference between internal and external pressure shall not exceed
the value below:

S h  F1  S 
P  Pe   D
Sh  i
2  tm
tr  tm  C A
Where:
Sh = Hoop stress
Pi = Internal design pressure
Pe = External pressure
D = Pipe outside diameter
S = Specified minimum yield strength, SMYS
F1 = Design factor, table A402.3.5 of ASME B31.4
tr = Required wall thickness
tm = Pressure design minimum wall thickness
CA = Corrosion allowance

4.2 Collapse due to External Pressure

As per the API RP 1111, pipe collapse may occur when the external pressure caused by
hydrostatic pressure due to water depth exceeds the internal pressure and is sufficient to
buckle a pipeline. The collapse pressure of the pipe must exceed the net external pressure
everywhere along the pipeline as follows:

( Po  Pi )  f o Pc

The following equations are used to approximate the collapse pressure:

Py  Px
Pc 
P
y
2
 Px 
2 0.5

t 
Py  2  S   n 
D
3
 tn 
 
Px  2  E    2
D
1  
Where:
fo = Collapse factor ( 0.70 for ERW pipe and 0.60 for DSAW pipe)

UNIFORM-W-CAL-0001, Rev. 1 Page 11 of 16

PT. PHE ONWJ Pipeline Wall Thickness Calculation

Pc = Collapse pressure of the pipe (psi)

Py = Yield pressure at collapse (psi)
Px = Elastic collapse pressure (psi)
tn = Nominal wall thickness of pipe (inch)
E = Modulus elasticity (psi)
v = Poisson’s ratio

4.3 Buckling due to Combined Bending and External Pressure

As per the API RP 1111, combined bending strains and external pressure load should satisfy
the following:

 ( Po  Pi )
  g ( )
b Pc

Where:
ε = bending strain in the pipe
εb = buckling strain under pure bending
Po = external Pressure (psi)
Pi = internal Pressure (psi)
g(δ) = collapse reduction factor

4.4 Propagation Buckling

As per API RP 1111, a buckle resulting from excessive bending or another cause may
propagate. Offshore hydrocarbon pipeline may fail by propagation buckle caused by the
hydrostatic pressure of seawater on a pipeline with a diameter to wall thickness (D/t) ratio is
too high. For submarine pipeline, since the hydrostatic pressure is the force that causes a
buckle to propagate, its useful to estimate the buckle propagation pressure. The minimum
wall thickness to resist propagation buckle must be satisfy with following equation:

Po  Pi  f p Pp
2.4
t 
Pp  24  S   n 
D
Where:
fp = propagating buckle design factor = 0.8
Pp = buckle propagation pressure (psi)

4.5 Pipeline design factor

Pipeline system is designed to the Zone-1 and Zone-2 Classification Areas. In the vicinity of
platform areas the pipeline is designed to Zone-2 (pipeline located in radius  500 m from the
platform/facilities), and Zone-1 is remaining pipeline (away from 500m radius
platform/facilities). Pipeline design factor are referred from Table A402.3.5-1 of ASME B31.4.

Table 13 - Pipeline Design Factor

Hoop Longitudinal Combined

LOCATION
Stress F1 Stress F2 Stress F3
Zone 1 (Pipeline) 0.72 0.80 0.90
Zone 2 (Pipeline & Riser) 0.60 0.80 0.90

UNIFORM-W-CAL-0001, Rev. 1 Page 12 of 16

PT. PHE ONWJ Pipeline Wall Thickness Calculation

5. Results and Conclusions

5.1 Calculation Results

The summary of wall thickness calculation is presented in the attachment. The result is
tabulated below:

Table 14 - Result of Minimum Wall Thickness Calculation

PIPELINE RISER
(ZONE 1) (ZONE 2)
Wall Thickness (mm) (mm)
Installation Operating Installation Operating
Required Thickness excluding the Allowance:
- Internal Pressure Containment 6.94 6.94 6.94 8.33
- Hydrostatic Collapse 3.32 3.32
- Buckling Propagation 5.20 5.20
- Buckling due to combined bending
4.69 4.69
and external pressure
Allowance:
- Corrosion Allowance 0.0 3.0 0.0 3.0
- Mill Tolerance 0.70 0.70
- Construction Allowance 0.8 0.8
Minimum Required Wall Thickness 8.44 11.44 8.44 12.83
Wall Thickness Selected 12.70 14.27

The pipeline wall thickness selected is also checked for buckling caused by combined
bending and external collapse and calculation also show the inequality check is satisfied for
installation and operating condition.

The full detailed calculation & results are contained in attachment of this report

5.2 Conclusions
Based on the calculation results, which are summarized in Table 14 above, the selected
nominal wall thickness that required for 12” NPS Subsea Pipeline are shown in table below:

Table 15 - Selected API 5L Nominal Wall Thickness

Required Wall Selected API 5L

Location/Section Thickness Standard Thickness
(mm) (mm) (in.)
Subsea Pipeline 11.44 12.70 (0.50”)
Vertical Riser & Expansion Spool
including mother pipes for 12.83 14.27 (0.56”)
induction bend

UNIFORM-W-CAL-0001, Rev. 1 Page 13 of 16

PT. PHE ONWJ Pipeline Wall Thickness Calculation

6. Appendices
 Appendix – A : Wall Thickness Calculation – Pipeline (Zone 1)
 Appendix – B : Wall Thickness Calculation – Riser (Zone 2)

UNIFORM-W-CAL-0001, Rev. 1 Page 14 of 16

PT. PHE ONWJ Pipeline Wall Thickness Calculation

Appendix A. Wall Thickness Calc. – Pipeline (Zone 1)

UNIFORM-W-CAL-0001, Rev. 1 Page 15 of 16

Project : EPCI for UL Development Project Prepared by: AFR/IM
Company : PT. PHE ONWJ Checked by: AB
Contractor : PT. TIMAS-PT BAKRIE CONSORTIUM Approved by: MB/RB
Subject : 12" ULA-UW Pipeline Wall Thickness Calculation
Case : Pipeline Zone-1

The objective of this spreadsheet is to perform analysis on

OBJECTIVE: wall thickness calculation in accordance to ASME B31.4 and
API RP 1111

DATA INPUT

Pipe Data

Outside Diameter OD := 12.75in Pipe Ovality (API 5L) δ := 1.5  %

(UNIFORM-O-CAL-0002)

5
Young's Modulus E1 := 2.07  10  MPa Poisson's Ratio ν := 0.3

Internal CA tcorr := 3.0mm Specified Minimum Yield SMYS := 360.0MPa

(Operating case) Strength

Fabrication Method Mf := "welded HFW/ERW"

(seamless/welded)

Environmental Data
kg
Seawater Density ρseawater := 1025
3
m
LAT refer to CD LAT := 0.5m HAT refer to CD HAT := 1.158m

Min. Water Depth Wd min := 22.8m Max. Water Depth refer to Wd max := 26.70m
refer to CD CD - (UNIFORM-G-DBS-0001)

Surge refer to CD surge_1yr := 0.152m Surge refer to CD surge_100yr := 0.244m

(1 year RP) (100 years RP)

Maximum Wave Height Hmax_1yr := 5.09m Maximum Wave Height Hmax_100yr := 8.63m
(1 year RP - (100 years RP -
UNIFORM-G-DBS-0001) UNIFORM-G-DBS-0001)

Operational Data (UNIFORM-ULA-P-PFD-6001 & UNIFORM-G-DBS-0001)

Design Temperature Td := 93.3C Internal Design Pressure Pd := 1600psi

Hydrotest Pressure Factor HP := 1.25 Hydrostatic Pressure Phydro := HP  Pd

(ASME B31.4 Clause 437.4.1)

kg Reference Elevation for EL DP := 10m

Max. Content Density ρmax := 845.5  Design Pressure
3
(UNIFORM-O-SDY-0002) m (assumed, above CD)

1 of 5
Project : EPCI for UL Development Project Prepared by: AFR/IM
Company : PT. PHE ONWJ Checked by: AB
Contractor : PT. TIMAS-PT BAKRIE CONSORTIUM Approved by: MB/RB
Subject : 12" ULA-UW Pipeline Wall Thickness Calculation
Case : Pipeline Zone-1

Design Factor

Design Factor fd := 0.72 Temperature Derating Factor ft := 1.0

(Table 402.3.5 ASME B 31.4) (Table 402.3.1 ASME B 31.4)
Hydrotest Hoop Stress fh := 0.9 Maximum Installation Bending Strain ε1 := 0.15%
Design Factor (API RP 1111 Appendix D, Sect D.4)
(Table 402.3.5 ASME B 31.4)
Weld Joint Efficiency Factor fe := 1.0 Maximum In-Place Bending Strain ε2 := 0.15%
(Table 402.3.1 ASME B 31.4) (API RP 1111 Appendix D, Sect D.4)

Collapse Factor fo := 0.7 Bending Safety Factor for f1 := 2

(External Collapse) Installation Bending plus
(API RP 1111 Sect 4.3.2.1) External Pressure
(API RP 1111 Sect 4.3.2.2)
Collapse Factor fc := 0.7
Combined Bending Strain and Bending Safety Factor for
External Pressure In-Place Bending plus External f2 := 2
(API RP 1111 Sect 4.3.2.2) Pressure
(API RP 1111 Sect 4.3.2.2)
Propagating Buckle Design fp := 0.8
Factor
(API RP 1111 Sect 4.3.2.3.2)

Pressure Calculation

2
Max. Water Depth (1 year RP) dmax_1yr := Wd max + HAT + surge_1yr +  Hmax_1yr
3
dmax_1yr = 31.4 m

2
Max. Water Depth (100 year RP) dmax_100yr := Wdmax + HAT + surge_100yr +  Hmax_100yr
3
dmax_100yr = 33.86 m

Max. External Pressure Po_1 := dmax_1yr  ρseawater  g Po_1 = 0.32  MPa

(1 year RP)

Max. External Pressure Po_100 := dmax_100yr  ρseawater  g Po_100 = 0.34  MPa

(100 year RP)

Min. External Pressure at at Wdmin Po_min := Wd min  ρseawater  g Po_min = 0.2  MPa

 Hmax_100yr 
Min. External Pressure at at Wdmax Po_max :=  Wd max -   ρseawater  g Po_max = 0.2  MPa
 2 
(
Internal Pressure During Operation Pi_wdmax := Pd + ρmax  g  EL DP + Wd max ) Pi_wdmax = 11.3  MPa
at Wdmax

(
Internal Pressure During Operation Pi_wdmin := Pd + ρmax  g  EL DP + Wd min ) Pi_wdmin = 11.3  MPa
at Wdmin

Internal Pressure Differential PD i_wdmax := Pi_wdmax - Po_max PD i_wdmax = 11.1  MPa

at Wdmax

Internal Pressure Differential PD i_wdmin := Pi_wdmin - Po_min PD i_wdmin = 11.1  MPa

at Wd.min

2 of 5
Project : EPCI for UL Development Project Prepared by: AFR/IM
Company : PT. PHE ONWJ Checked by: AB
Contractor : PT. TIMAS-PT BAKRIE CONSORTIUM Approved by: MB/RB
Subject : 12" ULA-UW Pipeline Wall Thickness Calculation
Case : Pipeline Zone-1

Max. Internal Pressure (

PD i := max PD i_wdmax , PD i_wdmin ) PD i = 11.11  MPa
Differential

Hydrotest Pressure at ( )
Pdh_wdmax := Phydro + ρseawater  g  ELDP + Wdmax Pdh_wdmax = 14.2  MPa
Wd max

Hydrotest Pressure at ( )
Pdh_wdmin := Phydro + ρseawater  g  ELDP + Wdmin Pdh_wdmin = 14.1  MPa
Wd min

Hydrotest Pressure Differential PD dh_wdmax := Pdh_wdmax - Po_1 PD dh_wdmax = 13.8  MPa

at Wdmax

Hydrotest Pressure Differential PD dh_wdmin := Pdh_wdmin - Po_min PD dh_wdmin = 13.9  MPa

at Wd.min

Max. Hydrotest Pressure (

PD dh := max PD dh_wdmax , PD dh_wdmin ) PD dh = 13.89  MPa
Differential

Pressure Calculation

Pressure Containment

Pressure Containment (ASME B 31.4)

Required Wall Thickness for PDi  OD

Pressure Containment - Operation tcont := tcont = 6.94  mm
2  SMYS  fd
(A402.3.5,(a)(1))

PD dh  OD
Required Wall Thickness for thydr := thydr = 6.94  mm
Pressure Containment - Hydrotest 2  SMYS  fh
(A402.3.5)
Pressure Containment

Hydrostatic Collapse

Hydrostatic Collapse Pressure (API RP 1111, Sect 4.3.2.1)

Guess Value tco := 4mm

tco
Yield pressure ( )
Py tco := 2  SMYS 
OD
3
 tco 
 
 OD 
Elastic critical pressure ( )
Pe tco := 2  E1 
( 1 - ν 2)
( )
Py tco  Pe tco ( )
Collapse pressure ( )
Pc tco :=
(
Py tco ) 2 + Pe ( tco) 2
Required wall thickness ( ( )
tcoll := root Pc tco  fo - Po_100 , tco ) tcoll = 3.31  mm

Hydrostatic Collapse

3 of 5
Project : EPCI for UL Development Project Prepared by: AFR/IM
Company : PT. PHE ONWJ Checked by: AB
Contractor : PT. TIMAS-PT BAKRIE CONSORTIUM Approved by: MB/RB
Subject : 12" ULA-UW Pipeline Wall Thickness Calculation
Case : Pipeline Zone-1

Propagating Buckling

Propagating Buckling (API RP 1111, Sect 4.3.2.3.2)

2.4
 tbuckle_op 
Propagation buckle pressure (
Pp tprop ) = 24  SMYS  ft   
 OD 
tprop := Pbp  Po_100
Required wall thickness tprop = 5.19  mm
1
2.4
 Pbp   ( OD )
 24  SMYS  f  f 
 t p

Propagating Buckling

Buckling due to Combined Bending and External Pressure

Buckling Due to Combined Bending and External Pressure

(API RP 1111, Section 4.3.2.2)
Guess Value tbuck := 1mm tbuck = 1  mm

t
Buckling Strain Under Pure εb ( t) :=
2  OD
( )
εb tbuck = 0.2  %
Bending
-1
Collapse Reduction gδ := ( 1 + 20  δ) gδ = 0.77
Factor

Max Estimated εinst := ε1  f1 εinst = 0.3  %

Installation Bending
Strain ( Eqn.14)

Max Estimated In-place εinp := ε2  f2 εinp = 0.3  %

Bending Strain (
Eqn.15)
Max Estimated Bending (
εe := max εinst , εinp ) εe = 0.3  %
Strain

Required Wall Thickness ( Given εe Po_100

Eqn.13) + = gδ
(
εb tbuck ) (
fc  Pc tbuck )
tbuck := Find tbuck ( ) tbuck = 4.69  mm

Buckling due to Combined Bending and External Pressure

4 of 5
Project : EPCI for UL Development Project Prepared by: AFR/IM
Company : PT. PHE ONWJ Checked by: AB
Contractor : PT. TIMAS-PT BAKRIE CONSORTIUM Approved by: MB/RB
Subject : 12" ULA-UW Pipeline Wall Thickness Calculation
Case : Pipeline Zone-1

Nominal Wall Thickness

For Pressure Containment Operating tcont = 6.94  mm

Hydrotest thydr = 6.94  mm

For Hydrostatic Collapse tcoll = 3.31  mm

For Propagation Buckling tprop = 5.19  mm

For Buckling due to Combined Bending tbuck = 4.69  mm

& External Pressure

Minimum Required Wall Thickness for (

treqi := max thydr , tcoll , tprop , tbuck ) treqi = 6.94  mm
Installation

Minimum Required Wall Thickness for (

treqo := max tcont ) treqo = 6.94  mm
Operation

Nominal Wall Thickness tnom := 12.70mm

Mill Tolerance tmill := if Mf = "seamless"
(API 5L Table J.4)
0.6  mm if tnom < 4  mm

0.15  tnom if 4  mm  tnom < 10  mm

0.125  tnom if 10  mm  tnom < 25  mm

(
max 3.7  mm , 0.1  tnom ) otherwise

if Mf = "welded HFW/ERW"

0.4  mm if tnom  6  mm

0.7mm if 6  mm < tnom  15  mm

1.0  mm otherwise
"check" otherwise

tmill = 0.70  mm

Construction Allowance tconst := 0.8mm

API STD 1104

Minimum Wall Thickness Required

Min. Req. Wall Thickness treq_Inst := treqi + tmill + tconst treq_Inst = 8.44  mm
for Installation
Min. Req. Wall Thickness treq_Oper := treqo + tmill + tcorr + tconst treq_Oper = 11.44  mm
for Operating

Wall Thickness Check

Check_Hyd := tnom if tnom  treqi + tmill + tconst Check_Hyd = 12.70  mm

"select wall thickness again" otherwise

Check_Opr := tnom if tnom  treqo + tmill + tcorr + tconst Check_Opr = 12.70  mm

"select wall thickness again" otherwise

OD
OD/t = 25.5
tnom

5 of 5
PT. PHE ONWJ Pipeline Wall Thickness Calculation

Appendix B. Wall Thickness Calc. – Riser (Zone 2)

UNIFORM-W-CAL-0001, Rev. 1 Page 16 of 16

Project : EPCI for UL Development Project Prepared by: AFR/IM
Company : PT. PHE ONWJ Checked by: AB
Contractor : PT. TIMAS-PT BAKRIE CONSORTIUM Approved by: MB/RB
Subject : 12" ULA-UW Pipeline Wall Thickness Calculation
Case : Riser/Pipeline Zone-2

The objective of this spreadsheet is to perform analysis on

OBJECTIVE: wall thickness calculation in accordance to ASME B31.4 and
API RP 1111

DATA INPUT

Pipe Data

Outside Diameter OD := 12.75in Pipe Ovality (API 5L) δ := 1.5  %

(UNIFORM-O-CAL-0002)

5
Young's Modulus E1 := 2.07  10  MPa Poisson's Ratio ν := 0.3

Internal CA tcorr := 3.0mm Specified Minimum Yield SMYS := 360.0MPa

(Operating case) Strength

Fabrication Method Mf := "welded HFW/ERW"

(seamless/welded)

Environmental Data
kg
Seawater Density ρseawater := 1025
3
m
LAT refer to CD LAT := 0.5m HAT refer to CD HAT := 1.158m

Min. Water Depth Wd min := 22.6m Max. Water Depth refer to Wd max := 26.80m
refer to CD CD - (UNIFORM-G-DBS-0001)

Surge refer to CD surge_1yr := 0.152m Surge refer to CD surge_100yr := 0.244m

(1 year RP) (100 years RP)

Maximum Wave Height Hmax_1yr := 5.09m Maximum Wave Height Hmax_100yr := 8.63m
(1 year RP - (100 years RP -
UNIFORM-G-DBS-0001) UNIFORM-G-DBS-0001)

Operational Data (UNIFORM-ULA-P-PFD-6001 & UNIFORM-G-DBS-0001)

Design Temperature Td := 93.3C Internal Design Pressure Pd := 1600psi

Hydrotest Pressure Factor HP := 1.25 Hydrostatic Pressure Phydro := HP  Pd

(ASME B31.4 Clause 437.4.1)

kg Reference Elevation for EL DP := 10m

Max. Content Density ρmax := 845.5  Design Pressure
3
(UNIFORM-O-SDY-0002) m (assumed, above CD)

1 of 5
Project : EPCI for UL Development Project Prepared by: AFR/IM
Company : PT. PHE ONWJ Checked by: AB
Contractor : PT. TIMAS-PT BAKRIE CONSORTIUM Approved by: MB/RB
Subject : 12" ULA-UW Pipeline Wall Thickness Calculation
Case : Riser/Pipeline Zone-2

Design Factor

Design Factor fd := 0.60 Temperature Derating Factor ft := 1.0

(Table 402.3.5 ASME B 31.4) (Table 402.3.1 ASME B 31.4)
Hydrotest Hoop Stress fh := 0.9 Maximum Installation Bending Strain ε1 := 0.15%
Design Factor (API RP 1111 Appendix D, Sect D.4)
(Table 402.3.5 ASME B 31.4)
Weld Joint Efficiency Factor fe := 1.0 Maximum In-Place Bending Strain ε2 := 0.15%
(Table 402.3.1 ASME B 31.4) (API RP 1111 Appendix D, Sect D.4)

Collapse Factor fo := 0.7 Bending Safety Factor for f1 := 2

(External Collapse) Installation Bending plus
(API RP 1111 Sect 4.3.2.1) External Pressure
(API RP 1111 Sect 4.3.2.2)
Collapse Factor fc := 0.7
Combined Bending Strain and Bending Safety Factor for
External Pressure In-Place Bending plus External f2 := 2
(API RP 1111 Sect 4.3.2.2) Pressure
(API RP 1111 Sect 4.3.2.2)
Propagating Buckle Design fp := 0.8
Factor
(API RP 1111 Sect 4.3.2.3.2)

Pressure Calculation

2
Max. Water Depth (1 year RP) dmax_1yr := Wd max + HAT + surge_1yr +  Hmax_1yr
3
dmax_1yr = 31.5 m

2
Max. Water Depth (100 year RP) dmax_100yr := Wdmax + HAT + surge_100yr +  Hmax_100yr
3
dmax_100yr = 33.96 m

Max. External Pressure Po_1 := dmax_1yr  ρseawater  g Po_1 = 0.32  MPa

(1 year RP)

Max. External Pressure Po_100 := dmax_100yr  ρseawater  g Po_100 = 0.34  MPa

(100 year RP)

Min. External Pressure at at Wdmin Po_min := Wd min  ρseawater  g Po_min = 0.2  MPa

 Hmax_100yr 
Min. External Pressure at at Wdmax Po_max :=  Wd max -   ρseawater  g Po_max = 0.2  MPa
 2 
(
Internal Pressure During Operation Pi_wdmax := Pd + ρmax  g  EL DP + Wd max ) Pi_wdmax = 11.3  MPa
at Wdmax

(
Internal Pressure During Operation Pi_wdmin := Pd + ρmax  g  EL DP + Wd min ) Pi_wdmin = 11.3  MPa
at Wdmin

Internal Pressure Differential PD i_wdmax := Pi_wdmax - Po_max PD i_wdmax = 11.1  MPa

at Wdmax

Internal Pressure Differential PD i_wdmin := Pi_wdmin - Po_min PD i_wdmin = 11.1  MPa

at Wd.min

2 of 5
Project : EPCI for UL Development Project Prepared by: AFR/IM
Company : PT. PHE ONWJ Checked by: AB
Contractor : PT. TIMAS-PT BAKRIE CONSORTIUM Approved by: MB/RB
Subject : 12" ULA-UW Pipeline Wall Thickness Calculation
Case : Riser/Pipeline Zone-2

Max. Internal Pressure (

PD i := max PD i_wdmax , PD i_wdmin ) PD i = 11.11  MPa
Differential

Hydrotest Pressure at ( )
Pdh_wdmax := Phydro + ρseawater  g  ELDP + Wdmax Pdh_wdmax = 14.2  MPa
Wd max

Hydrotest Pressure at ( )
Pdh_wdmin := Phydro + ρseawater  g  ELDP + Wdmin Pdh_wdmin = 14.1  MPa
Wd min

Hydrotest Pressure Differential PD dh_wdmax := Pdh_wdmax - Po_1 PD dh_wdmax = 13.8  MPa

at Wdmax

Hydrotest Pressure Differential PD dh_wdmin := Pdh_wdmin - Po_min PD dh_wdmin = 13.9  MPa

at Wd.min

Max. Hydrotest Pressure (

PD dh := max PD dh_wdmax , PD dh_wdmin ) PD dh = 13.89  MPa
Differential

Pressure Calculation

Pressure Containment

Pressure Containment (ASME B 31.4)

Required Wall Thickness for PDi  OD

Pressure Containment - Operation tcont := tcont = 8.33  mm
2  SMYS  fd
(A402.3.5,(a)(1))

PD dh  OD
Required Wall Thickness for thydr := thydr = 6.94  mm
Pressure Containment - Hydrotest 2  SMYS  fh
(A402.3.5)
Pressure Containment

Hydrostatic Collapse

Hydrostatic Collapse Pressure (API RP 1111, Sect 4.3.2.1)

Guess Value tco := 4mm

tco
Yield pressure ( )
Py tco := 2  SMYS 
OD
3
 tco 
 
 OD 
Elastic critical pressure ( )
Pe tco := 2  E1 
( 1 - ν 2)
( )
Py tco  Pe tco ( )
Collapse pressure ( )
Pc tco :=
(
Py tco ) 2 + Pe ( tco) 2
Required wall thickness ( ( )
tcoll := root Pc tco  fo - Po_100 , tco ) tcoll = 3.32  mm

Hydrostatic Collapse

3 of 5
Project : EPCI for UL Development Project Prepared by: AFR/IM
Company : PT. PHE ONWJ Checked by: AB
Contractor : PT. TIMAS-PT BAKRIE CONSORTIUM Approved by: MB/RB
Subject : 12" ULA-UW Pipeline Wall Thickness Calculation
Case : Riser/Pipeline Zone-2

Propagating Buckling

Propagating Buckling (API RP 1111, Sect 4.3.2.3.2)

2.4
 tbuckle_op 
Propagation buckle pressure (
Pp tprop ) = 24  SMYS  ft   
 OD 
tprop := Pbp  Po_100
Required wall thickness tprop = 5.20  mm
1
2.4
 Pbp   ( OD )
 24  SMYS  f  f 
 t p

Propagating Buckling

Buckling due to Combined Bending and External Pressure

Buckling Due to Combined Bending and External Pressure

(API RP 1111, Section 4.3.2.2)
Guess Value tbuck := 1mm tbuck = 1  mm

t
Buckling Strain Under Pure εb ( t) :=
2  OD
( )
εb tbuck = 0.2  %
Bending
-1
Collapse Reduction gδ := ( 1 + 20  δ) gδ = 0.77
Factor

Max Estimated εinst := ε1  f1 εinst = 0.3  %

Installation Bending
Strain ( Eqn.14)

Max Estimated In-place εinp := ε2  f2 εinp = 0.3  %

Bending Strain (
Eqn.15)
Max Estimated Bending (
εe := max εinst , εinp ) εe = 0.3  %
Strain

Required Wall Thickness ( Given εe Po_100

Eqn.13) + = gδ
(
εb tbuck ) (
fc  Pc tbuck )
tbuck := Find tbuck ( ) tbuck = 4.69  mm

Buckling due to Combined Bending and External Pressure

4 of 5
Project : EPCI for UL Development Project Prepared by: AFR/IM
Company : PT. PHE ONWJ Checked by: AB
Contractor : PT. TIMAS-PT BAKRIE CONSORTIUM Approved by: MB/RB
Subject : 12" ULA-UW Pipeline Wall Thickness Calculation
Case : Riser/Pipeline Zone-2

Nominal Wall Thickness

For Pressure Containment Operating tcont = 8.33  mm

Hydrotest thydr = 6.94  mm

For Hydrostatic Collapse tcoll = 3.32  mm

For Propagation Buckling tprop = 5.20  mm

For Buckling due to Combined Bending tbuck = 4.69  mm

& External Pressure

Minimum Required Wall Thickness for (

treqi := max thydr , tcoll , tprop , tbuck ) treqi = 6.94  mm
Installation

Minimum Required Wall Thickness for (

treqo := max tcont ) treqo = 8.33  mm
Operation

Nominal Wall Thickness tnom := 14.27mm

Mill Tolerance tmill := if Mf = "seamless"
(API 5L Table J.4)
0.6  mm if tnom < 4  mm

0.15  tnom if 4  mm  tnom < 10  mm

0.125  tnom if 10  mm  tnom < 25  mm

(
max 3.7  mm , 0.1  tnom ) otherwise

if Mf = "welded HFW/ERW"

0.4  mm if tnom  6  mm

0.7mm if 6  mm < tnom  15  mm

1.0  mm otherwise
"check" otherwise

tmill = 0.70  mm

tconst := 0.8mm
Construction Allowance
API STD 1104

Minimum Wall Thickness Required

Min. Req. Wall Thickness treq_Inst := treqi + tmill + tconst treq_Inst = 8.44  mm
for Installation
Min. Req. Wall Thickness treq_Oper := treqo + tmill + tcorr + tconst treq_Oper = 12.83  mm
for Operating

Wall Thickness Check

Check_Hyd := tnom if tnom  treqi + tmill + tconst Check_Hyd = 14.27  mm

"select wall thickness again" otherwise

Check_Opr := tnom if tnom  treqo + tmill + tcorr + tconst Check_Opr = 14.27  mm

"select wall thickness again" otherwise

OD
OD/t = 22.69
tnom

5 of 5