DR-ZX (1) Operation Manual PDF

Dr.
ZX
Operation Manual
Hitachi Construction Machinery Co. Ltd.
© 2004 Hitachi Construction Machinery Co., Ltd. All rights reserved

EPVC_Large
Diagnostic / Monitoring / Adjusting tools for following excavators.
Hitachi EX-1 (550), EX-3 (400 to 600), EX-5 (400 to 800), ZAXIS (450 to 850)
Fiat Hitachi FH450-3, EX455, EX456
EPVC_Mid
Hitachi EX-1 (USE series), EX-2 (60 to 300), EX-3 (60 to 310) EX-5 (60 to 370), ZAXIS (70 to 380)
Fiat Hitachi FH-2 series, FH-3 series, EX series (less than 40 tons)
EPVC_Mini
Hitachi EX33Mu & EX58Mu
HMS_LargeMid
Monitoring data download / Data logger setting following excavators.
Hitachi ZAXIS (70 to 850)
John Deere C series (80C to 800C)
MIC_Mining
Monitoring data download / Data logger setting / Monitoring / Diagnostic following excavators.
Hitachi EX1200-5/5C, EX1900-5, EX2500-1/5, EX3500-1/2/3, EX3600-5, EX5500-5
EPVC_LARGE
Operation Manual
NOTE
This manual is based on Hitachi ZX series. Screen / Function /
Procedure are vary by model.
1. Necessary Tools & Cable Connection
2. MODE
OPERATION MODE
3. Operation Mode – How to Start Dr.ZX with Operation Mode
4. Operation Mode – Self-Diagnostic
5. Operation Mode – Monitoring
6. Operation Mode – Special Function (WU Deactivation)
7. Operation Mode – Special Function (ECO Deactivation)
8. Operation Mode – Special Function (Pump Adjustment)
SERVICE MODE
9. Service Mode – How to Start Dr.ZX with Service Mode
10. Service Mode – Learning Data Display
11. Service Mode – Monitor Panel LCD Control
12. Service Mode – Parameter Change
13. Service Mode – Act/Deact of Parameters
STAND ALONE MODE

14. Stand Alone Mode - How to Start Dr.ZX with Stand Alone Mode
15. Stand Alone Mode – Change Password
16. Stand Alone Mode – View Manuals
17. Stand Alone Mode – Play Recorded Data
Necessary tools
(a) Palm OS PDA (b) Serial cable (c) Dr.ZX communication cable
Dr.ZX must be installed. Hitachi For SONY Clie PEG-TJ25 This is Hitachi unique part. Make an
recommends following models. Purchase from CPD. P/no. is order to your parts ordering channel.
SONY 4629330 (Hitachi unique Hitachi part no. is 4476512.
Clie PEG-TJ25 parts).
PalmOne Inc. For PalmOne PDAs
m125 / 130 / 500 / 505 / 515 Purchase from local market.
Tungsten T2 / T3 / C Product name is HotSync serial
Cable connection
Dr.ZX cable Serial cable Palm OS PDA Palm
Serial cable
Connect to Dr.ZX cable

Dr.ZX
connector.
Equipment
2. Mode
Self-Diagnostic Start Dr.ZX with

EPVC_Large Monitoring / Recording Sensor out-put signal Operation Mode
WU (Warming-up function) Deactivation
NOTE ECO (Economy function) Deactivation
For non-current models (such Pump (Angle sensor) Adjustment
as EX-2/-3/-5), operation &
stand-alone mode will apply
Check Engine Learning Data Start Dr.ZX with

Monitor Engine Speed & Hydraulic Oil Temperature Service Mode.
Change Parameter(s), such as follows
Engine RPM
Auto-Lub. Interval
Pump Max. Displacement
Pump Max. Torque
Pump Cut-off Pressure
Activate or Deactivate Changed Parameters
Change Password Stand-alone

Replay Recorded Monitoring Data Mode (No need
Refer Instant Operation Manual to hock up with
equipment)
3. Operation Mode – How to Start Dr.ZX with Operation Mode (1/4)
Turn key switch Check engine Connect Dr.ZX to Turn key switch Switch on Palm.
“OFF”. learning switch is equipment. “ON”.
OFF.
Start Dr.ZX. Select Start operation Operation mode Self - Diagnostic

“EPVC_Large”. mode. menu.
Monitoring
View / Recording
Special Function
(a) Turn key switch “OFF” (b) Check Engine learning switch is OFF
Fuse box
OFF
Stamp
(c) Connect Dr.ZX to equipment.

(d) Turn key switch “ON” (e) Switch “ON” Palm (f) Start Dr.ZX
Main switch is vary by Palm model. Tap “Dr.ZX” icon on Palm.

Above shows Palm m500 / 505 / 515.
(g) Select “EPVC_Large”. (h) Start operation mode (i) Model / Version information
Tap “ ” of EPVC_Large. Tap “START”. Check model. If model is correct, tap

“correct”, if not tap “ESC” and contact
to your dealer.
(j) Operation mode main menu
4. Operation Mode – Self-Diagnostic (1/3)
Start Dr.ZX with Select No error Message will

Operation mode. “Self-diagnostic”. detected. display.
Error(s) are Error code(s) will Tap “ESC”. Carry out

detected. display. “Retry”.
No error Message will

detected. display.
Still error(s) are Error code(s) will Tap “Details” for

detected display. check detail of
each error code.
(a) Start self-diagnostic (b) No error detected
Tap “ ” of Self-Diagnostic. If Dr.ZX could not detect any error(s),

above message will display. Tap
“ESC”.
(c) Error(s) detected (d) Retry (e) No error detected
Error code(s) that detected will Tap “Retry B” for retrying. If Dr.ZX could not detect any error(s),
display to Palm. Tap “ESC” for retry. above message will display. Tap
“ESC”.
(f) Still error(s) detected (g) Explanation of each code (h) Explanation of each code
If Dr.ZX still detect any error(s) , error Message will show meanings of each Tap “ESC” fir quit self-diagnostic.
code(s) will display. Tap “Details” for code, and corrective action. Tap
check error(s). “Next” for view additional information
or other code. NOTE
Refer service manuals for
troubleshooting.
5. Operation Mode – Monitoring (1/5)
Operation mode Select Monitor Enter model Select item. Start monitoring.
menu. display. code & serial no. (Max. four items)
Start recording. Select data bank If data bank isn’t Write recorded Enter comment if
that store empty, Dr.ZX will data to data you want.
recorded data. ask overwrite. bank.
NOTE
If you did not enter model code & equipment
serial no., you can’t record monitoring data to
Palm.
(a) Start Monitoring (b) Enter model code & s/no.
TIP
You can use keyboard to enter
model code & serial no. by tap
“abc” or “123” on GRAFFITI area.
Tap “ ” of Monitor Display Tap columns and enter model code &
serial no. If you did not enter model
code & serial no., you can’t record
monitoring data.
Selected item Item

(c) Tap “OK” (d) Select monitoring item(s)
changeover
button
After enter model & serial no., tap Tap “ ” of item you want monitor. You
“OK”. If you don’t need to record can monitor four items in once.
Number of
monitoring data, no need to enter Clear selected
selected item(s).
model code & serial no. Just tap “OK”. item(s).
(e) Start display data (f) Start display monitoring data
After selecting item(s), tap “Start” for Item(s) will display. Screen will vary
display monitoring data. by selected items. Tap “Hold” for
pause data. If you want quit, tap
“ESC”.
(g) Start Recording (h) Recording
NOTE
If you did not enter
Tap “Record” for record monitoring During recording, above screen will
model code & serial no.,
data. Dr.ZX will record data for three display.
“Record” button shall
(3) seconds.
not appear.
(i) Select data bank (j) Data bank is not empty (k) Data bank is empty
Tap data bank (figure) that you want If selected data bank already has If selected data bank is empty, above
to store recorded data. data, above screen will appear. Tap screen will display. Tap “Write” for
“OverWrite” for store recorded data, store recorded monitoring data.
tap “ESC” for back to previous menu.
(l) Confirmation (l) Enter comment TIP

comment. Tap “abc” on GRAFFITI
are.
After data stored, confirmation screen Tap comment column, and enter
NOTE
will display. Tap “ESC” to quit, or if comment. After entering, tap “OK”.
Click here for how to repaly
you want enter comment, tap
recorded data.
“Comment”.
Items can be monitored (vary by model)
6. Operation Mode – Special Function (WU Deactivation –1/2)
Select Special Special function Select WU Execute WU has

Function. menu Deactivation deactivated.
WU Function.
WU stands for Warming-Up. This function is, when start engine while hydraulic oil
temperature is less than zero (0) Celsius, computer will increase low idle rpm for warm
hydraulic oil quickly.
(a) Select special function (b) Select WU deactivation (c) Select WU deactivation
Tap “ ” of Special Function. Tap “ ” of WU Deactivation.. Tap “Execute for Deactivation. If you
want back to previous menu, tap
“ESC”.
(d) Confirmation
After deactivation, above message NOTE

will display. Tap ”ESC” for quit. WU (Warming-up function) will
re-activate when key switch is
turned “OFF”.
7. Operation Mode – Special Function (ECO Deactivation –1/2)
Select Special Special function Select ECO Execute ECO has

ECO Function
ECO stands for ECOnomy. This function is, when all levers are in neutral position,
computer will reduce engine rpm to 1600min-1 gradually. If any lever(s) are operated, engine
rpm will back.
(a) Select special function (b) Select ECO deactivation (c) Select WU deactivation
Tap “ ” of Special Function. Tap “ ” of ECO Deactivation.. Tap “Execute for Deactivation. If you
“ESC”.
(d) Confirmation

will display. Tap ”ESC” for quit. ECO (Economy function) will
turned “OFF”.
8. Operation Mode – Special Function (Pump Adjustment –1/9)
Switch OFF Turn key switch Remove both Confirm sensors Check engine
Palm. “OFF”. angle sensors are connecting to learning switch is
from pump. harness. OFF.
Connect Dr.ZX to Start engine. Confirm engine Switch on Palm. Start Dr.ZX.
equipment. is running with
low idle.
Start Start operation Operation mode

“EPVC_Large”. mode. menu. Continue to next page.
Select “Special Select “Max. Wait more than Adjust sensor

From Function”. Disp. Holding”. five (5) seconds. shaft.
previous
Apply a film of Install angle Adjust angle Tighten bolts &

grease. sensors to pump. sensors. washers.
(a) Switch off Palm (b) Turn key switch off
Main switch is vary by Palm model.

(c) Remove A (angle) sensors from pump

Engine
Loose Pump-2 Pump-1
Bolts sensor sensor
Pump-2 Pump-1
sensor sensor
Remove two (2) angle sensors from
pump. When removing, take care not
to lose internal spacer & fastener
ZX450 & ZX500 ZX600 & ZX800
spring.
(d) Confirm connection (e) Check Engine learning switch is OFF
Fuse box
Connect to OFF
harness
Confirm sensors are connecting to

harness.
Stamp
(f) Confirm Dr.ZX is connecting to equipment.

(g) Start engine (h) Run engine at low idle (i) Switch on Palm
Confirm engine control dial position Main switch is vary by Palm model.
lowest engine speed. Above shows Palm m500 / 505 / 515.
(j) Start Dr.ZX (k) Select “EPVC_Large”. (l) Start operation mode
Tap “Dr.ZX” icon on Palm. Tap “ ” of EPVC_Large. Tap “START”.

(m) Model / Version information (n) Select special function (o) Select pump adjustment
Check model. If model is correct, tap Tap “ ” of Special Function. Tap “ ” of pump adjustment.
to Hitachi.
(p) Select Max. Disp. Holding (q) Sensor signal displayed
NOTE
After tap “Max. Disp.
Holding”, wait more than
Tap “ ” of pump adjustment. five (5) seconds. Computer Return signals (voltage) from angle
will operate main pump to sensors will display.
maximum displacement
position.
(r) Adjust sensor shaft
With the punch mark on the angel sensor shaft, towards the A Sensor Main pump
opposites side of the harness, and adjust (turn) shaft that
signal voltage is as following specification.
ZX450 & ZX500

Pump-1 angle sensor; 1.60V
Punch Feedback
Mark Shaft
ZX600 & ZX800
Pump-1 angle sensor: 1.60V
(s) Apply grease
Apply a film of grease to the surface of fastener

spring, and install Iｔ into the cavity on the feedback Fastener
shaft. Spring
(s) Adjust sensors
Install sensors to main pump. Set signal voltage as following specifications,

by adjusting the holes of A (angle) sensor.
ZX450 & ZX500

Pump-1 angle sensor; 1.60V +0.02/-0.02
ZX600 & 800

ZX450 & ZX500 Angle Sensors Location ZX450 & ZX500 Angle Sensors Location
Pump-2 Pump-1 Engine

sensor sensor
Pump-2 Pump-1
sensor sensor
Harness Harness
Side Side Harness Harness
Side Side
(t) Tighten bolts (u) Quit pump adjustment
Tighten bolts &

washers.
Tap “ESC” for quit pump adjustment.

Tighten bolts & washers to 9.8Nm (1.0
kgf-m, 7.2 lbf-ft).
9. Service Mode – How to Start Dr.ZX with Service Mode (1/4)
Turn key switch Wait more than Connect Dr.ZX to Switch on the Turn key switch
“OFF”. ten(10) seconds. equipment. engine-learning “ON”.
switch.
Switch on Palm. Start Dr.ZX. Select Start service Confirm model.

“EPVC_Large”. mode.
Confirm current Select Special Service mode Check Engine Learning Data
Dr.ZX mode. function. menu.
Monitor Panel LCD (Liquid Crystal Display) Control
Change Parameter.

(a) Turn key switch “OFF” (b) Switch on Engine-learning switch
Fuse box
NOTE
Wait more than ten (10) ON
seconds, after key
switch is turned off.
Stamp

NOTE
Shall not start engine.
(g) Select “EPVC_Large” (h) Start service mode (i) Model / Version information
Tap “ ” of EPVC_Large. Tap “START”. Check model. If model is correct, tap

to Hitachi.
(j) Service mode confirmation (k) Select “Special Function” (l) Service mode menu
Tap “Rechecked”. Tap “ ” of “Special Function”.

10. Service Mode – Learning Data Display (1/2)
Data shows EC motor position when engine stop or engine running on maximum speed.
Service mode Select “Learning Select “Engine Position will

menu. Data Display”. Stop Position”. display.
Select “Engine Position will

Stop Position”. display/.
(a) Select “Learning Data Display”. (b) Select item (c) Engine stop position
Tap “ ” of “Learning Data Display” in Tap “ ” of item you want to view. EC Motor position will display. Tap
service mode menu. “ESC” for quit.
(c) Engine max. speed position
EC Motor position will display. Tap

“ESC” for quit.
11. Service Mode – Monitor Panel LCD Control (1/2)
This function is able or disable to display actual engine speed and/or hydraulic oil temperature on monitor panel LCD( Liquid
Crystal Display).
LCD Display Select

(Liquid Crystal Display) Switch
This switch will changeover
Monitor Panel
Service mode Select “Monitor Select “Engine Select “display” Select “Execute”.
menu. Display”. Actual Speed”. or “not to
display”.
Select “Hydraulic Select “display” Select “Execute”.

Oil Temp.”. or “not to
display”.
(a) Select “Monitor Display”. (b) Select item (c) Select control
Tap “ ” of “Monitor Display” in Tap “ ” of item you want to view on Tap “Disp” for allow to display
service mode menu. monitor panel. information, and tap “NoDisp” for not
allow to display information.
(c) Execute (c) Quit
Tap “Execute” for activate control. If execution is completed, above

message will display. Tap “ESC” for
quit.
12. Service Mode – Parameter Change (1/4)
Please click here for view items can be changed parameters.
Service mode Select Select item. Enter parameter. Select “Execute”.

menu. “Parameter
Change”.
Confirmation Tap “Execute”. End message. Tap “ESC”.

screen.
NOTE
You have to carry out “Act/Deact of Parameters”
function after changing parameters. Otherwise
changed parameter(s) shall not transfer to
equipment main computer.
(a) Select “Parameter Change” (b) Select item
Tap “ ” or “ ” to
changeover items.
Tap “ ” of “Parameter Change” in Tap “ ” of item you want to view.

service mode menu.
(c) Enter figures (c) Tap “Execution”
TIP
figures. Tap “123” on GRAFFITI
are.
Tap entering column, and enter
figures to be adjusted.
(c) Confirmation screen (c) Quit
Confirmation screen will display. If Tap “ESC” to quit.

figures are correct, tap “Execute”.
Items can be changed parameters (vary by model)
13. Service Mode – Act/Deact of Parameters (1/2)
Service mode Select Tap “Act”. Changed

menu. “Act/Deact of parameter(s) will
Parameters“. reflect to
computer.
Tap “Deact”. Will deact

changed
parameter(s) in
computer
13. Service Mode – Act/Deact of Parameters (2/2)
(a) Select “Parameter Change” (b) Select “Act” or “Deact”. (c-1) Activation
Tap “ ” of “Parameter Change” in Select activation or Tap “Execute”, and tap “ESC” to quit.
service mode menu. deactivation.
(c-1) Deactivation
Tap “Execute”, and tap “ESC” to quit.

14. Stand Alone Mode - How to Start Dr.ZX with Stand Alone Mode (1/2)
Switch on Palm. Start Dr.ZX. Start Main screen. Change password

“EPVC_Large”.
View manuals.
Play recorded
monitoring data.
(a) Switch “ON” Palm (b) Start Dr.ZX
Main switch is vary by Palm model. NOTE Tap “Dr.ZX” icon on Palm.
Above shows Palm m500 / 505 / 515. No need to hook up
with equipment.
(c) Select “EPVC_Large” (d) Main screen
Tap “ ” of EPVC_Large.
15. Stand Alone Mode – Change Password (1/3)
Main screen. Tap “Password”. Enter current Enter new Re-enter new
password. password. password.
New password NOTE

will apply. New password will apply to
all Dr.ZX function.
(a) Main screen (b) Enter current password
TIP
password. Tap “abc” on GRAFFITI
are.
Tap “Password”. Enter current password. Default

password is zx2000.
(c) Tap “Execute” (d) Enter new password (e) Tap “Execute”
(f) Re-enter new password (g) Tap “Execute” (h) Tap “ESC”
Password has been changed.

16. Stand Alone Mode – View Manuals (1/2)
Main screen. Tap “Op Manual”. Select Manual. View operation

mode manual.
View service
mode manual.
View engine
learning mode
manual.
(a) Main screen (b) Select Manual
Tap ”Op. Manual”. Tap “ ” of mode that you want to

view manual.
(c) Operation mode manual (d) Service mode manual (e) Engine learning mode manual
Tap “ESC” to quit.

17. Stand Alone Mode – Play Recorded Data (1/2)
Main screen. Tap “Record Select data bank. Play recorded

Disp”. data.
NOTE
To play recoded data, you have to record monitoring
data before.
(a) Main screen (b) Select data bank (c) Recoded data
Tap ”Record Disp”. Tap number of data bank that you Recorded monitoring data will display.
want to play, and tap “Play Back”. Tap “ESC” to quit.
EPVC_MID
Operation Manual
NOTE
2. MODE
OPERATION MODE
3. Operation Mode – How to Start Dr.ZX with Operation Mode
4. Operation Mode – Self-Diagnostic
5. Operation Mode – Monitoring
6. Operation Mode – Special Function (WU Deactivation)
7. Operation Mode – Special Function (ECO Deactivation)
SERVICE MODE
8. Service Mode – How to Start Dr.ZX with Service Mode
9. Service Mode – Learning Data Display
10. Service Mode – Monitor Panel LCD Control
11. Service Mode – Parameter Change
STAND ALONE MODE

12. Stand Alone Mode - How to Start Dr.ZX with Stand Alone Mode
13. Stand Alone Mode – Change Password
14. Stand Alone Mode – View Manuals
15. Stand Alone Mode – Play Recorded Data
Necessary tools
Cable connection
Serial cable

Dr.ZX
connector.
Equipment
2. MODE
Self-Diagnostic Start Dr.ZX with

Dr.ZX Monitoring / Recording Sensor out-put signal Operation Mode
WU (Warming-up function) Deactivation
NOTE ECO (Economy function) Deactivation
For non-current models (such
as EX-2/-3/-5), operation &
stand-alone mode will apply
Check Engine Learning Data Start Dr.ZX with

Monitor Engine Speed & Hydraulic Oil Temperature Service Mode.
Change Parameter(s), such as follows
Engine RPM
Auto-Lub. Interval
Pump Max. Displacement
Pump Max. Torque
Pump Cut-off Pressure
Change Password Stand-alone

Replay Recorded Monitoring Data Mode (No need
Refer Instant Operation Manual to hock up with
equipment)
Turn key switch Check engine Connect Dr.ZX to Turn key switch Switch on Palm.
“OFF”. learning switch is equipment. “ON”.
OFF.
Start Dr.ZX. Select Start operation Operation mode Self - Diagnostic

“EPVC_Mid”. mode. menu.
Monitoring
View / Recording
Special Function
3. Operation Mode – How to Start Dr.ZX with Operation (2/5)
Stamp
Hitachi ZAXIS110 & up
Hitachi ZAXIS70, 80, 75US,

75UR, 135US, 225US
3. Operation Mode – How to Start Dr.ZX with Operation (3/5)

75UR, 135US, 225US

(g) Select “EPVC_Mid” (h) Start operation mode (i) Model / Version information
Tap “ ” of EPVC_Mid. Tap “START”. Check model. If model is correct, tap

to your dealer.
(j) Operation mode main menu
Start Dr.ZX with Select No error Message will

Operation mode. “Self-diagnostic”. detected. display.
Error(s) are Error code(s) will Tap “ESC”. Carry out

detected. display. “Retry”.
No error Message will

detected. display.
Still error(s) are Error code(s) will Tap “Details” for

detected display. check detail of
each error code.
(a) Start self-diagnostic (b) No error detected
Tap “ ” of Self-Diagnostic. If Dr.ZX could not detect any error(s),

above message will display. Tap
“ESC”.
(c) Error(s) detected (d) Retry (e) No error detected
Error code(s) that detected will Tap “Retry B” for retrying. If Dr.ZX could not detect any error(s),
display to Palm. Tap “ESC” for retry. above message will display. Tap
“ESC”.
(f) Still error(s) detected (g) Explanation of each code (h) Explanation of each code
If Dr.ZX still detect any error(s) , error Message will show meanings of each Tap “ESC” fir quit self-diagnostic.
code(s) will display. Tap “Details” for code, and corrective action. Tap
check error(s). “Next” for view additional information
or other code. NOTE
Refer service manuals for
troubleshooting.
Operation mode Select Monitor Enter model Select item. Start monitoring.
menu. display. code & serial no. (Max. four items)
Start recording. Select data bank If data bank isn’t Write recorded Enter comment if
that store empty, Dr.ZX will data to data you want.
recorded data. ask overwrite. bank.
NOTE
If you did not enter model code & equipment
serial no., you can’t record monitoring data to
Palm.
(a) Start Monitoring (b) Enter model code & s/no.
TIP
model code & serial no. by tap
“abc” or “123” on GRAFFITI area.
Tap “ ” of Monitor Display Tap columns and enter model code &
serial no. If you did not enter model
code & serial no., you can’t record
monitoring data.
Selected item Item

(c) Tap “OK” (d) Select monitoring item(s)
changeover
button
After enter model & serial no., tap Tap “ ” of item you want monitor. You
“OK”. If you don’t need to record can monitor four items in once.
Number of
monitoring data, no need to enter Clear selected
selected item(s).
model code & serial no. Just tap “OK”. item(s).
(e) Start display data (f) Start display monitoring data
After selecting item(s), tap “Start” for Item(s) will display. Screen will vary
display monitoring data. by selected items. Tap “Hold” for
pause data. If you want quit, tap
“ESC”.
(g) Start Recording (h) Recording
NOTE
If you did not enter
Tap “Record” for record monitoring During recording, above screen will
model code & serial no.,
data. Dr.ZX will record data for three display.
“Record” button shall
(3) seconds.
not appear.
(i) Select data bank (j) Data bank is not empty (k) Data bank is empty
Tap data bank (figure) that you want If selected data bank already has If selected data bank is empty, above
to store recorded data. data, above screen will appear. Tap screen will display. Tap “Write” for
“OverWrite” for store recorded data, store recorded monitoring data.
tap “ESC” for back to previous menu.
(l) Confirmation (l) Enter comment TIP

comment. Tap “abc” on GRAFFITI
are.
After data stored, confirmation screen Tap comment column, and enter
NOTE
will display. Tap “ESC” for quit, or if comment. After entering, tap “OK”.
Click here for how to replay
you want enter comment, tap
recorded data.
“Comment”.
Items can be monitored (vary by model)
Select Special Special function Select WU Execute WU has

WU Function.
WU stands for Warming-Up. This function is, when start engine while hydraulic oil
temperature is less than zero (0) Celsius, computer will increase low idle rpm for warm
hydraulic oil quickly.
(a) Select special function (b) Select WU deactivation (c) Select WU deactivation
Tap “ ” of Special Function. Tap “ ” of WU Deactivation.. Tap “Execute for Deactivation. If you
“ESC”.
(d) Confirmation

will display. Tap ”ESC” for quit. WU (Warming-up function) will
turned “OFF”.
Select Special Special function Select ECO Execute

ECO has
Function. menu Deactivation
deactivated.
ECO Function
ECO stands for ECOnomy. This function is, when all levers are in neutral position,
computer will reduce engine rpm to 1600min-1 gradually. If any lever(s) are operated, engine
rpm will back.
(a) Select special function (b) Select ECO deactivation (c) Select WU deactivation
Tap “ ” of Special Function. Tap “ ” of ECO Deactivation.. Tap “Execute for Deactivation. If you
“ESC”.
(d) Confirmation

will display. Tap ”ESC” for quit. ECO (Economy function) will
turned “OFF”.
Turn key switch Wait more than Connect Dr.ZX to Switch on the Turn key switch
“OFF”. ten(10) seconds. equipment. engine-learning “ON”.
switch.
Switch on Palm. Start Dr.ZX. Select Start service Confirm model.

“EPVC_Mid”. mode.
Confirm current Select Special Service mode Check Engine Learning Data
Dr.ZX mode. function. menu.
Monitor Panel LCD (Liquid Crystal Display) Control
Change Parameter.

(a) Turn key switch “OFF” (b) Switch on the Engine-learning switch
Stamp
NOTE
Wait more than ten (10)
ZX110 & up, 120C & up
seconds, after key
switch is turned off.
ZX70/80/75US/75UR & 80C


75UR, 135US, 225US
NOTE
(g) Select “EPVC_Large” (h) Start service mode (i) Model / Version information
Tap “ ” of EPVC_Mid. Tap “START”. Check model. If model is correct, tap

to Hitachi.
(j) Service mode confirmation (k) Select “Special Function” (l) Service mode menu
Tap “Rechecked”. Tap “ ” of “Special Function”.

Data shows EC motor position when engine stop or engine running on maximum speed.
Service mode Select “Learning Select “Engine Position will

menu. Data Display”. Stop Position”. display.
Select “Engine Position will

Stop Position”. display/.
(a) Select “Learning Data Display”. (b) Select item (c) Engine stop position
Tap “ ” of “Learning Data Display” in Tap “ ” of item you want to view. EC Motor position will display. Tap
service mode menu. “ESC” for quit.
NOTE
“Boom Angle Sensor Correction
Value” & “Arm Angle Sensor
Correction Value” are used for
equipment which has lifting load (c) Engine max. speed position
monitor (option item).
EC Motor position will display. Tap

“ESC” for quit.
This function is able or disable to display actual engine speed and/or hydraulic oil temperature on monitor panel LCD( Liquid
Crystal Display).
LCD Display Select

(Liquid Crystal Display) Switch
This switch will changeover
Monitor Panel
Service mode Select “Monitor Select “Engine Select “display” Select “Execute”.
menu. Display”. Actual Speed”. or “not to
display”.
Select “Hydraulic Select “display” Select “Execute”.

Oil Temp.”. or “not to
display”.
(a) Select “Monitor Display”. (b) Select item
NOTE
“Over Load Alarm” only apply to
equipment which has lifting load
monitor (option).
“Hyd. Oil Filter LED” only applies to

equipment which has high
specification full-flow filter (option)
Tap “ ” of “Monitor Display” in Tap “ ” of item you want to view on
service mode menu. monitor panel.
(c) Select control (c) Execute (c) Quit
Tap “Disp” for allow to display Tap “Execute” for activate control. If execution is completed, above
information, and tap “NoDisp” for not message will display. Tap “ESC” for
allow to display information. quit.
Please click here for view items can be changed parameters.
Service mode Select Select item. Enter parameter. Select “Execute”.

menu. “Parameter
Change”.
Confirmation Tap “Execute”. End message. Tap “ESC”.

screen.
(a) Select “Parameter Change” (b) Select item
Tap “ ” or “ ” to
changeover items.
Tap “ ” of “Parameter Change” in Tap “ ” of item you want to view.

service mode menu.
(c) Enter figures (d) Tap “Execution”
TIP
figures. Tap “123” on GRAFFITI
are.
Tap entering column, and enter
figures to be adjusted.
(e) Confirmation screen (f) Quit
Confirmation screen will display. If Tap “ESC” for quit. NOTE

figures are correct, tap “Execute”. Changed parameter will reflect to
computer immediately after quit.
Items can be changed parameters (vary by model)
Switch on Palm. Start Dr.ZX. Start Main screen. Change password

“EPVC_Large”.
View manuals.
Play recorded
monitoring data.
(a) Switch “ON” Palm (b) Start Dr.ZX
Main switch is vary by Palm model. NOTE Tap “Dr.ZX” icon on Palm.
Above shows Palm m500 / 505 / 515. No need to hook up
with equipment.
(c) Select “EPVC_Mid” (d) Main screen
Tap “ ” of EPVC_Large.
Main screen. Tap “Password”. Enter current Enter new Re-enter new
password. password. password.
New password NOTE

will apply. New password will apply to
all Dr.ZX function.
(a) Main screen (b) Enter current password
TIP
are.
Tap “Password”. Enter current password. Default

password is zx2000.
(f) Re-enter new passwrod (g) Tap “Execute” (h) Tap “ESC”
Password has been changed.

Main screen. Tap “Op Manual”. Select Manual. View operation

mode manual.
View service
mode manual.
View engine
learning mode
manual.
(a) Main screen (b) Select Manual
Tap ”Op. Manual”. Tap “ ” of mode that you want to

view manual.
(c) Operation mode manual (d) Service mode manual (e) Engine learning mode manual
Tap “ESC” to quit.

Main screen. Tap “Record Select data bank. Play recorded

Disp”. data.
NOTE
To play recoded data, you have to record monitoring
data before.
(a) Main screen (b) Select data bank (c) Recoded data
Tap ”Record Disp”. Tap number of data bank that you Recorded monitoring data will display.
want to play, and tap “Play Back”. Tap “ESC” to quit.
EPVC_Mini
Operation Manual
NOTE
2. Function
3. How to Start EPVC_Mini
4. Displaying & Deleting Fault Code History
5. Troubleshooting
6. Fault Codes List
7. Zone check
8. Monitoring
9. Current Correction
Necessary tools
Cable connection
Serial cable

Dr.ZX
connector.
Equipment
2. Function
EPVC_Mini Fault Code Disp & Del
This function will show or delete fault code & operation history that memorized in
controller. Controller can keep 59 records. If more than 59 fault code and/or operation
occurred, controller would overwrite latest information to oldest record. Computer will
Troubleshooting
This function will display fault code that controller is sensing. If any trouble is
occurring, PDA will shoe fault code. If PDA could not detect any fault, PDA will display
“00” on each items.
ZONE Check
This function will display current boom & swing position.
Monitor Display
This function allows monitoring item. You can check four items in once.
Current Correction
This function allows to correct following items
(a) Boom & swing deceleration currency (adjusting range is +/- 100 mA)
Use this function when you feel deceleration speed is too slow.
(b) Boom stop position (adjusting range is +/- 20 degree)
Use this function when you feel boom stop position it too close or far.
3. How to Start EPVC_Mini -1/3
Turn key switch Connect Dr.ZX to Turn key switch Switch on PDA Start Dr.ZX.
“OFF”. equipment. “ON”.
Kind menu will Main menu will Software version Equipment Main menu will
display. Select display. Select will display. information will display.
“EPVC_Mini”. “Mu” type. Select “Start”. display. Select
“OK”.
(a) Turn key switch “OFF” (b) Connect cable to equipment (c) Turn key switch “ON”
Remove small oval-shape plastic cap

locate on right side of cab. Pull
connector from hole, and connect
PDA.
(d) Switch on PDA (e) Start Dr.ZX (f) Kind menu
Above shows PalmOne m500. Switch Tap “Dr.ZX” icon. Tap “ ” of “EPVC_Mini”.
location is vary by model.
(g) Main menu (h) Software version (i) Equipment information
Tap “ ” of “Mu Type”. Tap “Kind Software version will display. Tap Equipment information will display.
Menu” to back to kind menu. “Start” to continue. Tap “Exit” to back Tap “OK” to continue. Tap “Model
to main menu. Menu” to back to software version
display screen.
(j) Item menu
Item menu will display.

4. Displaying & Deleting Fault Code History -1/3
.Select “Fault No fault code are Message will
Code Disp & Del” detected. display.
in item menu.
Fault (s) are Fault code(s) will Tap “Info”. Content of fault
detected. display. will display.
Tap “Delete” All Fault history

will delete.
Tap “Exit” Will Back to item

menu.
(a) Item menu (b) No faults detected
Tap “ ” of “Fault Code Disp & Del”. If there aren’t any fault recorded in
controller, above message will
display. Tap “Exit” to
(c) Faults detected (e) Check meaning of code (f) Meanings
Fault codes will display (max. 59 Tap “Info.” Meaning of each code will display.
faults). Tap ““ ” or “ ” to Tap ““ ” or “ ” to check other code.
changeover screen. Tap “Exit” to back to fault code list.
(g) Delete codes (h) Confirmation screen (c) End message
Tap “Delete”. This will clear all fault Tap “Yes” to delete code. Tap “NO” to When clearing is finished, end
code history recording in controller. back to code list. message will display. Tap “OK” to
back to item menu.
5. Troubleshooting
(a) Item menu (b)List of fault codes (c) Check meaning of fault code
Tap “ ” of “Troubleshooting” in item If any faults are occurring, fault code Tap “Info.” to show meaning of each
menu. will display. If no faults are occurring, code. Tap “Exit” to back to item menu.
code will display as “00”. Tap “HOLD”
to check content of fault.
(d) Meaning of fault code
Meaning will display. Tap “Exit” to

back to list of fault code.
6. Fault Codes List
List of Codes
Code Description Code
10 Abnormal CPU condition code register 75 Excessive swing sensor output signal (5V side)
11 Abnormal CPU General Register 80 Abnormal boom angle sensor (0V side)
12 Abnormal CPU mode diagnosis 81 Abnormal swing angle sensor (0V side)
18 Abnormal Interruption test 84 Abnormal boom angle sensor (5V side)
19 Abnormal 16 bit timer (CH1) 85 Abnormal swing angle sensor (5V side)
1A Abnormal 16 bit timer (CH2) A0 Abnormal 12V power voltage (Less than 10V)
1B Abnormal 16 bit timer (CH3) A1 Abnormal 12V power voltage (More than 16V)
1C Abnormal 8 bit timer F0 Initial setting has been done properly
1D Abnormal internal watch dog F1 Deactivate auto boom stop
20 Abnormal RAM read / write F2 Activate auto boom stop
40 Abnormal boom-up solenoid F3 Boom entered to critical zone with deactivating auto boom stop
41 Abnormal swing-right solenoid F4 Boom entered to critical zone with activating auto boom stop
43 Abnormal pilot shut-off relay F5 Boom moved out from critical zone
50 Abnormal boon sensor (0V side) F6 Boom moved doper in the critical zone.
51 Abnormal swing sensor (0V side)
54 Abnormal boon sensor (5V side)
55 Abnormal swing sensor (5V side)
60 Faulty boom sensor initial set value (Lower limit)
62 Faulty swing sensor initial set value (Lower limit)
64 Faulty boom sensor initial set value (Upper limit)
66 Faulty swing sensor initial set value (Upper limit)
70 Excessive boom sensor output signal (0V side)
71 Excessive swing sensor output signal (0V side)
74 Excessive boom sensor output signal (5V side)
7. Zone check -1/3
(a) Item menu (a) Item menu
Tap “ ” of “Zone Check”. Current boom & swing position will

display. Tap “Exit” to back to item
menu.
7. Zone check -2/3
Boom Deceleration / Stop Zone
Max boom up Boom lower
Max. swing
(Right side)
BJL1
BJL2
B1
Right swing
B2 B4 B7
Center swing
Position
BJL3
BJL4
BJL6
Left swing B3 B5 B6
Max. swing
(Left side)
Code Description Code Description

BJL Zone judging line by boom angle. B5 Boom up deceleration zone
B1 Boom up critical zone B6 Boom up normal zone
B2 Boom up stop zone B7 Boom up deceleration zone (Height limit)
B3 Boom up deceleration zone
B4 Boom up deceleration zone (front of operator)
7. Zone check -3/3
Swing Deceleration / Stop Zone
Max boom up Boom lower
Max. swing
S6
(Right side)
Right swing S1
SJL4
SJL5
S2
Center swing
Position S3 SJL2
SJL3
Left swing
S4
Max. swing
(Left side)
Code Description Code Description

BJL Zone judging line by boom angle. S3 Right swing deceleration zone
SJL Zone judging line by swing angle. S4 Right swing deceleration zone
S1 Right swing critical zone S5 Right swing normal zone
S2 Right swing stop zone S6 Right swing deceleration zone (End of right swing)
8. Monitoring
Selected item Item
(a) Item menu (b) Item menu changeover
button
Tap “ ” of “Monitoring Display”. Tap “ ” of item you want monitor. You

can monitor four items in once.
Number of
Clear selected
selected item(s).
item(s).
(c) Start monitoring (d) Monitoring
Tap “Start” to start monitoring. Item(s) that you selected will display
(information will vary by item). Tap
“Hold” to pause data, and tap “Exit” to
quit monitoring.
9. Current Correction –1/2
(a) Item menu (b) Item menu (c) Changing value
Tap “ ” of “Current Correction”. Tap “ ” of item you want change Tap figures you want to change, and
current. tap “OK”. To find figures tap “ ” or “ ”.
If you selected “boom stop position”
unit will be degree.
(d) Confirmation screen (e) Enter password
TIP
area.
Confirm figures you changed, and tap To send figures to computer in

“OK”. If you want to correct, tap “Exit”. equipment, you have to enter
password. Tap password area, and
enter “FF”.
9. Current Correction –2/2
(f) Enter password (g) End message
After entering password, tap “OK”. End message will display. Tap “Exit”
to quit.
HMS_LargeMid
Operation Manual
NOTE
Downloaded data will belong to customer. Shall not disclose data to

third parties, or to even internal personnel, if they aren’t authorized.
2. Function
ICX INITIALIZING
3. ICX Initializing – How to start Dr.ZX
4. ICX Initializing – General Flow
5. ICX Initializing – Set Time Difference from GMT
6. ICX Initializing – Set Local Time
7. ICX Initializing – Synchronize Service-meter
8. ICX Initializing – Model Code & Serial No. Setting
DOWNLOADING
9. Data Downloading – How to Start Dr.ZX
10. Data Downloading – Download
11. Data Downloading – Check Downloaded Data
ICX DIAGNOSIS
12. ICX Self Diagnoses – Flow
13. ICX Self Diagnoses – Operation
CHANGE PASSWORD
14. Change Password – Flow
15. Change Password – Operation
Necessary tools
Cable connection
Serial cable

Dr.ZX
connector.
Equipment
2. Function
ICX Initializing Perform this function when

HMS_LargeMid Set Time Difference from GMT following cases occur.
Set Local Time (a) Deliver new equipment to
NOTE Synchronize Service-Meter Reading customer.
HMS_LargeMid only apply to Set Model Code & Serial No. (b) Replace ICX.
ZX & C series excavators. Clear ICX Internal Memory (c) Error on downloaded data.
Data Downloading Perform this function when you

Data Download want to download data from
Save Data Check equipment.
ICX Self Diagnosis Perform this function when

error(s) on downloaded data.
Change Password Perform this function when you

want to change password.
3. ICX Initializing - How to start Dr.ZX -1/5
Turn key switch Confirm the Connect Dr.ZX to Turn key switch Switch on Palm.
“OFF”. engine-learning equipment. “ON”.
switch is OFF.
Start Dr.ZX. Select Select Select “Set-ICX”. Enter password.

“HMS_LargeMid” “Communication
. Start”.
Tap “Start”. Select “ICX Initial Select

Setting”. “Communication
Start”.
Stamp

John Deere 120C & up

75UR, 135US, 225US
John Deere 80C, 135CRTS,
225CCL RTS
Connect
John Deere 120C & up
Connect

75UR, 135US, 225US
John Deere 80C, 135CRTS,
225CCL RTS
NOTE
(g) Select “HMS_LargeMid” (h) Select “Communication Start” (i) Select “Set-ICX”.
Tap “ ” of “HMS_LargeMid”. Tap “ ” of “Communication Start”. Tap “ ” of “Set-ICX”.

(f) Enter password. (g) Tap “OK”
TIP
password. by tap “abc” or “123” on
GRAFFITI area.
Tap entering column, and enter After enter password, tap “OK”.
password. Default password is
zx2000.
(i) Tap “Start” (j) Select “ICX Initial Setting” (j) ICX initializing menu
Tap “ ” of “ICX Initial Setting”. If “ICX

Initial Setting “ is not in menu, tap “ ”
or “ ” to changeover menus.
4. ICX Initializing – General Flow
NOTE
Perform ICX initialization on following cases.
(a) When delivered new equipment to customer.
(b) When replaced ICX.
(c) When error(s) on downloaded data.
Set Set local time. Synchronize Set model code

time-difference service meter & serial no.
from GMT. reading.
5. ICX Initializing – Set Time Difference from GMT -1/2
(a) Select enter Time Diff. from UTC (b) Check current time difference (c) Select time difference
Tap “ ” of “Enter Time Diff. from Check current time difference. If it is Tap up-arrow or down-arrow to find
UTC”. If item is not in menu, tap “ ” correct tap “ESC”, if you want to correct time difference.
or “ ” to changeover menus. correct, tap “Correct”. Time difference
table is on next page.
(d) Set time difference (e) Confirmation screen
If you find correct time difference, tap Tap “OK”

“OK”.
5. ICX Initializing – Set Time Difference from GMT –2/2
6. ICX Initializing – Set Local Time -1/2
(a) Select Enter Date and Time (b) Check local time
NOTE
Please carry out this setting, after
set time difference from GMT.
Tap “ ” of “Enter Date and Time”. . If Check local time. If it is wrong, tap
item is not in menu, tap “ ” or “ ” to “Correct” for correction.
changeover menus.
(c) Correct local time
TIP
GRAFFITI area.
Tap entering column and enter
current local time.
6. ICX Initializing – Set Local Time -2/2
(d) Tap “OK” (e) Check local time (f) Confirmation screen
After entering local time, tap “OK”. If local time is correct, tap “OK” for Tap “OK”
set. If not correct, tap “NG” to
re-enter.
7. ICX Initializing – Synchronize Service-meter
(b) Select Hour Meter Setting (c) Check current service meter (d) Confirmation screen
Tap “ ” of “Initial Hour Meter If figures are difference, tap “Set” for Tap “OK”.
Setting”. . If item is not in menu, tap synchronizing. ICX will set it hour
“ ” or “ ” to changeover menus. meter as external hour meter.
8. ICX Initializing – Model Code & Serial No. Setting -1/2
(b) Select Enter Model & Serial no. (c) Tap “OK” (d) Tap “Correct”
Tap “ ” of “Enter Model and Serial Even if model code & Serial no. are
No.”. If item is not in menu, tap “ ” or correct, tap “Correct”.
“ ” to changeover menus.
(e) Enter model code NOTE-1 TIP

If PIN code is “HCM 1G600 L 00123456” You can use keyboard to enter
Model code is 1G6. password. by tap “abc” or “123” on
Serial no. is 123456. GRAFFITI area.
NOTE-2
When entering model code, you have to
add “0” (zero) in front of model code.
If model code and/or serial no. are incorrect,
For example, if model code is 1G6, you
tap column, and enter correct model code
have to enter 01G6.
and/or serial no. Equipment model code &
serial no. are stamp on name plate.
8. ICX Initializing – Model Code & Serial No. Setting -2/2
(f) Tap “OK” (g) Confirmation screen (h) Internal memory clear
After correcting, tap “OK”. Tap “OK” When initialize ICX, you have to clear
ICX internal memory. Otherwise you
can’t view data in some cases.
(i) Memory clearing (j) Tap “OK”
NOTE
Shall not download immediately after
memory clear, because data is empty
(Dataviewer could not recognize empty
data as downloaded data. Operate
equipment at least an hour, and
download data.
9. Data Downloading – How to Start Dr.ZX -1/5
switch is OFF.
Start Dr.ZX. Select Select Select “Data Select “Data

“HMS_LargeMid” “Communication Download”. Download”.
. Start”.
Download Menu
Stamp
ZX110 & up, 120C & up
ZX70/80/75US/75UR & 80C

Connect
ZX110 & up, 120C & up
Connect
ZX70/80/75US/75UR & 80C

NOTE
Tap “ ” of “HMS_LargeMid”. Tap “ ” of “Communication Start”. Tap “ ” of “Data Download”

(d) Download menu
10. Data Downloading – Download
Flow
Select “Data Select “Data Downloading. Quit

Download” Download” downloading.
Palm Operation
(a) Select “Data Download” (b) Downloading (c) Quit download
Tap “ ” of “Data Download”. Download will start automatically after Download will start automatically after
selecting data download. If you want selecting data download. If you want
to cancel download, tap “Cancel”. to cancel download, tap “Cancel”.
11. Data Downloading – Check Downloaded Data
Flow
Select “Save View data.

Data Check”.
Palm Operation
(a) Select “SaveDataCheck” (b) View data
Tap “ ” of “SaveDataCheck”. Download data have not uploaded to

PC will display. Tap “OK” to quit.
12. ICX Self Diagnoses – Flow
switch is OFF.

. Start”.
Tap “Start”. Select “ICX If errors are

Diagnosis”. shown, tap
“Retry”.
13. ICX Self Diagnoses – Operation -1/5
Stamp
ZX110 & up, 120C & up
ZX70/80/75US/75UR & 80C

Connect
ZX110 & up, 120C & up
Connect
ZX70/80/75US/75UR & 80C

NOTE

TIP
GRAFFITI area.
zx2000.
(i) Tap “Start” (j) Select “ICX Diagnosis”
Tap “ ” of “ICX Initial Setting”. If “ICX

Initial Setting “ is not in menu, tap “ ”
or “ ” to changeover menus.
(f) No error(s) detected
If errors have not detected, above

message will display. Tap “ESC” to
quit.
(g) Error(s) detected (h) Still error has detected (h) Still error has detected
If any errors have detected, error If still errors have detected, error Content of error will display. Tap “ ”
code will display. Tap “Retry” for code will display. Tap “Detail” to check or “ ” to changeover error.
confirmation. content of each error. Tap ”ESC” to quit.
14. Change Password – Flow
switch is OFF.

. Start”.
Tap “Password”. Change NOTE

password. New password will apply to
all Dr.ZX function.
15. Change Password – Operation -1/5
Stamp
ZX110 & up, 120C & up
ZX70/80/75US/75UR & 80C

Connect
ZX110 & up, 120C & up
Connect
ZX70/80/75US/75UR & 80C

NOTE

TIP
GRAFFITI area.
zx2000.
(i) Tap “Password” (b) Enter current password
TIP
are.
Enter current password. Default

password is zx2000.
(f) Re-enter new password (g) Tap “Execute” (h) Tap “ESC”
NOTE
New password will apply to all
Dr.ZX function.
MIC Mining
Super Large Excavators (EX1200-5 & up) Monitoring System
Operation Manual

2. Connector Location on Equipment for Monitoring
3. How to start MIC_Mining
4. Using CODE by Situation
CODE
5. Code “SAD-P”
6. Code “SAI-P”
7. Code “DDL-P”
8. Code “MEC-P”
9. Code “SEC-P”
10. Code “SEC-P”
Necessary tools
(b) HotSync® Serial cable (c) Download cable
Dr.ZX must be installed. Hitachi Purchase from local market. Provide This is Hitachi unique part. Make an
recommends following models. cable that adapt to your Palm. order to your parts ordering channel.
SONY Hitachi part no. is 4486988.
CLIe PEG-TJ25
PalmOne Inc.
m125 / 130 / 500 / 505 / 515
Tungsten T2 / T3 / C
Palm
Serial cable
Download cable
Equipment
2. Connector Location on Equipment for Monitoring
(a) EX1200-5 (b) EX1200-5C (c) EX1900-5 & up
3. How to start MIC_Mining – 1/3
Turn key switch to off Connect cable to Check lamp on Check jumper
position. equipment. download cable is off. connector is not
connecting to cable.
Turn key switch to on Check lamp on Switch on a PDA. Start Dr.ZX

position. download cable is
blinking.
Start MIC_Mining.
(01) Turn key switch “OFF” (02) Connect cable to equipment (03)
(c)Check
Turn key
Jumper
switch
connector
“ON”
Connect cable to equipment. Make

sure that key switch is at of position.
Otherwise there is a possibility that
fuse will burn out.
Make sure that nothing is connected

to jumper connector on download
cable.
(c) Turn
(04) Turn key
key switch
switch “ON”
“ON” (05) Check lamp is blinking (06) Switch on PDA
Check lamp on cable is blinking at a Above shows PalmOne m500. Switch

certain interval. location is vary by model.
(07) Start Dr.ZX (08) Kind menu (09) Main screen
Tap “Dr.ZX” icon. Tap “ ” of “EPVC_Mini”.
(10) Quit MIC_Mining
Tap home icon.

4. Using CODE by Situation
When deliver equipment to customer. SAD-P Initialize DLU
When replace DLU. SAI-P Set equipment serial no.

recorded in DLU & initializing.
Download data from equipment. DDL-P
When data could not view on data viewer. MEC-P Clear DLU internal memory.
Troubleshooting SEC-P Check communication line

between sensor & controller.
CMC-P Check communication line

between controller & DLU.
5. Code “SAD-P” –1/9
When perform this code
Perform this code, when you deliver equipment to customer. Otherwise DLU would not record monitoring data properly, and also you or
your customer could not view monitoring data by viewer.
Flow of this code

Set time difference from Set local date & time. Set service meter Check equipment serial
GMT. reading. no. recorded in Data
logger.
Clear memory in data Check information Confirmation

logger. recorded in data logger.
(01) Set time difference (02) Date & Time adjustment (03) Date & Time adjustment
Tap “ ” to set time difference Tap menu icon. Tap “SettingAdjustment” in tools
between GMT. List of time difference menu.
is at Code “SAD-P” –9/9.
(04) Date & Time adjustment (05) Date & Time adjustment
TIP
password. Tap “abc” or “123” on
GRAFFITI area.
Enter name of person who will set Tap “Next”.

date & time at name column, and
enter clock at work code column.
(06) Date & Time adjustment (07) Date & Time adjustment te (08) Date & Time adjustment
Date & time current recorded in DLU Tap “Date”. Tap “Today”. Date & year will set
will display. If you have to adjust, tap automatically. Before setting date,
“Change”, if no need to change, tap confirm date on Palm is same as
“Set”. local.
(09) Date & Time adjustment (10) Date & Time adjustment (11) Date & Time adjustment
Tap “Time”. Tap hour and adjust to local by Tap minute and adjust to local by
tapping “ ” “ ”. tapping “ ” “ ”.
Tap minute and adjust to local by If date & time are same as local, tap Message will display. Tap “Ok” to set
tapping “ ” “ ”. “Set”. date & time. Tap “Back” to correct
date & time.
(15) Service meter adjustment (16) Service meter adjustment (17) Service meter adjustment
Main screen Tap menu icon. Tap “SettingAdjustment” in tools

menu.
(18) Service meter adjustment (19) Service meter adjustment
TIP
GRAFFITI area.

service meter at name column, and
enter run at work code column.
If service meter reading is not match Tap “ ” “ ”, and adjust service

to equipment, tap “Change”. meter reading to actual equipment.
(23) Service meter adjustment (24) Serial no. check (25) Serial no. check
Message will display. Tap “Ok” to set Main screen Tap menu icon.
service meter reading. Tap “Back” to
correct service meter reading.
(26) Serial no. check (27) Serial no. check
TIP
GRAFFITI area.
Tap “SettingAdjustment” in tools Enter name of person who will check

menu. serial no. at name column, and enter
serial-no at work code column.
(28) Serial no. check (29) Serial no. check. (30) Serial no. check
Tap “Next”. If serial no. does not match to Tap “Ok”.

equipment, carry out “SAI-p”. Tap
“Set”.
(31) Serial no. check (31) Serial no. check (32) Confirmation
Even serial no. is correct, please Tap “Ok”. Main screen

carry out memory clear, when deliver
new equipment to customer.
Otherwise data will corrupt.
(33) Confirmation (34) Confirmation (35) Confirmation
Tap menu icon. Tap “SystemCheck” in tools menu. Confirm every information on this
screen are correct. If not, please
re-adjust. If serial no. doesn’t match,
perform SAI-P.
6. Code “SAI-P” –1/9
Perform this code, when you replaced DLU. Otherwise you can’t view monitoring data on data viewer.
Flow of this code

Set equipment serial Clear memory in data Set time difference from Set local date & time.
no. logger. GMT.
Set service meter Check equipment serial Clear memory in data

reading. no. recorded in Data logger.
logger.
(01) Serial no. correcting (02) Serial no. correcting (03) Serial no. correcting

menu.
(04) Serial no. correcting (05) Serial no. correcting
TIP
GRAFFITI area.

serial no. at name column, and enter
serial-no at work code column.
(06) Che Serial no. correcting (07) Serial no. correcting.
TIP
GRAFFITI area.
Serial no. currently recorded in DLU Tap serial no. column, and enter
will display. Tap “Change”. correct serial no.
(08) Serial no. correcting (09) Serial no. correcting (10) Serial no. correcting
After entering correct serial no., tap If serial no. you entered is correct, tap Tap “Yes” to clear DLU internal
“Set”. “Ok”. If you want to re-enter serial no., memory. Otherwise data will corrupt.
tap “Back”.
(11) Serial no. correcting (12) Set time difference (13) Date & Time adjustment
Tap “Ok”. Tap “ ” to set time difference Tap menu icon.

between GMT. List of time difference
is at Code “SAI-P” –9/9.
(14) Date & Time adjustment (15) Date & Time adjustment
TIP
GRAFFITI area.
Tap “SettingAdjustment” in tools Enter name of person who will set

menu. data & time at name column, and
enter clock at work code column.
(16) Date & Time adjustment (17) Date & Time adjustment (18) Date & Time adjustment te
Tap “Next”. Date & time current recorded in DLU Tap “Date”.
will display. If you have to adjust, tap
“Change”, if no need to change, tap
“Set”.
Tap “Today”. Date & year will set Tap “Time”. Tap hour and adjust to local by
automatically. Before setting date, tapping “ ” “ ”.
confirm date on Palm is same as
local.
Tap minute and adjust to local by Tap minute and adjust to local by If date & time are same as local, tap
tapping “ ” “ ”. tapping “ ” “ ”. “Set”.
(25) Date & Time adjustment (26) Service meter adjustment (27) Service meter adjustment
Message will display. Tap “Ok” to set Main screen Tap menu icon.
date & time. Tap “Back” to correct
date & time.
(28) Service meter adjustment (29) Service meter adjustment
TIP
GRAFFITI area.
Tap “SettingAdjustment” in tools Enter name of person who will set

menu. service meter at name column, and
enter run at work code column.
Tap “Next”. If service meter reading is not match Tap “ ” “ ”, and adjust service
to equipment, tap “Change”. meter reading to actual equipment.
(33) Service meter adjustment (34) Service meter adjustment (35) Confirmation
Message will display. Tap “Ok” to set Main screen

service meter reading. Tap “Back” to
correct service meter reading.
(36) Confirmation (37) Confirmation (38) Confirmation
Tap menu icon. Tap “SystemCheck” in tools menu. Confirm every information on this
screen are correct. If not, please
re-adjust.
7. Code “DDL-P” –1/5
Perform this code, when you attempt to download monitoring data from equipment
Flow of this code

Enter name of person Set time difference from Start download. End message will
who will attempt to GMT. display
donwload.
NOTE
Downloaded data will belong to
customer. Shall not disclose data to
third parties, or to even internal
personnel, if they aren’t authorized.
(01) Enter name (02) Set time difference
TIP
GRAFFITI area.
Tap name column, and enter name Tap “ ” to set time difference
who attempt to download. If you between GMT. List of time difference
already registered, tap “ ” to find is at Code “DDLP” –3/5.
your name.
(03) Download (04) Download (05) Download
Tap “Next”. Information will display. Tap “OK” to

quit.
Caution
Caution - 01 Caution - 02 Caution - 03
Do not terminate palm application Do not change key switch to any Do not disconnect cables while
while downloading. Otherwise data position while downloading. downloading. Otherwise data will
will corrupt. Otherwise data will corrupt. corrupt.
Errors
If any error occurred, please take following procedure, and retry download.
Turn key switch to off Disconnect download Quit tools running on Connect cable to
position. cables. Palm. equipment.
Check lamp on Check jumper Turn key switch to on Check lamp on

download cable is off. connector is not position. download cable is
connecting to cable. blinking.
Switch on a PDA. Retry code DDL-P.

8. Code “MEC-P” –1/3
Perform this code, when you can’t view data on data viewer, other information (such as equipment serial no., data & time, engine running
hour) that recorded in DLU are correct.
Flow of this code

Select Enter name & work Clear memory.
“SettingAdjustment” in code “serial-no”.
menu.
(01) Memory clear (02) Memory clear (03) Memory clear

menu.
(04) Memory clear (05) Memory clear
TIP
GRAFFITI area.
Enter name of person who will clear Tap “Next”.

internal memory at name column, and
enter serial-no at work code column.
(06) Memory clear (07) Memory clear (08) Memory clear
Tap “Set”. Tap “Ok”. Tap “Yes”
(09) Memory clear
Tap “Ok”.
9. Code “SEC-P” –1/4
Perform this code, when you want to check communication line between sensor to controller.
Flow of this code

Select “SystemCheck” Select “Conditions” is Select “Sensor Faults”
in tools menu. System check menu. in .system check menu.
(01) Sensor communication check (02) Sensor communication check (03) Sensor communication check
Main screen Tap menu icon. Tap “SystemCheck” in tools menu.
System check main screen. Tap menu icon. Select “Condition” in system check
menu.
Equipment conditions will display/ Tap menu icon. Select “Sensor Fault” in system check
Check figure(s) will change while menu.
operating. Information will vary by
equipment models.
(10) Sensor communication check
If there is a “NG” on sensor, there will

be communication fault in sensor
and/or sensor line. Tap “ ” or “ ” to
changeover sensor.
Sensors equip on each models
EX1200-5/5C EX1900-5 EX2500-5 EX3600-5 EX5500-5
Hydraulic. Oil Temperature Sensor O O O O O
Fuel Temperature Sensor NA NA O NA O
Operation Pressure Sensor O O O NA O
Travel Pressure Sensor O O O O O
[R] Engine Speed Sensor O O O O O
[L] Engine Speed Sensor NA NA NA NA O
Intake Air Temperature Sensor 1 NA NA NA O NA
Intake Air Temperature Sensor 2 NA NA NA O NA
Front Swing Temperature Sensor NA NA NA O NA
Governor Angle Sensor O O NA O NA
Coolant Temperature Sensor NA NA NA O NA
Fast-fill Pressure Sensor NA NA O O O
Exhaust Temperature Sensor 1 O O NA O NA
Exhaust Temperature Sensor 2 NA O NA O NA
O = Equip on equipment
NA = Not available on equipment
10. Code “CEC-P” –1/3
Perform this code, when you want to check communication line between controller and DLU..
Flow of this code

Select “SystemCheck” Select “Conditions” is
in tools menu. System check menu.
10. Code “CEC-P” –2/3
(01) Communication condition (02) Communication condition (03) Communication condition
Main screen Tap menu icon. Tap “SystemCheck” in tools menu.
(04) Communication condition (05) Communication condition (06) Communication condition
System check main screen. Tap menu icon. Select “Condition” in system check
menu.
10. Code “SEC-P” –3/3
(07) Communication condition
Communication condition will display.

If communication condition is not
“OK”, please check line between
controller and DLU.

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Hitachi Construction Machinery Co. Ltd.

© 2004 Hitachi Construction Machinery Co., Ltd. All rights reserved

Hitachi Construction Machinery Co. Ltd.

STAND ALONE MODE

Dr.ZX cable Serial cable Palm OS PDA Palm

Connect to Dr.ZX cable

Self-Diagnostic Start Dr.ZX with

Check Engine Learning Data Start Dr.ZX with

Change Password Stand-alone

Start Dr.ZX. Select Start operation Operation mode Self - Diagnostic

(c) Connect Dr.ZX to equipment.

Main switch is vary by Palm model. Tap “Dr.ZX” icon on Palm.

Tap “ ” of EPVC_Large. Tap “START”. Check model. If model is correct, tap

Start Dr.ZX with Select No error Message will

Error(s) are Error code(s) will Tap “ESC”. Carry out

No error Message will

Still error(s) are Error code(s) will Tap “Details” for

Tap “ ” of Self-Diagnostic. If Dr.ZX could not detect any error(s),

(c) Error(s) detected (d) Retry (e) No error detected

Selected item Item

(g) Start Recording (h) Recording

(l) Confirmation (l) Enter comment TIP

Select Special Special function Select WU Execute WU has

After deactivation, above message NOTE

Select Special Special function Select ECO Execute ECO has

After deactivation, above message NOTE

Start Start operation Operation mode

Select “Special Select “Max. Wait more than Adjust sensor

Apply a film of Install angle Adjust angle Tighten bolts &

Main switch is vary by Palm model.

(c) Remove A (angle) sensors from pump

Confirm sensors are connecting to

(f) Confirm Dr.ZX is connecting to equipment.

Tap “Dr.ZX” icon on Palm. Tap “ ” of EPVC_Large. Tap “START”.

(p) Select Max. Disp. Holding (q) Sensor signal displayed

ZX450 & ZX500

(s) Apply grease

Apply a film of grease to the surface of fastener

Install sensors to main pump. Set signal voltage as following specifications,

ZX450 & ZX500

ZX600 & 800

Pump-2 Pump-1 Engine

Tighten bolts &

Tap “ESC” for quit pump adjustment.

Switch on Palm. Start Dr.ZX. Select Start service Confirm model.

Monitor Panel LCD (Liquid Crystal Display) Control

Activate or Deactivate Changed Parameters

(c) Connect Dr.ZX to equipment.

Tap “ ” of EPVC_Large. Tap “START”. Check model. If model is correct, tap

Tap “Rechecked”. Tap “ ” of “Special Function”.

Service mode Select “Learning Select “Engine Position will

Select “Engine Position will

(c) Engine max. speed position

EC Motor position will display. Tap

LCD Display Select

Select “Hydraulic Select “display” Select “Execute”.

(c) Execute (c) Quit

Tap “Execute” for activate control. If execution is completed, above

Service mode Select Select item. Enter parameter. Select “Execute”.

Confirmation Tap “Execute”. End message. Tap “ESC”.

Tap “ ” of “Parameter Change” in Tap “ ” of item you want to view.

(c) Enter figures (c) Tap “Execution”