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Research Paper
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Article history: Zr(IV)-salphen-MCM-41 was prepared by immobilizing a zirconium(IV) Schiff base complex onto the
Received 24 May 2017 surface of MCM-41. The structural properties of the heterogeneous catalysts were characterized by FT-
Received in revised form 8 July 2017 IR, UV, TG, XRD, SEM, TEM, BET, EDX, CO2 -TPD, NH3 -TPD and ICP-OES. Studies on the catalytic properties
Accepted 31 July 2017
of the immobilized Zr(IV)-Schiff base complexes were performed using the reduction and cyclization of
ethyl levulinate (EL) to ␥-valerolactone (GVL) with isopropanol as the hydrogen source. Various reaction
Keywords:
parameters, such as temperature, reaction time, solvent and catalyst loading were carefully investigated.
Ethyl levulinate
The optimal conditions (GVL yield up to 90%) involved the utilization of Zr(Salphen)-MCM-41 as the
Zr(IV)-schiff base complexes
MCM-41
catalyst in isopropanol. The key to heightened reaction performance was the incorporation of the phe-
Isopropanol nolate and aniline groups in the ligands of bound to Zr. This increased the basicity of the catalyst, which
␥-valerolactone subsequently enhances the efficiency of the transfer hydrogenation reported herein. Meanwhile, the
immobilized catalyst can be easily separated and efficiently recycled at least five times without signif-
icant loss of activity. Finally, we proposed a plausible reaction mechanism based on experimental and
characterization data.
© 2017 Elsevier B.V. All rights reserved.
1. Introduction [14], and a coupling agent in dye baths [15]. Currently, GVL is pro-
duced from hemicellulose [18], furfural [19], LA or its ester [20]. A
The gradual depletion of fossil fuels and rapid growth of world major strategy that has been explored for GVL synthesis is catalytic
population have led researchers on a quest to develop efficient transfer hydrogenation (CTH) of LA and EL [21]. We were particu-
technology for the generation of sustainable liquid fuels and versa- larly interested in EL as it can be derived from cellulose through a
tile chemicals from other natural resources [1]. Biomass represents simple hydrolysis process. Additional, EL as the feedstock over LA
the fourth most abundant source which can be readily converted considering as a model compound which possibly would not block
to useful compounds [2,3], such as gluconic acid [4], succinic acid the basic sites of the catalyst as LA dose [22], the production of ester
[5], sorbitol [6], various alcohols [7], 5-hydroxymethylfurfural [8], EL from lignocellulose has higher yield, and the products separation
levulinic acid (LA) [9], EL [10], GVL [11], etc. The discovery of is easier relative to LA [23].
biomass-derived molecules has strengthened the energy potential The transformation of EL to GVL can be performed through three
of this fuel source by bridging biomass raw materials and new target different reduction strategies. One route is the hydrogenation of EL
products [17]. Among those products listed above, GVL has received to GVL in the presence of various metal catalysts (Pd, Ru, Rh, Pt, Re,
considerable attention due to its utility in various research formats Ni, Co, Mo and Cu) under high H2 pressure. This is a less desireable
[16]. Notably, it has been used as a monomer for polymers [12], fuel approach as H2 is obtained through reforming non-renewable natu-
additives in gasoline and diesel [13], a green solvent for lacquers ral gas or fossil [24,25]. Additionally, the catalysts involved in these
strategies often suffer from either low stability or reactivity. The
second approach involves using formic acid (FA), which is a byprod-
uct formed in equimolar proportion during the decomposition of
∗ Corresponding author at: School of Chemical and Material Engineering, Jiangnan biomass [26], as an alternative to H2 . Although hydrogen gener-
University, Wuxi, Jiangsu, 214122, China. ation from FA has been reported, these strategies require noble
E-mail address: wanghj329@outlook.com (H. Wang).
http://dx.doi.org/10.1016/j.mcat.2017.07.026
2468-8231/© 2017 Elsevier B.V. All rights reserved.
R. Wang et al. / Molecular Catalysis 441 (2017) 168–178 169
metals as catalysts (e.g. Pd, Rh, Au, Ru), harsh reaction conditions, 2. Experimental
toxic solvents, acids and an external H-donor to initiate catalyst
activity [27]. The third approach enlists the use of alcohols as H- 2.1. Materials
donors for CTH of EL leading to GVL production. Notably, isopropyl
alcohol (IPA), which is produced from cellulose via degradation 5-Chlorosalicylaldehyde, o-Vanillin, salicylaldehyde,
of beta-glucosidase and subsequent reduction of bio-derived ace- o-phenylenediamine, Ethylenediamine, 2-aminophenol,
tone, serves as an optimal solvent and H-donor with high hydrogen DETA(diethylenetriamine), 4,4 -diaminobiphenyl, zirconium
generation capacity [28]. chloride (Zr(Cl)4 , 98%), ethyl levulinate, ␥-valerolactone (GVL)
The third approach was designed according to Meerwein- and 3-Aminopropyltrimetyoxysilane were purchased from Shang-
Ponndorf-Verley (MPV) reduction. The reduction reaction of EL hai Aladdin Industrial Inc.; Cetyltrimethy-lammonium bromide
catalyzed by some catalysts (such as ZrO2 [29], ZrO(OH)2 [30], Al- (CTAB), Tetraethyl orthosilicate (TEOS), Ethylenediamine were
Zr mixed oxides [31], Zr-HBA [32], Zr-Beta [33], Zr-PhyA [34], etc.) obtained from Sinopharm Chemical Reagent Co. Ltd.; Solvents
has been reported. Song and coworkers found that the presence and reagents were purchased from commercial sources and used
of a phenolate group could increase the basicity of the catalyst without further purification. Deionized water was produced by
(Zr-HBA) [32]. Xue and coworkers designed an efficient catalyst (Zr- using a laboratory water-purification system (RO DI Digital plus).
CA) with higher basicity by using CA as the building block, which
has phenolate and pyridinic groups around the catalyst, permit- 2.2. Catalyst preparation
ting efficient access to GVL from EL [35]. It has also been reported
that increasing the basicity of the catalyst could be favorable for We report a new and simple procedure for the generation of the
the CTH reaction [36]. In contrast to the work involving an MPV immobilized zirconium(IV) Schiff base complex on the mesoporous
reaction, Cu, Fe and Ni also show promise in the selective con- silica. These systems would serve as effective and reusable catalysts
version of LA and LA-esters to GVL. Xu and coworkers prepared for a CTH reaction.
and screened a series of copper catalysts for the efficient hydro-
genation of LA to GVL in ethanol. Cai and coworkers designed a 2.2.1. Preparation of MCM-41
Robust Cu−Ni bimetallic catalyst that enhanced the efficiency of The synthetic procedures for mesoporous MCM-41 was
CTH of EL to GVL [37]. However, the activity of catalysts containing described in previous literature [47], though a slight change was
copper, iron and nickel is far less active than the zirconium-based performed here. In this report, CTAB (2.72 g, 7.4 mmol) was added
systems described earlier. The MPV reduction has the high chemical to deionized water (100 mL) at room temperature with rapid stir-
selectivity toward the groups of aldehydes and ketones. There- ring until a clear solution resulted. TEOS (10.4 mL) was then added
fore, a variety of catalysts mainly based on zirconium as metal dropwise under stirring. The reaction mixtures were made alka-
center would be designed within a period of time. Although the line with aqueous ammonia (25 wt%) until the pH of the solution
effectiveness of these catalysts has been well demonstrated, sev- was adjusted to 10.5. The resulting mixture was then stirred for 3 h.
eral obstacles still exist and need to be overcome. This includes The mixture was then transferred into a Teflon-lined autoclave and
high reaction temperature, long reaction time and low stability or crystallized at 105 ◦ C for 24 h. The gel was washed three times with
reactivity of the catalyst. distilled water and ethanol respectively, followed by filtration and
Transition metal complexes containing Schiff-bases have been drying at 80 ◦ C. The dry material was then calcined at 650 ◦ C for 6 h.
extensively studied due to their potential as catalysts in Suzuki-
Miyaura coupling reactions [38], oxidations of alcohols [39], 2.2.2. Synthesis of ligands
epoxidations of olefins [40], and asymmetric methodology [41]. The synthetic procedure for making Salphen-type ligands was
Zirconium-based catalysts also show greater potential due to their based on a previous literature report. [48] The appropriate sub-
high coordination numbers (as high as 8) and efficiency to form stituted o-phenylenediamine (1.08 g 10 mmol) was stirred in
metal-organic complexes with Schiff base ligands [42]. Interest- methanol (50 mL) at 60 ◦ C until a clear solution was obtained. Sali-
ingly, several heterogeneous materials have also been shown cylaldehyde (2.44 g 20 mmol) was then added to the solution. The
to support Schiff base ligated metals [43]. Recently, the use of mixture was refluxed for 3 h at 60 ◦ C and cooled to room tem-
mesoporous silica has been explored as a metal support. More perature. A luminous yellow needle-like solid formed and was
specifically, MCM-41has been greatly investigated, due to its high collected by filtration. The solid was recrystallized from methanol,
thermal stability, high surface area, high dispersion, efficient sur- filtered and dried at 70 ◦ C in a vacuum oven. The preparation of
face functionalization protocols and tunable pore size [44,45]. various ligands was performed by selecting different backbones,
Moreover, MCM-41 serves as an organic-inorganic mesoporous such as 5-Chlorosalicylaldehyde, o-Vanillin, salicylaldehyde, o-
hybrid material due to the abundance of surface hydroxyl groups, phenylenediamine, DETA(diethylenetriamine), Ethylenediamine,
which can serve as Brönsted acids to facilitate reactions [46]. 4,4 -diaminobiphenyl or 2-aminophenol. In total, seven Schiff base
With this insight and the results from our previous work, we ligands were prepared and assessed. The Salphen-type ligand was
sought to fix the zirconium complexes we developed on the sur- characterized by 1 H NMR, and UV–vis spectroscopy (see ESI Fig. S2,
face of a mesoporous silica support to catalyze the CTH of EL S3†).
[32].
Herein, we have synthesized the catalyst by anchoring a zirco- 2.2.3. Synthesis of the zirconium(IV) complexes
nium(IV) Schiff base complex on the surface of mesoporous silica, The zirconium(IV) complexes were prepared using a new coor-
MCM-41. As described earlier, the higher basicity brought on by dination mode. A similar synthetic procedure for the complex
the phenate and aniline group enhance the efficiency of the CTH has been described in the literature [49]. In this procedure:
reaction. Notably, this is the first application of these catalysts in Zr(Cl)4 (0.233 g, 1 mmol) was dissolved in 20 mL of methanol and
the conversion of EL to GVL. The results indicated that the immo- added dropwise into a methanol solution (10 mL) containing 0.31 g
bilized complexes exhibited much higher catalytic performance (1 mmol) of the Salphen-type ligand. The suspension was refluxed
than the corresponding homogeneous complexes. Furthermore, for 10 h under a nitrogen atmosphere, and then cooled to room
the catalysts exhibit high activity for the hydrogenation of EL to temperature. After filtering, the solid was washed with methanol,
GVL (Scheme 1). The overall stability of these catalysts was also collected and dried under vacuum at 60 ◦ C. The resulting zirco-
investigated and will be discussed herein. nium(IV) Schiff base complexes (1)–(7) were synthesized by the
170 R. Wang et al. / Molecular Catalysis 441 (2017) 168–178
reaction of ZrCl4 with the corresponding ligands as shown in evaporated completely under reduced pressure to give compound
Scheme 2. Complexes (1)–(7) were characterized by FT-IR (see ESI 1: NH2 -Zr(salphen).
Fig. S1†). The Salphen-type zirconium(IV) complex was also char-
acterized by 1 H NMR and UV–vis (see ESI Fig. S2 (b), S3†). 2.2.5. Synthesis of the heterogeneous zirconium(IV) complexes
catalysts
0.5 g of freshly dried mesoporous silica MCM-41 and 0.5 g com-
2.2.4. Synthesis of the amino-functionalization zirconium(IV) pound 1 were added to 50 mL of dry toluene. The mixture was then
complex heated to 110 ◦ C under N2 atmosphere for 24 h. The mixture was
A mixture of Zr(Salphen) (10 mmol) and (3-Aminopropyl)- then cooled to room temperature and filtered. The resulting pow-
triethoxysilane (10 mmol) in 30 mL alcohol was heated to reflux der was washed for 24 h in a Soxhlet extractor using an equal ratio
under N2 atmosphere for 24 h. After the reaction, the solvent was of acetonitrile and ethanol (1:1) as solvent, then the solid prod-
R. Wang et al. / Molecular Catalysis 441 (2017) 168–178 171
Scheme 3. (a) Synthetic route of zirconium(IV) complexes, (b) Synthetic route of Zr-supported catalyst of the mesoporous silica.
uct was dried at 60 ◦ C overnight. The synthetic route for catalyst (HNO3 :HCl; 3:1), 5 mL HF, 5 drops HClO4, heated at 120 ◦ C on a heat-
Zr(Salphen)-MCM-41 is described in Scheme 3. ing plate until the acids were removed completely, then made up to
25 mL by 0.5 M HNO3 . The solid in the mother liquor of ZrO2 was iso-
lated from the evaporation of the supernatant. The solid obtained
2.3. Characterization techniques
was treated with 5 mL HNO3 and 5 drops HF, heated at 120 ◦ C on
a heating plate until the acids were evaporated completely, then
The SEM used to study the morphological properties of the
made up to 25 mL by 0.5 M HNO3 .
catalysts was a HITACHI S-4800 field-emission scanning electron
microscope. TEM was recorded by using a JEOL JEM model 2100
2.4. Catalytic reactions
microscope operated at 200 kV. FT-IR spectra were recorded on a
Nicolet 360 FTIR spectrometer (using KBr pellets) in the range of
All the catalytic reactions were conducted in a 20 mL stainless-
4000–500 cm−1 . TG analysis was carried out on a STA409 instru-
steel reactor equipped with a magnetic stir bar. In a typical
ment in dry air, using a ramp rate of 20 ◦ C/min from ambient
experiment, EL (100 mg), catalyst (60 mg), naphthalene (0.17 g) as
temperature to 600 ◦ C. UV–vis analyses were performed using TU-
an internal standard and IPA (5 mL) as hydrogen source were added
1901 dual-beam UV–vis spectrophotometer in the 200–800 nm
into the stainless-steel reactor. The reaction mixture was heated to
region. XRD patterns were obtained by using a Bruker D8 Advance
a specific temperature with an oil bath for the desired time. After
powder diffractometer with a Ni-filtered Cu/K␣ radiation source
the reaction was complete, the catalyst was recovered by filtration.
(40 kV, 20 mA, 1◦ /min). 1 H NMR measurements were recorded
The liquid sample was analyzed by gas chromatography (GC). GVL
on a Bruker DPX 300 spectrometer at ambient temperature
was characterized by 1 H NMR and 13 C NMR (see ESI S4, S5 †).
using TMS as the internal reference in DMSO or CDCl3 . BET-N2
adsorption/desorption measurements were done at 77 K using a
Micromeritics ASAP 2020. The specific surface areas were evalu- 2.5. Analysis
ated using the Brunauer-Emmett-Teller (BET) method and the pore
volume was determined by the single point method over the range The liquid samples were analyzed by gas chromatography (GC,
P/P0 = 0.05–0.30, where a linear relationship was maintained. Pore FID detector and HP-5 column). GC–MS (Bruker SCTONSQ-456-GC)
size distributions were evaluated using the Barrett-Joyner-Halenda was used for identification of products. The conversion of EL and
(BJH) model. NH3 -TPD and CO2 -TPD measured the acidic and basic the yield of GVL were evaluated through Eqs. (1) and (2):
properties of the catalysts, respectively. The TPD profiles of cata- moles of EL
lysts were obtained on a Micromeritics AutoChem II 2920 V3.05 EL conversion (mol%) = 1− × 100 (1)
starting moles of EL
apparatus equipped with a thermal conductivity detector. Samples
were pretreated by dehydration and heated from room tempera- moles of GVL
Product yield (mol%) = × 100 (2)
ture to 300 ◦ C at a rate of 10 ◦ C/min and activated for 5 h at constant starting moles of EL
temperature under a flow of He (50 cm3 /min) to remove mois-
ture and other adsorbates from the sample. Subsequently, activated 3. Results and discussion
samples were exposed to NH3 or CO2 gases at 100 ◦ C with a flow
of He (50 cm3 /min) until the sample adsorbs NH3 or CO2 to sat- 3.1. Catalyst characterization
uration. Initially, the sample was purged with helium gas for 1 h
until the baseline was stable. TPD data were recorded from 100 ◦ C 3.1.1. SEM and TEM analysis
to 700 ◦ C with a heating rate of 10 ◦ C/min. Energy dispersive X-ray The SEM micrographs allowed us to examine the surface mor-
Spectroscopy (EDX, FESEMTESCAN MIRA3) studies of Zr(salphen)- phology of MCM-41 and Zr(Salphen)-MCM-41 as illustrated in
MCM-41 confirm the presence of zirconium in the catalyst. ICP-OES Fig. 1(a) and (b) respectively. These mesoporous silica materials
were recorded using PerkinElmer, Optima 8300 ICP-OES Spectrom- were likely spherical, but the surface of the functionalized meso-
eter. The solid was obtained from the evaporated the mother liquor porous molecular sieves has been changed. This is due to the
of Zr(salphen)- MCM-41, which was treated with 6 mL aqua regia incorporation of amino-functionalized zirconium(IV) complexes.
172 R. Wang et al. / Molecular Catalysis 441 (2017) 168–178
Fig. 1. (a) SEM image of the pure MCM-41, (b) SEM image of the catalyst Zr(Salphen)MCM-41, (c) TEM image of the catalyst Zr(Salphen)-MCM-41.
Table 1
Physico-chemical properties of MCM-41 and Zr(Salphen) -MCM-41.
Fig. 5. Nitrogen physisorption isotherms for (a) MCM-41, (b) Zr(Salphen-MCM-41).
Entry Sample type Surface area Pore volume Average pore size Pore size distribution (inset) for (b) Zr(Salphen-MCM-41).
[m2 g−1 ] [cm3 g−1 ] [nm]
Fig. 7. CO2 -TPD (a) and NH3 -TPD (b) spectrum of the Zr(Salphen)-MCM-41 catalyst.
Table 2
CTH reaction of EL in IPA catalyzed by various catalysts.a
Entry catalyst Tem.b (◦ C) Time (h) Con.c (%) Yieldd (%) Ref.
1 none 160 12 0 0 –
2 MCM-41+ Salphen 160 12 3 0 This work
3 ZrO2 160 12 8.2 3.1 This work
4 Zr(Salphen) 160 14 75.1 53.8 This work
5 Zr(Salphen)-MCM-41 160 12 95.5 90.0 This work
6 Zr(Salphen)-MCM-41 160 24 99.2 92.1 This work
7e Zr-HA 150 11 99.5 84.2 [58]
8f 10Cu-5Ni/Al2 O3 150 12 100 97 [59]
9e UiO-66-S60 140 9 98 85 [60]
10d Hf-ATMP 150 4 95 86 [61]
a
Conditions: EL 0.1 g, catalyst 70 mg, IPA 5 mL.
b
Tem. = temperature.
c
Conversion (Con.).
d
GVL yield were determined by GC.
e
The hydrogen donor was IPA.
f
The hydrogen donor was 2-butanol.
Table 3 ZrO2 and Zr(Salphen) was that the acidity and basicity of ZrO2 and
The catalytic activity of different schiff base complexes on the conversion of EL to
Zr(Salphen) were much lower than Zr(Salphen)-MCM-41. It could
GVL.
also be observed that longer reaction time did not greatly enhance
Catalyst (complexes) Temperature (◦ C) Time (h) Conversion (%) EL Yield (%) the yield of GVL (Table 2, entry 6). The Zr(Salphen)-MCM-41 cat-
(1) 160 14 75.1 53.8 alyst was also compared with other recently reported catalysts.
(2) 160 14 73.4 23.5 (Table 2, entries 7–10). It could be concluded that the final GVL
(3) 160 14 74.8 25.4 yield and conversion of EL were nearly the same or slightly lower
(4) 160 14 54.5 3.6
than other reported catalysts.
(5) 160 14 51.2 6.7
(6) 160 14 50.3 4.1
(7) 160 14 60.5 11.6
3.3. Conversion of EL to GVL by the homogeneous schiff base
Reaction conditions: 100 mg of EL, 5 mL of IPA, 60 mg of catalyst. complexes
Table 4
Effect of different solvents for the conversion of EL to GVL.a
Fig. 9. The GVL yield and conversion of EL with different amounts of catalyst. Reac-
tion conditions: 100 mg of EL, 5 mL of IPA, 0.17 g naphthalene. T = 160 ◦ C, t = 12 h.
Fig. 12. (a) Time-yield plots for the CTH reaction of EL catalyzed by Zr(Salphen)-
Fig. 10. Reusability of the Zr(Salphen)-MCM-41 catalyst in the conversion of EL.
MCM-41. Reaction conditions: 70 mg of catalyst, 5 mL of IPA, 0.17 g naphthalene.
Reaction conditions: 70 mg of catalyst, 5 mL of IPA, 0.17 g naphthalene. T = 160 ◦ C,
T = 160 ◦ C. (b) The line shows the GVL yields upon removing the solid catalyst after
t = 12 h.
11 h and continued up to 14 h.
stopped after 10 h and filtered to remove the catalyst. Then, the 3.5. Reaction mechanism
reaction solution was stirred for extended time. The result shows
that there was no further increase of the GVL yield when the solid Based on the characterization of NH3 -TPD, CO2 -TPD techniques
was removed. Additionally, metal leaching was supported by ICP- and the reported literature (Fig. 7), we proposed the reaction mech-
OES analysis of the mother liquor. The amount of Zr that leached anism for EL conversion to GVL as described in Scheme 4. According
from Zr(Salphen)-MCM-41 (70 mg) was 0.327 ppm under the reac- to the experimental results, we concluded that the Zr(Salphen)-
tion condition where 0.1 g EL in 5 mL IPA was mixed at 160 ◦ C for MCM-41 catalysts possess acidic sites (Zr4+ , –OH) and basic sites
12 h. However, 2.883 ppm Zr leached from ZrO2 (70 mg) when the (O2− , N3− ). These active sites(Zr4+ , O2− , N3− ) interacted with both
ZrO2 was used as catalyst under the same reaction condition. This EL and IPA to activate the carbonyl group, leading to the dis-
evidence supports that the active centers were leached from the sociation of IPA to its corresponding alkoxide and proton, then
surface of the catalyst slightly and the reaction was catalyzed by a EL accepted the proton from the dissociation of IPA to form 4-
heterogeneous species. HPE (4-hydroxypetanoate) [32,35,36]. At this stage, through a six
Fig. 11. SEM(A) and TEM(B) image, FTIR graphs(C), XRD patterns (D) of the used catalyst.
R. Wang et al. / Molecular Catalysis 441 (2017) 168–178 177
Scheme 4. Plausible reaction mechanism for the conversion of EL into GVL on Zr(Salphen)-MCM-41 catalyst.
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