CHECK LIST OF INSPECTION FOR FABRICATION OF POT PTFE BEARING

I Raw Material
As per IS 2062 Gr. B or C
1 M.S. Steel
as mentioned in Drawing
As per IS 1030 Gr. 280-
520 W or As per IRC 83
2 Cast Steel (iii) as mentioned in
drawing or contract
agreement
As per drawing or IRC 83
3 PTFE
(iii) BS 3483 Gr. A
4 Elastomer As per IRC 83 (Part II)
5 Stainless Steel Plate IS-6911
6 Internal seal (brass ring) As per IS 410
As per drawing and
7 Wiper seal and dust seal RDSO’s Specification
M&C/RP-194/94
II Dimensional Test
i Fixed Bearing (Pot Bearing)
Dimension (mm) Whether
Sl.N TOLERANCE
Item within
o. Nominal Measured LIMIT
tolerance
1 Pot cylinder and elastomer
a Inner dia of the Pot 300 300 -0 to +1 Yes
b Outer dia/size of the pot 380 380 -0 to +1 Yes
Center to center distance of holes in
c 550 550 -1 to +1 Yes
the lugs of pot
Width of lugs (measure and record
d -0 to +5
width of all lugs)
e Thickness of the pot wall 40 40 -0 to +1 Yes
f Thickness of the base of pot 30 30 -0 to +1 Yes
g Thickness of lugs 18 18 -0 to +1 Yes
h Thickness of the pot wall 40 40 -0 to +1 Yes
i Inner height of the pot 32 32 -0 to +1 Yes
j Thickness of elastomer 20 20 -0 to +2.5 Yes
2 Piston/top plate
a Thickness of the top plate in piston 20 20 -0 to +1 Yes
Thickness of the top plate above pot
b 41 41 -0 to +1 Yes
wall
c Dia of the top plates 705 705 -0 to +5 Yes
Center to center distance of holes in
d 615 615 -1 to +1 Yes
the lugs of top plate
e Thickness of lugs 41 41 -0 to +1 Yes
3 Sealing ring
a Thickness 2 2 -0 to +1 Yes
b Width 20 20 -0 to +1 Yes
c Inner diameter 260 260 -0 to +1 Yes
4 High tensile bolts and washers
a Dia of bolt sleeve with HT anchor
b Dia of bolt hole in bolt sleeve
c Dia of HT anchor
d Length of bolt sleeve
e Length of bolt sleeve with anchor
 Overall height of bearing in
5 111 113 -0 to +5 Yes
assembled condition
 Free Bearings (Pot cum PTFE
ii
bearings)

Dimension (mm) Whether

Sl.N TOLERANCE
Item within
o. LIMIT
Nominal Measured tolerance
1 Pot cylinder and elastomer
a Inner dia of the Pot 300 300 -0 to +1 Yes
b Outer dia/size of the pot 380 380 -0 to +1 Yes
Center to center distance of holes in
c 550 550 -1 to +1 Yes
the lugs of pot
Width of lugs (measure and record
d -0 to +5
width of all lugs)
e Thickness of the pot wall 40 40 -0 to +1 Yes
f Thickness of the base of pot 30 30 -0 to +1 Yes
g Thickness of lugs 18 18 -0 to +1 Yes
h Thickness of the pot wall 40 40 -0 to +1 Yes
i Inner height of the pot 32 32 -0 to +1 Yes
j Thickness of elastomer 20 20 -0 to +2.5 Yes
2 Saddle Plate & PTFE
a Size of the saddle plate 449 449 -0 to +5 Yes
b Size of PTFE sheet in plan 240 240 -0 to +1 Yes
c Thickness of PTFE sheet 4.5 4.5 -0 to +1 Yes
d Depth of dimples -0 to +1
e Dia dimples -0 to +1
f Spacing of dimples -1 to +1
Depth of groove in saddle plate for
g -0 to +1
housing
h Thickness of saddle plate 16.5 16.5 -0 to +1 Yes

i Thickness of the collar of saddle plate 20 20 -0 to +1 Yes

3 Top Plate, Stainless Steel & Ear Plate

a Plan size of underside of top plate -0 to +5
b Thickness of top plate 16 16 -0 to +1 Yes
c Plan size of steel plate 705 705 -0 to +5 Yes
d Size of the lugs of top plate -0 to +1
4 Sealing ring
a Thickness and no. 2 2.1 -0 to +1 Yes
b Width 20 20.2 -0 to +1 Yes
c Inner diameter 260 260.2 -0 to +1 Yes
5 High tensile bolts and washers
a Dia of bolt sleeve with HT anchor
b Dia of bolt hole in bolt sleeve
c Dia of HT anchor
d Length of bolt sleeve
e Length of bolt sleeve with anchor
Overall height of bearing in
6 111 113 -0 to +5 Yes
assembled condition
 Guided Bearings (Pot cum PTFE
iii
bearings)

Dimension (mm) Whether

Sl.N TOLERANCE
Item within
o. Nominal Measured LIMIT
tolerance
1 Pot cylinder and elastomer
a Inner dia of the Pot 300 300 -0 to +1 Yes
b Outer dia/size of the pot 380 380 -0 to +1 Yes
Center to center distance of holes in
c 550 550 -1 to +1 Yes
the lugs of pot
Width of lugs (measure and record
d -0 to +5
width of all lugs)
e Thickness of the pot wall 40 40 -0 to +1 Yes
f Thickness of the base of pot 30 30 -0 to +1 Yes
g Thickness of lugs 18 18 -0 to +1 Yes
h Thickness of the pot wall 40 40 -0 to +1 Yes
i Inner height of the pot 32 32 -0 to +1 Yes
j Thickness of elastomer 20 20 -0 to +2.5 Yes
2 Saddle Plate & PTFE
a Size of the saddle plate 449 449 -0 to +5 Yes
b Size of PTFE sheet in plan 240 240 -0 to +1 Yes
c Thickness of PTFE sheet 4.5 4.5 -0 to +1 Yes
d Depth of dimples -0 to +1
e Dia dimples -0 to +1
f Spacing of dimples -1 to +1
Depth of groove in saddle plate for
g -0 to +1
housing
h Thickness of saddle plate 16.5 16.5 -0 to +1 Yes

i Thickness of the collar of saddle plate 20 20.1 -0 to +1 Yes

3 Top Plate, Stainless Steel & Ear Plate

a Plan size of underside of top plate -0 to +5
b Thickness of top plate 16 16 -0 to +1 Yes
c Plan size of steel plate 705 706 -0 to +5 Yes
d Size of the lugs of top plate -0 to +1
4 Sealing ring
a Thickness and no. 2 2.1 -0 to +1 Yes
b Width 20 20.2 -0 to +1 Yes
c Inner diameter 260 261 -0 to +1 Yes
5 High tensile bolts and washers
a Dia of bolt sleeve with HT anchor
b Dia of bolt hole in bolt sleeve
c Dia of HT anchor
d Length of bolt sleeve
e Length of bolt sleeve with anchor
Overall height of bearing in
6 111 114 -0 to +5 Yes
assembled condition