Robotization of Shipyards

With
Intelligent Robotics
Modernization of Shipyards
 HULL SHOP

I] PREPERATORY SECTION

CUTTING :- PLATE, BULB PLATE, ANGLE,

CHANNEL, IBEAM, MARKING, BEVELING.
 Hull Shop Present Cutting Bottlenecks
1) Bulb Section:-
a) Manual marking - 20 to 30
minutes per job.
b) Manual Bulb plate cutting cycle
time 20 to 30min.

c) Manual Angle Cutting time

15 to 20 minutes per job.

d) Post Cut Operations Manual

grinding takes 10 to 15 minutes.
2) Channel & Angle Cutting:
a) Manual marking time
10 to 15 minutes per job. b) Manual Channel & Angle Profiles
20 to 30 minutes.

c) Manual Cutting time 20 to 30

minutes per job. d) Post Cut Operations Manual
grinding takes 15 to 20 minutes.
3) Layout, Weld line, Bevel & Bend line Marking:

Marking Bottlenecks :

a) Slow Speed Marking with CNC.

( present marking speed is Low )

b) Underside marking not possible.

( Presently manual marking )

c) Part Numbers marking not possible.

( Presently manual marking )

d) Bevel & Bending line marking.

4) Plate Bevel with Root :

a) Manual Bevel line marking time 15 to 20

minutes per side.

b) Trolley Set up time 10 to 15 minutes per side.

c) Beveling Time with Gas torch @ 300 mm/min- 3.5Hrs per

Plate

d) Low Output /Productivity, High Cost.

5) Miscellaneous Job Cutting & Beveling :-

Manual setup and cutting time is

high.
 RoboPlazma Vs Manual Cutting:-
Operation Manual RoboPlazma

1] Cutting Quality

2] Marking Operation

3] Post Cut Operation i.e. Negligible

Grinding
4] Cycle Time 2.5 to 3.5 Hrs 15 to 25 Minutes

5] Cutting Cost Very High Low

6] Throughput Low High

4. Poor Quality
 II] WELDING SECTION

WELDING :- CHILD PARTS, SUB ASSEMBLIES,

PANEL, DUCT AND HULL JOINING.
 II.1] Welding Bottlenecks :-

1] Manual Welding

a) Present welding is Labor dependent.

b) Low productivity and

c) High costs.

d) Post weld Operation cost.

2] Trolley Welding.

a) Semi automation - Trolley type welding

required high operator involvement and set
uptime is high. This results in Low productivity at
very high cost.
RoboPlazma Vs Manual Welding :-

Welding System Advantages :

1. Minimize Labor dependency.

2. Multiple Stiffeners /Beam welding in

Single set up.
3. Double Side Welding zone. 2. Trolley welding.

4. Negligible Spatters - Minimize Post cut

operations i.e. Grinding.
5. Reduce Welding Cycle time.

6. Better Welding Quality.

7. High productivity.

8. Indigenous Service Support

 (Make in India)

ONE STOP SOLUTION

FOR
SMARTER FAB SHOP
RoboPlazma Beam & 3D System
 RoboPlazma Beam & 3D System Process
Capability:-

1. Bulb Plate, Channel, Angle, I Beams, Sq. Tube, Pipes etc.

2. Eliminate Manual Marking.

3. Underside Marking capability.

4. Cutting Cycle Time reduces drastically.

5. Reduces Post cut operations (grinding)

6. High Productivity.

7. Low Cutting Cost.

8. Channel Splitting.
9. Both Sides Marking.
10. Plate Beveling.
11. Curved Beams
12. Other profiles cut and
 Structural Steel Cutting:
All operations on Single machine & single set up.

1. Coping :
4 Copes, 6 Bolt Holes,

* Cycle Time -7 minutes

2. Mouse Hole:
* 4 Mouse Holes,
Both Flange Bevel

* Cycle Time 15 minutes.

 Unique Features:-
1. Complex Profile like Mouse Hole Cutting
2. RHS Profiling
All four sides processing of RHS without an additional Robot.
3. Weld Edge Preparation.

RHS 4 Sides Bevel

4. Pipe Profiling
 Indigenous Technology :-
1.One Stop Solution : RoboPlazma is the
only Universal solution for a wide
variety of Industrial needs.

2. Faster: RoboPlazma accelerates

fabrication, thus reducing production
time significantly.
3. Smarter: Our Patented 3-Click RoboSwift
Software eliminates the need for human
interventions & reduces errors drastically.

5. Scalable : Modular hardware & Software supports system up-gradation for expansion.

5. Cost saving: RoboPlazma Systems is the most economical & cost effective worldwide.
This is the only proven Indian system.

6. Safety : RoboPlazma’s advanced touch-sense & the Intelligent Tool Calibration System
(I.T.C.S.) for self-checking and auto-calibration ensures complete safety.
 III] ROBOPLAZMA WELDING
SOLUTIONS
1. Sub Assemblies :- RoboPlazma Universal System

2. Duct and Complex Job :- ZBOT Welding System

 1. RoboPlazma Universal System:-

Welding Features :

1] Double Side Work Zone.

2] Minimal Set up time.

3] Spatter free Welding.

4] Minimal post cut Operation.

5] Under side Welding capability.

1.a] Sub Assemblies Welding:-
1. Sub assemblies

2. Sub assemblies
( Curved structure)
3. Sub assemblies
( Curved structure)
 1.b] Panel Welding :-
1. Panel 3AP-LB12

2. Panel 8AP/HTS

3. Panel 8AP/SS1
4. Panel – 10CS HC
2] ZBOT WELDING SYSTEM:
1. Duct Panel

2. Panel – 10CS HC
Indigenous, Local Service & Support:-
• RoboPlazma Beam & 3D System live
Operation.
• Fully equipped with Spares & Servicing
facility.
• Customer Operator Training Facility.
• Trained Service Engineers team.

• Remote diagnostic through onsite

camera & factory web link.
• Ex-stock deliveries of RoboPlazma
system & Spares.
Trained Operator Support
 Govt. Recognition:
National Research &
Development Corporation
Certificate for Innovation in
Plasma cutting technology
NSIC Registration for
in India
RoboPlazma cutting &
DSIR Registration for Welding Solutions.
In-house Research &
Development in Pune,
India
 RoboPlazma Technology :
Awards & Certificate
Maxell award for
Emerging Excellence

Indian Patent CE Certificate KUKA CMTI PMT CMTI PMT CMTI PMT
Award Award Award Award

Patents
Japanese
South Africa Canada Patent 2010
Patent 2001 Patent 2007

US Patent
India Patent 2001 EU Patent
1999 2010
Innovation Introduced till date
Our Clients: