FB30 7 V 09 2003 PDF

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No. PB-81UB TOM PARTS CATALOGUE ELECTRICAL FORKLIFT TRUCK COUNTER BALANCED TYPE FB30-7 FB30-7V TCM CORPORATION CMADEAL LON-IASOGE, TCM Te VIF O18 LBB EDEL TVET. BATE IOWT BATENOMG, LTRHOUK- HR WHFS (SR), BABS SLVALHE RARL TC ES, RHONSES (SH) CRMMMRCRRL TET. Riess (SB) ee BAG, BY ITOMBESBA) EEA KE EU. HEBSRUAOBRE TARO, MEHR EURBSERE TESA, TRAIL OWT BB Hk D> RC, BBVA LFAKOWB, B TOSS, BLES (FIG. No.) RESORR, SH EMU WERE, = ASUET. 2B omReL coe t. EA OEE DD > BRERT, BHUZL ERGBEES, © THSe, BLES DBES (FIG. No.) & KR, SHRED EAU REWER, =| ANUET. PNET. WS £ ORS ASSY MURERLET. RH ERONBACAY > THMERLET. LH RROMFACAY > TEAMERLET. AR DBECBULBEEBLET. * ty hades hORRBREMNLET. T BAtRLeEt. + BRUTHEA, = BRELEtAS BAG, BHALOLOFHE RET STEPHVETOT, BSPUBHTTRK KEW. HE, TOMHESHIBE TAR LEU. INTRODUCTION This Parts Catalogue contains the component parts of the TAA FORKLIFT TRUCK. How to order parts When ordering, be sure to specify the model name, specification and serial number (machine number) of your machine, as well as the part number and desired quantity for each part. The machine serial number (machine number) is indicated on the machine name plate. ‘Serial number (machine number) Oo Fem | = Always use “TCAs Genuine Parts". We cannot guarantee any loss or Se © trouble attributable to other parts than ours. How to use the Parts Catalogue To find a part number after ‘Search the section from Confirm illustration part understanding the part =| Contents, find the FIG. number and machine name. number of the parts number. ‘umber list. es To find a part number Search the Contents, find ‘The part number, shape, after understanding the the FIG. number of name and record are location of assembly illustration, clear. Abbreviations and symbols ASSY +++ Assembled unit. Right-hand when viewed forward on the truck. Left-hand when viewed forward on the truck. Quantity required. The marketable part set or kit. Thickness. Not illustrated. Not sold separately. Materals and specifications subject to change without notice. CONTENTS Bx CHASSIS 3¥-¥ SECTION BBP Go DRIVE MOTOR FATES oo] 7 PUMP MOTOR RED ofol 2 WIRE HARNESS RnR ofol 3 HEAD LAMP & FRONT COMBINATION LAMP arma |Olol 4 REAR COMBINATION LAMP Raa ofo| 5 LIGENSE LAMP ([RALJLP] HORT olol 6 [BACK BUZZER & CHIME KATH Beh ofo[ 7 REAR WORKING LIGHT [RWL I-E ofol = REAR WORKING LIGHT [RWURLYIRWURLR] ——W—9-477 548 ojo REVOLVING LIGHT [ALYIIRLR) WERT AE Oo] 10 DRIVE UNIT FAT azo ofol 1 BATTERY UNIT neeazob Oo} 72 ViM UNIT Viwa=5h olo| DC CHOPPER Dorn oo] 4 METER PANEL Fante oo] 15 [ELECTRIC UNIT (SIDE) T= TK) ofo| 16 FLECTRCUNT GORPEARIERCEHMCSAFESSAH THIN IA=ONHE ool 7 RECTRICUNT SDEIEXBPCANOIEPCONOIEPCONG —_ILNyoa=oKH) olol 1 [ELECTRIC UNIT (FRONT GUARD) IVR a= hR=F) oo] 19 [ELECTRIC UNIT (RELAY) ZN 9A= TKI) Oo] 20 TRANSFORMER uae, olo| 2 [CHARGER PANEL Fen eh ofol 2 [CHARGER PANEL EXBPCANTOIEXBIPCON OIEXRPCON'G] Fonte ofo| 2 [CABLE 17h olo| 2 [CABLE [EXB,EXC,EXE EXH EXN] 7h olo| [DRIVE AXLE. E77 IRW olo| 2 [WHEEL BRAKE MME Oo] 27 [STEERING WHEEL UNIT REPT RA~Wa=ob olo| 28 [GEAR BOX FIR oo] 29 [STEERING SHAFT COVER RTT ATR olo| 30 DRAG LINK Far T ool st [STEERING AXLE TIAN olol [AXLE SUPPORT TRF ofo] 3 HUB NUT NTP ES FRONT WHEEL aDkkA—b ofo] 35 FRONT WHEEL (UNIQUE) ee olo| 3% FRONT WHEEL [TJWICTW1 Ee olo| 3 [FRONT WHEEL [TAW26] Era ofl 38 [REAR WHEEL RA ojo] 39 [REAR WHEEL (UNIQUE) re ofo| 40 [FENDER [DDI[SDDIITWB030) ee ojo #1 [EPS ACTUATOR EPST FEF Ofol CONTENTS Bx CHASSIS 34-9 Glee Teer) SECTION &BP9 a] e | Fiem. OVERHEAD GUARD Fore CHEE |REAR PIPE WNT O|O} 44 LAP BRACKET DTI lo] |HEAD GUARD PARTS: Ak hE =7 O}O} 46 |ACCEL PEDAL TIRNAS O|o} 47 BRAKE PEDAL Tae ojo] 8 IBRAKE MASTER CYLINDER TURAN Ojo} 49 |BRAKE PIPE Teena Ojo} 50 BRAKE LEVER Tieton oles FRAME ek ol] s | BALANCE WEIGHT NFO O|O| 53 [FRONT GUARD TE [Oo] s |BONNET RvR ojo} 55 |BATTERY COVER Norhn'= o|o| 56 |BATTERY COVER [LBC][BAW545][BDH545][BDY545) N7FAN- ° 57 FLOOR BOARD ark-F o]O) 88 |FRONT GUARD BOOTS [FC][CS35][FCS35,FCS45] 704-7" o}o| 59 sear o| |e Sear ole |SEAT [EXC,EXE,EXH,EXN) O}O| 62 |PUMP UNIT RYT az ojo| 6 |CONTROL VALVE [2SV] h-hh O}O| 64 [CONTROL VALVE sv) DADA olol es |CONTROL VALVE [4SV] whO-an'h7" O|O| «6 |CONTROL VALVE [5SV]_ hO-en'h7" O}O| 67 FRONT COVER Tin Olof «8 IFT VALVE SEGTION DAD lol 6 [TILT VALVE SECTION. TMNT RAY O}O| 70 |ATT VALVE SECTION ATINAT tay o}o| 71 [CONTROL VALVE FITTING DIINO lo] 7 | VALVE CONTROL [2SV] NAT TAD-W ojo} 73 | VALVE CONTROL [3SV}_ NAT TAO-M Ol! 74 VALVE CONTROL SVI RATDHH oo] 7 [VALVE CONTROL [55¥1 ee oll 78 |VALVE CONTROL KNOB NAT TAD-M/T Olo} 7 jon TANK oo] [0] 78 | HYDRAULIC LINE (1/2) AF DY LAL/2) Oo! 79 JHYDRAULIC LINE (2/2) DAK DIF A2/2) OO} 8 FLT CYLINDER: Fae ojol et TILT CYLINDER [CS][FCS} FMT Olo} 8 TILT CYLINDER PIN FMT olo| 3 [TILT BOOTS [TLBIIFC][CS35][FCS35,FCS45) FMT 9 O}O| CONTENTS Bik CHASSIS 34-9 SECTION BBP ae Fom DECAL (1/2) Fam Ofo] 8 DECAL @/2) Famed olo| 8 [DECAL (2/2) [EXB,EXC EXE, EXHEXN] FAMeD olo| a [SERVICE TOOLS [TO}ITO/DD SHERI“ olo} 8. [SERVICE TOOLS [EXB,EXC,EXE,EXH.EXN] EH O|o] e [FRONT GLASS [AWOTTIIAWO71] Eons o[o] 90 [CANVAS BONR of [a [FIRE EXTINGUISHER TART AT ofo| es [BATTERY LIFTING HB} RT ofo| ss CONTENTS B&R MAST 72h CN | SECTION BGPS iat ct IVM39F] |FORK [VMS9F}] ad Oo] 94 |LIFT BRACKET [VM39F] YAR Ojo] 95 |BACKREST [VMS9F] Ny VAR olol 96 [MAST [VMS9F] ojo] 97 [TILT GAUGE [VM39F] olo] 98 [LIFT CYLINDER [VM39F] olol 99 [MAST PIPING [VM39F}] FANE YT | oO] 100 IVFMSOF] FORK [VFMS9F] a lo] 101 LIFT BRACKET [VFM39F] WIT Hoe lo} 102 BACKREST [VFM39F] NDE fo] 103 MAST [VFM39F] Wak O}O| 104 [TILT GAUGE [VFMSSF/(TG,PPC,PR.PRC.MPC)) Hit! Ojo} 105 LIFT CYLINDER(FRONT) [VFM39F] Yak IF ODD) fo] 106 LIFT CYLINDER(REAR) [VFM39F] RAFU) Of] 107 [MAST PIPING (VFMS9F] RANA fo] 108 IVFHMS9F] |FORK [VFHM39F] 2) Of oO] 109 JLIFT BRACKET [VFHMSOF} DRT Hak ofl 110 BACKREST [VFHM39F] naDvRk ojo] i MAST [VFHM39F] ak ofol 12 [TILT GAUGE [VFHMS9F/(TG.PPC,PR,PRC.MPC)] F4hE"=3" ofol 113 [LIFT CYLINDER(FRONT) [VFHM39F] YR AF COD) lo} 114 |LIFT CYLINDER (REAR) [VFHM39F] YALA OR) ofol 15 IMAST PIPING [VFHM39F] BARNET ofl 16 DRIVE MOTOR BBOSI010) 547 E—$ FIG.1 (88031010) FIG.A A:B30-T (8081010) B:FB30-7V, Item Ne Part No. Mark Description [Req'd] Remarks : Serial No. 1 |e1ut-00201 MOTOR,DRIVE ca 1 2 |03310-00900 O-RING ow" 1 3 Jo1103-14160 BOLT a 5 4 {02000-00014 WASHER, Dy 5 5 [02011-00014 WASHER, Dy 5 FIG.2 PUMP MOTOR (BB031020) #*y7"E-4 911 8 7 23 Hl 21 18-20 FIG.2 A:FB30-T (esost020) 8:FB30-7 item Ne PartNo. Mark Description [Regio] Remarks : Serial No At [27771-00501 IMoToR-ASsY,PUMP 1 |ine.t23 + [azrtt-00511 IMOTOR-ASSY,PUMP 1 [IpPyinc.+25, 1. |BP-KMD-24847 |ARMATURE 1 finc2s 2 |03020-06206 BEARING 1 3. |os020-06206 BEARING 1 4 |KMD-44848 YOKE 4 finest 5. |BP-188x30 BOLT 8 6 |pP.a2sis-8 WASHER 8 7 |BP-sP-489260 Istup 2 8 |BP-sP-48970 |SCREW,SET 2 9 |BP-1sex12 IBOLT 2 10 |pp-4251s-6 WASHER 2 11 |BP.42428-6 WASHER 2 12 |BP-sP-35437 IBRACKET,F 1 13 |Bp-1sexes lBout 4 14 |BP-SP.241714 IBRACKET.A 1 15 |BP-1Sex25 Bout 4 16 |pP-42518-8 WASHER 8 17 |BP-sP-4o788a HOLDER 1 |iINc.18-20 18 |pP-1sexts Bout 4 19 |BP-4251s-6 WASHER 4 20 |pP-s2a2s-6 WASHER 4 21 |pP.sP-40s34 IBRUSH 4 ~ |BP-SP-40534 [BRUSH 3 |ePy - |BP-SP910-40915 IBRUSH 1 [ery 22 |BP.sP.487770 cover,srusH 1 - |BP-sP6s-40184 CoveR.BRUSH 1 [ery 23 |BP-SP.48975 NO.8 [TERMINAL 1 24 |BP-KSPC-a1092 CONNECTOR 1 |jpPyinozs 25. |NO PART NO. BUSHING 1 [ery 26 |277T1-02001 BRACKET 1 27 |o1185-10020 BOUT 4 28 |2et€1-02001 MOUNT 4 29 |c2010-00008 WASHER, 10 30 01400-00008 NUT 8 31 |ot100-08016 Bout 2 32 |02000-00008 WASHER, 2 FIG.3 WIRE HARNESS (@082410) 94RA—BR EF ore FIG.3 A:FBI0-7 (e80s24%0) B:FB30-7V Item No] Part No. Mark] Description Req Remarks : Serial No. 1 f2stu2-42001 IWIRE-HARNESS,FRAME 940-42 1 2 |2e1E2-a2021 WIRE-HARNESS,PS DENRA, 1 3 Joaa1a-11200 + [pand nor 1 4 |2e1€2-42061 WIRE-HARNESS,OPTION 944n—42 1 | fRRULPLRWUIRLYIRLA} 5. |27262-42022 WIRE-HARNESS,SEAT-SW 9441-42 1 |fEXCHEXENEXHIEXN] FIG.4 HEAD LAMP & FRONT COMBINATION LAMP (98032420) AYb'5Y7' RINNE’ R-II IN VAT, FIG.4 ‘2830-7 (e50s2120) B:FB30-7V Iter Ne Part No. [Mark Deseription Req] Remarks : Serial No. ‘At {2772-42001 LAMP-ASSY,HEAD aT Trey 2 |inc.t-13 1 |e7taz-a2401 LENS box 2 2 [27412-42901 im 2 3. [NO PART NO. # |HousING 2 4 |NO PART NO. 4 |REFLECTOR 798 2 5 [27412-42981 GASKET ark 2 6 |271a2-a2421 BULB «avisow wae 2 7 |NO PART NO. |pRAcKeT T30 2 8 |NO PART NO. * [Bout Mb 2 9 [NO PART NO. * |NuT tk 2 10 JNO PART NO. # [pot Mt 2 11, JNO PART NO. |nuT tk 2 12 01030-04020 SCREW Roa 8 13. |NO PART NO. WASHER De 2 #2 |277H2-42011 LAMP-ASSY,F-COMBINATION 527° 7782 2 |inc.14-18 14. |NO PART NO. * |popy aT 2 18 |2teG2-40731 LENS ox 2 16. |277He-42361 BULB s8vi25w wae 2 17 |a77He-42371 BULB, s8v/10w war 2 18 |NO PART NO. + |sonew Hoa 2 19. |a77H2-4a151 |WIRE-HARNESS.H.GUARD 7440-22 2 FIG.5 REAR COMBINATION LAMP (Be032490) Yp—aye"§—Yay597" IFC}ICS35] [FCS35,45) Wire Hamess Frame FIGS A:FB30-7. (ee 032490) B:FB30-7V Item Ne Part No. Mark Description Reqd] Remarks : Serial No. At |271a2doaot LAMP-ASSY,R-COMBINATION 322°7 787 2 [incr 1 |NO PART NO. # |popy aT 2 2 {20502-42261 BULB,48V/25W ney 2 3. fe7tagazaat BULB.48V;25,10W way 2 4 [e7tac-azast BULB,48v/10W wus 2 2 |210F2-42041 LENS-ASSY box 7oey 2 |Incs7 5 |210F2-42201 LENS AMBER boa’ 2 6 |2t0Fe-42011 ILENS,RED box’ 2 7 |ptoFe-42221 LENS,CLEAR bo’ 2 8 |01030-05060 SCREW 2M 4 9 |210F2.42031 SHADE cae 2 10 |514As-72001 BOLT,PAN-HEAD hb 4 |(FcucsssyFosssFoss5) 14 |281E2-42071 |WIRE-HARNESS,R.COMBINATION 1 Danae 12 |281E2.42081 |WIRE-HARNESS,R.COMBINATION 1 Dn-Ra ~ [2812-42001 |WIRE-HARNESS,R.COMBINATION 1 Ja TAeN-AR HGHt50) 13 {2p1e2-42061 WIRE.LEAD.BATTERY 44 1 14 {27042-69761 + |ovame at 1 18 |o1100-04010 + |pout eu 1 16 |o2010-00004 + |waSHER oA 1 17 |02000-00004 + |WASHER TA 1 FIG.6 LICENSE LAMP [RRL][LP] (39082840) 54 by A597" 15 14 Rear Pipe RH. Front Rear Pipe LH. FIG.6 A: 830-7 eeosasio) 8:F830-7V, Item N¢ Part No. |Mark| Description Req'd} Remarks : Serial No. 1 |577B9-92001 |BRACKET,NUMBER-PLATE 7°977b 1) |[RRUILP) 2 |22256-42001 RIVET Wok 4 |IRAWLA At |27042-42351 \LAMP-ASSY,LICENSE 1 |[RRUILP] INC.3-11 3. [NO PART NO. # |Bopy 4 [IRL 4. |NO PART NO. # |cover 1 [RAL 5 [eetea-azett Lens 1 [IRAE 6 [27042-42451 jGAsKET 1 [RAUL 7 |z7042-42461 BULB 10,15,16 21~ [at el ortg -¢@ t~11,15,16 e} * 1 5 a} le le Balance Weight FIG.14 A:F830-7 (eons2s9) B:F830-7V, Item Ne Part No, Mark] Description [Redd] Remarks : Serial No. At |181U2-60201 CONTROLLER ASSY = ahD-a7rb 1 |inc.-20 - |181U2-60201 CONTROLLER-ASSY = YAI-37 7b 1 |[eXBPCANIOJEXB/PCONtO) [EXBIPCON19} INC.1-20 1 |181U2-62401 BOARD,CPU 1 2 |1e162-60411 IBOARD,ELEC-SOURCE 1 3 |181U2-62411 |BOARD, CONDENSER 1 4 |reu2-e2aa1 IBOARD,CONDENSER 1 5 [18162-62481 contactor 1 6 |1e1E2-62441 ICONTACTOR 1 7 |rete2-62461 ISENSOR 3 8 [18102-62431 FUSE 1 9 }1e1U2-62441 Fuse 1 10. |181U2-62451 MODULE,POWER 2 11 |181U2-62461 MODULE,POWER 1 12 |181U2-62471 MODULE, POWER 1 13 |181€2-62511 SHEET 1 14 |18162-62521 SHEET 1 15. |181N2-62461 SHEET 6 16 |181N2-62471 SHEET 1 17 |181E2-62531 BOARD.EPS 1 18 |181U2-62481 FUSE 1 19 |181E2-62551 contactor 3998 1 20 TRANSISTOR Hy'28 2 2 FUSE.96V/1308 tan” 1 |qwrHour Pcazzz) (WITHOUT EXB&EXEREXN) 22 |177P2-62401 DIODE rae 1 |witHout pcazzz) (WITHOUT EXB&EXEREXN) 23 |o1030-05014 |ScREW Roa 2 |witHour pcazzz) (WITHOUT EXB&EXE&EXN) 24 |181E2-62101 |BAR.BUS,S(+) ne 1 JowrHout PcAzzz) (WITHOUT EXB&EXE&EXN) 25 |181E2-62111 IBAR.BUS,S() ne 1 |wrrHout Pcazzz) (WITHOUT EXB&EXEREXN) 26 |01200-08125, iBOLT mn 4 27 |es6cs-62591 WASHER Te 8 28 {01400-00008 NUT th 4 29. |e77P2-s2t01 PIPE nay 4 30 [29652-12051 NUT te 4 31 02000-00008 WASHER Tm 3 FIG.15 METER PANEL (@8022640) JHA Ih Front CS35,FCS35-45 FIG.A5 A:F830-7 (onsess0) 8:F830-7 tem Ne Part No. | Mari Description Req'd} Remarks : Serial No. ‘At |180F2-60801 PANELASSYMETER = N'AUT by 1 |Inca7 1 |180F2-60701 IBOARD,PRINTED 1 2 |2t6G2-4301 ICOvER,FRONT aw 1 3. |277H2-62901 IPANELMETER Nib 1 4 |177H2-62881 DECAL.TCM rh 1 5 |2t4ae-427et ISCREW 20 9 6 17092-62391 |SCREW 202 2 7 |s77H8-52031 COVER, REAR an 1 A2 |s81Us-s2t01 |SWITCH-ASSY,KEY MoFT ety 1 |[osssyFosasyFos4s} INC.8-10 8 [2812-62011 |SWITCHKEY oF 1 |iIncs 9 [2812-62891 KEY,SPARE - 1 |qser=2Pes) 10 57416-12341 COVER,SWITCHKEY == 1 |[csssyFcsasyFcs45) FIG.16 ELECTRIC UNIT (SIDE) (BOs = hk) (BB0326A0) TL 4b yA. FIG.16 A: 820-7, (@s0szeA0) B:F830-7V, Item No] Part No. Mark Description Req'd] Rlemarks : Serial No. 1 |2e1u2-62651 ICONTACTORMAGNET = 20494 1 2 |27042-68101 IscREW 2 3. [271He-62341 |RESISTOR sowi22 1 4 [29592-62201 IRESISTOR,20w/75 1 5 |271A2-42501 SCREW 2 6 |280F2-42081 |WIRE-HARNESS,CM TAN BR 1 7 |a71F2-e2441 clamp 3 8 |27a12-62161 KILLER, SURGE 1 9 [27042-63701 DIODE, vosE. 1 10. |277H2-62961 RESISTOR 1 44 |a7iag-azait SPACER 2 12 |271A2-42501 SCREW 2 13. [\77H2-62741 Icover,v™ 1 14 |a71A2-62761 lstuD 4 15. |27092-62281 IscREW 8 16 |27042-63201 CLAMP 1 17 |t77t2-62471 |RESISTOR,10W/470 1 18 2e1u2-42041 WIRE-HARNESS D4en-BR 1 19 01400-00003, NUT tbh 1 20 jee1u2-62661 IPANEL,CHARGE-CONTROL 14 1 21 |o1te4-10020 IBOLT ab 3 ELECTRIC UNIT (SIDE) FIG.17 [PCAZZZ][EXB,C,E,H,N][CS35][FCS35,45] (88082680) TL AMygamoh(H 4b’) A: B30-7 8:FB30-7V them Ne PartNo. [Mari Description Rea'ol Remarks : Serial No. 4. |t77He-ea7a lcover,vrm n= 1 |poazzzyexeexcrexciexty IEXN, 174R2-6271 lcover.vim 1 |[esasyFosssyFos45) 2 Je71a2-c2761 Isto 4 |IpoazzztexerExcexeyexty IEXNICSa5)FOSa5}/FCS45] 3. [27092-62081 lscrew 8 |tpcazzzyexeyEXcyEXETEXH] [EXNI[CSS5)FCSs5)FCS45] 4 27042-63291 came 1 frcazzznexerexcHexeiexty [EXMcss5[FCsssyFCs45) 8 |\77T262471 JRESISTOR,1ow/s70 © (LY/A8 1 [poazzzqexeyexcitexeyexH) IEXMCsa5]FCsa5]FCS45) 6 |2tu2-42041 WIRE-HARNESS ANAK 1 [poazzzyexeiexcitexeyexH [EXNosss]FCS35]FCS45) 7 |e71ae-4e501 SCREW aaa 1 |poazzzyexeiexcitexeyexH) ExmcsasiFosss}FFosa5] 8 01400-00003, Nut re 1 [fpcazzzexejexcHEXErec lexmcsssiFosssiiFosas] 9 [2e1u2.62551 IPANEL,CHARGE-CONTROL 1's 1 [pcazzzexeexcleXETEXt lExxyicsasyFcsas|Fos4s) 10 |o1184-10020 BOLT xu 9 |PCAZZZEXBIEXCHEXETEXH leExujcsasyFcsasyFos4s) 11, [58085-52001 + |CouPLen,sHorT 9 1 |[PoazzzyexByEXcHEXEEXt ExuIesssFosasFos4s} ELECTRIC UNIT (SIDE) FIG.18 [EXB/PCAN10][EXB/PCCN10][EXB/PCDN10] (88082600) TLOhJyZa=oh(H4b') FIG.18 AF 830-7 (052000) 8:FB30-7V tem No} Part No. |Mark| Description Req'd} Remarks : Serial No. 1 foeu2-czes1 ICONTACTOR.MAGNET 3898 + |eercanto) + |281U2-62661 |CONTACTOR,MAGNET 3998 1 |[EXB/PCCN10}[EXB/PCDN10] 2 |27042-63101 [SCREW Aya 2 |[EXB/PCANTO)[EXB/PCCN10] |[EXB/PCDN10) 3 |271H2-62341 RESISTOR,30W/22 1 |[EXB/PCAN10)[EXB/PCCN10] |[EXB/PCDN10} 4 |29s92-62201 RESISTOR 20W/75 1 |ExBPCANtOEXB/PCCNtO] ExaPcONt9) 8 |271a2-4aso1 IscREW xa 2 |EXBIPCANIO]EXB/PCCNtO] |[EXB/PCDN10) 6 |280F2-42081 |WIRE-HARNESS,CM WRN-BR 1 |[EXB/PCAN1OJ[EXB/PCCN10) lExerecoN19} 7 \271F2-62441 CLAMP. FT 3 |[EXB/PCANIO}[EXB/PCCN10] [EXB/PCDN10] 8 |27412-62161 KILLER,SURGE a 1 |[EXB/PCAN10][EXB/PCCN10] IEXB/PCDNi9] 9 |27042-63701 |DIODE, VO6E Tt 1 |[EXB/PCAN10][EXB/PCCN10} [EXB/PCDN10} 10 |277H2-62961 |RESISTOR: WRe 1 |[EXB/PCAN10} ~ |577H3-82681 |RESISTOR: WYRE 1 |[EXB/PCCN10][EXB/PCDN10) 14 |271A2-42211 |SPACER: aA 2 |[EXB/PCAN10)[EXB/PCCN10] EXBPCON19) 12 |271A2-42591 |SCREW 2 |IEXB/PCAN10][EXB/PCCN10) |ExBrPCON19) 13° /177H2-62741 |COVER,VTM 1 |IEXB/PCAN10}[EXB/PCCN10] [E@PCONt0) 14 |271A2-62761 [STUD Rook 4 |[EXB/PCAN10][EXB/PCCN10) EXB/PCONI9] 15 27092-62281 SCREW RNa 8 | [EXB/PCAN10][EXB/PCCN10) IEXBIPCONt0] 16 |27042-63291 |CLAMP Fut 1 |[EXB/PCAN10][EXB/PCCN10} IEXBIPCONG] 17 |17772-62471 |RESISTOR,10W/470 WYRE 1 |[EXB/PCAN10}[EXB/PCCN10) IEXBPCONtO] 18 |281U2-42041 |WIRE-HARNESS VN~RR 1 |[EXB/PCAN10}[EXB/PCCN10)} EXBPCON9] 19 |01400-00003 |NUT to 1 |[EXB/PCANTO][EXB/PCCN10] [EXB/PCON10) 20 |281U2-62551 PANEL,CHARGE-CONTROL 14) 1 |{EXB/PCAN10][EXB/PCCN10] IEXBIPCONI0] 21 |01184-10020 BOLT wh 3 |IEXB/PCAN10][EXB/PCCN10) |[EXB/PCDN10) FIG.19_— ELECTRIC UNIT (FRONT GUARD) (88092650) TL 4993 =yh(7OYbd'—-b) nes Frame Front FIG.19 A:F820-7 (exosesse) B:F530-7¥ teem Ne PartNo. [Maxi Description Req] Remarks : Serial No. 1 |272ae-42001 HORN 1 2 /01185-08012 BOLT hb 1 3 [27792-42001 UNIT FLASHER 1 4 Jortes-c6o12 BOLT ue 1 5 |280F2-62051 [SWITCH Moe 1 6 |281U2-42011 |WIRE-HARNESS,F.GUARD 94¥1—~42% 1 = |581U2.32001 WIRE-HARNESS,F.GUARD 94%n-AX 1 |ROLWEXBVEXCHEXE!EXt) = |s81u2.32001 |WIRE-HARNESS,F.GUARD 7{%n~42 1 fens. 1EXN) + |s81u2-62301 |WIRE-HARNESS,F.GUARD 94¢n~4% 1 frre (xn At |509K2-30101 |SWITCH-ASSY,COMBINATION A49#7 7b 1 JING.7-17, ~ }|209K2-40501 |SWITCH-ASSY,COMBINATION A47#7 77 1 |[LOLJ(EXB)[EXCIEXE]EXH] ey INe7.416 7 |ee0c2-42301 ISWITCHTURN-SIGNAL —A19¥ 1 ~ |2e0ce-42331 JSWITCH,TURN-SIGNAL 24% 1 RouTexsyexcHexeyexty ex 8 28002-42311 [SWITCHDIRECTION —Ad9# 1 ~ |280c2-42341 |SWITCH,DIRECTION Bao 4 |LCLExeyexcyexeyEXH) Ex 9 |NO PART No. # |popy *F4 1 10 |NO PART NO. # |CAM oh 1 11 [NO PART NO. # [SPRING RT 1 12 |NO PART NO. # |SCREW RNa 7 13. |2e0ce-42a51 ICONTACTHORN DAD 2 14 |NO PART No. + |cove oa 1 15 |NO PART NO. # SPRING RT 2 16 [NO PART NO. # |SCREW AM 2 17 (28002-42321 |SENSOR ot 1 |(WITHOUT EX)(WITHOUT LCL) 18 {01033-05014 |SCREW AN 3 19 |581E1-32001 [SWITCH Mot 1 |[BBAJIBBARWL] ~ |581E1-42001 [SWITCH Mot 1 |[RWUIBBARWL) 20 |s77Ht-s2021 DECAL Fh 1 |(BBAIBBARWL = [29502-42361 DECAL rhe 1 |RwyBBARWy ELECTRIC UNIT (RELAY) (88092660) TLYbYyZa=yh(YL—) FIG.20 FIG.20 A:FB30-7 (eonz28s0) B:FB30-7V Item Ni Part No. Mark] Description Reqd] Remarks : Serial No. l230ce-42201 DIODE,sA ate 1 2 |e81€2-62001 RELAY w 6 - |e81e2-62001 IRELAY w- 7 |IRLMIRLRITTAF] - |281€2-62001 RELAY we 8 |[TAPIRLYIITAF/ALAIAWO71] - |28162-62001 RELAY WW 8 |ITAR/AWOTHITAF/AWOTIIRLY) ITAFIAWO71/RLR 3 |e14az-azett SCREW Roa 6 + |etaae-azer1 SCREW Roa 7 |tRevRLRITARL + Jetaac-azers IscREW Roa 8 |(TAFIRLYIITAF/RLRIIAWO71) + Jeraae-azers IScREW Roa 8 | (TAF/AWO7HIETAF/AWO7IIRLY] TAF/AWO71/RLR 4 [28162-42031 WWIRE-HARNESSRELAY 941-42 1 5 |280F2-62021 IcLamP r 2 6 |a71F2-62451 IcLamP 1 FIG.21 TRANSFORMER (88032670) 5YAIA—-T PCAZZZ EXB-C-E-H-N Frame R.H. / A: B30-7 FIG.21 (9032670) B:F830-70 Itern Ne Part No. Mark Description Reqd] Remarks : Serial No. 1 |e80ce-60601 [RANSFORMER,NIO5B — H9YA7#-7 1 = |eeoce-coso1 ITRANSFORMER.N1058 1527-7 4 |[EXBPCANTO] - |280ce-60612 TRANSFORMER,NI0SC—152279-7 4 |[E@PCONs0] - |280ce-60622 ITRANSFORMER,N10SD 1579-7 1 |[EePCONto] ~ |ar7T2-62101 |WEIGHT,SUB uk 1 |IPCAZZZHEXBIIEXCIIEXEVEXH] IEXN] 2 {01184-10020 IBOLT om 4 FIG.22 © CHARGER PANEL (8B032680) Fy—S/"Hy\"HyL, EXB-C-E-H-N FIG.22 A:FB30-7 (eecsesen) 8:FB30-7 Item Ne Part No. [Mark] Description Reqd] Remarks : Serial No At |281E2-60501 IPANEL-ASSY,CHARGER = AIP 1 JINC.1-5 1 [eetE2-e2st1 BRACKET,CHARG.PANEL 7'5ryb 1 ~ /2s1e2-62751 BRACKET V9 1 |[Pcazzzy[EXByEXCIIEXE]EXH] IEXN] 2 |281E2-62301 PANEL,SWITCH Nab 1 3. [27092-62281 IscREW xa 4 4 }04913-10200 |BAND ne 2 ‘5 |281E2-62461 RECEPTACLE We 9 1 6 |01183-08020 |BOLT Mm 2 7 |281R2-62211 |CABLE,CHARGER Th 1 8 |281U2-62181 \CABLE,U a-Th 1 9 |281U2-62191 |CABLE,V Th 1 10 |281U2-62201 |CABLE,W Th 1 11 (27042-63891 \TUBE FT 3 12. |o1185-08016 iBOLT eae 3 13 |01400-00008 INUT th 3 14 04913-10200 |BAND ne 8 15 27042-44351 |SCREW 2a 1 16 [27772-62541 |DECAL,CHARG.MANUAL 7AM 1 CHARGER PANEL FIG.23 [EXB/PCAN10][EXB/PCCN10][EXB/PCDN10] (BB092600) Fe—Y "HN" RIb Wire Hamess Front FIG.23 2830-7 (8032600) 8:F830-70 Iter Ne Part No. Mark] Description [Reqd] Remarks : Serial No. ‘At |281€2-60501 PANEL-ASSY,CHARGER —n'RMToty 1 |pecepcanio}inc.1-s - |e81€2-60511 PANEL-ASSYCHARGER —'HIHPyby 1 |[exe/PCONtOI[EXB/PCDN19} INCAS 1 |eB1e2-62411 IBRACKET,CHARG.PANEL 7°5ryk 1 |IEXBPCANTo[EXB/PCONt0) [EXB/PCDN10} 2 |2e1E2-62301 PANEL.SWITCH Neh 1. |[exerPcaNtoyexs/PcONt0| IEXB/PCDN10} 3 {2709-62081 SCREW aoa 4 |[execantoyexsPccnto, IEXB/PCDN10} 4 |o4gts-t0200 IBAND we 2. |IEXBPCANTOJIEXB/PCCN10] [EXBPCDN10] 5 |este2-62461 RECEPTACLE e759 1 |[exerecanto, + |281E2-62481 RECEPTACLE e759 1. |[exB/PCCNtO\[EXB/PCDN19} 6 |01183-08020 BOLT * 2 |[ExBiPCANTOIIEXB/PCCNO} [EXB/PCON10] 7 |eeiRe-62211 ICABLE,CHARGER Th 1. |[ExeiPCANtOIEXB/PCCNt0] [EXB/PCON10} 8 |eetu2-cete1 ICABLEU Th 1 |[EXBPCANTOTEXB/PCONt0) [EXB/PCDN10] 9 jzetue-ce191 ICABLE.V Th 1 |[EXBIPCANTO}EXB/PCCN0] IEXBPCDN10] 10 |281U2-62201 ICABLE,W Th 1. EXBIPCANTO]IEXB/PCONt0] IEXBIPCDN10] 11. [27042-63891 TUBE nT 3. |(EXBPCANTOIEXB/PCCN10} [EXEPCON10] 12 |o1185-08016 IBOLT Mt 3 |[EXBIPCANTOJ[EXB/PCON10] [EXBIPCON10] 13. |01400-00008 INuT tk 8. |[E ee . FRONT PLATE. io FIG.29 A: 830-7 (9004120) 8:F830-7V, Iter Ne Part No. Mark Description Req'd] Remarks : Serial No. At |177H4-10201 JUNIT-ASSY,GEAR-BOX 1 |inc.s-97 #4 -RyIRazab7obY| a2 |s-1110-909 IBOX-ASSY,GEAR RIDAT oy 1 jincss 1 |NO PART NO. BOXGEAR wR 1 2. |NO PART NO. |BEARING.NEEDLE amy 1 3. |s-7104-051 SEALOIL h 1 4 |s-7105-001 [SEALOIL iM 1 5 |s-8340-155 PLUG ee 1 6 |s-1310-601 INUT,BALL, tb 1 7 |s-2710-080 COVER,SIDE an 1 3 |s-1710-010 ICOVER-ASSY,REAR 1 |INCS-410 8. |NO PART NO. 4 |COVER,REAR 1 9 |s-7103-003 [SEALOIL rh 1 10 |NO PART No. 4 |BEARING,NEEDLE aT 1 11 |-7120-105 jo-RING ony 1 12 |-7200-173 PACKINGSIDE-COVER ‘929° 1 13 |s-2410-293 |SHAFT,CENTER AT 1 14 |14354-12211 |SCREW ADJUST oa 1 15 |s-7410-006 |SHIM 1 - |8-7410-007 |SHIM 1 - |s-7410-008 |sHiM 1 = |s-7410-009 |SHIM 1 - |S-7410-010 IsHiM 1 16 |S-1865-0050 HOUSING,SENSOR, ny 1 17. |S-FNTA-1831 BEARING.NEEDLE aT 2 18 |S-7804-065 RING.BRG. wa 1 19. |S-FTRA-1831 WASHER, THRUST Dy 1 20 |s-7804-066 RING.BRG. a 2 21 |s-81182.001 NUT 1 ‘Aa |S-1865-0061 IMETER-ASSY,POTENTION 1 |inc22-25 22, |NO PART NO. + |METER,POTENTION 1 23. JNO PART NO. + [ROWER 1 24 |s-80056-0011 BOLT 2 25 |s-7122-011 Jo-RING 1 AS |s-1865-022 COVER-ASSY.METER 1 |iNc26.27 26 |NO PART NO. # |COVERMETER 1 27 |s-so06s-o02 BOLT 2 28 |s-2810-0017 COVER,FRONT 1 29. |s-7120-062 jo-RING 2 30 |s-2008-113 IBOLT 6 31 |s-80104-001 IBOLT 3 32. |01402-00010 NUT 1 33. |s-8120-018 NUT 1 34 |s-8220-006 [WASHER 1 35. |s-7140-179 lcover,oust 1 36 |s-4590-040 cur 1 37 _|NO PART NO. # |Lapet, 1 38 |216G4-12251 IBOLT 4 39 [271A4-22001 |ARM.PrTMAN 1 40 |277H4-12001 |BOOT,GEAR-BOX 1 FIG.30 STEERING SHAFT COVER 88058190) AF 7IYO ATMA Steering Wheel Unit Front FIG.30 A:FB30-7, (28084190) B:FB30-7¥ Item Ne Part No. [Mark Description Reqd] Remarks : Serial No. 1 [2g9n4-12501 ICOVERHANDLE,A 1 2 [2944-12511 COVER.HANDLE,B 1 3 [2s0c4-12002 COVER.HANDLE,C tn 1 4 |e14a6-42771 SCREW 2 2 5 [22242-42081 SCREW Ria 9 6 [2164-12091 SCREW Raia 2 7 [01185-06016 BOLT ot 4 8 |209K4-49001 IscREW AON 2 FIG.31 DRAG LINK BB094210) E59 Front A:#B20-7 FIG.31 (0034210) B:FB20-7V Item Ne Part No, Mark] Deseription Req'd] Remarks : Serial No. 1 Jestus-2e101 LINK,DRAG Wy 1 At [24294-30561 IEND-ASSY,ROD DAT oty 2 |iInc24 2 |NO PARTNO. # |ENDROD cog 2 3 Jor4ai2-t0016 INUT.CASTLE tb 2 4 |02200-32032 PINCOTTER by 2 5 |o1402-00022 NUT tb 2 FIG.32 STEERING AXLE (88084910) AFPYYYPIAW FC,FCS35,FCS45 FCIRINFC FCS35/RINFC FCS45/RINFC. FCIRINFC FCS35/RINFC FCS45/RINFC FIG.32 ‘A:B30-T (8034910) 8:FB30-7¥ tern Ne Part No. Mark] Description Reqd] Remarks : Serial No. ‘At [281u4-30001 |AXLE-ASSY,STEERING §— ATTY T9RMT7t2] 1 |INC.1-43, ~ |581U3-70011 |AXLE-ASSY,STEERING A779 79RKT7¥2] 1 |[FO]INC.A-47 - |se1us-7o021 JAXLE-ASSY,STEERING A779 7947782] 1 |[FOIRINFC]INC.1-48 - |5e1us-s0201 JAXLE-ASSYSTEERING © A579 79RLTv¥>] 1 |[0835] INC.1-43 ~ }5e1us-s0011 JAXLE-ASSY.STEERING © 23797927 0¥>] 1 |[FOSBSI[FOS45] INC.1-<7 ~ }581U5-60021 JAXLE-ASSY,STEERING © AS7IDS'7IRMTt>] 1 |[FCOS3S/RINFOJIFCS45/RINFC] INC.1-48 a2 (8773-70051 [AXLE-SUB-ASSY TORE Tey 4 [FoUING.15 = [57773-70081 [AxLE-SUB-ASSY TORMED Toy 4. | FCMRINFo} INC.1-5 ~ |877T5-60051 |AXLE-SUB-ASSY TORWET Tey 1 |{FosssyFcs45} INC.1-5 = [87775-60051 |AXLE-SUB-ASSY FORMED Tey 1. |[FCSs6/RINECIFCS45/RINFO] INCAS 1 [a7rr4-s0211 |AXLE,STEERING. TORb 1 ~ {87773-70101 |AXLE,STEERING TORb 1 |[FCIFCsss\Fos4s\[FCIRINFC] - [87773-70101 |AXLE,STEERING TORb 1. | FCSsS/RINECIFCS45/RINFO] 2 |2se54.so161 Jo-RING own 2 3 {23654-32081 [SEAL ab 4 4 [osras-1a201 BEARING AT 4 5 [24454-32991 SPACER IA 2 6 |24e44-s2101 IKNUCKLE,AH rm 1 7 {24844-32201 IKNUCKLE,LH rm 1 8 |o1120-12040 BOLT eM 2 9 |o1402-00012 NUT oo 2 10 |o4s01-00190 + |Frmne ToT 6 11 |277P4-30311 lARM Th 1 12 Jost4s-13201 BEARING aT 2 13 |29654-32081 SEAL -b 2 14 [04901-00100 FITTING DoH 1 15 [22199-12401 cap 7 7 16 [24454-32391 SPACER a 1 47 Ja2e14-s0321 + |sHiM wh 7 18 J2aas4-s2i6 PIN ty 1 19 |20224-30061 PLATE Tit 1 20 |o1183-08016 BOLT im 2 21 Jos126-83201 BEARING am 2 22 |eaas4-a2232 PIN.KING ty 2 ~ |514as-72201 PIN.KING ty 2. |[FCIFCMINFCIFCsssIFCS45) ~ |514a3-72201 PIN.KING ty 2 |[FCSas/RINFCIIFCS4s/RINFC] 23 |e0314-30161 + [PINLocK ty 2 24 |o2000-00010 + [WASHER Da 2 25. |o2010-00010 + [WASHER Dan 2 26 |01400-00010 + [Nut th 2 27 je7414-32091 HUB nv 2 + |s7ata-72011 HUB “7 2. |[FORINFC]IFCS3S/RINFC] Fos4s/nINFc} 28 jes654-32041 BOLT.HUB ut 12 28 {23453-02071 BEARING ATW 2 |ine.s0 90. |23453-02191 ISEALOIL y 2 31 |o3071-0206 IBEARING ATI 2 32 |o1412-00030 Nut te 2 FIG.32 STEERING AXLE (88084910) AFPYYYPIAW FC,FCS35,FCS45 FCIRINFC FCS35/RINFC FCS45/RINFC. FCIRINFC FCS35/RINFC FCS45/RINFC FIG.32 (2800131) 8:FB30-7¥, ttem No] Part No, Mari Description Reqd] Remarks : Serial No. 33° |02000-00030 | WASHER Te 2 34 /02200-06055 PIN,COTTER: ey 2 35 |22194-32361 |CAP eT 2 36 |27414-32021 ROD, TIE - 2 AS [24234-30551 END-ASSY,ROD,RH Tote 2 ‘|INC.37,39,40 Aa |24234-30561 |END-ASSY,ROD,LH yk Pot 2 |INC.38-40 37. |NO PART NO. * |END,ROD,RH De 2 38 |NO PART NO. # JEND,ROD,LH mF 2 39° /01412-10016 |NUT tok 4 40 |02200-32032 |PIN,COTTER ty 4 41 |24234-32411 INUT,RH tok 2 42 |24234-32421 INUT,LH tok 2 43 |oaase-s2is1 + |sumr.os oh 2 44 |514A3-72052 ICAP 7 2 |trovrcsssyFcsssFCmINEC] - |514A3-72052 lca 07 2. |[FCSs/RINECIFCSAs/RINFO] 45 |514A3-72062 PACKING WoT 2 |[FCIFCS35)[FCS45][FC/RINFC) ~ |814A3-72062, |PACKING Noe 2 |[FCS35/RINFC][FCS45/RINFC] 46 /01141-06012 |BOLT be 6 | [FC}IFCS3s)|FCS45)FC/RINFC] + (01141-06012 BOLT ov 6 | [FCS35/RINFC][FCS45/RINFC] 47 |02010-10006 |WASHER WH 6 | (FCIIFCss5)(FCS45)FCRINFC} + }02010-10006 | WASHER WW 6 | [FCS35/RINFC}[FCS45/RINFC] 48 |s7a1s-72081 ISEAL a 2 |[FomunFoyFosas/RINFC} IFOSasiAINFC] 49. [04901-00100 Frrmine rere 1 [Foyosas\rosssyros5) = |04901-00100 FITTING MIT 1 |[FCS35/RINFC][FCS45/RINFC) Ki |214A4-39801 KIT,REPAIR. YATE b 1 |(KING-PIN) INC2-4,10,21,23-2643, ke fet4aasostt KITREPAIR, WTA 1 |(cenTeR-Piny INC.12-14,17,19,20,

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