= MAITES INSPECTION & TEST PLAN SUSPENSION HANGER PIN & SPLIT DOG. NO: GAMWRIMECH | ISSUE NO: 01 h PAGE NO: 1 off eae (ak DNASION COTTER FOR 45 kW ALTERNATOR | ECRECTIVE DATE: 21/41/2019 «1pi7 Case No: Book Ne ‘Set No: 1. PLN + 45124292 2. PO. No. & Date 3. Specification /Ore + rg No, SKEL 3939 alt 2 4. Date of inspection : 5. Place of Inspection 3 6. Size oflot : 7. Size of Sample (as per IS:2500-2000 Pt.I, GIL, AQL-2.5) 8. Document Check 1a) Internal/External test certificate for raw material. b) Internal test and visual check report ion record of gauges, measuring instruments & test equipment ) Calor 4d) RDSO/ICF approval if any 9.__Tests/Checks (to be witnessed by inspector) S| Parameter Value Specified [Refer | Observations Remarks No (a) | Visual test | Material should be free from manufacturing defects such as cracks, dents, rust ete Cotter pin shall be zinc plated with Note 2of passivation without any rust. ore Head cut shall be machined to given size. | *°P°"#t Tb) | Dimensional | As per drg no. SKEL 3939 AR? ei | Material ‘Suspension Hanger Pin i Chemical ‘As per IS: 1875-92, C4 table Alornatve composition % material Bs970-2N9 Taddle Analysis | Pe Note tof fe oe weosooso | xc | 6510.15-0.35 | Si % Min-0.60-0.90 | ‘%MIn- 5.00040 Max | -%S- % P-0.040 Max | KP. Mechanical | As per IS: 1875-92, Ci table 2 “ARerative Properties material BS 970-EN9 Urs. 620mm" Min YS. = 320 N/mm? Min Note 1 of % Elongation - 15 Min ae Hardness 175 BN Peet 1 L ag| ae INSPECTION & TEST PLAN MAITE SUSPENSION HANGER PIN & SPLIT DOC. NO: QAWRIMECHT ISSUE NO: 01 PAGE NO: 2 of i RITES LTD EFFECTIVE DATE: 24/11/201: QA DIVISION). COTTER FOR 4.5 KW ALTERNATOR | appROVED BYGGM day 3] Parameter Value Specified Refer | Observations Remarks No Surface Pin to be Hard chrome plated as per Note 2of Protection _ | 1S:1337-1980 (Rev-2) or latest ee 2] Material Colter pin to 1S'1079 sta? iiote Tot %C0.25max £0.03 dre % 5-0.050 Max 0.05 %P-0.050Max £0.05 ‘Mechanical UTS. = 410-490 N/mm Min et Properties | vs. ~ 235 N/mm? Min {% Elongation - 22 Min | (@)| Packing To be followed as per PO or to be suitably packed/protected in gunny bags to avoid damage during transit/storage (el | Marking Firm's Name Month & year Oras per P.O. Name & signature of Note:- i, Sampling shall be done according to IS: 2500 single sampling plan unless mentioned otherwise Jn case 2 quality pian is mentioned in the Purchase Order, Inspecting Engineer shall also take the same into consideration during inspection, and mention the same in Inspection Records iil, This inspection & Test plan along with Dimension Sheets is a guiding document for IE. Any other requirement of PO / Spec. or dimension of PO / Drg. etc. necessary for the item will be complied by the IE lv, In case purchase order mentions different version of drawing or specification of the item, then that will prevail over this check sheet with suitable alterations, the same may be informed to concerned CM for uup-dation of the check sheet. v, This check sheet is the “Intellectual property” of RITES (QA) and its use outside RITES is not permitted without the approval of competent authority and RITES reserves its right to take suitable punitive action.0 ITES LTD INSPECTION & TEST PLAN ‘SUSPENSION HANGER PIN & SPLIT COTTER FOR 4.5 kW ALTERNATOR DOC. NO: QAWRIMECHT ISSUE NO: 01 PAGE NO: 3 of EFFECTIVE DATE: 21/11/2019 APPROVED BY GGM (QA DIVISION) DIMENSIONS S| Description | Specified Observation Remarks NO (mm) 1 2 3 a [| 5 Suspension Hanger Pin 7 | Slot location | 322+ T from head 0 2 | Total Length | 36240.8 3 |Headvia | sos0.3e Head oe 4 | thickness _| 40*°? 5 | Slottength | 1640.5 6 | Slotwidth | 100.5 7 | Pin Die 31.65:31.75| wy | Surface NANG finish (0.2.0.8 microns] Chamier on 9. | headand | 2¥45° shank end 1 | Headeutto | 6203 bbe machined | 45° Cotter at | Length 60408 12 ‘| Headoyo | 2082 20.4 13° | Thickness 430.1 _ 34 | Width 2-13 15 | chamfer | 6x6 16 | lapping 320.2 a7 |neadio | 220.2 Tolerance as per IS:2102 Part-1 medium for machined, coarse for slot size, 0.8 on total length due to resultant of other tolerances. Name & signature of IE= is riot DOG. NO: GAMWRIVECHT BATES INSPECTION & TEST PLAN | Rot NG Sot . | SR EIE? | susreusouuvacn oma spur | EM tt nies | (QA DIVISION) COTTER FOR 4.5 kW ALTERNATOR | appRoveD BY GGM Neb Gay Deo,