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Cooling system hoses — ‘Seontcton ar renewsCooling, heating and air conditioning systems. 3+5 ‘5 Bootie coking fan = ‘renova and iting amg: sgn ot the Fae * ome ons Se366 Cooling, heating and ar concitioning systems Cooling, heating and airconditioning systems 9+7 cow consuergaptnc rnuainees Soe coom thane ettng 6 trivalent ‘prow tna aap sb{310 Cooling, heating and ar consitoning systems Cooling, heating and a conditioning systems +11Chapter 4 Part A: Fuel and exhaust systems ~ petrol engines —eeerrcgyorens — petrotengines Contents er 2. Fain te congener a tang Specifications System type. Fuel system dataFuel and exhaust systems petrol engines 44+ Seeman nee RTI | = EN 2 ‘Accelerator pal! penis sens18 Trot housing — revoralanaretitog Removal (ors Caper Set 1 ToomeyFue! and exhaust systems - pettol engines 447 2 Ext mnie ‘emoval nd etingChapter 4 Part B: Fuel and exhaust systems - diesel engines [eetaine fh) emma Maan pas pee Ear (Resa yee. mem Q[ESee Ql amtceen glee Seton stern B28 ume va: vesaye é i i éFuel and exhaust systems diesel engines 4842 ‘stot arigagte oe 3 Aree sor andinake use44Be4 Ful and exhaust systems ~clesel engines Fuel and exhaust systems -cesel engines 4545 Fert crap, ace 5. Ful system = ning ard erg4546 Fuel and exhaust systems -dlesel engines Fuel and exhaust systems ~ diesel engines 48+7 ‘Bites ow baer Boe ‘reve art enn ‘wet arth fou pump : | a“488 Fuel and exhaust systems ~ 28 Fuel and exhaust systems ~ desel engines 48+ Fuelinjoctors = ‘mora ng etng artaied' Secon sbefre “181 Ug sal ke here ‘ho hector bay am he sng hd Lna kt =, ==€ Fuel and exhaust systoms~ desel engines 48+11 rth tng comecire ‘rom or gw poFuel and exhaust systems —clesel engines 48+ 48612 Fuel and exhaust systems ~ diese engines | and exhaust systems ~ cesel engl 13 1 Tita ag menadost Chapter 4 Part C: Emission control systems Contents Section number Getaytoconone— ination endpcazens...... 4 Guaomatin Seem eraser omone etry andcnick” * Pde cmon aig Degrees of Faas Sor =e, Fee ee Pocoe oe poo eros [sme S[ESers [ise RS] over pete: spociicaoneEmission contol systems 40%9 wee re win oon arewe Pn—————— SEE 4044 Emission conto! systems Emission conta systems 4C+5 2 flo trating Sodtnersmrsoaon Tae of peta ge 9 Raanernatracinicconerr — Sronsan ‘he entayte comer lite and408 Notes sae Chapter 5 Part A: Starting and charging systems AaeEeem:c mmmnsg SYSTEMS Contents ‘Section number Dias sabe Qe vey ea, Seeet | Ecc § terptesonaa ‘5A*2 Staring and charging systems Starting and charging systems 5A3sto) 22 Wg ata bat ora rt onaramik uotepeasena aay seat a ow Starting and charging systems SACS “410s Using sal sewers epee ‘hereang aa ‘5446 Starting and charging systems ‘Starting and charging systems SA+7‘5Ae8 Staring and charging systems ‘Staring and charging systems SAe9 (own Sor ‘teenporn rice erS3 "© Removal Siruetapia danas fame nosae10 Notes samt Chapter 5 Part B: Ignition system — petrol engines Contents Section number ‘Section number cei -cing eat. A i se evs ge epesing‘SB+2 ition system - petrol engines eet Chapter 6 Clutch Specifications Type ie yaa wn dang peg header epeaes Fretion aise2 Gluten Chtch 63 {41 Ciena ee reag ee ony64 Clutch Cuteh 665, “36 bec Be waegc arowed) 4 Maker tea avowed one | tte ietcengaeen nt acsntouny Indah cowomes sososncierten heChapter 7 Part A: Manual transmission Contents ‘Section number ‘Section number ere sey eno neers Sere te mmm eg Sine eee ¢ taremescnt cargoes eons chess vein i. 3 Toemeamahwocnse 6 Steen cima 2 Twramssen ota gear Degrees of difficulty any ita Eze Fay i, iti, sale” Ver act, rotigimice’ | tga” | atraroaee | resins |e comes | Simetrerane | Brean wetene eres Specifications Generat oe ern pect ro, Sccemeah Soper nance Shoe ots Siero Lubrication lutea pe Senet na tea ay. Setar Torque wrench setings oy wen 5 aire a (pgptanmaacn rar Segue Tapnes eres sgune aectomar ne Stn ge por ciepenn ‘euler Scent can'se | Engen tment spose nets ID oath Geom ene ShyNvetCT tra andes weet sitiete gaat fw en | Seecurgiee enemy mnt * ’ ‘Siesecutyconpant tion he'nehangpon gear Bont Seems rn mx oony sooo | ONSTAR 2 * [rieestatyenardeetinetcten pyc michrame y e 3 2 Grgaprarines scone Siunrantnacciwe, Sn tet ofaerp ‘re as ot ars ur te unr ic UEING the Vou . 3TAe2 Manual transmission Manual transmission 7Ae3 5 Gearteor housing - &Aes Manual transmission Reversing ht sith = {ising ema an retirg ==TAW® Manual transmission 7a Chapter 7 Part B: Automatic transmission ee Contents fon ‘Section number ‘arsenal as enon 10 Trenarission ove check g Specifications General ecto ones atte ata om sped ard ‘etn ih snl nrg snc Ste Ci, Speatetine Sina 28Spctctane782 Automatic transmission ‘Automatic transmission 7B+3 "Cary mine estore 5 Selector lover azamby- ‘anova endingimscuwstriomersanons 11 Adomate tanamision ‘Shen wo cari st a aa nemeaceted Serta ome Seley eet Green io remasen 1m man tl sang wi hose psn ear Pose porn SScomeminconteaegetine Wiss 's ote wweres oo nts rue he cesmesons bom icresavarcecontn Scan’) fyowtc ahs toi alt avec Chapter 8 Driveshafts Contents ‘Section number Section umber ean nt Gin matn | Beeston gsoerea NT 4 omega sat ogra Degrees of difficulty Tani sistots Ry Foy earn wate) Fay aca, ‘i, sate) vr ak ceamide | setae "| sebetrames S| Renin | eon Somes Soreeneinee | Sires rotons tert Specifications ‘General Dae Eon Est stent nn rc at cotant | ‘efearageshn reaping ware sa Came bite ore “Serle Satancne “cepa Toot Sanat Eanes Lubrication (overhaul only 40 txt) treet yuspctaion se anys gue pe eng =s we ‘harms pteoape nded Torque wrench settings te oe Seen 12 10 font os SO Senta Eee = s serene ‘conn th . etn SSE, fae enertae Eat 7 si » * bee a 2 Rasen toi tea al 1 Gerealinomaton SETS aes 2 Orveta— as Seen wc wane ge oo an rating x Sie tigt pt wena 8 2 waar tom he cite! eas hay an tom skdeo-ade unde sewing. Note: Anew cee ang utara een ae Leena em hmm mmeia—$— — 12 rveshatts Driveshans 83Bed riveshatts Driveshats B65 CS |__# £52 Rene eer ir rig ce rca Sossh em ang sce ‘11 Re ana nw wg Tit Rlamwaciowneqworinte 614 Pookie jont wine geass 515 Tp bei ona rea ol ‘neat ‘ppledinberna et (eck angeesin ts goo86 Notes ont Chapter 9 Braking system Contents ‘Section number sore Se pe, goer coon me92 Braking system Braking system 963 “Torque wrench settings 3, Hydra pipes endhoses 3. rea g 8 ote Ber string wok 1 tnetH gE iit hit iI raking system 9+9 98 Braking system rma ing comin 7. Front brake calper= rong oven and eiting a {ge nga se9610 Braking system a rr Braking system 9611 See § hogan fete Scr oS riedBraking system 913,hance Rendle) ~ ‘Shorr Caer San - removal ad aoBraking system 9617 9616 Braking stom a sy tandorake operating sich S719 pontoon oma otBraking system 9619 8 er ae arene 2 Nino ba teg 8 , Removal Petrol engine modele "remy sp narra, nanbchep teChapter 10 Suspension and steering eee eg Vie! sen ana seg ges inl toe ne mai win ca ngs espe eenSe SSSSSSSSSSSSennnss 10+2 Suspension and steering Suspension and steering 10+8 alent 10° sigesgaen hear atte ster 30° Preps teers 2 tna tet rpc ateer Pestittrsot rome hs eto oe ” |normedae shat-1o steering coum 2 = : ta. ‘ aoe stent Bec! =! : : one tea sup ih pens i ir = Seater Batteries Serene Fpeimmetense ™110+4 Suspension end steering 2 Front swirl hb -Sutera ee mae nee ‘trae ma JSuametanaseee 10+8 Suspension and steering ‘Suspension end steering 1049 “Ae Ramo te wae meraieainarees) wots Nor loam p20, and nor410r10 Suspension and steering ‘Suspension and steering 10611 24 stg aes fone 8g be 7 Front anit bar ont ot nm ce ‘eval ana eesSuspension and stoering 10+13 1012 Suspension and steering teeta mr oer an sesnanog _ ESS crc nice 9 Rear hb bering — amoral ard et Seen” Feeegeeee Se cme Saige:10616 Suspension and steering ‘Semtanreting s ARES? ‘Suspension and steering 10617pe RG ‘Suspension and steering 1019 10+18 Suspension and steering be tak edo etd eraser1020 Suspension and steexing Chapter 11 Bodywork and fittings8. Maintenance of pela and comets11184 Bodywork and fitings [8 Shar he bl ech ie oromed meen kewio es Sales Oa ‘evo ae ting pears pdes cnc ae1198 Bodywork and ftings ‘cu amor a bamper oper sot *eeaararetient eres 10 Sonnet rnasecable- ‘ror a eing Is staal comers teresa 115 Unde the coer ceok sp tang ‘Sonpalteraten hte sommes bes rome 9 134 Unger bts ereweg stra bm owerhinge aars ‘28 thm darsage tw nna ene 254 Dorm te wling cormectrs Sido tbo ‘Sion gaa Sule eS’ eo a rod ipsa bas poe an134 Wiican tetas part Deterca, 135 She haha erm ‘Snoargietack spina; komiw do Seenape tear pet fem ane a trang siete score a heey gerecnsesy i — zoe TENSie cencarrman Meena pam en Biehsinaneumumemn SEARS There mrems ZomwenaomT gages RES | he Son ms cane tan ne eosirimatapetymecton SateSeg ier ites me Neate11614 Bodywork and fitings 14 Door window lace and regulator = Sprig amount Sot “421s Eset ep wang seater11916 Bodywork and fitings Bodywork and ftings 11617 a5 arg Taieomtteieecmcyer 73 eu Meares Seo tis beget grater fae11618 Bodywork and fitings Bodywork and fitings 11619 = T40 Bacomect ease water hase "8 Decorrat eit eck ing ‘he camoctr red) ante signe ‘ooncor Etat sas "estes mesetohae ee k ~ , . 4 _11920 Bodywork and tings {peters comes on 1 Fatng seo temo 21 terior mor = 212 Unga hacen rowed scrngBodywork and titings 11923 1122 Bodywork ana fitings 534 San pn map ‘horetnns bo i / 255 Panove th ron cat etsinng ble (arowed om he mara he guce ae73 Dhcoomt he ing camera tom 25 Uno et rowed edrenare be ‘Sean bee tetboronBodywork and fitings 11627 2 hatte amore ctroroal tation Senuntgrurote ached oe, ‘tiene ‘snowed111990 Bodywork and fitings Bodywork and fitings 11431 ‘155 Unego Be parc tht gps 258 Pants woes pra ‘womiteligesoneach se" Sheachace emcee fw acing Vischoackmoces ‘les =tintcack moa11982 Bodywork and fitings Bodywork and ftings 1148811934 Bodywork and fitngs Bodywork and ftings 11495 ‘326 tha paral oy nose aig ce an rte Feci right-hand footwel tim ane!11996. Bodywork and ftings «Face an ar etc, Sowa: as 2 sag 8 * Scatsternawirg bese ps esa ‘teat belek atten oe see sour ete . a tng bt the othe unatrecatesorioy “sinaerSe isan amends aha ena renin dntiegnard heen cerihenenscee tarChapter 12 Body electrical systems Contents | Specifications 4} cenerat Srp 12,0 mateo | Fuses |] etn ont xray tox cor antag an had ths Ot Bulbs Troe womage Treaty a of prc bs ced on ig made, ed neon rahe te nc wn Ft Bub et ce tote na rt econ1202 Body electrical systems Body electical systems 1243 41 General nfomation sne-Saprart ean 4. Fuses end rola ‘ere neato{12 Dupes wre i tore “418 Once te tabs are rena rove ian as ad ‘ered ‘rom a undone ot cone const eto Centre console mult-function tom rang Sanh a emi teeBody electrical systems 1267 “he cay ps ae ‘tance vein cpages: Sines _ ones eile RW Rene gt bulb on be12614 Body elctica! systems Body electrical systems 12615 723 Di eb and dacenect bo stig Seon ra ke 7.6 Palas Oe oat rom eT. and remove Wo ealghn oro |Z Rech rough be in pt St renatbongeenttonrove iad ‘pertain tate on pr oe son hh ton ‘Spe sce anne pe manta 2 Scecmenine npn aa wi12616 Body electrical systems Body electrical systems 12617 for acs th tape par ing owed 18 Windscreen wiper nator 10 information pay eit "oro a fing12618 Body electical systems Body electical systems 12#19 "tage ren smaateane : 18 Raor0D player - renova endetog29 att arm system (err inermat = = f Satromsfontelspchoeie "Unger seers1222 Body eletical systems Body electical ystems 12028 13225 Uno ha for aig sree oS g ES 5 Se NaSemcemtonte neta hemtebcgaorenes Seeadasatenoaet Raaticae eeeaia gn i i u A # ei i sweibop Gum y202 j eu sumi6e9p Guam econ newanen 3 Am sy Bn 5 Ly pis gaara asd wap Sots Sass nee ‘BEREEEREEUDIBDDORIIOIND PG i HG He ' ; rer ms oe a note en) V eos stan ae ss eto eae nese Gus) aoe ase fh © oo ee ead bo mega a aap ‘Mes nee xaa oo “ue of one use Soo oa rt mae ryuttinainanats Pai ted HP rye a) oad pase a soege por nea 2 Aaa cas aes a py i | RBzBR raters int i - Tee ; ET dHgE a i A suse Buin euBou HeAREN =} ©) 8688 8a: aane a @wsees 6668 GSBEBIESE ooa8 se2b swede Bum, zuweibeaWiring diagrams 12027“12028 Wiring diagrams Wiring diagrams 12429112¢90 Wiring lagrams 2 anne12082 Wiring diagrams z 2 iatrer Fuel economy Fuel economy ‘Rood copycat wl be Bape par le it ota Rc Gane a Ge lhl rae ese aloe ‘Thro poe go vores nh pth nt a scoroy, Working it out sy es row her emo went Fuel economy aes Maintenance "he bog ne hae carte song’ ede nas most matesrera Fuel economy Fuel economy aeresrere Conversion factors Length (distance) 18s 26) DONE Tea el ene 20 8c OOHC tate nog.ners General repair procedures ee ‘ronan ave cingappo phe Tae an ib acd scot oe ns leetReF10 Tools and working facilities Introduction Tools and working facilities nere11 ‘atestndenar at gue @m-N 2. Cee % ‘i remove ep wrest) ‘Beane terMOT test checks persis (ihe ance must ace a Vessecretitms Sermeceesas W cree cariodout ROW fH ORIEN Seareres MOT test checks MOT test checks rer & ‘esta andr sibs hess Satan he painrereis Fault finding Soran pcs ope Eagine rotates but wil nt sort eon so nape Grea Serres Sede ety a Cag SA) Fealnsonenge naaperet omen a Cap 4 oe = eaten te ee 6 ‘Schad acetate so ut acer orrerets Fault finding Fault finding rer Engine (continued) Cooling system Overheatingrer+20 Fault finding Manual transmission Braking system Driveshafts ‘bration when 2rer«ze Fault finding Suspension and steering so pi Capt 18rer-2s Glossary of technical terms | Glossary of technical terms rer-2s ‘rea cp St Agar clo Drum ake A yp ae Spe me yo eachnerve Glossary of technical terms